CN116728762A - Efficient film laminating device for color aluminum roll processing and application method thereof - Google Patents
Efficient film laminating device for color aluminum roll processing and application method thereof Download PDFInfo
- Publication number
- CN116728762A CN116728762A CN202310403012.8A CN202310403012A CN116728762A CN 116728762 A CN116728762 A CN 116728762A CN 202310403012 A CN202310403012 A CN 202310403012A CN 116728762 A CN116728762 A CN 116728762A
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- Prior art keywords
- fixed
- bar
- film
- color aluminum
- cutting
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 106
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000010030 laminating Methods 0.000 title claims description 31
- 238000010409 ironing Methods 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 230000001681 protective effect Effects 0.000 claims abstract description 18
- 239000007888 film coating Substances 0.000 claims abstract description 10
- 238000009501 film coating Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 118
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 44
- 229910052742 iron Inorganic materials 0.000 claims description 22
- 229920000742 Cotton Polymers 0.000 claims description 15
- 239000004411 aluminium Substances 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000007731 hot pressing Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 210000002489 tectorial membrane Anatomy 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims 2
- 239000000428 dust Substances 0.000 abstract description 8
- 230000001105 regulatory effect Effects 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 description 12
- 238000013459 approach Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000011218 segmentation Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
- B29C37/04—Deburring or deflashing of welded articles, e.g. deburring or deflashing in combination with welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/326—Shaping the burr, e.g. by the joining tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7422—Aluminium or alloys of aluminium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Laminated Bodies (AREA)
Abstract
The invention belongs to the technical field of color aluminum roll processing, and particularly relates to a high-efficiency film coating device for color aluminum roll processing and a use method thereof. According to the invention, through the mutual matching of the distance adjusting part, the transverse moving part, the preheating part and the ironing part, burrs are adhered to the color aluminum roll, the cut film edges can be treated, the phenomenon that dust is attached to the film edges to cause the film edges to tilt is avoided, and the adhesion firmness of the film is improved; when the working height of the ironing part is regulated, the electric control part is regulated according to the requirement, the heating position of the ironing part is regulated, the working convenience of the ironing part can be improved, the protective films with different thicknesses can be adapted, and the adaptability is improved.
Description
Technical Field
The invention belongs to the technical field of color aluminum roll processing, and particularly relates to a high-efficiency film coating device for color aluminum roll processing and a use method thereof.
Background
The color aluminum roll and the name implies that the surface of the aluminum substrate is subjected to paint coloring treatment, the common color aluminum roll is provided with fluorocarbon, the polyester color aluminum roll is widely applied to aluminum plastic plates, industrial factory building roof walls, aluminum shutters, composite plates, aluminum ceilings, pop cans and electronic products, in the production process, a film coating device is required to be used for coating the surface of the aluminum roll so as to protect the surface of a material from being damaged, the effects of oxidation resistance and corrosion resistance are achieved, the color aluminum roll is pretreated, glue is coated on the surface of the color aluminum roll, the protective film is pressed on the surface of the color aluminum roll through a hot pressing roller, the glue is melted to reach the maximum viscosity, and then the protective film is adhered on the color aluminum roll.
The existing laminating device has the advantages that the protective film can be continuously coated on the surfaces of all color aluminum rolls, sliding blades are arranged at the rear end to cut the color aluminum rolls and the covered protective film, the color aluminum rolls with different sizes are formed according to requirements, and the cut color aluminum rolls have more film edges adhered with glue at edges, so that dust is attached to the film edges to cause the film edges to be tilted, and the adhesion of the whole film is unstable.
If chinese patent publication No. CN214397439U discloses a thermal-insulated anticorrosive various aluminium is rolled up production and is used tectorial membrane device, toasts the tectorial membrane through the oven heating, improves the tectorial membrane effect of aluminium book to do not have to the processing method of cutting department protection film deckle edge, easily cause the cutting department membrane limit perk to link the adhesion of whole membrane insecure.
And as shown in Chinese patent publication No. CN113232283A, the film laminating device and the film laminating method for the aluminum profile surface are disclosed, the film edges between two aluminum profiles are cut downwards by a cutter, the processing means for the cut film edges are not provided, if the film edges are abnormal during cutting, the film edges are not processed in time, and when the film edges are easy to transport or store, dust is attached to the film edges, and the film edges are tilted and the adhesion of the whole film is not firm.
Disclosure of Invention
The invention aims to provide a high-efficiency film covering device for processing color aluminum rolls, which can treat cut film edges, prevent dust from adhering to the film edges and causing film edge tilting, and improve the adhesion firmness of the film.
