CN116696314A - Intelligent control system and method based on directional drilling machine - Google Patents
Intelligent control system and method based on directional drilling machine Download PDFInfo
- Publication number
- CN116696314A CN116696314A CN202310914755.1A CN202310914755A CN116696314A CN 116696314 A CN116696314 A CN 116696314A CN 202310914755 A CN202310914755 A CN 202310914755A CN 116696314 A CN116696314 A CN 116696314A
- Authority
- CN
- China
- Prior art keywords
- control unit
- drilling machine
- drill rod
- directional drilling
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005553 drilling Methods 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims abstract description 20
- 239000002002 slurry Substances 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 4
- 230000001276 controlling effect Effects 0.000 claims description 27
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 230000002265 prevention Effects 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 4
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 244000208734 Pisonia aculeata Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses an intelligent control system and a method thereof based on a directional drilling machine, wherein the intelligent control system comprises a directional drilling machine control system, a detection unit, a safety control unit and a main control unit, wherein the detection unit, the safety control unit and the main control unit are connected with the directional drilling machine control system; the accessory component and the driving part thereof comprise a closed pump, a hydraulic oil cylinder, a motor, a slurry pump, an engine, a drill rod motor, a hydraulic control valve and an electromagnetic valve; the fault monitoring unit comprises a fault indicator lamp, and is used for monitoring the running state of the accessory assembly and the driving piece of the directional drilling machine in real time, prompting whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeding back to a main control display screen of a controller, and prompting the fault assembly through the main control display screen.
Description
Technical Field
The invention relates to the technical field of control of directional drilling machines, in particular to an intelligent control system and method based on a directional drilling machine.
Background
Horizontal directional drilling machine construction principle: the directional drilling equipment is used for starting directional drilling at the entrance, and the drilling is extended according to the designed track by monitoring and control means in the drilling process. And drilling the earth surface from the other end to finish the construction of the guide hole. And if the pipeline to be installed of the drilling machine is large, the step-by-step reaming is carried out when the reaming and the back-towing operation cannot be completed simultaneously, and the diameter of each reaming is determined according to the equipment capacity, the stratum condition and the site condition. A pullback reamer may be generally employed. The pipeline back-dragging is that the directional drilling machine connects the pipeline to the drill rod at the outlet through the back-dragging head, the reaming bit and the transfer case, and the drilling equipment rotates and simultaneously drags back, and simultaneously, flushing fluid is conveyed to the reaming bit through the drill rod, and the reaming back-dragging process is continuously carried out. Long-time non-operation pauses are not allowed in the middle, etc.
The directional drilling machine technology is an advanced technology developed from the petroleum drilling field, and is a construction technology for paving public pipelines such as water supply, gas, natural gas, sewage, telecommunication cables and the like under the conditions of no digging grooves on the ground surface and minimal damage to stratum structures by using the technical means of rock drilling, directional drilling machine measurement and control and the like. The directional drilling machine has wide application range, can adopt a hole bottom motor or a rigid drill rod to drive a drill bit to rotationally drill and hole, and can also perform construction in hard rock or pebble layers.
In the control process of a general directional drilling machine, the operation condition of each component of the directional drilling machine can be monitored in real time due to the fact that the operation condition of the directional drilling machine is easily affected by the operation condition and the construction site, whether each component of the directional drilling machine fails or not can be accurately judged, and the failure of each operation component of the directional drilling machine is easily caused due to the fact that the construction environment of the directional drilling machine is severe, so that a great amount of time and labor cost are consumed for overhauling or maintaining the directional drilling machine.
To sum up, we propose an intelligent control system and method based on directional drilling machine.
