CN116731495A - PC composite material for interior decoration - Google Patents

PC composite material for interior decoration Download PDF

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Publication number
CN116731495A
CN116731495A CN202310838934.1A CN202310838934A CN116731495A CN 116731495 A CN116731495 A CN 116731495A CN 202310838934 A CN202310838934 A CN 202310838934A CN 116731495 A CN116731495 A CN 116731495A
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CN
China
Prior art keywords
composite
parts
graphene oxide
particles
interior trim
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CN202310838934.1A
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Chinese (zh)
Inventor
岑仲达
吴成华
王祈栋
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Fulda Ningbo Intelligent Optoelectronics Co ltd
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Fulda Ningbo Intelligent Optoelectronics Co ltd
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Priority to CN202310838934.1A priority Critical patent/CN116731495A/en
Publication of CN116731495A publication Critical patent/CN116731495A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates

Abstract

The application discloses a PC composite material for interior decoration, which is characterized in that the PC composite material composition is improved, composite adsorption particles are added, an outer film layer is formed by alginate and clay, a middle layer is formed by diatomite, graphene oxide is used as an inner layer, the adsorption capacity of the inner and outer three-layer composite core-shell particles on VOC and the like is greatly improved, and after a small amount of PC, ABS and the like are added to form automobile interior decoration, the release of VOC and other gases is reduced, the air in the automobile can be adsorbed and cleaned, and no peculiar smell in the automobile is kept.

