CN116692981A - A kind of resource treatment process and treatment system of nitrobenzene wastewater - Google Patents
A kind of resource treatment process and treatment system of nitrobenzene wastewater Download PDFInfo
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- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 title claims abstract description 315
- 239000002351 wastewater Substances 0.000 title claims abstract description 176
- 238000000034 method Methods 0.000 title claims abstract description 77
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- 238000000926 separation method Methods 0.000 claims description 41
- 238000002347 injection Methods 0.000 claims description 30
- 239000007924 injection Substances 0.000 claims description 30
- 239000003513 alkali Substances 0.000 claims description 28
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 claims description 24
- 239000002253 acid Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 16
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 7
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000000292 calcium oxide Substances 0.000 claims description 3
- 235000012255 calcium oxide Nutrition 0.000 claims description 3
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- 150000007529 inorganic bases Chemical class 0.000 claims description 2
- 230000007363 regulatory process Effects 0.000 claims 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 1
- 235000011941 Tilia x europaea Nutrition 0.000 claims 1
- 239000004571 lime Substances 0.000 claims 1
- 239000008267 milk Substances 0.000 claims 1
- 210000004080 milk Anatomy 0.000 claims 1
- 235000013336 milk Nutrition 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 24
- 239000003245 coal Substances 0.000 abstract description 13
- 238000002309 gasification Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 description 19
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- 238000005260 corrosion Methods 0.000 description 17
- 239000002002 slurry Substances 0.000 description 15
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000005457 optimization Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000005416 organic matter Substances 0.000 description 6
- 230000020477 pH reduction Effects 0.000 description 5
- 238000004065 wastewater treatment Methods 0.000 description 5
- 239000003250 coal slurry Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 238000010025 steaming Methods 0.000 description 4
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- -1 nitrite ions Chemical class 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000002306 biochemical method Methods 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
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- 150000007522 mineralic acids Chemical class 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
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- 231100000719 pollutant Toxicity 0.000 description 2
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- 241001465754 Metazoa Species 0.000 description 1
- 206010029333 Neurosis Diseases 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-N Nitrous acid Chemical compound ON=O IOVCWXUNBOPUCH-UHFFFAOYSA-N 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 208000007502 anemia Diseases 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 238000010170 biological method Methods 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 201000007270 liver cancer Diseases 0.000 description 1
- 208000019423 liver disease Diseases 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 208000015238 neurotic disease Diseases 0.000 description 1
- LQNUZADURLCDLV-IDEBNGHGSA-N nitrobenzene Chemical group [O-][N+](=O)[13C]1=[13CH][13CH]=[13CH][13CH]=[13CH]1 LQNUZADURLCDLV-IDEBNGHGSA-N 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/38—Organic compounds containing nitrogen
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Removal Of Specific Substances (AREA)
Abstract
Description
技术领域technical field
本发明涉及废水处理技术领域,具体涉及一种硝基苯废水的资源化处理工艺及处理系统。The invention relates to the technical field of wastewater treatment, in particular to a resource-based treatment process and a treatment system for nitrobenzene wastewater.
背景技术Background technique
硝基苯是重要的化工合成中间体,被广泛用于精细化工、纺织、印染等工业。硝基苯是一种有毒的、疑似致癌化合物,能导致人和动物的神经错乱、贫血、肝病和癌症。由于硝基苯具有上述危害,我国有关部门制定了相应标准,加强了对该物质的监管。Nitrobenzene is an important chemical synthesis intermediate, which is widely used in fine chemical, textile, printing and dyeing industries. Nitrobenzene is a toxic and suspected carcinogenic compound that can cause neurosis, anemia, liver disease, and cancer in humans and animals. Due to the above-mentioned hazards of nitrobenzene, the relevant departments of our country have formulated corresponding standards and strengthened the supervision of this substance.