Disclosure of Invention
The invention aims to provide an intelligent control system and method based on a directional drilling machine, which solve the existing problems.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent control system based on the directional drilling machine comprises a directional drilling machine control system, a detection unit, a safety control unit and a main control unit, wherein the detection unit, the safety control unit and the main control unit are connected with the directional drilling machine control system, the safety control unit is connected with a driving control unit, the driving control unit is connected with an accessory component and a driving piece of the accessory component, the main control unit is connected with a controller, and the controller is connected with a main control display screen;
the accessory component and the driving part thereof comprise a closed pump, a hydraulic oil cylinder, a motor, a slurry pump, an engine, a drill rod motor, a hydraulic control valve and an electromagnetic valve;
the driving control unit comprises a rotation control unit, a push-pull control unit, an engine load control unit, a slurry pump control unit, a drill rod control system and a hydraulic control unit.
Preferably, the detection unit comprises a fault monitoring unit, a leakage protection unit, a pressure sensor, a speed sensor and a positioning instrument;
the fault monitoring unit comprises a fault indicator lamp and is used for monitoring the running state of the accessory assembly and the driving piece of the directional drilling machine in real time, prompting whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeding back to a main control display screen of the controller, and prompting the fault assembly through the main control display screen;
the leakage protection unit is used for detecting whether a power supply circuit of the directional drilling machine is short-circuited or broken or not and providing power-off protection when the power supply circuit is in a leakage state;
the speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit;
the locator comprises a receiver connected with the main control display screen, and the receiver is connected with a detector.
Preferably, the pressure sensor comprises a push-pull pressure sensor, a rotary pressure sensor and a mud pressure sensor.
Preferably, the safety control unit comprises a limit switch, a protection switch, a rotary overspeed early warning module, a motor overspeed protection module and an engine flameout prevention module;
the limit switch is used for limiting push-pull, rotation and driving operation of the drill rod;
the protection switch is used for supporting and protecting whether the drill rod is in a supporting safety range or not and guaranteeing that the push-pull rod is in a maximum position and a minimum working position;
the rotary overspeed early warning module is used for detecting the rotating speed change rate of the rotary motor, judging whether the instantaneous rotating speed of the motor exceeds the safe rotating speed range of the motor, and prompting the instantaneous overspeed early warning of the motor;
the motor overspeed protection module is used for monitoring that the speed change rate of the rotary motor is higher than the maximum change rate of the rotary setting, adjusting the displacement of the rotary closed pump and protecting the normal operation of the rotary motor;
the engine flameout prevention module is used for detecting the running state of the engine, judging whether the rotating speed and the load of the engine are in the safe running state range, feeding back the current rotating speed of the engine to the main controller and adjusting the running state of the engine in an override mode.
Preferably, the drill rod control system comprises a drill rod motor control unit, a drill rod torque control module and a drill rod disassembly control module;
the drill rod motor control unit is used for controlling the rotating speed of the drill rod motor through the main controller;
the drill rod torque control module is used for controlling the torque of the drill rod motor for driving the drill rod to be in a safe range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod;
the drill rod disassembly control module is used for limiting the rotary pump to disassemble the drill rod through the main controller.
Preferably, the swing control unit includes a swing motor, a swing switching valve, and a swing closed pump.
Preferably, the push-pull control unit comprises a push-pull motor, a push-pull switching valve and a push-pull closed pump.
An intelligent control method based on a directional drilling machine comprises the following steps:
s1, a leakage protection unit is used for detecting a power supply circuit of a directional drilling machine and whether an output pin is short-circuited or broken, and ensuring that the circuit of the directional motor is normally powered;
s2, the fault monitoring unit monitors the running state of the accessory assembly and the driving piece of the directional drilling machine in advance in real time, prompts whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeds back to a main control display screen of the controller, prompts through the main control display screen, and ensures that the current directional drilling machine is in a normal working condition;
s3, a speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit, and the push-pull closed pump automatically supplements pressure by judging the change of push-pull load, so that the rotary pressure is kept constant, and the speed sensor is used for adjusting two states of the rotary pressure: the first being below the swing pressure and the second being above the swing pressure;
s4, controlling the load state of the engine through the main controller, keeping the rotating speed of the engine in a normal idle state, controlling the rotating speed of the engine, and adjusting the load state of the engine;
s5, controlling the driving state of the slurry pump through the main controller, controlling the pressure or flow of drilling fluid in a pushing and pulling manner, and controlling the advancing speed of drilling holes by increasing or decreasing the flow input by the slurry pump;
and S6, controlling the rotating speed of the drill rod motor by the drill rod motor control unit through the main controller, and controlling the torque of the drill rod motor for driving the drill rod to be within a safety range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod by the drill rod torque control module.