Description

PC composite material for interior decoration
Technical Field
The application relates to the technical field of interior materials, in particular to a PC composite material for interior.
Background
PC/ABS alloy integrating the advantages of Polycarbonate (PC) and polyacrylonitrile (ABS) is widely applied to automotive interiors, communication equipment, household appliances, lighting equipment and the like, and has the defect that the PC/ABS alloy molded interior trim parts and the like can emit VOC gas due to the material or a spray coating and then diffuse into a vehicle, thereby causing the problems of human body discomfort, personal health hazard and the like.
The development of low-VOC materials is a hot point of research, the common improvement is to directly add adsorptive materials such as zeolite, diatomite, bentonite and the like, the addition proportion of the materials needs to be controlled in order to ensure the molding performance and the like of the materials, the common addition proportion is 3-5% and 4-5%, and the like, at present, the adsorption efficiency of the VOC cannot meet the requirement under the addition amount, and the molding performance and the like of products can be greatly influenced when the materials are added in a larger proportion, and the materials need to be improved.
Disclosure of Invention
In order to solve at least one technical defect, the application provides the following technical scheme:
the application discloses a PC composite material for interior decoration, which comprises the following preparation steps:
preparation of first, composite adsorption particles
Mixing composite particles formed by coating graphene oxide with micron-sized diatomite with sodium alginate and nanoscale clay, forming core-shell microspheres by the mixed solution through curing liquid, and carrying out microwave treatment on the microspheres to obtain composite adsorption particles;
secondly, by mass, 0.8-1.5 parts of composite adsorption particles, 75-85 parts of PC, 20-35 parts of ABS, 3-5 parts of compatilizer and 0.4-2.5 parts of auxiliary agent are mixed and extruded for molding.
According to the scheme, PC composite material composition is improved, composite adsorption particles are added, an outer film layer is formed by alginate and clay, a middle layer is formed by diatomite, graphene oxide is used as an inner layer, the adsorption capacity of the inner and outer three-layer composite core-shell particles on VOC and the like is greatly improved, after a small amount of PC, ABS and other molding automobile interior decorations are added, the release of VOC and other gases can be reduced, air in a vehicle can be adsorbed and cleaned, and no peculiar smell in the vehicle can be kept.
Further, graphene oxide: diatomaceous earth: the mass ratio of the clay is 0.5-0.7:3-4:0.4-0.6, preferably the proportion, which helps to improve the adsorption capacity of the composite adsorption particles.
Further, clay is prepared by mixing clay particles with hydrochloric acid, carrying out water bath at 50-65 ℃, carrying out suction filtration, washing, drying and grinding, wherein hydrogen ions in the hydrochloric acid are used for replacing part of metal ions in the material and removing part of crystal water, so that partial channels in the particles are communicated, micropores are formed into mesopores, and for core-shell particles, the mesopores of an outer layer film layer, the micropores of the middle layer and the graphene oxide pores of an inner layer form a fit, and the adsorption capacity is improved again.
Further, the composite particles are obtained by mixing diatomite and graphene oxide in a high-speed mixing device at the temperature of 45-55 ℃, and the diatomite is better coated with the graphene oxide.
Further, graphene oxide is soaked in xylene in advance and dried.
Further, microwave processing parameters: 700-1000W for 10-20min, and microwave treatment is helpful to improve the number of pores again by utilizing the evaporation and expansion effects of water molecules, thereby improving the adsorption capacity.
Further, the auxiliary agent comprises an antioxidant, an ultraviolet absorber and a heat stabilizer, and the curing liquid is calcium chloride solution.
Further, the mass ratio of the antioxidant, the ultraviolet absorber and the heat stabilizer is 1:1:1.
Compared with the prior art, the application has the beneficial effects that:
1. according to the application, the inner and outer three-layer composite core-shell particles composed of clay, alginate, diatomite, graphene oxide and the like are added into the PC material, so that the adsorption capacity to VOC and the like is improved, and no peculiar smell of air in a vehicle is kept.
Detailed Description
The application will be further illustrated with reference to specific examples.
For the preparation of composite adsorption particles, nano-scale clay such as nano montmorillonite and nano soapstone can be directly purchased from the market or prepared according to the existing intercalation treatment method, wherein the nano montmorillonite purchased from the market with the particle size of 20-40nm and SiO is adopted in the following preparation examples 2 45-55% of Al 2 O 3 8-18.0%.
For diatomite, common commercial model is adopted, and the grain size is 5-40 mu m; the graphene oxide is prepared by a Hummer method, and the thickness of the lamellar layer is 0.8-2nm.
Sodium alginate is sold in the market, and sodium alginate and water with the mass 100 times of that of the sodium alginate are mixed to prepare sodium alginate solution for standby.
For the solidifying liquid, a calcium chloride solution (5%) was used.
The PC, the ABS and the like are directly of common types.
