CN116725063B - Multifunctional continuous meat injection machine and working method thereof - Google Patents
Multifunctional continuous meat injection machine and working method thereof Download PDFInfo
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- CN116725063B CN116725063B CN202310727917.0A CN202310727917A CN116725063B CN 116725063 B CN116725063 B CN 116725063B CN 202310727917 A CN202310727917 A CN 202310727917A CN 116725063 B CN116725063 B CN 116725063B
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- 239000007924 injection Substances 0.000 title claims abstract description 152
- 238000002347 injection Methods 0.000 title claims abstract description 152
- 235000013372 meat Nutrition 0.000 title claims abstract description 119
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 161
- 230000005540 biological transmission Effects 0.000 claims abstract description 62
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 35
- 239000012530 fluid Substances 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims description 75
- 238000001914 filtration Methods 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 238000005554 pickling Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 230000008595 infiltration Effects 0.000 abstract 1
- 238000001764 infiltration Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 10
- 239000012267 brine Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 235000015278 beef Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000003760 tallow Substances 0.000 description 3
- 210000002435 tendon Anatomy 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229940001941 soy protein Drugs 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/0053—Other devices for processing meat or bones by injection
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C9/00—Apparatus for tenderising meat, e.g. ham
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a multifunctional continuous meat injection machine and a working method thereof, wherein the multifunctional continuous meat injection machine comprises a rack, a transmission mechanism, an injection mechanism and a broken rib tenderizing mechanism are arranged on the rack, the first lifting driving mechanism, the second lifting driving mechanism and a fluid conveying mechanism are used for longitudinally transmitting meat and enabling the meat to sequentially pass through the injection mechanism and the broken rib tenderizing mechanism, the injection mechanism is combined with the broken rib tenderizing mechanism, and after injection is completed, the meat is rapidly broken to tenderize the meat, so that the pickling agent has better infiltration effect, and the taste of the meat is improved.
Description
Technical Field
The invention relates to the technical field of injection machines, in particular to a multifunctional continuous meat injection machine and a working method thereof.
Background
The brine injection machine is used for injecting brine, starch, soy protein and auxiliary materials into meat for fully pickling, and the pickling agent is injected into the product through an injection needle by utilizing an advanced technology and a mechanical device, so that the pickling agent is uniformly distributed in the full-automatic brine injection machine to achieve the purposes of quick pickling, seasoning increase, meat nutrition maintenance and taste enhancement. The step speed, the step distance, the gap between meat pressing plates and the injection pressure can be adjusted according to different technological requirements, and the pickling liquid is uniformly and continuously injected into the meat, so that the optimal injection effect is achieved.
The existing injection machines have various defects such as: 1. in the prior art, the injection machine and the rib breaking machine are usually independent, so that the curing agent can permeate into the meat after the combined operation of injection and rib breaking, the effect of the curing agent is better, and the taste of the meat is improved; 2. in the prior art, the injection needle is unreasonable in structure and installation structure design, and inconvenient to install, disassemble and maintain when the injection effect is poor; 3. in the prior art, a pump body is generally adopted as a power element for a fluid conveying mechanism corresponding to the injection mechanism, and the pump body conduction is characterized in that after the injection mechanism is closed, the injection mechanism is opened for the second time and needs to wait for a long time for liquid storage, so that the efficiency is reduced; 4. the meat processing has higher sanitary requirements, and the conventional conveying mechanism cannot bear larger meat quality and is not easy to clean; 5. when the injection operation is performed, the viscosity of the injection is high, and the injection is uneven, so that the taste of the finished product is poor.
Disclosure of Invention
In order to solve the technical problems, the invention relates to a multifunctional continuous meat injection machine and a working method thereof, the structure is simple and reliable, the technical problems are effectively solved, the machine is suitable for popularization and use, and in order to achieve the purposes, the invention is realized by the following technical scheme:
A multifunctional continuous meat injection machine, which comprises a frame, wherein a transmission mechanism, an injection mechanism and a broken rib tenderizing mechanism are arranged on the frame, a first lifting driving mechanism, a second lifting driving mechanism and a fluid conveying mechanism are arranged on the frame,
The conveying mechanism is used for conveying the meat along the longitudinal direction and enabling the meat to sequentially pass through the injection mechanism and the broken rib tenderizing mechanism;
The injection mechanism comprises two groups of first lifting plates connected with a first lifting driving mechanism, a plurality of injection needles distributed in an array are arranged below the first lifting plates, the first lifting plates comprise an upper plate body and a lower plate body which are fixedly connected, a containing cavity is formed between the upper plate body and the lower plate body, the fluid transmission mechanism is used for guiding curing agents in curing agent storage equipment into the containing cavity of the first lifting plates, a top runner of each injection needle is communicated with the containing cavity, opposite first pressing plates are arranged below the first lifting plates, a plurality of through holes corresponding to the injection needles one by one are formed in the first pressing plates, first pressing rods are arranged between the first pressing plates and the first lifting plates, first elastic elements in contact with the first pressing rods are arranged on the first lifting plates, the first elastic elements are used for exerting downward elastic force on the first pressing rods to force the first pressing rods to move downwards to compress meat when the first pressing plates are used for descending and contact with the meat, and the tips of the injection needles are converged and the circumference sides of the tips of the injection needles are distributed;
the broken rib tenderization mechanism comprises a second lifting plate connected with a second lifting driving mechanism, a cutter assembly is arranged below the second lifting plate, the cutter assembly comprises longitudinal cutter bars with longitudinal cutting edges and transverse cutter bars with transverse cutting edges, a plurality of rows of longitudinal cutter bars and a plurality of rows of transverse cutter bars are arranged in a staggered mode, a second opposite pressing plate is arranged below the second lifting plate, the cross section of the second pressing plate is in a convex shape, a plurality of cutter bar channels matched with the cutter assembly are arranged in the middle of the second pressing plate, a second pressing rod is arranged between the second pressing plate and the second lifting plate, a second elastic element in contact with the second pressing rod is arranged on the second lifting plate, and the second elastic element is used for exerting downward elastic force on the second pressing plate to force the second pressing plate to move downwards to press meat when the second pressing plate descends to contact the meat.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the transmission mechanism comprises a transmission chain, a transmission roller, a driving shaft, a driving sprocket, a driven shaft, a one-way bearing, a first linear driving device and a mounting frame, wherein the mounting frame is fixedly arranged on the frame, the mounting frame comprises two side plates and a bottom plate connected with the two side plates, the two groups of transmission chains are symmetrically arranged on the inner side of the mounting frame and are connected with each other through the transmission roller, the front end and the rear end of the transmission chain are respectively wound on the outer side of the driving sprocket and the outer side of the driven sprocket and are meshed with each other, the driving sprocket is connected with the driving sprocket through the driving shaft, the driven sprocket is connected with the driving wheel through the driven shaft, one end of the driving shaft penetrates through one side plate and is connected with a shifting block through the one-way bearing, the first linear driving device is hinged with a hinged seat fixedly arranged on the outer side of one side plate, the driving rod end of the first linear driving device is rotatably connected with a push rod of the shifting block, the two ends of the driven shaft are rotatably connected with an adjusting plate respectively, one side plate is arranged on one side of the driven shaft, the two side plates are fixedly arranged on the two side plates, and the two side plates are matched with the adjusting plate, and the adjusting plate is in a position of the two side plate is matched with the positioning plate.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the transmission mechanism further comprises a first supporting plate and a second supporting plate, the first supporting plates are uniformly arranged along the transverse interval and are connected through transverse first mounting rods, two ends of the first mounting rods are fixedly connected with two side plates of the mounting frame through bolt assemblies, the first supporting plates are located on the inner sides of the transmission chains and used for supporting transmission rollers on the upper portions, the second supporting plates are arranged left and right oppositely and are connected through the second mounting rods, the side plates of the mounting frame are provided with supporting blocks, arc-shaped limiting grooves matched with the second mounting rods are formed in the supporting blocks, two ends of the second mounting rods are respectively placed on the supporting blocks on two sides, and the second supporting plates are located below the transmission chains and used for supporting the transmission rollers on the lower portions.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: still including retrieving filter assembly, the bottom plate of mounting bracket is the slope setting, and its high output side from transport mechanism reduces gradually to transport mechanism's input side, the frame is provided with the collecting box in transport mechanism's input side, the terminal height of collecting box highly is less than the bottom plate, the collecting box is used for accepting the impurity of deriving from the bottom plate, the bottom plate is equipped with the blanking hole in the top of collecting box, the end of bottom plate still is equipped with triangle striker plate, retrieve filter assembly includes filter box, honeycomb duct, the filter box is equipped with filtration cavity, water conservancy diversion cavity, the bottom of water conservancy diversion cavity is equipped with the guide plate, the filter basket has been placed to the top of water conservancy diversion cavity, the guide plate inclines to filtration cavity one side and is used for to the filtration cavity water conservancy diversion, the filter is installed to the bottom of filtration cavity, the discharge port is installed to the below of filter, the one end and the collecting box intercommunication of honeycomb duct and be used for leading into the filter basket with the mixture in the collecting box.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the fluid delivery mechanism is provided with two groups of injection mechanisms and is respectively in butt joint with the two groups of injection mechanisms, each group of fluid delivery mechanism comprises a first one-way valve, a second one-way valve, a third one-way valve, a fourth one-way valve, an oil cylinder and a piston cylinder, the oil cylinder is in butt joint with the piston cylinder, a piston rod of the oil cylinder penetrates through the piston cylinder, a piston fixedly connected with the piston rod is arranged in a cylinder chamber of the piston cylinder, the oil cylinder drives the piston to move along the horizontal direction through the piston rod, two side cylinder covers of the piston cylinder are provided with vertical flow passages, a cylinder chamber of the piston cylinder is communicated with the vertical flow passages, the first one-way valve is arranged in a first pipeline, the second one-way valve is arranged in a second pipeline, the third one-way valve is arranged in the third pipeline, the second one-way valve is arranged in the fourth pipeline, the upper end and lower end of the vertical flow passage of one side of the piston cylinder are respectively in butt joint with the first pipeline and the second pipeline, the upper end and lower end of the other side vertical flow passage of the piston cylinder are respectively in butt joint with the third pipeline and the fourth pipeline, the second pipeline and the fourth pipeline are in joint with the fourth pipeline, and the second pipeline and the first one-way valve and the second pipeline are in the open state, and the second pipeline and the first one-way valve and the second pipeline and the piston pipeline are in the open state.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the inflow pipeline is communicated with the discharge port of the filter box body through the recovery pipeline.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the injection mechanism further comprises a quick connection pipe, a fifth one-way valve and each injection needle, wherein the top of the quick connection pipe is fixedly connected with the quick connection pipe through the fifth one-way valve, a limiting clamping head is arranged at the top of the quick connection pipe, the quick connection pipe is communicated with a runner of the injection needle, a mounting through hole is formed in the lower plate body of the first lifting plate, the mounting through hole is a step hole with a large upper part and a small lower part, the limiting clamping head is clamped in the large upper part of the mounting through hole, the quick connection pipe penetrates through a small hole of the step hole, two protruding parts are arranged at the top of the limiting clamping head, and the top of each protruding part is in contact with the upper plate body of the first lifting plate.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: two sets of injection mechanism pass through the synchronous lift drive of a set of first lift actuating mechanism, first lift actuating mechanism includes rotary drive, carousel, lift main shaft, rotary drive is equipped with the rotatory output shaft of level setting, two the carousel symmetry sets up at the both ends of rotatory output shaft and can rotate along with rotatory output shaft, every the back shaft is installed to the terminal surface of carousel, the axis of back shaft is parallel and the non-coincidence of central line of carousel, the bottom of lift main shaft passes through the axle sleeve and is connected with the back shaft rotation, first layer board is installed on the top of lift main shaft, two first lift guide arms are installed to the top of first layer board, two first lift guide arms are located the left and right sides of frame, the top and the first lifter fixed connection of first lift guide arm, set firmly first uide bushing in the frame, first uide bushing be equipped with first lift guide arm sliding fit's guiding hole.
The above-mentioned scheme is based on and is a preferable scheme of the above-mentioned scheme: the second lifting driving mechanism comprises a second linear driving device, the second linear driving device is installed at the bottom of the frame through a supporting seat, a lifting rod of the second linear driving device faces upwards and is connected with a lifting connecting seat, a second supporting plate is fixedly arranged at the top of the lifting connecting seat, two second lifting guide rods are installed above the second supporting plate and located at the left side and the right side of the frame, the top end of each second lifting guide rod is fixedly connected with a second lifting plate, and a second guide sleeve is fixedly arranged on the frame and provided with guide holes in sliding fit with the second lifting guide rods.
The invention also relates to a working method of the multifunctional continuous meat injection machine, which comprises the following steps,
S1, importing meat from an input end of a conveying mechanism;
S2, injecting for the first time, stopping the operation of the transmission mechanism after the meat moves to the lower part of the first group of injection mechanisms along with the transmission mechanism, lowering the first lifting plate by the first lifting driving mechanism so that the first pressing plate presses the meat, simultaneously, the injection needles prick the meat, introducing the curing agent by the fluid conveying mechanism and completing the first injection through the injection holes of the injection needles, and then driving the first lifting plate to lift by the first lifting driving mechanism so that the first pressing plate and the injection needles are separated from the meat;
s3, injecting for the second time, restarting the meat along with the transmission mechanism, moving the meat to the position below the second group of injection mechanisms, and repeating the action S2 by the second group of injection mechanisms;
S4, rib breaking, namely restarting the meat along with the conveying mechanism, moving the meat below the rib breaking tenderizing mechanism, lowering the second lifting plate by the second lifting driving mechanism to enable the second pressing plate to press the meat, inserting the cutter assembly into the meat, and then driving the second lifting plate to lift by the second lifting driving mechanism to enable the second pressing plate and the cutter assembly to be separated from the meat;
s5, guiding the meat out of the device from the output end of the conveying mechanism.
Compared with the prior art, the invention has the following outstanding and beneficial technical effects:
1. the injection mechanism is combined with the broken tendon tenderizing mechanism, and the broken tendon is rapidly broken after injection is completed, so that meat is tenderized, the pickling agent can have better penetrating effect, and the taste of the meat is improved;
2. The injection needles are uniformly and densely distributed, so that the injection needles can be fully contacted with meat, the bottoms of the injection needles are converged to form tips, the injection holes are distributed on the periphery of the tips, when the injection needles are pricked into the meat, the injection holes on the periphery of the injection needles are used for injecting the injection needles into the meat, so that curing agents can be fully fused into the meat, the injection needles are rapid to install, accurate to position, convenient to assemble and disassemble, and convenient to maintain;
3. The device improves the fluid conveying mechanism, so that the waiting time during two injections of the same injection mechanism is greatly shortened, the efficiency is improved, and the time is saved;
4. the recycled curing agent can be reused for injection, so that the waste is reduced, and the processing cost is reduced;
5. the transmission mechanism in the device has larger bearing capacity, convenient cleaning and simple and reliable structure;
6. The beef tallow is injected more stably by hydraulic propulsion, so that the beef tallow is distributed more uniformly in beef when the beef tallow ingredients are injected, and the finished product has better taste.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the apparatus;
FIG. 2 is a schematic view of the internal structure of the frame;
FIG. 3 is a schematic view of a mounting bracket;
FIG. 4 is a schematic diagram of a drive train assembly;
FIG. 5 is a schematic view of an injection mechanism;
FIG. 6 is a schematic view of the internal structure of the injection needle;
FIG. 7 is a schematic view of an injection needle;
FIG. 8 is a schematic diagram of a broken tendon tenderization mechanism;
FIG. 9 is a schematic illustration of a fluid delivery mechanism;
FIG. 10 is a schematic view of the interior of the fluid delivery mechanism;
FIG. 11 is a schematic view of a recovery filter assembly.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the drawings in the embodiments, however, the following detailed description and the embodiments are only for illustrative purposes and not limiting the application.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in fig. 1, merely for convenience in describing the present invention, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the invention.
In the description of the present application, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
The brine injection machine is used for injecting brine, starch, soy protein and auxiliary materials into meat for fully pickling, and the pickling agent is injected into the product through an injection needle by utilizing an advanced technology and a mechanical device, so that the pickling agent is uniformly distributed in the full-automatic brine injection machine to achieve the purposes of quick pickling, seasoning increase, meat nutrition maintenance and taste enhancement. The step speed, the step distance, the gap between meat pressing plates and the injection pressure can be adjusted according to different technological requirements, and the pickling liquid is uniformly and continuously injected into the meat, so that the optimal injection effect is achieved.
The existing injection machines have various defects such as: 1. in the prior art, the injection machine and the rib breaking machine are usually independent, so that the curing agent can permeate into the meat after the combined operation of injection and rib breaking, the effect of the curing agent is better, and the taste of the meat is improved; 2. in the prior art, the injection needle is unreasonable in structure and installation structure design, and inconvenient to install, disassemble and maintain when the injection effect is poor; 3. in the prior art, a pump body is generally adopted as a power element for a fluid conveying mechanism corresponding to the injection mechanism, and the pump body conduction is characterized in that after the injection mechanism is closed, the injection mechanism is opened for the second time and needs to wait for a long time for liquid storage, so that the efficiency is reduced; 4. the meat processing has higher sanitary requirements, and the conventional conveying mechanism cannot bear larger meat quality and is not easy to clean; 5. when the injection operation is performed, the viscosity of the injection is high, and the injection is uneven, so that the taste of the finished product is poor.
In order to solve the technical problems, as shown in fig. 1-11, the invention relates to a multifunctional continuous meat injection machine, which comprises a frame 1, wherein a transmission mechanism 2, an injection mechanism 3 and a rib breaking tenderization mechanism 4 are arranged on the frame 1, and a first lifting driving mechanism 5, a second lifting driving mechanism 6 and a fluid conveying mechanism 7 are arranged on the frame 1.
The conveying mechanism 2 is used for conveying meat along the longitudinal direction and sequentially passing through the injection mechanism 3 and the broken rib tenderizing mechanism 4, in particular, the conveying mechanism 2 comprises a transmission chain 21, a transmission roller 22, a driving shaft 23, a driving chain wheel 24, a driven chain wheel 25, a driven shaft 26, a one-way bearing 27, a first linear driving device 28 and a mounting frame, wherein the mounting frame is fixedly arranged on the frame 1 and comprises two side plates 29 and a bottom plate 210 connected with the two side plates 29, the two groups of transmission chains 21 are symmetrically arranged at the inner side of the mounting frame and are connected between each chain link through the transmission roller 22, the front end and the rear end of each transmission chain 21 are respectively wound at the outer side of one driving chain wheel 24 and one driven chain wheel 25 and meshed with each other, the transmission chain 21 can run along with the rotation of the driving chain wheel 24, the two driving chain wheels 24 are connected through the driving shaft 23, the two driven chain wheels 25 are connected through a driven shaft 26, one end of the driving shaft 23 passes through one side plate 29 and is connected with a shifting block 211 through a one-way bearing 27, so that the shifting block 211 can only rotate in one direction, a first linear driving device 28 is preferably an air cylinder and can perform linear driving, the cylinder body of the first linear driving device 28 is hinged with a hinging seat fixedly arranged on the outer side of one side plate 29, the end part of a driving rod of the first linear driving device 28 is rotationally connected with a push rod of the shifting block 211, the first linear driving device 28 drives the shifting block 211 to drive the driving chain wheel 24 and a driving chain 21 connected with the driving chain 24 to perform unidirectional rotation through telescopic action, the driving chain 21 is intermittently rotated due to the fact that only one action can be driven through telescopic action, the transmission is smoother and is driven through an air cylinder part, converting the linear driving force into rotary output can provide larger thrust to ensure that the transmission chain 21 can still work smoothly under the condition of bearing large weight of meat, and the operation of the transmission chain 21 can be suspended according to actual requirements to wait for meat processing.
In addition, the both ends of driven shaft 26 are connected with an adjusting plate 212 rotation respectively, fixed plate 213 is installed to the both sides board 29 of mounting bracket in the one side that is close to driven shaft 26, the both sides of fixed plate 213 are detachable installs regulation pole 214, the regulation pole 214 vertically runs through fixed plate 213 and is close to the one end of driven shaft 26 and is equipped with the slot that cooperates with adjusting plate 212, the inboard of curb plate 29 still is equipped with locating plate 220, the bottom of adjusting plate 212 contacts with locating plate 220, locating plate 220's setting can be followed vertically and carried out spacing to adjusting plate 212 for adjusting plate 212 only can be along vertical regulation, thereby adjusting plate 212 cooperates with its side curb plate 29 to carry out spacing to adjusting plate 212 so that driven shaft 26 mounted position is fixed, because can remain a large amount of impurity such as meat sediment on transfer drum 22 in the meat course of working, can't thoroughly clean corresponding transfer drum 22 with the clear water washing mode after using for a long time, transfer drum 22 also probably is broken because of bearing great quality after long-time work, consequently can make two drive chain 21 can be singly loosen between two drive drum 21 through adjusting lever 214 adjustment plate 212, thereby can be convenient for the maintenance of two drive chain 21.
Considering that the transmission distance of the transmission chain 21 is longer, the transmission chain 21 is limited by the driving shaft 23 and the driven shaft 26 except two ends, and a corresponding bearing mechanism is required to be arranged at the transmission middle section of the transmission chain 21, so the transmission mechanism 2 further comprises a first bearing plate 215 and a second bearing plate 216, a plurality of first bearing plates 215 are uniformly arranged along the transverse interval and are connected through a first mounting rod 217 which is transversely arranged, the number of the first bearing plates 215 can be changed according to the actual specification, two ends of the first mounting rod 217 are fixedly connected with two side plates 29 of a mounting frame through bolt assemblies, the first bearing plate 215 is positioned at the inner side of the transmission chain 21 and is used for bearing the transmission roller 22 at the upper part, the second bearing plate 216 is provided with two bearing plates and is oppositely arranged left and right, two bearing plates are connected through a second mounting rod 218, the side plates 29 of the mounting frame are provided with bearing blocks 219, two ends of the second mounting rod 218 are respectively placed on the bearing blocks 219, the second bearing plates 216 are positioned at the lower parts of the transmission chain 21 and are fixedly connected with the two bearing plates through bolt assemblies, and can be prevented from being polluted by the second bearing plates 216 and can be directly arranged at the lower parts of the second bearing plates 216 and the lower than the second bearing plates 21, and can be prevented from being directly connected with the second bearing plates and the transmission rollers at the lower parts of the second bearing plates 21 and the corresponding bearing plates and the upper parts of the transmission plates and the second bearing plates from being directly damaged by the bearing plates and the second bearing plates and the bearing plates.
The injection mechanism 3 in the device comprises a first lifting plate 31 connected with a first lifting driving mechanism 5, a plurality of injection needles 32 distributed in an array are arranged below the first lifting plate 31, the injection needles 32 are distributed uniformly and densely so as to ensure that the injection needles can be fully contacted with meat, the first lifting plate 31 comprises an upper plate body and a lower plate body which are fixedly connected, a containing cavity is formed between the upper plate body and the lower plate body, the fluid transmission mechanism 2 is used for guiding the curing agent in the curing agent storage device into the containing cavity of the first lifting plate 31, the top flow channel of the injection needles 32 is communicated with the containing cavity, when the fluid transmission mechanism 2 guides the curing agent into the containing cavity, the curing agent can flow into the flow channel of each injection needle 32 again, the bottoms of the injection needles 32 are converged into tips, the periphery of the tips are distributed with injection holes 33, when the injection needle 32 is inserted into meat, the injection hole 33 at the periphery of the injection needle 32 is used for injecting the curing agent into the meat, and considering that the injection needle 32 cannot be smoothly separated from the meat if no corresponding meat pressing component is arranged after the injection needle 32 is inserted into the meat, the first pressing plate 34 is also arranged below the first lifting plate 31, the first pressing plate 34 is provided with a plurality of through holes which are in one-to-one correspondence with the injection needle 32, a first pressing rod 35 is arranged between the first pressing plate 34 and the first lifting plate 31, a first elastic element 36 which is contacted with the first pressing rod 35 is arranged on the first lifting plate 31, the elastic element is preferably a spring, and the first elastic element 36 is used for applying downward elastic force to the first pressing plate 34 to force the first pressing plate 34 to move downwards to press the meat when the first pressing plate 34 descends to contact the meat, the injection needle 32 can be smoothly separated from the meat by the elastic force of the first elastic element 36 to the first pressing plate 34.
Further, in the device, the injection mechanism 3 has two groups, and two groups of injection mechanisms 3 are driven by a group of first lifting driving mechanisms 5 in a synchronous lifting manner, specifically, the first lifting driving mechanisms 5 comprise a rotary driving device 51, a turntable 52 and a lifting main shaft 53, the rotary driving device 51 is preferably a driving motor component, the rotating speed can be freely regulated, the rotary driving device 51 is provided with a horizontally arranged rotary output shaft, two turntable 52 are symmetrically arranged at two ends of the rotary output shaft and can rotate along with the rotary output shaft, each supporting shaft 54 is arranged on the end face of each turntable 52, the axis of each supporting shaft 54 is parallel to the central line of the turntable 52 and is not coincident, the bottom of the lifting main shaft 53 is rotationally connected with the supporting shaft 54 through a shaft sleeve, a first supporting plate 55 is arranged at the top end of the lifting main shaft 53, two first lifting guide rods 56 are arranged at the left side and the right side of the frame 1, the top of each first lifting guide rod 56 is fixedly connected with the first lifting plate 31, a first guide sleeve 57 is fixedly arranged on the frame 1 and is matched with the first lifting guide rod 57, and the lifting main shaft 53 can be driven by the corresponding lifting main shaft 52 through a sliding guide sleeve, and the two lifting driving mechanism can be synchronously driven by the lifting main shaft 53.
In the device, two groups of fluid conveying mechanisms 7 are respectively butted with two groups of injection mechanisms 3, each group of fluid conveying mechanism 7 comprises a first one-way valve 71, a second one-way valve 72, a third one-way valve 73, a fourth one-way valve 74, an oil cylinder 75 and a piston cylinder 76, the oil cylinder 75 is butted with the piston cylinder 76, a piston rod 713 of the oil cylinder 75 penetrates through the piston cylinder 76, a piston 714 fixedly connected with the piston rod 713 is arranged in a cylinder chamber of the piston cylinder 76, the edge is tightly matched with the cylinder chamber of the piston cylinder 76, no transmission gap exists when the oil cylinder 75 is driven in a straight line, the movement is stable, the structure is simple and reliable, the oil cylinder 75 drives the piston 714 to reciprocate in a straight line along the horizontal direction through the piston rod 713, vertical flow passages are arranged on two cylinder heads of the piston cylinder 76, the cylinder chamber of the piston cylinder 76 is communicated with the vertical flow passages, the first check valve 71 is installed in the first pipeline 77, the second check valve 72 is installed in the second pipeline 78, the third check valve 73 is installed in the third pipeline 79, the second check valve 72 is installed in the fourth pipeline 710, the upper and lower ends of the vertical flow passage on one side of the piston cylinder 76 are respectively abutted with the first pipeline 77 and the second pipeline 78, the upper and lower ends of the vertical flow passage on the other side of the piston cylinder 76 are respectively abutted with the third pipeline 79 and the fourth pipeline 710, the second pipeline 78 and the fourth pipeline 710 are jointly abutted with the inflow pipeline 711, one end of the inflow pipeline 711 is communicated with the curing agent storage device, the first pipeline 77 and the third pipeline 79 are jointly abutted with the outflow pipeline 712, the outflow pipeline 712 is provided with a plurality of outflow ports communicated with the accommodating cavity of the first lifting plate 31, when the piston rod 713 of the cylinder 75 is in an extending motion, the first check valve 71 and the fourth check valve 74 are in an open state and make the first pipeline 77 and the fourth pipeline 710 in a conducting state, the piston in the piston cylinder 76 moves rightwards to guide the curing agent pre-stored in the right chamber of the piston cylinder to the first pipeline 77 and enter the outflow pipeline 712, the inflow pipeline 711 supplements the curing agent into the left chamber of the piston through the fourth pipeline 710, and the piston rod 713 is injected after one extending motion, and simultaneously fills the chamber of the piston cylinder 76 with the curing agent again, so that when the first meat is injected and moves to the next station along with the conveying mechanism 2, no long waiting time is needed after the second meat moves to the lower part of the corresponding injection mechanism 3, the piston rod 713 of the cylinder 75 is retracted to make the second check valve 72 and the third check valve 73 in an open state and make the second pipeline 78 and the third pipeline 79 in a conducting state, at this time, the piston 714 in the piston cylinder 76 moves leftwards to guide the pre-stored curing agent in the left chamber into the third pipeline 79 and enter the outflow pipeline 712, the inflow pipeline 711 supplements the curing agent into the right chamber of the piston again through the second pipeline 78, if the pump body is adopted as a power source for injection, the pump body needs to be closed after the first injection is completed, and the pump body needs to be opened again after the second meat reaches the lower part of the injection mechanism 3, and the liquid storage needs to be carried out until the pump body is filled, so that a large amount of time is wasted in the process, the time between two injections is caused, the efficiency is lower, the corresponding device improves the fluid conveying mechanism 7, the waiting time during the two injections of the same injection mechanism 3 is greatly shortened, the efficiency is improved, and the time is saved.
The device also comprises a recovery filter assembly 8, the bottom plate 210 of the mounting frame is obliquely arranged, the height of the bottom plate is gradually reduced from the output side of the transmission mechanism 2 to the input side of the transmission mechanism 2, the frame 1 is provided with a collecting box 81 at the input side of the transmission mechanism 2, the height of the collecting box 81 is lower than the tail end height of the bottom plate 210, so that mixed meat and pickling agent impurities generated in the processing process can fall on the bottom plate 210 and move towards the side where the collecting box 81 is located, the collecting box 81 is used for receiving the mixture guided out of the bottom plate 210, the bottom plate 210 is provided with a blanking hole above the collecting box 81, the tail end of the bottom plate 210 is also provided with a triangular baffle plate, the mixture can be ensured to fall into the collecting box 81 from the blanking hole, the recovery filter assembly 8 also comprises a filter box 82 and a guide pipe 83, the filter box 82 is provided with a filter chamber 84 and a guide chamber 85, the bottom of the diversion chamber 85 is provided with a diversion plate, a filtering basket 86 is arranged above the diversion chamber 85, the diversion plate inclines to one side of the filtering chamber 84 and is used for diversion to the filtering chamber 84, a filter 87 is arranged at the bottom of the filtering chamber 84, the filter is a solid-liquid separation device, a discharge outlet is arranged below the filter 87, one end of the diversion pipe 83 is communicated with the collecting box 81 and is used for guiding the mixture in the collecting box 81 into the filtering basket 86, solid meat foam and curing agent solution are primarily separated after the first filtering of the filtering basket 86, solid impurities such as meat foam are screened out, the first separation substances fall into the filtering chamber 84 through the diversion plate and are gathered to the discharge outlet below the filter 87 for second filtering separation, so that curing agent reaching recycling quality is obtained, the inflow pipeline 711 is communicated with the outlet of the filter box 82 through the recovery pipeline 88, so that the recovered curing agent can be reused for injection, waste is reduced, and processing cost is reduced.
Considering that the syringe body of the injection needle 32 is slender and is easy to break and damage after long-time work, further, the injection mechanism 3 further comprises a quick connection pipe 37, a fifth one-way valve 38 and two protruding parts 310, wherein the top of each injection needle 32 is fixedly connected with the quick connection pipe 37 through the fifth one-way valve 38, a limit clamping head 39 is arranged at the top of each quick connection pipe 37, the quick connection pipe 37 is communicated with a runner of the injection needle 32, a mounting through hole is formed in the lower plate body of the first lifting plate 31, the mounting through hole is a step hole with a large upper part and a small lower part, the limit clamping head 39 is clamped in the upper big hole of the mounting through hole, the quick connection pipe 37 penetrates through the small hole of the step hole, two protruding parts 310 are arranged at the top of the limit clamping head 39, the top of each protruding part 310 is contacted with the upper plate body of the first lifting plate 31 to be abutted against, and each injection needle 32 can be stably and accurately mounted in the first lifting plate 31 through the quick connection pipe 37, and only the upper plate body of the first lifting plate 31 is required to be disassembled, and the injection needle 32 required to be quickly pulled out or replaced, and the syringe 32 is convenient to disassemble and assemble and disassemble.
The broken rib tenderizing mechanism 4 comprises a second lifting plate 41 connected with the second lifting driving mechanism 6, a cutter assembly 42 is arranged below the second lifting plate 41, the cutter assembly 42 comprises longitudinal cutter bars with longitudinal cutting edges and transverse cutter bars with transverse cutting edges, a plurality of rows of longitudinal cutter bars and a plurality of rows of transverse cutter bars are arranged in a staggered mode, a second pressing plate 43 opposite to the longitudinal cutter bars is arranged below the second lifting plate 41, the cross section of the second pressing plate 43 is in a convex shape, a plurality of cutter bar channels matched with the cutter assembly 42 are arranged in the middle of the second pressing plate 43, a second pressing rod 44 is arranged between the second pressing plate 43 and the second lifting plate 41, a second elastic element 45 in contact with the second pressing rod 44 is arranged on the second lifting plate 41, the second elastic element is also a spring and is arranged on the inner side of a corresponding shell, the second elastic element 45 is used for applying downward elastic force to the second pressing rod 43 when the second pressing plate 43 descends to contact meat so as to force the second pressing rod to move the second pressing rod downwards, the second pressing rod 44 penetrates into the meat, the second pressing rod 44 penetrates into the second pressing rod 43 through the second pressing rod, the second pressing rod is enabled to be more uniform in thickness, and the second pressing rod can be distributed with the second pressing rod is more uniform, and the meat is prevented from being deformed, and the meat is broken, and the quality of the meat is deformed and the meat is more completely and broken, and the quality of the meat is well deformed, and the quality of the meat is well due to the quality to be deformed.
The second lifting driving mechanism 6 comprises a second linear driving device 61, the second linear driving device 61 is installed at the bottom of the frame 1 through a supporting seat, a lifting rod of the second linear driving device 61 faces upwards and is connected with a lifting connecting seat 62, a second supporting plate 63 is fixedly arranged at the top of the lifting connecting seat 62, two second lifting guide rods 64 are installed above the second supporting plate 63, the two second lifting guide rods 64 are located on the left side and the right side of the frame 1, the top ends of the second lifting guide rods 64 are fixedly connected with a second lifting plate 41, a second guide sleeve 65 is fixedly arranged on the frame 1, the second guide sleeve 65 is provided with a guide hole in sliding fit with the second lifting guide rod 64, the second linear driving device 61 is preferably an air cylinder, a hydraulic cylinder and the like, and stable and rapid lifting of the second lifting plate 41 can be achieved.
The equipment specifically works, and comprises the following steps:
S1, guiding meat into the conveying mechanism from the input end of the conveying mechanism 2,
S2, performing first injection, wherein after meat moves to the lower part of the first group of injection mechanisms 3 along with the transmission mechanism 2, the transmission mechanism 2 stops operating, the first lifting driving mechanism 5 descends the first lifting plate 31 to enable the first pressing plate 34 to press the meat, meanwhile, the injection needles 32 are pricked into the meat, the fluid conveying mechanism 7 guides the curing agent into the meat and completes the first injection through the injection holes 33 of the injection needles 32, and then the first lifting driving mechanism 5 drives the first lifting plate 31 to ascend to enable the first pressing plate 34 and the injection needles 32 to be separated from the meat;
S3, injecting for the second time, restarting the meat along with the conveying mechanism 2, moving the meat to the position below a second group of injection mechanisms, and repeating the action of S2 by the second group of injection mechanisms;
S4, the meat is restarted along with the conveying mechanism 2 and moves below the rib-breaking tenderizing mechanism 4, the second lifting driving mechanism 6 lowers the second lifting plate 41 so that the second pressing plate 43 presses the meat, the cutter assembly 42 is inserted into the meat, and then the second lifting driving mechanism 6 drives the second lifting plate 41 to lift so that the second pressing plate 43 and the cutter assembly 42 are separated from the meat;
S5, guiding the meat out of the device from the output end of the conveying mechanism 2.
It should be noted that technical features such as an oil cylinder, an air cylinder, a motor and the like related to the present application should be considered as the prior art, and specific structures, working principles, and control modes and spatial arrangement related to the technical features may be selected conventionally in the art, and should not be considered as the invention point of the present application, which is not further specifically described in detail.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention in this way, therefore: equivalent changes in structure, shape and principle of the present invention should be covered by the protection scope of the present invention.
Claims (4)
1. A multifunctional continuous meat injection machine is characterized in that: comprises a frame, a transmission mechanism, an injection mechanism and a broken rib tenderizing mechanism are arranged on the frame, a first lifting driving mechanism, a second lifting driving mechanism and a fluid conveying mechanism are arranged on the frame,
The conveying mechanism is used for conveying the meat along the longitudinal direction and enabling the meat to sequentially pass through the injection mechanism and the broken rib tenderizing mechanism;
the injection mechanism comprises two groups of first lifting plates connected with a first lifting driving mechanism, a plurality of injection needles distributed in an array are arranged below the first lifting plates, the first lifting plates comprise an upper plate body and a lower plate body which are fixedly connected, a containing cavity is formed between the upper plate body and the lower plate body, the fluid conveying mechanism is used for guiding curing agents in curing agent storage equipment into the containing cavity of the first lifting plates, a top runner of each injection needle is communicated with the containing cavity, opposite first pressing plates are arranged below the first lifting plates, a plurality of through holes corresponding to the injection needles one by one are formed in the first pressing plates, first pressing rods are arranged between the first pressing plates and the first lifting plates, first elastic elements in contact with the first pressing rods are arranged on the first lifting plates, the first elastic elements are used for exerting downward elastic force on the first pressing rods to force the first pressing rods to move downwards to compress meat when the first pressing plates are used for descending and contact with the meat, and the tips of the injection needles are converged and the circumference sides of the tips of the injection needles are distributed;
The rib breaking tenderization mechanism comprises a second lifting plate connected with a second lifting driving mechanism, a cutter assembly is arranged below the second lifting plate, the cutter assembly comprises longitudinal cutter bars with longitudinal cutting edges and transverse cutter bars with transverse cutting edges, a plurality of rows of longitudinal cutter bars and a plurality of rows of transverse cutter bars are arranged in a staggered mode, a second opposite pressing plate is arranged below the second lifting plate, the cross section of the second pressing plate is in a convex shape, a plurality of cutter bar channels matched with the cutter assembly are arranged in the middle of the second pressing plate, a second pressing rod is arranged between the second pressing plate and the second lifting plate, a second elastic element in contact with the second pressing rod is arranged on the second lifting plate, and the second elastic element is used for exerting downward elastic force on the second pressing plate to force the second pressing plate to move downwards to press meat when the second pressing plate descends to contact the meat;
The transmission mechanism comprises a transmission chain, a transmission roller, a driving shaft, a driving sprocket, a driven shaft, a one-way bearing, a first linear driving device and a mounting frame, wherein the mounting frame is fixedly arranged on the frame, the mounting frame comprises two side plates and a bottom plate connected with the two side plates, the two groups of transmission chains are respectively and bilaterally symmetrically arranged on the inner side of the mounting frame and connected with each chain link through the transmission roller, the front end and the rear end of the transmission chain are respectively wound on the outer sides of the driving sprocket and the driven sprocket, the two driving sprockets are connected through the driving shaft, the two driven sprockets are connected through the driven shaft, one end of the driving shaft penetrates through one side plate and is connected with a shifting block through the one-way bearing, the first linear driving device is hinged with a hinging seat fixedly arranged on the outer side of one side plate, the end of a driving rod of the first linear driving device is in rotary connection with a push rod of the shifting block, the first linear driving device can carry out one-way intermittent rotation through the shifting block, the two ends of the driven shaft are respectively and rotationally connected with an adjusting plate, the two side plates of the mounting frame are respectively arranged on one side of the driving sprocket close to the driven shaft, a fixed plate is arranged on one side of the driven shaft, the fixed plate is matched with the two side of the fixed plate, which is arranged on the side of the fixed plate and is in contact with the bottom plate, and the fixed plate is arranged on the side of the side plate and is matched with the side positioning plate and the side plate and the fixed plate and is positioned on the side position plate and is arranged;
The transmission mechanism further comprises a first supporting plate and a second supporting plate, wherein a plurality of first supporting plates are uniformly arranged along the longitudinal interval and are connected through first mounting rods which are transversely arranged, two ends of each first mounting rod are fixedly connected with two side plates of the mounting frame through bolt assemblies respectively, the first supporting plates are positioned on the inner side of the transmission chain and are used for supporting transmission rollers on the upper portion, the second supporting plates are arranged left and right oppositely, the two second supporting plates are connected through second mounting rods, the side plates of the mounting frame are provided with supporting blocks, the supporting blocks are provided with arc-shaped limiting grooves which are matched with the second mounting rods, two ends of each second mounting rod are respectively placed on the supporting blocks on two sides, and the second supporting plates are positioned below the transmission chain and are used for supporting the transmission rollers on the lower portion;
The device comprises a rack, a collecting box, a discharging port, a triangular baffle plate, a filtering box body and a flow guide pipe, wherein the collecting box is arranged on the bottom of the mounting rack, the bottom plate of the mounting rack is obliquely arranged, the height of the bottom plate is gradually reduced from the output side of the conveying mechanism to the input side of the conveying mechanism, the collecting box is arranged on the input side of the conveying mechanism, the height of the collecting box is lower than the tail end of the bottom plate, the collecting box is used for receiving impurities led out from the bottom plate, the blanking hole is arranged above the collecting box, the tail end of the bottom plate is further provided with the triangular baffle plate, the filtering box body comprises a filtering chamber and a flow guide pipe, the filtering chamber is provided with the filtering chamber and the flow guide chamber, the flow guide plate is arranged at the bottom of the flow guide chamber, a filtering basket is arranged above the flow guide chamber and is inclined to one side of the filtering chamber, a filter is arranged at the bottom of the filtering chamber, a discharging port is arranged below the filter, and one end of the flow guide pipe is communicated with the collecting box and used for guiding a mixture in the collecting box into the filtering basket;
The fluid conveying mechanism comprises a first one-way valve, a second one-way valve, a third one-way valve, a fourth one-way valve, an oil cylinder and a piston cylinder, wherein the oil cylinder is in butt joint with the piston cylinder, a piston rod of the oil cylinder penetrates through the piston cylinder, a piston fixedly connected with the piston rod is arranged in a cylinder chamber of the piston cylinder, the oil cylinder drives the piston to move along the horizontal direction through the piston rod, vertical flow passages are arranged on cylinder covers on two sides of the piston cylinder, a cylinder chamber of the piston cylinder is communicated with the vertical flow passages, the first one-way valve is arranged in a first pipeline, the second one-way valve is arranged in a second pipeline, the third one-way valve is arranged in a third pipeline, the fourth one-way valve is arranged in a fourth pipeline, the upper end and the lower end of the vertical flow passage on one side of the piston cylinder are respectively in butt joint with the first pipeline and the second pipeline, the upper end and the lower end of the vertical runner at the other side of the piston cylinder are respectively butted with a third pipeline and a fourth pipeline, the second pipeline and the fourth pipeline are butted with an inflow pipeline together, one end of the inflow pipeline is communicated with the curing agent storage equipment, the first pipeline and the third pipeline are butted with an outflow pipeline together, the outflow pipeline is provided with a plurality of outflow ports communicated with the accommodating cavity of the first lifting plate, when a piston rod of the oil cylinder stretches out, the first one-way valve and the fourth one-way valve are in an open state and enable the first pipeline and the fourth pipeline to be in a conducting state, and when the piston rod of the oil cylinder retracts, the second one-way valve and the third one-way valve are in an open state and enable the second pipeline and the third pipeline to be in a conducting state, and the inflow pipeline is communicated with the discharge port of the filter through the recovery pipeline;
The injection mechanism further comprises a quick connection pipe, a fifth one-way valve and each injection needle, wherein the top of the quick connection pipe is fixedly connected with the quick connection pipe through the fifth one-way valve, a limiting clamping head is arranged at the top of the quick connection pipe, the quick connection pipe is communicated with a runner of the injection needle, a mounting through hole is formed in the lower plate body of the first lifting plate, the mounting through hole is a step hole with a large upper part and a small lower part, the limiting clamping head is clamped in the large upper part of the mounting through hole, the quick connection pipe penetrates through a small hole of the step hole, two protruding parts are arranged at the top of the limiting clamping head, and the top of each protruding part is in contact with the upper plate body of the first lifting plate.
2. A multi-functional continuous meat injection machine according to claim 1, characterized in that: two sets of injection mechanism pass through the synchronous lift drive of a set of first lift actuating mechanism, first lift actuating mechanism includes rotary drive, carousel, lift main shaft, rotary drive is equipped with the rotatory output shaft of level setting, two the carousel symmetry sets up at the both ends of rotatory output shaft and can rotate along with rotatory output shaft, every the back shaft is installed to the terminal surface of carousel, the axis of back shaft is parallel and the non-coincidence of central line of carousel, the bottom of lift main shaft passes through the axle sleeve and is connected with the back shaft rotation, first layer board is installed on the top of lift main shaft, two first lift guide arms are installed to the top of first layer board, two first lift guide arms are located the left and right sides of frame, the top and the first lifter fixed connection of first lift guide arm, set firmly first uide bushing in the frame, first uide bushing be equipped with first lift guide arm sliding fit's guiding hole.
3. A multi-functional continuous meat injection machine according to claim 1, characterized in that: the second lifting driving mechanism comprises a second linear driving device, the second linear driving device is installed at the bottom of the frame through a supporting seat, a lifting rod of the second linear driving device faces upwards and is connected with a lifting connecting seat, a second supporting plate is fixedly arranged at the top of the lifting connecting seat, two second lifting guide rods are installed above the second supporting plate and are respectively located at the left side and the right side of the frame, the top end of each second lifting guide rod is fixedly connected with a second lifting plate, and a second guide sleeve is fixedly arranged on the frame and provided with guide holes in sliding fit with the second lifting guide rods.
4. A method of operating a multifunctional continuous meat injection machine according to any one of claims 1-3, characterized in that: comprises the steps of,
S1, importing meat from an input end of a conveying mechanism;
S2, injecting for the first time, stopping the operation of the transmission mechanism after the meat moves to the lower part of the first group of injection mechanisms along with the transmission mechanism, lowering the first lifting plate by the first lifting driving mechanism so that the first pressing plate presses the meat, simultaneously, the injection needles prick the meat, introducing the curing agent by the fluid conveying mechanism and completing the first injection through the injection holes of the injection needles, and then driving the first lifting plate to lift by the first lifting driving mechanism so that the first pressing plate and the injection needles are separated from the meat;
s3, injecting for the second time, restarting the meat along with the transmission mechanism, moving the meat to the position below the second group of injection mechanisms, and repeating the action S2 by the second group of injection mechanisms;
S4, rib breaking, namely restarting the meat along with the conveying mechanism, moving the meat below the rib breaking tenderizing mechanism, lowering the second lifting plate by the second lifting driving mechanism to enable the second pressing plate to press the meat, inserting the cutter assembly into the meat, and then driving the second lifting plate to lift by the second lifting driving mechanism to enable the second pressing plate and the cutter assembly to be separated from the meat;
s5, guiding the meat out of the device from the output end of the conveying mechanism.
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TWM452631U (en) * | 2013-01-08 | 2013-05-11 | Foodmax Machinery Co Ltd | Food processing machine featuring injection and tendon breaking |
CN206586325U (en) * | 2016-08-25 | 2017-10-27 | 小金县绿野特种养殖基地 | It is a kind of to be used for the automation brine injector that half wild blood hides the processing of pig bacon |
CN111670936A (en) * | 2020-06-23 | 2020-09-18 | 广州分格食品科技有限公司 | Beefsteak broken rib water injection machine |
CN220068703U (en) * | 2023-06-19 | 2023-11-24 | 浙江瑞邦智能装备股份有限公司 | Multifunctional continuous meat injection machine |
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- 2023-06-19 CN CN202310727917.0A patent/CN116725063B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TWM452631U (en) * | 2013-01-08 | 2013-05-11 | Foodmax Machinery Co Ltd | Food processing machine featuring injection and tendon breaking |
CN206586325U (en) * | 2016-08-25 | 2017-10-27 | 小金县绿野特种养殖基地 | It is a kind of to be used for the automation brine injector that half wild blood hides the processing of pig bacon |
CN111670936A (en) * | 2020-06-23 | 2020-09-18 | 广州分格食品科技有限公司 | Beefsteak broken rib water injection machine |
CN220068703U (en) * | 2023-06-19 | 2023-11-24 | 浙江瑞邦智能装备股份有限公司 | Multifunctional continuous meat injection machine |
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