Preferably, the two revolving pressure states in the step S3 are respectively:
the first is below the swing pressure: the rotary pressure and the push-pull pressure detected by the main controller are fed back to the rotary pressure sensor and the push-pull pressure sensor, and when the rotary pressure is lower than the normal rotary pressure range, namely the push-pull pressure cannot be regulated to the rotary pressure in the normal state, the main controller directly controls the rotary closed pump, increases the displacement of the rotary closed pump and increases the rotating speed of the rotary motor;
the second is higher than the swing pressure: in the range that the rotation pressure is higher than the normal rotation pressure, the main controller directly controls the rotation closed pump, reduces the displacement of the rotation closed pump and reduces the rotation pressure.
Compared with the prior art, the invention has the following beneficial effects:
the fault monitoring unit comprises a fault indicator lamp, and is used for monitoring the running state of the accessory assembly and the driving piece of the directional drilling machine in real time, prompting whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeding back to a main control display screen of a controller, and prompting the fault assembly through the main control display screen.
The leakage protection unit is used for detecting a power supply circuit of the directional drilling machine and whether an output pin is short-circuited or open-circuited, and providing power-off protection when the power supply circuit is in a leakage state.
The speed sensor provided by the invention can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a detecting unit according to the present invention;
FIG. 3 is a schematic diagram of a safety control unit according to the present invention;
FIG. 4 is a schematic diagram of a driving control unit according to the present invention;
FIG. 5 is a schematic view of an accessory assembly and a driving member thereof according to the present invention;
FIG. 6 is a schematic diagram of a pressure sensor according to the present invention;
FIG. 7 is a schematic diagram of a drill rod control system according to the present invention;
FIG. 8 is a schematic diagram of a swing control unit according to the present invention;
fig. 9 is a schematic structural diagram of a push-pull control unit according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
As shown in fig. 1, fig. 4, fig. 5, fig. 7, fig. 8 and fig. 9, an intelligent control system based on a directional drilling machine comprises a directional drilling machine control system, a detection unit, a safety control unit and a main control unit, wherein the detection unit, the safety control unit and the main control unit are connected with the directional drilling machine control system, the safety control unit is connected with a driving control unit, the driving control unit is connected with an accessory component and a driving piece thereof, the main control unit is connected with a controller, and the controller is connected with a main control display screen;
the accessory component and the driving part thereof comprise a closed pump, a hydraulic oil cylinder, a motor, a slurry pump, an engine, a drill rod motor, a hydraulic control valve and an electromagnetic valve;
the driving control unit comprises a rotation control unit, a push-pull control unit, an engine load control unit, a slurry pump control unit, a drill rod control system and a hydraulic control unit;
the drill rod control system comprises a drill rod motor control unit, a drill rod torque control module and a drill rod disassembly control module;
the drill rod motor control unit is used for controlling the rotating speed of the drill rod motor through the main controller;
the drill rod torque control module is used for controlling the torque of the drill rod motor for driving the drill rod to be in a safe range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod;
the drill rod disassembly control module is used for limiting the rotary pump to disassemble the drill rod by driving the main controller;
the rotary control unit comprises a rotary motor, a rotary switching valve and a rotary closed pump;
the push-pull control unit comprises a push-pull motor, a push-pull switching valve and a push-pull closed pump.
As shown in fig. 1, 2 and 6, the detection unit comprises a fault monitoring unit, a leakage protection unit, a pressure sensor, a speed sensor and a positioning instrument;
the fault monitoring unit comprises a fault indicator lamp and is used for monitoring the running state of the accessory assembly and the driving piece of the directional drilling machine in real time, prompting whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeding back to a main control display screen of the controller, and prompting the fault assembly through the main control display screen;
the leakage protection unit is used for detecting whether a power supply circuit of the directional drilling machine is short-circuited or broken or not and providing power-off protection when the power supply circuit is in a leakage state;
the speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit;
the positioning instrument comprises a receiver connected with the main control display screen, and the receiver is connected with a detector;
the pressure sensor comprises a push-pull pressure sensor, a rotary pressure sensor and a mud pressure sensor.