For the composition ratio of the extrusion molding:
such as 1 part of composite adsorption particles, 80 parts of PC, 30 parts of ABS, 4 parts of compatilizer and 2 parts of auxiliary agent.
Such as 1.2 parts of composite adsorption particles, 78 parts of PC, 32 parts of ABS, 3.5 parts of compatilizer and 2.5 parts of auxiliary agent.
Such as 1.5 parts of composite adsorption particles, 82 parts of PC, 29 parts of ABS, 4.5 parts of compatilizer and 2 parts of auxiliary agent.
Such as 0.9 part of composite adsorption particles, 76 parts of PC, 26 parts of ABS, 3.7 parts of compatilizer and 2.2 parts of auxiliary agent.
The compatilizer is POE-g-MAH, PBT-PTMG and the like, and is of a common model.
For the auxiliary agents, such as antioxidants, ultraviolet absorbers and heat stabilizers, the antioxidants such as hindered phenol antioxidants, phosphite antioxidants and the like can be used, such as antioxidants 245 and 1076 and the like, the ultraviolet absorbers such as 2-hydroxy-4-n-octoxybenzophenone and 2-hydroxy-4-methoxybenzophenone and the like, the heat stabilizers are dibutyl tin dilaurate and the like, and the antioxidants, the ultraviolet absorbers and the heat stabilizers and the like are all of common types.
The proportion of the antioxidant, the ultraviolet absorber and the heat stabilizer is according to the conventional method, for example, the mass ratio of the antioxidant, the ultraviolet absorber and the heat stabilizer is 1:1:1.
Example 1
A PC composite for interior trim comprising the following preparation steps:
preparation of first, composite adsorption particles
Preparation of composite particles: placing the prepared graphene oxide in a dimethylbenzene solution, standing for 12 hours, and drying for later use;
and mixing diatomite and pretreated graphene oxide according to a mass ratio of 3:0.5, and placing the mixture into a high-speed mixer to be mixed at a high speed for 10min at a temperature of 55 ℃.
Adding nano-scale montmorillonite into the sodium alginate solution, wherein the mass ratio of the nano-scale montmorillonite to the sodium alginate is 1:2, and carrying out ultrasonic vibration for 1h.
Placing the mixture of the diatomite and the graphene oxide into the mixed solution of the nano-scale montmorillonite and the sodium alginate, wherein the mass ratio of the diatomite to the nano-scale montmorillonite is 3:0.4, and carrying out ultrasonic vibration for 1h.
And (3) dripping the mixture of diatomite, graphene oxide, montmorillonite and sodium alginate into the calcium chloride solution to form microspheres, wherein the stirring speed is 100rpm.
Filtering out the microspheres by a filtering mode, washing the microspheres by brine, and carrying out microwave treatment on the filtered microspheres for 20min under the condition of 900W, wherein the particle size of the microspheres is 200-400 mu m, namely the composite adsorption particles.
Secondly, by mass, mixing 1 part of composite adsorption particles, 80 parts of PC, 30 parts of ABS, 4 parts of compatilizer and 2 parts of auxiliary agent, extruding and granulating, wherein the compatilizer is POE-g-MAH, the auxiliary agent is an antioxidant, an ultraviolet absorber and a heat stabilizer according to the mass ratio of 1:1:1, the antioxidant is 1076, the ultraviolet absorber is 2-hydroxy-4-n-octoxybenzophenone, and the heat stabilizer is dibutyl tin dilaurate.
Example 2
A PC composite for interior trim comprising the following preparation steps:
preparation of first, composite adsorption particles
Preparation of composite particles: placing the prepared graphene oxide in a dimethylbenzene solution, standing for 16 hours, and drying for later use;
and mixing diatomite and pretreated graphene oxide according to a mass ratio of 3:0.6, and placing the mixture into a high-speed mixer to be mixed at a high speed for 15min at a temperature of 50 ℃.
Adding nano-scale montmorillonite into the sodium alginate solution, wherein the mass ratio of the nano-scale montmorillonite to the sodium alginate is 1:1, and carrying out ultrasonic vibration for 30min.
Placing the mixture of the diatomite and the graphene oxide into the mixed solution of the nano-scale montmorillonite and the sodium alginate, wherein the mass ratio of the diatomite to the nano-scale montmorillonite is 3:0.5, and carrying out ultrasonic vibration for 30min.
And (3) dripping the mixture of diatomite, graphene oxide, montmorillonite and sodium alginate into the calcium chloride solution to form microspheres, wherein the stirring speed is 100rpm.
Filtering out the microspheres by a filtering mode, washing the microspheres by brine, and carrying out microwave treatment on the filtered microspheres at 900W for 15min, wherein the particle size of the microspheres is 200-400 mu m, namely the composite adsorption particles.
Secondly, by mass, 1.2 parts of composite adsorption particles, 78 parts of PC, 32 parts of ABS, 3.5 parts of compatilizer and 2.5 parts of auxiliary agent are mixed, extruded and granulated, wherein the compatilizer is PBT-PTMG, the auxiliary agent is an antioxidant, an ultraviolet absorbent and a heat stabilizer are formed according to the mass ratio of 1:1:1, the antioxidant is 245, the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, and the heat stabilizer is dibutyl tin dilaurate.
Example 3
A PC composite for interior trim comprising the following preparation steps:
preparation of first, composite adsorption particles
Preparation of composite particles: placing the prepared graphene oxide in a dimethylbenzene solution, standing for 20 hours, and drying for later use;
and mixing diatomite and pretreated graphene oxide according to a mass ratio of 3:0.7, and placing the mixture into a high-speed mixer to be mixed at a high speed for 30min at a temperature of 55 ℃.