硝基苯废水的常规处理技术包括生化法、电解法、还原氧化法、还原法、高级氧化法、萃取法和吸附法等。生化法是在生物反应器中利用驯化的微生物或特种微生物将有机物降解。电解法是利用电化学产生原子氧降解有机物的方法。还原氧化法是先利用还原剂将有机物还原,再将用氧化剂将有机物氧化降解。还原法是利用生物或化学的方法,将有机物还原。高级氧化法是利用化学氧化剂将有机物分解的方法。萃取法是利用溶质在两种不互溶溶剂的选择性分配来实现污染物的分离。吸附法是利用吸附剂将污染物吸附到吸附剂上,从而去除废水中污染物。常用的吸附剂有活性炭、粉煤灰、有机膨润土和树脂等。Conventional treatment technologies for nitrobenzene wastewater include biochemical methods, electrolysis methods, reduction-oxidation methods, reduction methods, advanced oxidation methods, extraction methods, and adsorption methods. The biochemical method uses domesticated microorganisms or special microorganisms to degrade organic matter in a bioreactor. Electrolysis is a method of degrading organic matter by electrochemically generating atomic oxygen. The reduction-oxidation method is to first reduce the organic matter with a reducing agent, and then oxidize and degrade the organic matter with an oxidizing agent. Reduction method is the use of biological or chemical methods to reduce organic matter. Advanced oxidation is a method of decomposing organic matter using chemical oxidants. Extraction is the separation of contaminants by the selective partitioning of solutes between two immiscible solvents. The adsorption method is to use an adsorbent to adsorb pollutants on the adsorbent, thereby removing pollutants in wastewater. Commonly used adsorbents include activated carbon, fly ash, organic bentonite and resin.
但其生产过程中产生的硝基苯废水因具有微生物抑制性高、氨氮高、色度高等特点,导致现有的常规硝基苯废水处理处置技术长期处于高成本、低收益的不利局面。硝基苯废水的处理已经成为工业污水处理难题之一。However, the nitrobenzene wastewater produced in the production process has the characteristics of high microbial inhibition, high ammonia nitrogen, and high chroma, which leads to the unfavorable situation of high cost and low return for a long time in the existing conventional nitrobenzene wastewater treatment and disposal technology. The treatment of nitrobenzene wastewater has become one of the difficult problems in industrial wastewater treatment.
近年来,随着废水资源化理念的不断推进,用废水代替常规用水制备水煤浆,通过气化方式实现废水的资源化利用,已成为普适性较强、经济性较好、操作流程简便的高效技术手段,在大大降低常规废水处理成本、场地,节约水资源等方面表现出了积极的意义。关于水煤浆技术协同处理硝基苯废水的方法可参阅参考文献1:In recent years, with the continuous advancement of the concept of waste water resource utilization, the use of waste water instead of conventional water to prepare coal-water slurry, and the resource utilization of waste water through gasification have become universal, economical, and easy to operate. The high-efficiency technical means have shown positive significance in greatly reducing the cost and site of conventional wastewater treatment, and saving water resources. For the method of co-processing nitrobenzene wastewater with coal water slurry technology, please refer to reference 1:
参考文献1:专利公开号为CN102417249A的中国专利文献。Reference 1: Chinese patent document with patent publication number CN102417249A.
参考文献1公开了一种处理硝基苯废水的方法,通过在该废水相中利用溶液聚合来制备水煤浆添加剂,避免了硝基苯废水排放对环境所产生的污染,实现硝基苯废水的再利用。Reference 1 discloses a method for treating nitrobenzene wastewater. By using solution polymerization in the wastewater phase to prepare coal-water slurry additives, the pollution caused by the discharge of nitrobenzene wastewater to the environment is avoided, and nitrobenzene wastewater is realized. of reuse.
但在水煤浆技术协同处理硝基苯废水的实际生产过程中,由于硝基苯废水盐含量高、成分复杂,使得煤浆腐蚀性增加,导致磨机等设备出现了一系列因腐蚀引发的生产难题,如筒体螺栓连接处跑浆漏浆现象增多,设备维护次数增加等,严重制约了煤气化装置生产的连续稳定运行。However, in the actual production process of co-processing nitrobenzene wastewater with coal-water slurry technology, due to the high salt content and complex composition of nitrobenzene wastewater, the corrosiveness of coal slurry increases, resulting in a series of corrosion-induced problems in mills and other equipment. Production problems, such as increased slurry leakage at the joints of cylinder bolts and increased equipment maintenance times, have seriously restricted the continuous and stable operation of the coal gasification plant.
为了解决上述技术问题,申请人提出过一种解决方案,具体内容见参考文献2:In order to solve the above technical problems, the applicant proposed a solution, the specific content of which can be found in Reference 2:
参考文献2:专利公开号为CN114772794A的中国专利文献。Reference 2: Chinese Patent Document with Patent Publication No. CN114772794A.