As shown in fig. 1 and 3, the safety control unit comprises a limit switch, a protection switch, a rotary overspeed early warning module, a motor overspeed protection module and an engine flameout prevention module;
the limit switch is used for limiting push-pull, rotation and driving operation of the drill rod;
the protection switch is used for supporting and protecting whether the drill rod is in a supporting safety range or not and guaranteeing that the push-pull rod is in a maximum position and a minimum working position;
the rotary overspeed early warning module is used for detecting the rotating speed change rate of the rotary motor, judging whether the instantaneous rotating speed of the motor exceeds the safe rotating speed range of the motor, and prompting the instantaneous overspeed early warning of the motor;
the motor overspeed protection module is used for monitoring that the speed change rate of the rotary motor is higher than the maximum change rate of the rotary setting, adjusting the displacement of the rotary closed pump and protecting the normal operation of the rotary motor;
the engine flameout prevention module is used for detecting the running state of the engine, judging whether the rotating speed and the load of the engine are in the safe running state range, feeding back the current rotating speed of the engine to the main controller and adjusting the running state of the engine in an override mode.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8 and 9, an intelligent control method based on a directional drilling machine comprises the following steps:
s1, a leakage protection unit is used for detecting a power supply circuit of a directional drilling machine and whether an output pin is short-circuited or broken, and ensuring that the circuit of the directional motor is normally powered;
s2, the fault monitoring unit monitors the running state of the accessory assembly and the driving piece of the directional drilling machine in advance in real time, prompts whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeds back to a main control display screen of the controller, prompts through the main control display screen, and ensures that the current directional drilling machine is in a normal working condition;
s3, a speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit, and the push-pull closed pump automatically supplements pressure by judging the change of push-pull load, so that the rotary pressure is kept constant, and the speed sensor is used for adjusting two states of the rotary pressure:
the first is below the swing pressure: the rotary pressure and the push-pull pressure detected by the main controller are fed back to the rotary pressure sensor and the push-pull pressure sensor, and when the rotary pressure is lower than the normal rotary pressure range, namely the push-pull pressure cannot be regulated to the rotary pressure in the normal state, the main controller directly controls the rotary closed pump, increases the displacement of the rotary closed pump and increases the rotating speed of the rotary motor;
the second is higher than the swing pressure: in the range that the rotation pressure is higher than the normal rotation pressure, the main controller directly controls the rotation closed pump, reduces the displacement of the rotation closed pump and reduces the rotation pressure;
s4, controlling the load state of the engine through the main controller, keeping the rotating speed of the engine in a normal idle state, controlling the rotating speed of the engine, and adjusting the load state of the engine;
s5, controlling the driving state of the slurry pump through the main controller, controlling the pressure or flow of drilling fluid in a pushing and pulling manner, and controlling the advancing speed of drilling holes by increasing or decreasing the flow input by the slurry pump;
and S6, controlling the rotating speed of the drill rod motor by the drill rod motor control unit through the main controller, and controlling the torque of the drill rod motor for driving the drill rod to be within a safety range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod by the drill rod torque control module.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The intelligent control system based on the directional drilling machine is characterized by comprising a directional drilling machine control system, a detection unit, a safety control unit and a main control unit, wherein the detection unit, the safety control unit and the main control unit are connected with the directional drilling machine control system, the safety control unit is connected with a driving control unit, the driving control unit is connected with an accessory component and a driving piece thereof, the main control unit is connected with a controller, and the controller is connected with a main control display screen;
the accessory component and the driving part thereof comprise a closed pump, a hydraulic oil cylinder, a motor, a slurry pump, an engine, a drill rod motor, a hydraulic control valve and an electromagnetic valve;
the driving control unit comprises a rotation control unit, a push-pull control unit, an engine load control unit, a slurry pump control unit, a drill rod control system and a hydraulic control unit.