The technical scheme adopted by the invention is as follows:
a high-efficient tectorial membrane device for various aluminium is rolled up and is processed includes:
the film laminating device comprises a film laminating device main body, wherein a fixing frame is arranged on the film laminating device main body, an electric push rod is arranged in the fixing frame, a fixing plate is arranged at the output end of the electric push rod and is in sliding connection with the fixing frame, a cutting knife is arranged at the lower part of the fixing plate, a cutting knife is arranged at the position, close to the cutting knife, of the lower part of the fixing plate, and a cutting table is arranged in the fixing frame and below the fixing plate;
the distance adjusting part is arranged at the lower end of the fixed plate and is close to the position of the cutting knife, the dividing knife is arranged at the lower end of the distance adjusting part, and the distance adjusting part is used for adjusting the cutting film distance between the dividing knife and the cutting knife;
the transverse moving part is arranged on the distance adjusting part, one end of the dividing knife is connected with the transverse moving part, and the transverse moving part is used for driving the dividing knife to transversely move;
the preheating part is arranged on the fixed plate, one end of the preheating part is communicated with the distance adjusting part, and the preheating part is used for conveying hot air to the position of the cut film;
and the ironing part is arranged on the distance adjusting part and is used for processing burrs at the positions of the cutting films of the dividing knife.
In a preferred scheme, the distance adjusting part comprises a motor, a screw rod a, a fixed bar, a limiting block, a supporting bar and a spring a, wherein the motor is fixed at the lower end of the fixed bar, the screw rod a is fixed at the output end of the motor, one end of the screw rod a, far away from the motor, is rotationally connected with the cutting knife, the fixed bar is fixed at the lower end of the fixed bar, one end of the fixed bar, far away from the fixed bar, is fixedly connected with the cutting knife, the fixed bar is slidably connected at the outer side of the fixed bar, the fixed bar is in threaded connection with the screw rod a, the limiting bar is slidably connected inside the fixed bar, the limiting block is fixed at the upper end of the limiting bar, the supporting bar is fixed at the lower end of the limiting bar, the spring a is arranged at the outer side of the limiting bar and is positioned between the fixed bar and the supporting bar, and the dividing knife is arranged at the lower end of the supporting bar.
In a preferred scheme, sideslip portion includes gag lever post, iron plate, stopper, spring b, electro-magnet and draw runner, the one end at the support bar is fixed to the gag lever post, the one end that the support bar was kept away from at the gag lever post is fixed to the stopper, iron plate sliding connection is in the outside of gag lever post, spring b sets up in the outside of gag lever post and is located between support bar and the iron plate, the one end that the support bar is close to the iron plate is fixed to the electro-magnet, the upper end at the branch cutting knife is fixed to the draw runner, the spout with draw runner assorted is seted up to the lower extreme of support bar, the cooperation and support bar sliding connection that cut apart the cutting knife through draw runner and spout, iron plate and draw runner fixed connection.
In a preferred embodiment, the attractive force between the electromagnet and the iron block is greater than the elastic force of the spring b.
In a preferred scheme, the preheating part includes fan, heating storehouse, heating wire and connecting pipe, the upper end at the fixed plate is fixed to the fan, the output at the fan is fixed to the heating storehouse, the heating wire sets up in the inside of heating storehouse, the one end that the fan was kept away from at the heating storehouse is fixed to the connecting pipe, the one end that the fan was kept away from to the heating storehouse is fixed in the upper end of prescribing a limit to the piece, prescribing a limit to the inside of pole, prescribing a limit to piece and support bar is hollow structure.
In a preferred scheme, the input end of the fan is provided with a filter screen.
In a preferred scheme, ironing unit includes connecting block, connecting rod, dog, connecting strip, spring c, electric plate, clean cotton and automatically controlled portion, the connecting block is fixed in the lower extreme of fixed strip and is kept away from one side of cutting knife, connecting rod sliding connection is in the inside of connecting block, the upper end at the connecting rod is fixed to the dog, the lower extreme at the connecting rod is fixed to the connecting strip, spring c sets up in the outside of connecting rod and is located between connecting block and the connecting strip, the electric plate is fixed in the lower extreme of connecting strip and is kept away from one side of cutting knife, clean cotton is fixed in the lower extreme of connecting strip and is close to one side of cutting knife.
In a preferred scheme, a heat insulation layer is arranged between the electric heating plate and the cleaning cotton.
In a preferred scheme, automatically controlled portion includes screw rod b, knob, connection slider, two conductive contact, two elastic wire, two conductive contact and two pressure springs, screw rod b rotates the inside of connecting rod of connection, the knob is fixed in screw rod b's upper end, connection slider threaded connection is in screw rod b's outside and sliding connection in the inside of connecting rod, two conductive contact all fix in connection slider's outside and with connecting rod sliding connection, two elastic wire all fix in the inside of connecting rod, two elastic wire respectively with two conductive contact electric connection, two elastic wire all with electric plate electric connection, two conductive contact all sliding connection is in the inside of connecting block and be located directly over two conductive contact respectively, two pressure springs all set up in the inside of connecting block and be close to the position department of two conductive contact respectively.