参考文献2公开了一种水煤浆技术协同处理硝基苯废水的方法,将硝基苯废水进行除氧处理,然后利用铁和硝基苯废水中的亚硝酸根反应,再将反应后的硝基苯废水与煤、添加剂进行水煤浆的制备。该技术方案从工艺角度出发提出腐蚀控制的方法,消除腐蚀成因,减少因腐蚀问题造成的非计划停工,避免企业物力、人力、财力等成本的过多投入费用,保障煤气化装置的安全、稳定、长周期运行,同时稳步提高水资源节约与废水资源化利用能力。Reference 2 discloses a method for co-processing nitrobenzene wastewater with coal-water slurry technology. The nitrobenzene wastewater is deoxidized, and then reacts with iron and nitrite in the nitrobenzene wastewater, and then the reacted Nitrobenzene wastewater, coal and additives are used to prepare coal water slurry. The technical solution proposes a method of corrosion control from the perspective of technology, eliminates the cause of corrosion, reduces unplanned shutdowns caused by corrosion problems, avoids excessive investment in material resources, manpower, financial resources and other costs of the enterprise, and ensures the safety and stability of the coal gasification device , Long-term operation, while steadily improving the ability of water resource conservation and waste water resource utilization.
然而在上述技术方案中,在对硝基苯废水进行预处理时需要消耗含铁填料,使得水煤浆技术协同处理硝基苯废水的成本增高。However, in the above technical solution, iron-containing fillers need to be consumed during the pretreatment of nitrobenzene wastewater, which increases the cost of co-processing nitrobenzene wastewater with coal-water slurry technology.
发明内容Contents of the invention
本发明的目的是为解决现有技术中水煤浆技术协同处理硝基苯废水工艺处理运行成本高的问题,提供一种硝基苯废水的资源化处理工艺及处理系统。The purpose of the present invention is to solve the problem of high operating cost of the co-processing of nitrobenzene wastewater by the coal water slurry technology in the prior art, and provide a resource-based treatment process and a treatment system for nitrobenzene wastewater.
本发明为解决上述技术问题的不足,所采用的技术方案是:一种硝基苯废水的资源化处理系统,包括脱除塔、第一换热器、冷却器、分离罐、废气处理单元、第二换热器以及磨机;In order to solve the deficiencies of the above-mentioned technical problems, the technical solution adopted by the present invention is: a resource-based treatment system for nitrobenzene wastewater, including a removal tower, a first heat exchanger, a cooler, a separation tank, a waste gas treatment unit, Second heat exchanger and mill;
所述脱除塔具有过饱和蒸汽入口以及废水入口,待处理硝基苯废水经第一换热器与脱除塔的塔底抽出物料进行换热,升温后的硝基苯废水由废水入口进入脱除塔内,降温后的塔底物料经第二换热器进入磨机;The removal tower has a supersaturated steam inlet and a waste water inlet. The nitrobenzene waste water to be treated is exchanged with the material extracted from the bottom of the removal tower through the first heat exchanger, and the heated nitrobenzene waste water enters through the waste water inlet. In the removal tower, the cooled tower bottom material enters the mill through the second heat exchanger;
第一换热器的硝基苯废水进料管上连接有注酸单元,磨机的进料管上连接有注碱单元;An acid injection unit is connected to the nitrobenzene wastewater feed pipe of the first heat exchanger, and an alkali injection unit is connected to the feed pipe of the mill;
所述脱除塔的塔顶气相物料经冷却器冷却后进入分离罐,分离罐排出的气相物料进入废气处理单元,排出的液相物料回流至脱除塔内。The gas-phase material at the top of the removal tower enters the separation tank after being cooled by the cooler, the gas-phase material discharged from the separation tank enters the waste gas treatment unit, and the discharged liquid-phase material flows back into the removal tower.
作为本发明一种硝基苯废水的资源化处理系统的进一步优化:所述磨机为湿式溢流型磨机,优选为棒磨机。As a further optimization of a resource treatment system for nitrobenzene wastewater in the present invention: the mill is a wet overflow mill, preferably a rod mill.
一种硝基苯废水的资源化处理工艺:待处理硝基苯废水经过注酸调节pH值后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值后进入磨机。A process for resourceful treatment of nitrobenzene wastewater: the nitrobenzene wastewater to be treated enters the first heat exchanger after acid injection to adjust the pH value, and then exchanges heat with the material extracted from the bottom of the removal tower, and the nitrobenzene after heat exchange Wastewater enters the removal tower, and superheated steam is used in the removal tower to remove nitrite in the nitrobenzene wastewater. The top material of the removal tower enters the cooler and the separation tank in turn, and the gas phase material separated from the separation tank enters the waste gas treatment Unit, the liquid phase material separated from the separation tank is refluxed to the upper part of the removal tower, and the bottom material of the removal tower is heat-exchanged through the first heat exchanger and the second heat exchanger in turn, and the heat-exchanged material is regulated by the alkali injection unit After the pH level enters the mill.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:待处理硝基苯废水经过注酸调节pH值≤3后进入第一换热器。As a further optimization of the nitrobenzene wastewater resource treatment process of the present invention: the nitrobenzene wastewater to be treated enters the first heat exchanger after being injected with acid to adjust the pH value to ≤3.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:所述注酸调节过程中使用的酸为含有H+的无机酸,优选硫酸。As a further optimization of the recycling process of nitrobenzene wastewater in the present invention: the acid used in the acid injection adjustment process is an inorganic acid containing H + , preferably sulfuric acid.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:所述脱除塔内硝基苯废水的温度不低于90℃。As a further optimization of the recycling process of nitrobenzene wastewater in the present invention: the temperature of the nitrobenzene wastewater in the removal tower is not lower than 90°C.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:硝基苯废水在脱除塔内停留时间为≥15min,优选为≥10min。As a further optimization of the recycling process of nitrobenzene wastewater in the present invention: the residence time of nitrobenzene wastewater in the removal tower is ≥ 15 min, preferably ≥ 10 min.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:脱除塔的塔底物料经过注碱调节pH值至7-10后再进入磨机。As a further optimization of the recycling process of nitrobenzene wastewater in the present invention: the bottom material of the removal tower enters the mill after being injected with alkali to adjust the pH value to 7-10.
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:注碱调节过程中使用的碱为含有OH-的无机碱。As a further optimization of the resource treatment process of a kind of nitrobenzene wastewater in the present invention: the alkali used in the alkali injection adjustment process is an inorganic alkali containing OH- .
作为本发明一种硝基苯废水的资源化处理工艺的进一步优化:所注碱调节过程中使用的碱为片碱、生石灰或石灰乳及其溶液中的一种或几种。As a further optimization of the recycling process of nitrobenzene wastewater in the present invention: the alkali used in the injection alkali adjustment process is one or more of caustic soda, quicklime or milk of lime and their solutions.
本发明具有以下有益效果:本发明通过明确腐蚀成因与工艺措施脱除实现硝基苯废水的高效利用,降低非计划停工风险,减少设备更新及检维修费用成本的成本支出,保障煤气化装置的安全、稳定、长周期运行,同时稳步提高企业水资源节约与废水资源化利用能力。The present invention has the following beneficial effects: the present invention realizes the efficient utilization of nitrobenzene wastewater by clarifying the cause of corrosion and removing process measures, reduces the risk of unplanned shutdown, reduces the cost of equipment renewal and maintenance costs, and guarantees the safety of the coal gasification device. Safe, stable, and long-term operation, while steadily improving the company's water resource conservation and waste water resource utilization capabilities.
附图说明Description of drawings
图1为本发明硝基苯废水的资源化处理系统的流程示意图;Fig. 1 is the schematic flow sheet of the resource treatment system of nitrobenzene wastewater of the present invention;
图中标记:Marked in the figure:
1、脱除塔;1. Removal tower;
2、第一换热器;2. The first heat exchanger;
3、冷却器;3. Cooler;
4、分离罐;4. Separation tank;
5、废气处理单元;5. Exhaust gas treatment unit;
6、第二换热器;6. The second heat exchanger;
7、磨机。7. Mill.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容并不局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the examples, but the content of the present invention is not limited to the following examples.
水煤浆通常由60-70%的煤、30-40%的水和少量的添加剂组成。由于水煤浆制备需要大量的水,基于废水的资源化利用,目前已采用硝基苯废水代替常规用水制备水煤浆,但是实际生产过程中由于硝基苯废水盐含量高、成分复杂,使得水煤浆腐蚀性增加,导致生产设备遭受腐蚀。Coal water slurry usually consists of 60-70% coal, 30-40% water and a small amount of additives. Since the preparation of coal-water slurry requires a large amount of water, based on the resource utilization of wastewater, nitrobenzene wastewater has been used instead of conventional water to prepare coal-water slurry. However, in the actual production process, due to the high salt content and complex components of nitrobenzene wastewater, the The corrosiveness of coal water slurry increases, resulting in corrosion of production equipment.
硝基苯废水主要指硝基苯粗品在碱液中和、水洗和精馏过程中产生的废水。申请人发现硝基苯废水中的亚硝酸根离子是导致腐蚀的主要原因,当硝基苯废水中的亚硝酸根离子含量下降时,水煤浆技术协同处理硝基苯废水时对设备的腐蚀性大大降低。申请人在之前的技术方案中利用铁和硝基苯废水中的亚硝酸根反应,可以使得硝基苯废水中的亚硝酸根离子含量下降,特别是当废水中亚硝酸根的含量降低至≤50μg/g时,水煤浆制备过程中对磨机等设备腐蚀损害大幅降低。Nitrobenzene wastewater mainly refers to the wastewater generated during the neutralization, washing and rectification of crude nitrobenzene in alkaline solution. The applicant found that nitrite ions in nitrobenzene wastewater are the main cause of corrosion. When the content of nitrite ions in nitrobenzene wastewater decreases, the corrosion of equipment when coal water slurry technology co-treats nitrobenzene wastewater Sex is greatly reduced. In the previous technical scheme, the applicant used iron to react with nitrite in nitrobenzene wastewater, which can reduce the content of nitrite ions in nitrobenzene wastewater, especially when the content of nitrite in wastewater is reduced to ≤ When the concentration is 50 μg/g, the corrosion damage to equipment such as mills during the preparation of coal water slurry is greatly reduced.
如图1所示:一种硝基苯废水的资源化处理系统,包括脱除塔1、第一换热器2、冷却器3、分离罐4、废气处理单元5、第二换热器6以及磨机7。As shown in Figure 1: a resource treatment system for nitrobenzene wastewater, including a removal tower 1, a first heat exchanger 2, a cooler 3, a separation tank 4, an exhaust gas treatment unit 5, and a second heat exchanger 6 and mill 7.
脱除塔1具有过饱和蒸汽入口以及废水入口,待处理硝基苯废水经第一换热器2与脱除塔1的塔底抽出物料进行换热,升温后的硝基苯废水由废水入口进入脱除塔1内,降温后的塔底物料经第二换热器6进入磨机7。The removal tower 1 has a supersaturated steam inlet and a waste water inlet. The nitrobenzene wastewater to be treated is exchanged with the material extracted from the bottom of the removal tower 1 through the first heat exchanger 2. The heated nitrobenzene wastewater is passed through the waste water inlet. Enter the removal tower 1, and the cooled tower bottom material enters the mill 7 through the second heat exchanger 6.
脱除塔1可以为具有分布管的一般塔器。第二换热器为物料与冷却水之间进行换热。The removal tower 1 can be a general tower with distribution pipes. The second heat exchanger is for heat exchange between materials and cooling water.
第一换热器2的硝基苯废水进料管上连接有注酸单元,磨机7的进料管上连接有注碱单元。The nitrobenzene wastewater feed pipe of the first heat exchanger 2 is connected with an acid injection unit, and the feed pipe of the mill 7 is connected with an alkali injection unit.
脱除塔1的塔顶气相物料经冷却器3冷却后进入分离罐4,分离罐4排出的气相物料进入废气处理单元5,排出的液相物料回流至脱除塔1内。The gas-phase material at the top of the removal tower 1 enters the separation tank 4 after being cooled by the cooler 3 , the gas-phase material discharged from the separation tank 4 enters the waste gas treatment unit 5 , and the discharged liquid-phase material flows back into the removal tower 1 .
磨机7为湿式溢流型磨机,可以预见的是,至少可以选用棒磨机。Mill 7 is a wet overflow mill, and it is foreseeable that at least a rod mill may be used.
一种硝基苯废水资源化处理工艺,该工艺基于上述处理系统,待处理硝基苯废水经过注酸调节pH值后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值后进入磨机。A resource treatment process for nitrobenzene wastewater. The process is based on the above-mentioned treatment system. The nitrobenzene wastewater to be treated enters the first heat exchanger to exchange heat with the material extracted from the bottom of the removal tower after being injected with acid to adjust the pH value. The heated nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower, and the top material of the removal tower enters the cooler and the separation tank in turn, and the separation tank separates The gaseous material in the gas phase enters the exhaust gas treatment unit, and the liquid phase material separated from the separation tank is refluxed to the upper part of the removal tower, and the bottom material of the removal tower is heat-exchanged through the first heat exchanger and the second heat exchanger in turn, and the heat exchanged The material enters the mill after adjusting the pH value through the alkali injection unit.
硝基苯废水主要指硝基苯粗品在碱液中和、水洗和精馏过程中产生的废水。Nitrobenzene wastewater mainly refers to the wastewater generated during the neutralization, washing and rectification of crude nitrobenzene in alkaline solution.
脱除塔塔底物料经换热、注碱后进入磨机,换热后温度为50℃。The material at the bottom of the removal tower enters the mill after heat exchange and alkali injection, and the temperature after heat exchange is 50°C.
脱除塔过热蒸汽作用一是加热,作用二是加快气相带出。The first function of the superheated steam in the removal tower is heating, and the second function is to accelerate the removal of the gas phase.
腐蚀因素即亚硝酸根的工艺控制指标为≤50μg/g,更加优选为≤40μg/g。The corrosion factor, that is, the process control index of nitrite is ≤50 μg/g, more preferably ≤40 μg/g.
硝基苯废水在脱除塔内停留时间为≥15min,更加优选为≥10min。The residence time of the nitrobenzene wastewater in the removal tower is ≥ 15 min, more preferably ≥ 10 min.
待处理硝基苯废水经过注酸调节pH值≤3后进入第一换热器。The nitrobenzene wastewater to be treated enters the first heat exchanger after being injected with acid to adjust the pH value to ≤3.
注酸调节过程中使用的酸为含有H+的无机酸,优选硫酸。The acid used in the acid injection adjustment process is an inorganic acid containing H + , preferably sulfuric acid.
脱除塔内硝基苯废水的温度不低于90℃。The temperature for removing nitrobenzene wastewater in the tower is not lower than 90°C.
脱除塔的塔底物料经过注碱调节pH值至7-10后再进入磨机。The bottom material of the removal tower enters the mill after being injected with alkali to adjust the pH value to 7-10.
注碱调节过程中使用的碱为含有OH-的无机碱。The base used in the base adjustment process is an inorganic base containing OH- .
更进一步地,使用的碱为片碱、生石灰或石灰乳及其溶液中的一种或几种。Furthermore, the alkali used is one or more of caustic soda, quicklime or milk of lime and their solutions.
在硝基苯废水未成为煤浆用水时,对于硝基苯废水处理技术(物理法、化学法、生物法)的核心就是脱除硝基苯,使废水的排放满足环境指标要求,因而亚硝酸根含量多少及是否存在腐蚀影响是不予考虑的。当硝基苯废水成为煤浆用水后,磨机设备腐蚀问题出现,我们也是在研究后首次提出腐蚀原因是亚硝酸根,进而提出铁还原法(对比文件2)利用化学法脱除,但化学法成本较高,所以提出酸化沸腾法。When nitrobenzene wastewater does not become coal slurry water, the core of nitrobenzene wastewater treatment technology (physical method, chemical method, biological method) is to remove nitrobenzene, so that the discharge of wastewater meets the requirements of environmental indicators, so nitrobenzene The amount of root content and the presence or absence of corrosion effects are not considered. When the nitrobenzene wastewater becomes coal slurry water, the corrosion problem of the mill equipment appears. After the research, we first proposed that the cause of the corrosion is nitrite, and then proposed the iron reduction method (reference document 2) to remove it by chemical method, but chemical The cost of the method is relatively high, so the acidizing boiling method is proposed.
酸化沸腾法只针对亚硝酸,且本就是废水资源利用,所以只要降低其腐蚀性即可,废水中其它物质是不需考虑的。该方法之所以不是所有体系都能用,是因为出发角度不一样,比如需要考虑目标产物在酸化条件是否存在分解、反应等,这就要求不仅要考虑亚硝酸根的脱除,同时也要考虑目标产物的减少,避免得不偿失。另外,亚硝酸根在磨机制浆过程中是腐蚀原因,换个环境就不一定是,在一定程度上具有专一性,换而言之,在确定亚硝酸根是腐蚀成因的类似环境,又具有一定的通用性。The acidizing boiling method is only for nitrous acid, and it is the utilization of waste water resources, so as long as its corrosiveness can be reduced, other substances in the waste water do not need to be considered. The reason why this method is not applicable to all systems is that the starting point is different. For example, it is necessary to consider whether the target product is decomposed and reacted under acidification conditions. This requires not only the removal of nitrite, but also the removal of nitrite. The reduction of the target product avoids the loss outweighing the gain. In addition, nitrite is the cause of corrosion in the pulping process, which is not necessarily the case in another environment. It is specific to a certain extent. In other words, in a similar environment where it is determined that nitrite is the cause of corrosion, and Has a certain versatility.
亚硝酸根在酸性条件下不稳定容易分解,但是需要时间,在实际连续生产过程中,不能给予足够的时间让其慢慢分解。因而本领域技术人员知悉亚硝酸根在酸性条件下不稳定容易分解,但不易在生产中实现,光考虑酸化是不行的,要结合其它方法,比如本专利中提出的沸腾。Nitrite is unstable and easy to decompose under acidic conditions, but it takes time. In the actual continuous production process, it cannot be given enough time to slowly decompose. Therefore, those skilled in the art know that nitrite is unstable and easy to decompose under acidic conditions, but it is not easy to realize in production. It is not enough to consider acidification alone, and it must be combined with other methods, such as the boiling proposed in this patent.
3HNO2=HNO3+2NO+H2O(酸化主要反应),可以看到部分脱除。3HNO 2 =HNO 3 +2NO+H 2 O (acidification main reaction), partial removal can be seen.
2HNO2=NO+NO2+H2O(酸化加热主要反应),可以看到全部脱除。2HNO 2 =NO+NO 2 +H 2 O (the main reaction of acidification and heating), it can be seen that all of them are removed.
加热及蒸出作用是强化效率及实用性问题。Heating and steaming are issues of enhanced efficiency and practicality.
<实施例1><Example 1>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为2,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间30min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 2, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 30min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例2><Example 2>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间30min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 30min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例3><Example 3>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在90℃,脱除时间30min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite radical in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 90°C. The removal time is 30min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例4><Example 4>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间30min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 30min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例5><Example 5>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间10min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 10min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例6><Example 6>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间15min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 15min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例7><Example 7>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间20min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 20min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<实施例8><Embodiment 8>
一种硝基苯废水资源化处理工艺:待处理硝基苯废水经过注酸调节pH值,使硝基苯废水的pH值为3,然后进入第一换热器与脱除塔塔底抽出物料进行换热,换热后的硝基苯废水进入脱除塔,在脱出塔内利用过热蒸汽加热将硝基苯废水中亚硝酸根去除,在脱除塔内需要控制塔底温度在100℃,脱除时间30min(硝基苯废水在脱除塔内停留时间);A nitrobenzene wastewater resource treatment process: the nitrobenzene wastewater to be treated is injected with acid to adjust the pH value, so that the pH value of the nitrobenzene wastewater is 3, and then enters the first heat exchanger and the bottom of the removal tower to extract the material After heat exchange, the nitrobenzene wastewater enters the removal tower, and the nitrite in the nitrobenzene wastewater is removed by heating with superheated steam in the removal tower. In the removal tower, the temperature at the bottom of the tower needs to be controlled at 100°C. The removal time is 30min (the residence time of nitrobenzene wastewater in the removal tower);
脱除塔的塔顶物料依次进入冷却器和分离罐,分离罐分离出来的气相物料进入废气处理单元,分离罐分离出来的液相物料回流至脱除塔上部,脱除塔的塔底物料依次经第一换热器和第二换热器换热,换热后的物料经注碱单元调节pH值(pH控制指标为7~10)后进入磨机。The top material of the removal tower enters the cooler and the separation tank in turn, the gas phase material separated from the separation tank enters the waste gas treatment unit, the liquid phase material separated from the separation tank flows back to the upper part of the removal tower, and the bottom material of the removal tower is sequentially After heat exchange between the first heat exchanger and the second heat exchanger, the material after heat exchange enters the mill after the pH value is adjusted by the alkali injection unit (pH control index is 7-10).
<对比例1-3><Comparative Examples 1-3>
对比例1-3的处理工艺与<实施例1>的处理工艺基本相同,不同之处在于:对比例1-3中的硝基苯废水经过注酸调节后的pH值分别为4、5和6。The treatment process of Comparative Example 1-3 is basically the same as the treatment process of <Example 1>, except that the pH values of the nitrobenzene wastewater in Comparative Example 1-3 after acid injection adjustment are 4, 5 and 4 respectively. 6.
<对比例4-6><Comparative Examples 4-6>
对比例4-6的处理工艺与<实施例3>的处理工艺基本相同,不同之处在于:对比例4-6中的脱除塔塔底温度控制在60℃、70℃和80℃。The treatment process of Comparative Example 4-6 is basically the same as that of <Example 3>, except that the bottom temperature of the removal tower in Comparative Example 4-6 is controlled at 60°C, 70°C and 80°C.
<对比例7><Comparative example 7>
对比例7的处理工艺与<实施例5>的处理工艺基本相同,不同之处在于:对比例7中的脱除塔的处理时间为5min。The treatment process of Comparative Example 7 is basically the same as that of <Example 5>, except that the treatment time of the removal tower in Comparative Example 7 is 5 minutes.
对<实施例1、2>以及<对比例1-3>预处理过的废水进行检测,得到的亚硫酸根含量数据如下表所示:<Example 1, 2> and <Comparative Example 1-3> pretreated wastewater is detected, and the sulfite content data obtained are shown in the table below:
由上表可以看出:当硝基苯废水经酸化处理至pH值≤3时,亚硫酸根的去除效果较好。而当硝基苯废水经酸化处理后的pH值大于3时,亚硫酸根的去除效果明显变差,由此可见,在酸化硝基苯废水时,需要将pH值限制在3以内。It can be seen from the above table that when the nitrobenzene wastewater is acidified to a pH value ≤ 3, the removal effect of sulfite is better. And when the pH value of nitrobenzene wastewater after acidification treatment is greater than 3, the removal effect of sulfite becomes significantly worse. It can be seen that when acidifying nitrobenzene wastewater, the pH value needs to be limited within 3.
对<实施例3、4>以及<对比例4-6>预处理过的废水进行检测,得到的亚硫酸根含量数据如下表所示:<Example 3, 4> and <Comparative Example 4-6> pretreated wastewater are detected, and the sulfite content data obtained are shown in the table below:
由上表可以看出:当硝基苯废水在加热蒸出过程中,当硝基苯废水温度≥90℃时,亚硫酸根的去除效果较好。而当硝基苯废在加热蒸出过程中,硝基苯废水的温度低于90℃时,亚硫酸根的去除效果明显变差,由此可见,在硝基苯废水加热蒸出过程时,需要将硝基苯废水的温度控制在90℃以上。It can be seen from the above table that when the nitrobenzene wastewater is heated and evaporated, when the temperature of the nitrobenzene wastewater is ≥90°C, the removal effect of sulfite is better. And when nitrobenzene waste is in the process of heating and steaming out, when the temperature of nitrobenzene wastewater is lower than 90°C, the removal effect of sulfite becomes significantly worse. It can be seen that, in the process of heating and steaming out of nitrobenzene wastewater, The temperature of nitrobenzene wastewater needs to be controlled above 90°C.
对<实施例5-8>以及<对比例7>预处理过的废水进行检测,得到的亚硫酸根含量数据如下表所示:<Example 5-8> and <Comparative Example 7> pretreated waste water is detected, and the obtained sulfite content data are shown in the table below:
由上表可以看出:当硝基苯废水加热蒸出持续时间超过10min时,亚硫酸根的去除效果较好。而当硝基苯废水加热蒸出持续时间低于5min时,亚硫酸根的去除效果明显变差,由此可见,在硝基苯废水加热蒸出过程时,脱除时间应该不低于10min。It can be seen from the above table that when the nitrobenzene wastewater is heated and evaporated for more than 10 minutes, the removal effect of sulfite is better. And when the nitrobenzene wastewater is heated and evaporated for less than 5 minutes, the removal effect of sulfite becomes significantly worse. It can be seen that the removal time should not be less than 10 minutes during the heating and steaming process of nitrobenzene wastewater.
本发明硝基苯废水资源化处理工艺的优势在于:The advantages of the nitrobenzene waste water resource treatment process of the present invention are:
1)该工艺通过消除硝基苯废水的腐蚀性,进一步拓宽了其利用途径;1) The process further broadens its utilization by eliminating the corrosiveness of nitrobenzene wastewater;
2)可有效解决或减缓煤浆设备的腐蚀问题,降低了非计划停工风险,减少了检维修费用;2) It can effectively solve or slow down the corrosion problem of coal slurry equipment, reduce the risk of unplanned shutdown, and reduce the cost of inspection and maintenance;
3)该工艺保障了硝基苯废水的持续使用,有利于稳步提升企业节水效能。3) This process ensures the continuous use of nitrobenzene wastewater, which is conducive to steadily improving the water-saving efficiency of enterprises.
4)该工艺处理过程高效、易实施、成本低,适用于其他相同腐蚀原因引起的废水使用受限问题。4) The treatment process of this process is efficient, easy to implement, and low in cost, and is suitable for other limited use of wastewater caused by the same corrosion reasons.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention.
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JPH11290871A (en) * | 1998-04-10 | 1999-10-26 | Eiwa Kasei Kogyo Kk | Treatment of waste solution |
CN101898805A (en) * | 2010-02-09 | 2010-12-01 | 神华集团有限责任公司 | Two-tower stripping treatment method for sewage in coal chemical engineering equipment |
CN114853217A (en) * | 2022-05-24 | 2022-08-05 | 中国石油化工股份有限公司 | Device and method for cooperatively treating nitrobenzene wastewater by using coal water slurry technology |
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USH1126H (en) * | 1991-11-12 | 1993-01-05 | The United States Of America As Represented By The Secretary Of The Navy | Treatment of sodium nitrite-containing boiler wastewater |
JPH11290871A (en) * | 1998-04-10 | 1999-10-26 | Eiwa Kasei Kogyo Kk | Treatment of waste solution |
CN101898805A (en) * | 2010-02-09 | 2010-12-01 | 神华集团有限责任公司 | Two-tower stripping treatment method for sewage in coal chemical engineering equipment |
CN114853217A (en) * | 2022-05-24 | 2022-08-05 | 中国石油化工股份有限公司 | Device and method for cooperatively treating nitrobenzene wastewater by using coal water slurry technology |
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