2. The intelligent control system based on the directional drilling machine according to claim 1, wherein the detection unit comprises a fault monitoring unit, a leakage protection unit, a pressure sensor, a speed sensor and a positioning instrument;
the fault monitoring unit comprises a fault indicator lamp and is used for monitoring the running state of the accessory assembly and the driving piece of the directional drilling machine in real time, prompting whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeding back to a main control display screen of the controller, and prompting the fault assembly through the main control display screen;
the leakage protection unit is used for detecting whether a power supply circuit of the directional drilling machine is short-circuited or broken or not and providing power-off protection when the power supply circuit is in a leakage state;
the speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit;
the locator comprises a receiver connected with the main control display screen, and the receiver is connected with a detector.
3. The directional drilling machine-based intelligent control system of claim 1, wherein the pressure sensor comprises a push-pull pressure sensor, a rotary pressure sensor, and a mud pressure sensor.
4. The intelligent control system based on the directional drilling machine according to claim 1, wherein the safety control unit comprises a limit switch, a protection switch, a rotary overspeed early warning module, a motor overspeed protection module and an engine flameout prevention module;
the limit switch is used for limiting push-pull, rotation and driving operation of the drill rod;
the protection switch is used for supporting and protecting whether the drill rod is in a supporting safety range or not and guaranteeing that the push-pull rod is in a maximum position and a minimum working position;
the rotary overspeed early warning module is used for detecting the rotating speed change rate of the rotary motor, judging whether the instantaneous rotating speed of the motor exceeds the safe rotating speed range of the motor, and prompting the instantaneous overspeed early warning of the motor;
the motor overspeed protection module is used for monitoring that the speed change rate of the rotary motor is higher than the maximum change rate of the rotary setting, adjusting the displacement of the rotary closed pump and protecting the normal operation of the rotary motor;
the engine flameout prevention module is used for detecting the running state of the engine, judging whether the rotating speed and the load of the engine are in the safe running state range, feeding back the current rotating speed of the engine to the main controller and adjusting the running state of the engine in an override mode.
5. The intelligent control system based on the directional drilling machine according to claim 1, wherein the drill rod control system comprises a drill rod motor control unit, a drill rod torque control module and a drill rod disassembly control module;
the drill rod motor control unit is used for controlling the rotating speed of the drill rod motor through the main controller;
the drill rod torque control module is used for controlling the torque of the drill rod motor for driving the drill rod to be in a safe range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod;
the drill rod disassembly control module is used for limiting the rotary pump to disassemble the drill rod through the main controller.
6. The directional drilling machine-based intelligent control system of claim 1, wherein the rotary control unit comprises a rotary motor, a rotary switching valve, and a rotary closed pump.
7. The intelligent control system based on the directional drilling machine according to claim 1, wherein the push-pull control unit comprises a push-pull motor, a push-pull switching valve and a push-pull closed pump.
8. A control method of an intelligent control system based on a directional drilling machine according to any one of claims 1-7, characterized by comprising the steps of:
s1, a leakage protection unit is used for detecting a power supply circuit of a directional drilling machine and whether an output pin is short-circuited or broken, and ensuring that the circuit of the directional motor is normally powered;
s2, the fault monitoring unit monitors the running state of the accessory assembly and the driving piece of the directional drilling machine in advance in real time, prompts whether the current accessory assembly and the driving piece of the directional drilling machine have faults or not through the fault indicator lamp, feeds back to a main control display screen of the controller, prompts through the main control display screen, and ensures that the current directional drilling machine is in a normal working condition;
s3, a speed sensor can be used for detecting the rotating speed of the motor and feeding back the rotating speed to the main control unit, and the push-pull closed pump automatically supplements pressure by judging the change of push-pull load, so that the rotary pressure is kept constant, and the speed sensor is used for adjusting two states of the rotary pressure: the first being below the swing pressure and the second being above the swing pressure;
s4, controlling the load state of the engine through the main controller, keeping the rotating speed of the engine in a normal idle state, controlling the rotating speed of the engine, and adjusting the load state of the engine;
s5, controlling the driving state of the slurry pump through the main controller, controlling the pressure or flow of drilling fluid in a pushing and pulling manner, and controlling the advancing speed of drilling holes by increasing or decreasing the flow input by the slurry pump;
and S6, controlling the rotating speed of the drill rod motor by the drill rod motor control unit through the main controller, and controlling the torque of the drill rod motor for driving the drill rod to be within a safety range between the maximum forward rotation torque and the minimum reverse rotation torque of the drill rod by the drill rod torque control module.