The second object of the present invention is to provide a method for using a high-efficiency film coating device for processing color aluminum coils, which comprises the following steps:
the first step: placing the color aluminum roll on a film laminating device, coating glue on the color aluminum roll, and pressing a protective film on the surface of the color aluminum roll through a hot pressing roller;
and a second step of: the distance adjusting part is used for adjusting the cutting film distance between the cutting knife and the dividing knife, the electric push rod is started, the cutting knife is used for cutting the color aluminum roll, the transverse moving part is used for driving the dividing knife to transversely move, and the film on the surface of the color aluminum roll is divided;
and a third step of: and starting a preheating part, conveying hot air to the position of the cutting knife for cutting the film, starting an ironing part for heating, enabling the color aluminum roll to roll, enabling the position of the cutting film to pass through the ironing part, processing the position of the cutting film through the ironing part, and enabling burrs to be adhered on the color aluminum roll.
The invention has the technical effects that:
when the film is cut, the distance adjusting part is used for adjusting the film cutting distance between the cutting knife and the dividing knife, the electric push rod is started, the cutting knife is used for cutting the color aluminum roll, the transverse moving part is used for driving the dividing knife to transversely move, the film on the surface of the color aluminum roll is divided, the preheating part is started, hot air is conveyed to the position of the cutting knife for cutting the film, the ironing part is started for heating, the color aluminum roll is rolled, the position of the film is made to pass through the ironing part for processing the position of the film, burrs are adhered to the color aluminum roll, the edge of the cut film can be processed, the phenomenon that dust is adhered to the film while the film is tilted is avoided, and the adhesion firmness of the film is improved;
according to the invention, when the working height of the ironing part is regulated, the electric control part is regulated according to the requirement, and the heating position of the ironing part is regulated, so that the convenience of the working of the ironing part can be improved, the protective films with different thicknesses can be adapted, and the adaptability is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the fixing frame of the present invention;
FIG. 3 is a schematic view of the structure of the back of the holder of the present invention;
FIG. 4 is a schematic structural view of the connection of the fixing plate with the distance adjusting part, the traversing part, the preheating part and the ironing part;
FIG. 5 is a front view of the connection of the fixing plate with the distance adjusting portion, the traverse portion, the preheating portion and the ironing portion of the present invention;
FIG. 6 is an exploded view of the present invention;
FIG. 7 is a schematic view of the structure of the distance adjusting portion of the present invention;
FIG. 8 is an enlarged view of the invention at A in FIG. 7;
FIG. 9 is a schematic view of the structure of the preheating part of the present invention;
fig. 10 is a schematic structural view of an ironing part of the present invention;
fig. 11 is a schematic structural view of the electric control part of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. a film-coating device main body; 2. a fixing frame; 3. an electric push rod; 4. a fixing plate; 5. a cutting knife; 6. a cutting table; 7. a dividing knife;
10. a distance adjusting part; 11. a motor; 12. a screw a; 13. a fixing strip; 14. a fixed rod; 15. a limiting rod; 16. defining a block; 17. a support bar; 18. a spring a;
20. a traversing part; 21. a limit rod; 22. iron blocks; 23. a limiting block; 24. a spring b; 25. an electromagnet; 26. a slide bar;
30. a preheating part; 31. a blower; 32. a heating bin; 33. heating wires; 34. a connecting pipe;
40. an ironing part; 41. a connecting block; 42. a connecting rod; 43. a stop block; 44. a connecting strip; 45. a spring c; 46. an electric heating plate; 47. cleaning cotton;
50. an electric control part; 51. a screw b; 52. a knob; 53. the connecting slide block; 54. a conductive contact; 55. an elastic wire; 56. a conductive contact; 57. a compression spring.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one preferred embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present invention in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Example 1
Referring to fig. 1 to 6, in a first embodiment of the present invention, a high-efficiency film coating apparatus for processing color aluminum rolls is provided, which includes a film coating apparatus main body 1, a distance adjusting portion 10, a traversing portion 20, a preheating portion 30 and an ironing portion 40, wherein the distance adjusting portion 10 is provided with a fixing frame 2 on the film coating apparatus main body 1, an electric push rod 3 is mounted in the fixing frame 2, an output end of the electric push rod 3 is provided with a fixing plate 4, the fixing plate 4 is slidably connected with the fixing frame 2, a cutting knife 5 is mounted at a lower portion of the fixing plate 4, a cutting knife 7 is mounted at a position close to the cutting knife 5, a cutting table 6 is mounted in the fixing frame 2 and at a position close to the cutting knife 5, the cutting knife 7 is disposed at a lower end of the distance adjusting portion 10, the distance adjusting portion 10 is used for adjusting a film spacing between the cutting knife 7 and the cutting knife 5, one end of the traversing portion 20 is mounted on the distance adjusting portion 10, one end of the traversing portion 7 is connected with the fixing portion 2, a preheating portion 20 is mounted at a position close to the cutting knife 30, and the ironing portion is mounted at a position close to the cutting knife 30, and the cutting knife is mounted at a position close to the cutting knife 30 is connected with the position of the preheating portion 10.
Specifically, the color aluminum roll is placed on the film laminating device main body 1, the color aluminum roll passes through between the cutting knife 5 and the cutting table 6, glue is coated on the color aluminum roll, the protective film is pressed on the surface of the color aluminum roll through a hot pressing roller on the film laminating device main body 1, a distance adjusting part 10 is used for adjusting the film cutting distance between the cutting knife 5 and the cutting knife 7, an electric push rod 3 is started, the cutting knife 5 is driven to move downwards and approach the color aluminum roll, meanwhile, the cutting knife 7 is driven to move and contact the protective film on the surface of the color aluminum roll, the color aluminum roll is cut through the cutting knife 5, when the cutting knife 5 cuts the color aluminum roll, a notch burr is formed, a traversing part 20 drives the cutting knife 7 to move transversely, the film on the surface of the color aluminum roll is cut, the notch burr is separated from the integral protective film, a preheating part 30 is started, hot air is conveyed at the position of the cutting knife 7, when the cutting knife 7 faces the film on the surface of the color aluminum roll, an ironing part 40 is contacted with the film on the surface of the color aluminum roll, the ironing part 40 is enabled to roll, and the color aluminum roll is ironed, and the edge 40 is adhered to the position of the film on the cutting part through the notch burr.
In a preferred embodiment, referring to fig. 5 to 7, the distance adjusting portion 10 includes a motor 11, a screw a12, a fixing bar 13, a fixing bar 14, a limiting bar 15, a limiting block 16, a supporting bar 17 and a spring a18, wherein the motor 11 is fixed at a lower end of the fixing bar 13, the screw a12 is fixed at an output end of the motor 11, an end of the screw a12 away from the motor 11 is rotatably connected with the cutter 5, the fixing bar 14 is fixed at a lower end of the fixing bar 4, an end of the fixing bar 14 away from the fixing bar 4 is fixedly connected with the cutter 5, the fixing bar 13 is slidably connected at an outer side of the fixing bar 14, the fixing bar 14 is in threaded connection with the screw a12, the limiting bar 15 is slidably connected inside the fixing bar 13, the limiting block 16 is fixed at an upper end of the limiting bar 15, the supporting bar 17 is fixed at a lower end of the limiting bar 15, the spring a18 is disposed at an outer side of the limiting bar 15 and between the fixing bar 13 and the supporting bar 17, and the cutter 7 is disposed at a lower end of the supporting bar 17.
It should be noted that, the inside of the fixing plate 4 and above the limiting block 16 are provided with a transverse through slot, so that when the position of the limiting block 16 changes, the fixing plate 4 is prevented from blocking the limiting block 16 to move upwards, and the normal movement of the limiting rod 15 is ensured.
In this embodiment, when the cutting film interval between the cutting knife 5 and the dividing knife 7 is adjusted, the motor 11 is started to drive the screw a12 to rotate, because the screw a12 is in threaded connection with the fixing strip 13, the fixing strip 13 moves on the surface of the fixing rod 14, and then drives the dividing knife 7 to move, the distance between the dividing knife 7 and the cutting knife 5 is changed, when the cutting knife 5 cuts the color aluminum roll, the cutting burrs are formed, the distance between the cutting knife 5 and the dividing knife 7 is changed, the width of the protective film separated between the cutting film and the cutting burrs is changed, the interval can be changed according to different types of the protective film or the use requirement, the adaptability is improved, the electric push rod 3 drives the fixing plate 4 to move downwards, and the dividing knife 7 is close to the color aluminum roll, when the dividing knife 7 contacts the protective film on the color aluminum roll, the electric push rod 3 continues to push the fixing plate 4 to move downwards, and the limiting rod 15 moves in the fixing strip 13, so that the spring a18 is stressed to compress and generate elastic force, and the dividing knife 7 generates a downward force through the elastic force of the spring a18, and then the color aluminum roll 7 contacts the protective film on the dividing knife 7 tightly with the color aluminum roll 7.
Next, referring to fig. 5 to 8 again, the traversing part 20 includes a limiting rod 21, an iron block 22, a limiting block 23, a spring b24, an electromagnet 25 and a sliding bar 26, wherein the limiting rod 21 is fixed at one end of the supporting bar 17, the limiting block 23 is fixed at one end of the limiting rod 21 far away from the supporting bar 17, the iron block 22 is slidably connected at the outer side of the limiting rod 21, the spring b24 is arranged at the outer side of the limiting rod 21 and between the supporting bar 17 and the iron block 22, the electromagnet 25 is fixed at one end of the supporting bar 17 close to the iron block 22, the sliding bar 26 is fixed at the upper end of the separating knife 7, a sliding groove matched with the sliding bar 26 is formed at the lower end of the supporting bar 17, the separating knife 7 is slidably connected with the supporting bar 17 through the matching of the sliding bar 26 and the sliding groove, and the iron block 22 is fixedly connected with the sliding bar 26.
The attractive force between the electromagnet 25 and the iron block 22 is larger than the elastic force of the spring b24, so that the resistance caused by the spring b24 is reduced when the electromagnet 25 attracts the iron block 22 to move.
Above-mentioned, when cutting apart the protection film on the various aluminium book, start electro-magnet 25, make electro-magnet 25 produce the appeal, attract iron piece 22 to remove towards electro-magnet 25, and make spring b24 atress compress and produce elasticity, drive the cutting knife 7 lateral shifting simultaneously, cut apart the protection film on the various aluminium book, make incision department deckle edge and protection film segmentation department, form partial protection film strip, with holistic protection film separation, can be when incision department deckle edge's protection film and various aluminium book separation, avoid driving holistic protection film and various aluminium book separation, thereby promote the fastness of protection film and various aluminium book, through stopping the power supply of electro-magnet 25, through the elasticity of spring b24, make the cutting knife 7 resume the original state, be convenient for the segmentation of the protection film on the various aluminium book of next drive cutting knife 7.
Still further, referring to fig. 5, 6 and 9, the preheating part 30 includes a fan 31, a heating chamber 32, an electric heating wire 33 and a connecting pipe 34, the fan 31 is fixed at the upper end of the fixing plate 4, the heating chamber 32 is fixed at the output end of the fan 31, the electric heating wire 33 is disposed in the heating chamber 32, the connecting pipe 34 is fixed at one end of the heating chamber 32 far away from the fan 31, one end of the heating chamber 32 far away from the fan 31 is fixed at the upper end of the limiting block 16, and the interiors of the limiting rod 15, the limiting block 16 and the supporting bar 17 are hollow structures.
It should be noted that, the input end of the fan 31 is provided with a filter screen, which can filter impurities in the air, avoid the impurities from entering the inside of the fan 31, and ensure the gas circulation of the connecting pipe 34.
It should be noted that the heating chamber 32 is communicated with the limiting block 16, the limiting rod 15 and the supporting bar 17 through the connecting pipe 34, so that the hot gas in the heating chamber 32 is ensured to be discharged through the supporting bar 17.
When the film cutting part is subjected to heat treatment, the blower 31 is started, so that external air enters the heating bin 32, the air is heated through the electric heating wire 33, the heated air passes through the connecting pipe 34, the limiting block 16 and the limiting rod 15, enters the supporting bar 17, is discharged through the supporting bar 17, and is subjected to heat pretreatment at the film cutting part, so that the subsequent treatment operation at the film cutting part is ensured.
Still further, referring to fig. 5, 6 and 10, the ironing unit 40 includes a connecting block 41, a connecting rod 42, a stopper 43, a connecting bar 44, a spring c45, an electric heating plate 46, cleaning cotton 47 and an electric control unit 50, wherein the connecting block 41 is fixed at a lower end of the fixing bar 13 and is far away from the cutter 5, the connecting rod 42 is slidably connected inside the connecting block 41, the stopper 43 is fixed at an upper end of the connecting rod 42, the connecting bar 44 is fixed at a lower end of the connecting rod 42, the spring c45 is disposed at an outer side of the connecting rod 42 and is located between the connecting block 41 and the connecting bar 44, the electric heating plate 46 is fixed at a lower end of the connecting bar 44 and is far away from the cutter 5, and the cleaning cotton 47 is fixed at a lower end of the connecting bar 44 and is near a side of the cutter 5.
It should be noted that, the heat insulation layer is disposed between the electric heating plate 46 and the cleaning cotton 47, so as to reduce the influence of the high-temperature electric heating plate 46 on the service life of the cleaning cotton 47.
Above-mentioned, when electric putter 3 drive fixed plate 4 moves down, electric plate 46 and clean cotton 47 contact with various aluminium book at first, electric putter 3 continues to drive fixed plate 4 and moves down, make connecting rod 42 slide in the inside of connecting block 41, simultaneously through the operation of electric plate 46 of control portion 50, and make spring c45 atress compress, spring c45 produces elasticity when compressing, produce a decurrent force to connecting strip 44 through the elasticity of spring c45, and then make electric plate 46 and clean cotton 47 and the protection film in various aluminium book in close contact, can ensure to handle cutting membrane department, avoid the dust to adhere to and make the perk at the membrane limit, promote the adhesion fastness of membrane.
Referring to fig. 5, 10 and 11, the electric control portion 50 includes a screw b51, a knob 52, a connecting slider 53, two conductive contacts 54, two elastic wires 55, two conductive contacts 56 and two compression springs 57, wherein the screw b51 is rotatably connected inside the connecting rod 42, the knob 52 is fixed at the upper end of the screw b51, the connecting slider 53 is in threaded connection with the outside of the screw b51 and is slidably connected inside the connecting rod 42, the two conductive contacts 54 are all fixed at the outside of the connecting slider 53 and are slidably connected with the connecting rod 42, the two elastic wires 55 are all fixed inside the connecting rod 42, the two elastic wires 55 are respectively electrically connected with the two conductive contacts 54, the two elastic wires 55 are all electrically connected with the electric heating plate 46, the two conductive contacts 56 are all slidably connected inside the connecting rod 41 and are respectively located right above the two conductive contacts 54, and the two compression springs 57 are all arranged inside the connecting rod 41 and are respectively close to the positions of the two conductive contacts 56.
The conductive contact 56 is connected to a power supply module inside the film-covered device body 1 so that the conductive contact 56 is supplied with power.
When the starting range of the electric heating plate 46 is adjusted, the knob 52 is rotated to drive the connecting slide block 53 and the conductive contact piece 54 to move in the connecting rod 42, the conductive contact piece 54 is positioned in the connecting rod 42 according to the use requirement, the fixed plate 4 is driven to move downwards by the electric push rod 3, the driven connecting rod 42 moves upwards in the connecting rod 41, so that the conductive contact piece 54 gradually moves upwards and approaches the conductive contact piece 56, when the conductive contact piece 56 contacts with the conductive contact piece 54, the conductive contact piece 56 receives the reaction force of the conductive contact piece 54, the conductive contact piece 56 moves into the connecting rod 41, the pressure spring 57 is stressed and compressed to generate elastic force, the conductive contact piece 56 is pushed to approach the conductive contact piece 54, and then make conductive contact 56 and conductive contact 54 in close contact, when conductive contact 56 and conductive contact 54 contact, supply power to electric plate 46 through conductive contact 56, conductive contact 54 and elastic wire 55, make electric plate 46 heat work, make various aluminium roll, make electric plate 46 and clean cotton 47 slide on various aluminium roll relatively, when clean cotton 47 slides, when cutting the membrane department, clean the impurity of its surface adhesion, when electric plate 46 passes through cutting the membrane department, through the high temperature of electric plate 46, iron cutting the membrane department, and make cutting membrane limit and deckle edge adhesion on various aluminium roll, avoid the dust to adhere to at the membrane limit and make the membrane limit perk, promote the adhesion fastness of membrane.
Second embodiment
The invention also discloses a use method of the high-efficiency film laminating device for processing the color aluminum roll, which comprises the following steps:
the first step: placing the color aluminum roll on a film laminating device, coating glue on the color aluminum roll, and pressing a protective film on the surface of the color aluminum roll through a hot pressing roller;
and a second step of: the distance adjusting part 10 is used for adjusting the film cutting distance between the cutting knife 5 and the dividing knife 7, the electric push rod 3 is started, the cutting knife 5 cuts the color aluminum roll, the transverse moving part 20 drives the dividing knife 7 to transversely move, and the film on the surface of the color aluminum roll is divided;
and a third step of: the preheating part 30 is started, hot air is conveyed to heat the position of the parting knife 7 for cutting the film, the ironing part 40 is started to heat, the color aluminum roll rolls, the position of the parting knife passes through the ironing part 40, the position of the parting knife is treated by the ironing part 40, and burrs are adhered on the color aluminum roll.
The working principle of the invention is as follows: the method comprises the steps of placing a color aluminum roll on a film laminating device main body 1, enabling the color aluminum roll to pass through a position between a cutting knife 5 and a cutting table 6, coating glue on the color aluminum roll, pressing a protective film on the surface of the color aluminum roll through a hot-pressing roller on the film laminating device main body 1, adjusting the film cutting distance between the cutting knife 5 and the cutting knife 7 by using a distance adjusting part 10, starting an electric push rod 3, driving the cutting knife 5 to move downwards and approach the color aluminum roll, simultaneously driving the cutting knife 7 to move and contact the protective film on the surface of the color aluminum roll, cutting the color aluminum roll through the cutting knife 5, enabling a transverse moving part 20 to drive the cutting knife 7 to move transversely, cutting the film on the surface of the color aluminum roll, starting a preheating part 30, conveying hot air at the position of the cutting knife 7, enabling an ironing part 40 to be close to the film on the surface of the color aluminum roll, enabling the position of the cutting film to roll through an ironing part 40, processing the film position of the ironing part 40, enabling dust to adhere on the color aluminum roll, lifting the adhesive film adhering to the film, and firmly preventing film forming edges from being adhered to edges.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. A high-efficient tectorial membrane device for various aluminium is rolled up processing, its characterized in that: comprising the following steps:
the laminating device comprises a laminating device main body (1), wherein a fixing frame (2) is arranged on the laminating device main body (1), an electric push rod (3) is arranged in the fixing frame (2), a fixing plate (4) is arranged at the output end of the electric push rod (3), the fixing plate (4) is in sliding connection with the fixing frame (2), a cutting knife (5) is arranged at the lower part of the fixing plate (4), a cutting knife (7) is arranged at the lower part of the fixing plate (4) and at a position close to the cutting knife (5), and a cutting table (6) is arranged in the fixing frame (2) and below the fixing plate (4);
the distance adjusting part (10), the distance adjusting part (10) is arranged at the lower end of the fixed plate (4) and is close to the position of the cutting knife (5), the dividing knife (7) is arranged at the lower end of the distance adjusting part (10), and the distance adjusting part (10) is used for adjusting the cutting film distance between the dividing knife (7) and the cutting knife (5);
the transverse moving part (20), the transverse moving part (20) is arranged on the distance adjusting part (10), one end of the dividing knife (7) is connected with the transverse moving part (20), and the transverse moving part (20) is used for driving the dividing knife (7) to transversely move;
the preheating part (30) is arranged on the fixed plate (4), one end of the preheating part (30) is communicated with the distance adjusting part (10), and the preheating part (30) is used for conveying hot air at the position of cutting films;
and an ironing part (40), wherein the ironing part (40) is arranged on the distance adjusting part (10), and the ironing part (40) is used for processing burrs at the position of the cutting film of the dividing knife (7).
2. The efficient film laminating device for processing color aluminum rolls according to claim 1, wherein the efficient film laminating device is characterized in that: the distance adjusting part (10) comprises a motor (11), a screw rod a (12), a fixed bar (13), a fixed bar (14), a limiting bar (15), a limiting block (16), a supporting bar (17) and a spring a (18), wherein the motor (11) is fixed at the lower end of the fixed bar (4), the screw rod a (12) is fixed at the output end of the motor (11), one end of the screw rod a (12) far away from the motor (11) is rotationally connected with the cutting knife (5), the fixed bar (14) is fixed at the lower end of the fixed bar (4), one end of the fixed bar (14) far away from the fixed bar (4) is fixedly connected with the cutting knife (5), the fixed bar (13) is slidably connected at the outer side of the fixed bar (14), the fixed bar (14) is in threaded connection with the screw rod a (12), the limiting block (16) is fixed at the upper end of the limiting bar (15), the supporting bar (17) is fixed at the lower end of the limiting bar (13), and the supporting bar (17) is arranged at the outer side of the limiting bar (17) and is arranged between the supporting bar (17) and the supporting bar (17).
3. The efficient film laminating device for processing the color aluminum roll according to claim 2, wherein the efficient film laminating device is characterized in that: the utility model provides a sideslip portion (20) is including gag lever post (21), iron plate (22), stopper (23), spring b (24), electro-magnet (25) and draw runner (26), the one end at support bar (17) is fixed to gag lever post (21), one end at support bar (17) is kept away from to stopper (23), iron plate (22) sliding connection is in the outside of gag lever post (21), spring b (24) set up in the outside of gag lever post (21) and be located between support bar (17) and iron plate (22), one end that is close to iron plate (22) at support bar (17) is fixed to electro-magnet (25), the upper end at parting bead (7) is fixed to draw runner (26), the spout with draw runner (26) assorted is seted up to the lower extreme of support bar (17), parting bead (7) are through the cooperation and support bar (17) sliding connection of draw runner (26), iron plate (22) and draw runner (26) fixed connection.
4. The efficient film laminating device for processing color aluminum rolls according to claim 3, wherein: the attractive force between the electromagnet (25) and the iron block (22) is larger than the elastic force of the spring b (24).
5. The efficient film laminating device for processing the color aluminum roll according to claim 2, wherein the efficient film laminating device is characterized in that: the preheating part (30) comprises a fan (31), a heating bin (32), an electric heating wire (33) and a connecting pipe (34), wherein the fan (31) is fixed at the upper end of the fixed plate (4), the heating bin (32) is fixed at the output end of the fan (31), the electric heating wire (33) is arranged inside the heating bin (32), the connecting pipe (34) is fixed at one end, far away from the fan (31), of the heating bin (32), one end, far away from the fan (31), of the heating bin (32) is fixed at the upper end of the limiting block (16), and the interiors of the limiting rod (15), the limiting block (16) and the supporting bar (17) are hollow structures.
6. The efficient film laminating device for color aluminum roll processing as claimed in claim 5, wherein: the input end of the fan (31) is provided with a filter screen.
7. The efficient film laminating device for processing the color aluminum roll according to claim 2, wherein the efficient film laminating device is characterized in that: ironing portion (40) are including connecting block (41), connecting rod (42), dog (43), connecting strip (44), spring c (45), electric plate (46), clean cotton (47) and automatically controlled portion (50), connecting block (41) are fixed in the lower extreme of connecting strip (13) and are kept away from one side of cutting knife (5), connecting rod (42) sliding connection is in the inside of connecting block (41), the upper end at connecting rod (42) is fixed to dog (43), connecting strip (44) are fixed in the lower extreme of connecting rod (42), spring c (45) set up in the outside of connecting rod (42) and are located between connecting block (41) and connecting strip (44), electric plate (46) are fixed in the lower extreme of connecting strip (44) and are kept away from one side of cutting knife (5), clean cotton (47) are fixed in the lower extreme of connecting strip (44) and are close to one side of cutting knife (5).
8. The efficient film laminating device for color aluminum roll processing as claimed in claim 7, wherein: a heat insulation layer is arranged between the electric heating plate (46) and the cleaning cotton (47).
9. The efficient film laminating device for color aluminum roll processing as claimed in claim 7, wherein: the electric control part (50) comprises a screw rod b (51), a knob (52), a connecting sliding block (53), two conductive contact pieces (54), two elastic wires (55), two conductive contact pieces (56) and two pressure springs (57), wherein the screw rod b (51) is rotationally connected inside the connecting rod (42), the knob (52) is fixed at the upper end of the screw rod b (51), the connecting sliding block (53) is in threaded connection outside the screw rod b (51) and is in sliding connection inside the connecting rod (42), the two conductive contact pieces (54) are all fixed outside the connecting sliding block (53) and are in sliding connection with the connecting rod (42), the two elastic wires (55) are all fixed inside the connecting rod (42), the two elastic wires (55) are respectively in electric connection with the two conductive contact pieces (54), the two conductive contact pieces (56) are respectively in sliding connection inside the connecting rod (41) and are respectively located right above the two conductive contact pieces (54), and the two conductive contact pieces (56) are respectively arranged at two positions close to the two connecting rods (41).
10. A method for using the high-efficiency film coating device for processing color aluminum coils, which is used for the high-efficiency film coating device for processing color aluminum coils according to any one of claims 1 to 9, and is characterized by comprising the following steps:
the first step: placing the color aluminum roll on a film laminating device, coating glue on the color aluminum roll, and pressing a protective film on the surface of the color aluminum roll through a hot pressing roller;
and a second step of: the distance adjusting part (10) is used for adjusting the film cutting distance between the cutting knife (5) and the dividing knife (7), the electric push rod (3) is started, the cutting knife (5) is used for cutting the color aluminum roll, the transverse moving part (20) is used for driving the dividing knife (7) to transversely move, and the film on the surface of the color aluminum roll is divided;
and a third step of: the preheating part (30) is started, hot air is conveyed to the position of the cutting knife (7) for cutting the film to heat, the ironing part (40) is started to heat, the color aluminum roll rolls, the position of the cutting film passes through the ironing part (40), the position of the cutting film is treated through the ironing part (40), and burrs are adhered to the color aluminum roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310403012.8A CN116728762A (en) | 2023-04-17 | 2023-04-17 | Efficient film laminating device for color aluminum roll processing and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310403012.8A CN116728762A (en) | 2023-04-17 | 2023-04-17 | Efficient film laminating device for color aluminum roll processing and application method thereof |
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| CN116728762A true CN116728762A (en) | 2023-09-12 |
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| CN202310403012.8A Pending CN116728762A (en) | 2023-04-17 | 2023-04-17 | Efficient film laminating device for color aluminum roll processing and application method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117103667A (en) * | 2023-10-24 | 2023-11-24 | 泰州睿阳印刷集团有限公司 | Carton packing carton surface tectorial membrane machine |
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- 2023-04-17 CN CN202310403012.8A patent/CN116728762A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117103667A (en) * | 2023-10-24 | 2023-11-24 | 泰州睿阳印刷集团有限公司 | Carton packing carton surface tectorial membrane machine |
| CN117103667B (en) * | 2023-10-24 | 2023-12-26 | 泰州睿阳印刷集团有限公司 | Carton packing carton surface tectorial membrane machine |
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