Adding nano-scale montmorillonite into sodium alginate solution, wherein the mass ratio of the nano-scale montmorillonite to the sodium alginate is 0.5:1.5, and carrying out ultrasonic vibration for 30min.
Placing the mixture of the diatomite and the graphene oxide into the mixed solution of the nano-scale montmorillonite and the sodium alginate, wherein the mass ratio of the diatomite to the nano-scale montmorillonite is 3:0.4, and carrying out ultrasonic vibration for 1h.
And (3) dripping the mixture of diatomite, graphene oxide, montmorillonite and sodium alginate into the calcium chloride solution to form microspheres, wherein the stirring speed is 100rpm.
Filtering the microspheres by a filtering mode, washing the microspheres by brine, and carrying out microwave treatment on the filtered microspheres at 800W for 25min, wherein the particle size of the microspheres is 200-400 mu m, namely the composite adsorption particles.
Secondly, by mass, 1.5 parts of composite adsorption particles, 82 parts of PC, 29 parts of ABS, 4.5 parts of compatilizer and 2 parts of auxiliary agent are mixed, extruded and granulated, wherein the compatilizer is POE-g-MAH, the auxiliary agent is an antioxidant, an ultraviolet absorber and a heat stabilizer are formed according to the mass ratio of 1:1:1, the antioxidant is 1076, the ultraviolet absorber is 2-hydroxy-4-n-octoxybenzophenone, and the heat stabilizer is dibutyl tin dilaurate.
Example 4
A PC composite for interior trim comprising the following preparation steps:
preparation of first, composite adsorption particles
Preparation of composite particles: placing the prepared graphene oxide in a dimethylbenzene solution, standing for 10 hours, and drying for later use;
and mixing diatomite and pretreated graphene oxide according to a mass ratio of 4:0.5, and placing the mixture into a high-speed mixer to be mixed at a high speed for 30min at a temperature of 55 ℃.
Adding nano-scale montmorillonite into the sodium alginate solution, wherein the mass ratio of the nano-scale montmorillonite to the sodium alginate is 1:2, and carrying out ultrasonic vibration for 1h.
Placing the mixture of the diatomite and the graphene oxide into the mixed solution of the nano-scale montmorillonite and the sodium alginate, wherein the mass ratio of the diatomite to the nano-scale montmorillonite is 4:0.5, and carrying out ultrasonic vibration for 1h.
And (3) dripping the mixture of diatomite, graphene oxide, montmorillonite and sodium alginate into the calcium chloride solution to form microspheres, wherein the stirring speed is 100rpm.
Filtering out the microspheres by a filtering mode, washing the microspheres by brine, and carrying out microwave treatment on the filtered microspheres for 30min under the condition of 900W, wherein the particle size of the microspheres is 200-400 mu m, namely the composite adsorption particles.
Secondly, according to mass, 0.9 part of composite adsorption particles, 76 parts of PC, 26 parts of ABS, 3.7 parts of compatilizer and 2.2 parts of auxiliary agent are mixed, extruded and granulated, wherein the compatilizer is POE-g-MAH, the auxiliary agent is an antioxidant, an ultraviolet absorber and a heat stabilizer according to mass ratio of 1:1:1, the antioxidant is 245 type, the ultraviolet absorber is 2-hydroxy-4-methoxybenzophenone, and the heat stabilizer is dibutyl tin dilaurate.
Comparative example 1
Compared with example 4, the difference is that: montmorillonite in this example is micron-sized.
Comparative example 2
Compared with example 4, the difference is that: in the embodiment, no step of mixing the diatomite and the graphene oxide to form a coating is adopted, and the diatomite and the graphite oxide are directly and independently added into the sodium alginate solution respectively.
Samples were molded from the above materials and tested for adsorption performance as shown in table 1, wherein the TVOC test standard was PV3341.
TABLE 1
TVOC(μgC/g)
Example 1 12.1
Example 2 9.3
Example 3 11.3
Example 4 12.8
Comparative example 1 20.5
Comparative example 2 17.8
From SEM analysis, in the embodiment of the present embodiment, the nanoscale montmorillonite and the alginate form an outer layer, the diatomite is a middle layer, the graphene oxide is in an inner layer region, two kinds of particles are basically formed in comparative example 1, one is the alginate component coated montmorillonite, the other is the alginate component coated diatomite, there is basically no three-layer core-shell structure, the two layers of core-shell structures are formed in comparative example 2, the outer layer is the graphene oxide, the montmorillonite and the alginate component, and the inner layer is the diatomite, from the aspect of performance detection, the adsorption capacity of the adsorption particles of the three-layer core-shell structure formed in the embodiment is substantially higher than that of the particles of the configuration in comparative example 1-2, and the adsorption performance of the alloy material formed in the embodiment can be substantially improved by adding a small amount of the three-layer core-shell adsorption particles.
The above is only a preferred embodiment of the present application, and the protection scope of the present application is not limited to the above examples, and all technical solutions belonging to the concept of the present application belong to the protection scope of the present application. It should be noted that modifications and adaptations to the present application may occur to one skilled in the art without departing from the principles of the present application and are intended to be within the scope of the present application.

Claims (7)

1. The PC composite material for the interior trim is characterized by comprising the following preparation steps:
preparation of first, composite adsorption particles
Mixing composite particles formed by coating graphene oxide with micron-sized diatomite with sodium alginate and nanoscale clay, forming core-shell microspheres by the mixed solution through curing liquid, and carrying out microwave treatment on the microspheres to obtain composite adsorption particles;
secondly, by mass, 0.8-1.5 parts of composite adsorption particles, 75-85 parts of PC, 20-35 parts of ABS, 3-5 parts of compatilizer and 0.4-2.5 parts of auxiliary agent are mixed and extruded for molding.
2. The PC composite for interior trim according to claim 1, wherein: graphene oxide: diatomaceous earth: the mass ratio of the clay is 0.5-0.7:3-4:0.4-0.6.
3. The PC composite for interior trim according to claim 1, wherein: the composite particles are obtained by mixing diatomite and graphene oxide in a high-speed mixing device at the temperature of 45-55 ℃.
4. A PC composite for an interior trim according to claim 3, wherein: the graphene oxide is pre-soaked in xylene and dried.
5. The PC composite for interior trim according to claim 1, wherein: microwave treatment parameters: 700-1000W for 10-20min.
6. The PC composite for interior trim according to claim 1, wherein: the auxiliary agent comprises an antioxidant, an ultraviolet absorber and a heat stabilizer, and the curing liquid is calcium chloride solution.
7. The PC composite for interior trim according to claim 1, wherein: wherein the mass ratio of the antioxidant, the ultraviolet absorber and the heat stabilizer is 1:1:1.
CN202310838934.1A 2023-07-10 2023-07-10 PC composite material for interior decoration Pending CN116731495A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106751658A (en) * 2016-12-09 2017-05-31 上海中镭新材料科技有限公司 A kind of PC/ABS alloy materials, Preparation Method And The Use
CN106751680A (en) * 2016-12-27 2017-05-31 上海长伟锦磁工程塑料有限公司 Ultralow PC/ABS alloys for distributing of a kind of ultra-low-smell and preparation method thereof
CN108822483A (en) * 2018-07-23 2018-11-16 成都新柯力化工科技有限公司 A kind of low VOC composite plastic for automobile interiors and preparation method of containing graphene
CN109181263A (en) * 2018-07-25 2019-01-11 天津金发新材料有限公司 A kind of low VOC low gloss PC/ABS alloy material
CN112029258A (en) * 2020-09-16 2020-12-04 博罗县东明新材料研究所 Environment-friendly reinforced PC (polycarbonate) and ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106751658A (en) * 2016-12-09 2017-05-31 上海中镭新材料科技有限公司 A kind of PC/ABS alloy materials, Preparation Method And The Use
CN106751680A (en) * 2016-12-27 2017-05-31 上海长伟锦磁工程塑料有限公司 Ultralow PC/ABS alloys for distributing of a kind of ultra-low-smell and preparation method thereof
CN108822483A (en) * 2018-07-23 2018-11-16 成都新柯力化工科技有限公司 A kind of low VOC composite plastic for automobile interiors and preparation method of containing graphene
CN109181263A (en) * 2018-07-25 2019-01-11 天津金发新材料有限公司 A kind of low VOC low gloss PC/ABS alloy material
CN112029258A (en) * 2020-09-16 2020-12-04 博罗县东明新材料研究所 Environment-friendly reinforced PC (polycarbonate) and ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof

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