9. The intelligent control system based on a directional drilling machine according to claim 1, wherein the two revolving pressure states in the step S3 are respectively:
the first is below the swing pressure: the rotary pressure and the push-pull pressure detected by the main controller are fed back to the rotary pressure sensor and the push-pull pressure sensor, and when the rotary pressure is lower than the normal rotary pressure range, namely the push-pull pressure cannot be regulated to the rotary pressure in the normal state, the main controller directly controls the rotary closed pump, increases the displacement of the rotary closed pump and increases the rotating speed of the rotary motor;
the second is higher than the swing pressure: in the range that the rotation pressure is higher than the normal rotation pressure, the main controller directly controls the rotation closed pump, reduces the displacement of the rotation closed pump and reduces the rotation pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310914755.1A CN116696314A (en) | 2023-07-25 | 2023-07-25 | Intelligent control system and method based on directional drilling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310914755.1A CN116696314A (en) | 2023-07-25 | 2023-07-25 | Intelligent control system and method based on directional drilling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116696314A true CN116696314A (en) | 2023-09-05 |
Family
ID=87831353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310914755.1A Pending CN116696314A (en) | 2023-07-25 | 2023-07-25 | Intelligent control system and method based on directional drilling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116696314A (en) |
-
2023
- 2023-07-25 CN CN202310914755.1A patent/CN116696314A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2503308C (en) | Method of dynamically controlling open hole pressure in a wellbore using wellhead pressure control | |
| CA2579647C (en) | Control systems and methods for active controlled bottomhole pressure systems | |
| US9022146B2 (en) | Reverse circulation apparatus and methods of using same | |
| AU2002325045B8 (en) | Active controlled bottomhole pressure system and method | |
| US7775297B2 (en) | Multiple input scaling autodriller | |
| US7806203B2 (en) | Active controlled bottomhole pressure system and method with continuous circulation system | |
| US8011450B2 (en) | Active bottomhole pressure control with liner drilling and completion systems | |
| CA2877925C (en) | Method for reducing stick-slip during wellbore drilling | |
| GB2470859A (en) | Active controlled bottomhole pressure system and method with continuous circulation system | |
| AU2002325045A1 (en) | Active controlled bottomhole pressure system and method | |
| NO339872B1 (en) | Apparatus, system and method for controlling pressure in a borehole | |
| GB2474606A (en) | Active wellbore pressure control | |
| CN106640035A (en) | VFD control system and method for automatic optimization of drilling parameters | |
| CN105144568A (en) | Downhole power generation system | |
| CN110984956B (en) | Power head anti-blocking drilling electric control system, control method thereof and rotary drilling rig | |
| CN104389520B (en) | Electric drive directional traversing expanding method | |
| CN108194444B (en) | Anti-idle-drilling hydraulic system of top hammer drilling machine and control method thereof | |
| CN116696314A (en) | Intelligent control system and method based on directional drilling machine | |
| CN211573376U (en) | Non-excavation rig's electric-hydraulic hybrid drive system and non-excavation rig system | |
| JP2008069531A (en) | Drilling system for ground, and drilling method using it | |
| CN210152585U (en) | Pressure-controlled drilling auxiliary device | |
| CN220036625U (en) | Work machine water system and work machine | |
| CN113250636B (en) | Power control system for well logging device | |
| CN117386291A (en) | Short-vertical-distance shallow-layer long-distance horizontal drilling grouting water control equipment and method | |
| JPS62313B2 (en) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |