CN116728558A - Concrete product forming machine - Google Patents
Concrete product forming machine Download PDFInfo
- Publication number
- CN116728558A CN116728558A CN202310767746.4A CN202310767746A CN116728558A CN 116728558 A CN116728558 A CN 116728558A CN 202310767746 A CN202310767746 A CN 202310767746A CN 116728558 A CN116728558 A CN 116728558A
- Authority
- CN
- China
- Prior art keywords
- cavity
- concrete
- electric telescopic
- telescopic rod
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000004891 communication Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 17
- 238000001035 drying Methods 0.000 claims description 14
- 230000005611 electricity Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 239000011456 concrete brick Substances 0.000 abstract description 22
- 238000003825 pressing Methods 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 4
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000007723 die pressing method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention provides a concrete product forming machine which comprises a control mechanism, a moving mechanism and a forming mechanism, wherein the control mechanism comprises an operation table, a master control singlechip, a communication module and a PLC (programmable logic controller), the master control singlechip is communicated with the PLC through the communication module and is arranged on the operation table, the moving mechanism comprises an electric guide rail and a moving car cavity, the moving car cavity is arranged on the electric guide rail, the PLC is arranged on the moving car cavity and is electrically connected with the electric guide rail, the forming mechanism comprises a concrete cavity, a mould pressing plate, a first electric telescopic rod and a first electromagnetic valve, the first electric telescopic rod and the first electromagnetic valve are respectively electrically connected with the PLC, the concrete cavity is arranged on the side wall of the moving car cavity, the mould cavity is communicated with the concrete cavity through the first electromagnetic valve, the fixed end of the first electric telescopic rod is arranged at the top of the mould cavity, and the moving end of the first electric telescopic rod is connected with the mould pressing plate. The invention can improve the molding efficiency of the concrete brick.
Description
Technical Field
The invention relates to the technical field of concrete molding, in particular to a concrete product molding machine.
Background
After concrete mixture is poured, the concrete structure is required to be compactly molded to form concrete bricks with certain appearance and internal structure, the concrete bricks are applied to the construction industry in a large number, the existing concrete bricks are required to be carried to other places for storage during production, and the production and storage are not in the same production position, so that the production efficiency of the concrete bricks is greatly influenced.
Disclosure of Invention
Accordingly, an object of the present invention is to provide a concrete product forming machine, which solves at least the above problems.
The technical scheme adopted by the invention is as follows:
the utility model provides a concrete product make-up machine, includes control mechanism, mobile mechanism and forming mechanism, control mechanism includes operation panel, master control singlechip, communication module and PLC controller, communication connection is established through communication module and PLC controller to the master control singlechip and set up on the operation panel, mobile mechanism includes electric guide rail and mobile car chamber, mobile car chamber sets up on electric guide rail, the PLC controller sets up on mobile car chamber and is connected with electric guide rail electricity, forming mechanism includes concrete cavity, mould clamp plate and first electric telescopic handle and the first solenoid valve that are connected with the PLC controller electricity respectively, the concrete cavity sets up on the lateral wall in mobile car chamber, the mould cavity passes through first solenoid valve intercommunication concrete cavity, the stiff end of first electric telescopic handle sets up at the top in mould cavity, the mobile end of first electric telescopic handle is connected with the mould clamp plate.
Further, including handling mechanism, handling mechanism includes and accepts board, brace table and the absorption arm, second solenoid valve and the second electric telescopic handle that are connected with the PLC controller electricity respectively, the brace table sets up on the mobile car chamber, the absorption arm sets up on the brace table, the stiff end setting of second electric telescopic handle is on the lateral wall of mould cavity, the removal end of second electric telescopic handle is connected with accepting the board, the second solenoid valve sets up on the lateral wall of the mould cavity of the opposite face of second electric telescopic handle and is used for the isolated outside.
Further, the die pressing plate is detachably arranged at the moving end of the first electric telescopic rod.
Further, the mold comprises a shedding component, wherein the shedding component comprises an oily film, and the oily film is arranged in the mold pressing plate.
Further, including material transport mechanism, material transport mechanism includes the material hopper and with the pressure sensor of master control singlechip electricity connection, the material hopper sets up on the operation panel, the material hopper is used for connecting the opening of concrete cavity, pressure sensor sets up the bottom at the concrete cavity.
Further, including drying mechanism, drying mechanism includes stoving cavity and the desicator and the third electric telescopic handle that are connected with master control singlechip electricity respectively, the sunken setting in electric guide rail limit in stoving cavity, the stiff end setting of third electric telescopic handle is in the bottom of stoving cavity, the removal end and the desicator electricity of third electric telescopic handle are connected.
Further, the infrared detector comprises a detection component, wherein the detection component comprises an infrared emitter and an infrared receiver which are respectively and electrically connected with the main control singlechip, and the infrared emitter and the infrared receiver are respectively and symmetrically arranged on the electric guide rail.
Further, the concrete cavity vibration device comprises a vibration assembly, wherein the vibration assembly comprises a vibrator electrically connected with the PLC, and the vibrator is arranged on the side wall of the concrete cavity.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a concrete product forming machine, which is used for producing concrete bricks by moving an electric guide rail, and placing the produced bricks in the middle of the electric guide rail.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only preferred embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of the overall structure of a concrete product forming machine according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a whole body circuit structure of a concrete product forming machine according to an embodiment of the invention.
Fig. 3 is a schematic view of a part of a concrete product forming machine according to an embodiment of the present invention.
Fig. 4 is a schematic view of a part of a concrete product forming machine according to an embodiment of the present invention.
In the figure, 1 is a master control singlechip, 2 is a communication module, 3 is a PLC controller, 4 is an electric guide rail, 5 is a first electric telescopic rod, 6 is a first electromagnetic valve, 7 is an adsorption mechanical arm, 8 is a second electromagnetic valve, 9 is a second electric telescopic rod, 10 is a vibrator, 11 is a pressure sensor, 12 is a dryer, 13 is a third electric telescopic rod, 14 is an infrared emitter, 15 is an infrared receiver, 16 is a material hopper, 17 is a concrete cavity, 18 is a receiving plate, 19 is a mold pressing plate, 20 is an operation table, and 21 is a mobile car cavity.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the illustrated embodiments are provided for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Example 1
Referring to fig. 1 to 4, the invention provides a concrete product forming machine, which comprises a control mechanism, a moving mechanism and a forming mechanism, wherein the control mechanism comprises an operation table 20, a master single chip microcomputer 1, a communication module 2 and a PLC controller 3, the master single chip microcomputer 1 is in communication connection with the PLC controller 3 through the communication module 2 and is arranged on the operation table 20, the moving mechanism comprises an electric guide rail 4 and a moving car cavity 21, the moving car cavity 21 is arranged on the electric guide rail 4, the PLC controller 3 is arranged on the moving car cavity 21 and is electrically connected with the electric guide rail 4, the forming mechanism comprises a concrete cavity 17, a mould cavity, a mould pressing plate 19, a first electric telescopic rod 5 and a first electromagnetic valve 6 which are respectively electrically connected with the PLC controller 3, the concrete cavity 17 is arranged on the side wall of the moving car cavity 21, the mould cavity is communicated with the concrete cavity 17 through the first electromagnetic valve 6, the fixed end of the first electric telescopic rod 5 is arranged on the top of the mould cavity, and the moving end of the first electric telescopic rod 5 is connected with the mould pressing plate 19.
Illustratively, in order to improve the forming efficiency of the concrete brick, the concrete brick can be produced by moving the electric guide rail 4, and the produced brick can be placed in the middle of the electric guide rail 4, which greatly improves the production efficiency of the concrete brick, and the concrete production process is specifically as follows: the PLC 3 sends a signal instruction to the first electromagnetic valve 6, so that the first electromagnetic valve 6 is opened, concrete in the concrete cavity 17 enters the mold cavity through the first electromagnetic valve 6, the PLC 3 sends a signal instruction to the first electric telescopic rod 5, and the moving end of the first electric telescopic rod 5 drives the mold pressing plate 19 connected with the moving end to press the concrete in the mold cavity, so that a concrete brick in a mold shape is formed.
This embodiment includes handling mechanism, handling mechanism includes and accepts board 18, brace table and the absorption arm 7, second solenoid valve 8 and the second electric telescopic handle 9 that are connected with PLC controller 3 electricity respectively, the brace table sets up on moving car chamber 21, absorption arm 7 sets up on the brace table, the stiff end setting of second electric telescopic handle 9 is on the lateral wall of mould cavity, the removal end of second electric telescopic handle 9 is connected with accepting board 18, second solenoid valve 8 sets up on the lateral wall of the mould cavity of the opposite face of second electric telescopic handle and is used for the isolated outside.
Illustratively, after the concrete bricks in the mold cavity are produced, the PLC controller 3 sends signal instructions to the second electromagnetic valve 8 and the second electric telescopic rod 9 respectively, so that the second electromagnetic valve 8 is opened, the moving end of the second electric telescopic rod 9 drives the receiving plate 18 to move towards the second electromagnetic valve 8, and then the produced concrete bricks are moved to the outside, and the worker can adsorb the concrete bricks on the receiving plate 18 between the tracks of the electric slide rails through the adsorption robot arm.
The die pressing plate 19 is detachably arranged at the moving end of the first electric telescopic rod 5.
For example, to be able to produce concrete bricks of different shapes, the mold platen 19 may be removed and replaced to produce concrete bricks of different shapes.
This embodiment includes a peel assembly comprising an oily film disposed within the mold platen 19.
Illustratively, in order to prevent the concrete brick on the mold platen 19 from sticking to the mold platen 19, an oily film may be provided on the mold platen 19, thereby facilitating the removal of the concrete brick from the mold platen 19.
The embodiment comprises a material conveying mechanism, wherein the material conveying mechanism comprises a material hopper 16 and a pressure sensor 11 electrically connected with a main control singlechip 1, the material hopper 16 is arranged on an operation table 20, the material hopper 16 is used for connecting an opening of a concrete cavity 17, and the pressure sensor 11 is arranged at the bottom of the concrete cavity 17.
Illustratively, in order to ensure the raw material supply of concrete, the raw material for concrete production can be transported into the concrete cavity 17 through the material hopper 16, and when the pressure sensor 11 detects that the pressure in the concrete cavity is smaller than the pressure threshold set by the pressure sensor 11, the staff is reminded to supplement the concrete material, and the pressure threshold is set autonomously by the staff according to the actual situation.
The embodiment comprises a drying mechanism, wherein the drying mechanism comprises a drying cavity, a dryer 12 and a third electric telescopic rod 13, wherein the dryer 12 and the third electric telescopic rod 13 are respectively electrically connected with the main control singlechip 1, the drying cavity is concavely arranged on the side of the electric guide rail 4, the fixed end of the third electric telescopic rod 13 is arranged at the bottom of the drying cavity, and the moving end of the third electric telescopic rod 13 is electrically connected with the dryer 12.
For example, in order to use the concrete bricks faster, for the concrete bricks placed between the electric guide rails 4, a signal instruction can be sent to the third electric telescopic rod 13 and the dryer 12 through the main control singlechip 1 respectively, so that the moving end of the third electric telescopic rod 13 drives the dryer 12 to move outside the drying cavity, and the placed concrete bricks are dried through the dryer 12.
The embodiment comprises a detection assembly, wherein the detection assembly comprises an infrared emitter 14 and an infrared receiver 15 which are respectively and electrically connected with the main control singlechip 1, and the infrared emitter 14 and the infrared receiver 15 are respectively and symmetrically arranged on the electric guide rail 4.
For example, in order to improve the drying efficiency of the concrete brick, only when the infrared receiver 15 does not receive the light emitted by the infrared emitter 14, the master control singlechip 1 sends a signal instruction to the third electric telescopic rod 13 and the dryer 12, and when the infrared receiver 15 does not receive the light emitted by the infrared emitter 14, it is indicated that the produced concrete brick is placed between the electric guide rails 4.
The present embodiment includes a vibration assembly including a vibrator 10 electrically connected to the PLC controller 3, the vibrator 10 being disposed on a side wall of the concrete cavity 17.
Illustratively, in order to prevent the occurrence of a problem in which concrete in the concrete cavity 17 is piled up in the concrete cavity 17, a signal instruction may be transmitted to the vibrator 10 provided on the side wall of the concrete cavity 17 through the PLC controller 3, thereby preventing the occurrence of a problem in which concrete is piled up by vibration of the vibrator 10.
In the above embodiment, the PLC controller 3, the electric rail 4, the first electric telescopic rod 5, the first electromagnetic valve 6, the adsorption mechanical arm 7, the second electromagnetic valve 8, the second electric telescopic rod 9, the pressure sensor 11, the dryer 12, the third electric telescopic rod 13, the infrared emitter 14, the infrared receiver 15, and the vibrator 10 may be of existing types known to those skilled in the art; the master control singlechip 1 can adopt an STM32 singlechip; the communication module 2 may be a GPRS, wiFi or other existing model of communication module 2.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The utility model provides a concrete product make-up machine, its characterized in that, includes control mechanism, mobile mechanism and forming mechanism, control mechanism includes operation panel, master control singlechip, communication module and PLC controller, master control singlechip passes through communication module and establishes communication connection with the PLC controller and sets up on the operation panel, mobile mechanism includes electric guide rail and mobile car chamber, mobile car chamber sets up on electric guide rail, the PLC controller sets up on mobile car chamber and is connected with electric guide rail electricity, forming mechanism includes concrete cavity, mould clamp plate and the first electric telescopic handle and the first solenoid valve that are connected with the PLC controller electricity respectively, the concrete cavity sets up on the lateral wall in mobile car chamber, the mould cavity passes through first solenoid valve intercommunication concrete cavity, the stiff end setting of first electric telescopic handle is at the top of mould cavity, the mobile end of first electric telescopic handle is connected with the mould clamp plate.
2. The concrete product forming machine according to claim 1, comprising a carrying mechanism including a receiving plate, a support table, and an adsorption mechanical arm, a second electromagnetic valve and a second electric telescopic rod which are electrically connected with the PLC controller, respectively, the support table being provided on the moving car cavity, the adsorption mechanical arm being provided on the support table, the fixed end of the second electric telescopic rod being provided on the side wall of the mold cavity, the moving end of the second electric telescopic rod being connected with the receiving plate, the second electromagnetic valve being provided on the side wall of the mold cavity opposite to the second electric telescopic rod and being used for isolating the outside.
3. The concrete product forming machine of claim 1, wherein the mold platen is removably disposed at a movable end of the first electric telescopic rod.
4. A concrete article forming machine as recited in claim 1, including a shedding assembly including an oily film disposed within the mold platen.
5. The concrete product forming machine of claim 1, comprising a material transport mechanism comprising a material hopper and a pressure sensor electrically connected to the master control monolith, the material hopper being disposed on the console, the material hopper being configured to connect to an opening of the concrete cavity, the pressure sensor being disposed at a bottom of the concrete cavity.
6. The concrete product forming machine according to claim 1, comprising a drying mechanism, wherein the drying mechanism comprises a drying cavity, a dryer and a third electric telescopic rod, wherein the dryer and the third electric telescopic rod are respectively and electrically connected with the main control single chip, the drying cavity is concavely arranged on the side of the electric guide rail, the fixed end of the third electric telescopic rod is arranged at the bottom of the drying cavity, and the moving end of the third electric telescopic rod is electrically connected with the dryer.
7. The concrete product forming machine according to claim 1, comprising a detection assembly, wherein the detection assembly comprises an infrared emitter and an infrared receiver which are respectively and electrically connected with the main control singlechip, and the infrared emitter and the infrared receiver are respectively and symmetrically arranged on the electric guide rail.
8. A concrete product forming machine as claimed in claim 1, including a vibration assembly including a vibrator electrically connected to the PLC controller, the vibrator being disposed on a side wall of the concrete cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310767746.4A CN116728558A (en) | 2023-06-27 | 2023-06-27 | Concrete product forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310767746.4A CN116728558A (en) | 2023-06-27 | 2023-06-27 | Concrete product forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116728558A true CN116728558A (en) | 2023-09-12 |
Family
ID=87914893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310767746.4A Pending CN116728558A (en) | 2023-06-27 | 2023-06-27 | Concrete product forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116728558A (en) |
-
2023
- 2023-06-27 CN CN202310767746.4A patent/CN116728558A/en active Pending
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