CN116675423A - Application method of UTG product chemical tempering jig - Google Patents
Application method of UTG product chemical tempering jig Download PDFInfo
- Publication number
- CN116675423A CN116675423A CN202310510503.2A CN202310510503A CN116675423A CN 116675423 A CN116675423 A CN 116675423A CN 202310510503 A CN202310510503 A CN 202310510503A CN 116675423 A CN116675423 A CN 116675423A
- Authority
- CN
- China
- Prior art keywords
- jig
- sliding block
- jig body
- utg
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000005496 tempering Methods 0.000 title claims abstract description 21
- 239000000126 substance Substances 0.000 title claims abstract description 17
- 239000011521 glass Substances 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000003723 Smelting Methods 0.000 abstract 1
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/02—Tempering or quenching glass products using liquid
- C03B27/03—Tempering or quenching glass products using liquid the liquid being a molten metal or a molten salt
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Transmission Devices (AREA)
- Surface Treatment Of Glass (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Joining Of Glass To Other Materials (AREA)
Abstract
The application discloses a use method of a UTG product chemical tempering jig, which comprises a jig body, wherein the jig body is of a rectangular groove-shaped structure with an opening on the upper surface; the two sides of the inner wall of the jig body are connected with a plurality of groups of fixing mechanisms which are matched with the glass sheets in a contact way. The device has avoided the problem that current rigid fixed smelting tool leads to the stress too big because of rocking or self deformation easily, damages the glass piece, has can guarantee that the glass piece separates and the state is stable in the tempering process, avoids cracked characteristics.
Description
Technical Field
The application belongs to the field of ultra-thin glass tempering processing, and particularly relates to a use method of a UTG product chemical tempering jig.
Background
At present, a UTG product is fixed by a metal rack during chemical tempering, and because the UTG product is thinner, the product is easy to shake along with a high Wen Xiaosuan potassium solution during chemical tempering, so that the product is deformed or even broken, or a plurality of products are overlapped together, so that the product is reinforced unevenly; in the prior art, a mechanical rack-shaped structure is often used for clamping glass sheets, the glass sheets are easy to crack when the rigid structure deforms or shakes, the cost required by a jig with the same volume is relatively high, and the number of the glass sheets which can be accommodated is relatively small, so that a using method of a UTG product chemical tempering jig is required to be designed to solve the problems.
Disclosure of Invention
The application aims to solve the technical problem of providing a using method of a UTG product chemical tempering jig, which avoids the problem that the existing rigid fixed jig is easy to cause overlarge stress and damage glass sheets due to shaking or self deformation, and has the characteristics of ensuring the separation and stable state of the glass sheets in the tempering process and avoiding fragmentation.
In order to solve the technical problems, the application adopts the following technical scheme:
the application method of the UTG product chemical tempering jig comprises the following steps:
s1, transversely sliding a sliding block in a vertical sliding groove according to the size and thickness of a glass sheet to be clamped, so that the distance between inhaul cables is at a preset value, and locking the sliding block through a locking bolt after adjustment is completed;
s2, twisting the adjusting wheel to enable the driving plate to slide to drive the rotating shaft to rotate, so that the inhaul cable is loosened, and the glass sheet is placed conveniently;
s3, clamping the glass sheet to be clamped into a net structure formed by the inhaul cables, so that four sides of the glass sheet are in contact fit with the inhaul cables;
s4, screwing the adjusting wheel to enable the driving plate to slide to drive the rotating shaft to rotate, so that the inhaul cable is tightened to fix the glass sheet, and then the jig is put into a subsequent process.
The method is based on a UTG product chemical tempering jig and comprises a jig body, wherein the jig body is of a rectangular groove-shaped structure with an opening on the upper surface; the two sides of the inner wall of the jig body are connected with a plurality of groups of fixing mechanisms which are matched with the glass sheets in a contact way.
Preferably, the fixing mechanism comprises a sliding block, the sliding block is in sliding connection with a vertical sliding groove formed in the inner wall of the jig body, and the width of the sliding block is smaller than that of the vertical sliding groove.
Preferably, a plurality of locking bolts are arranged on the outer side surface of the jig body, and extend into the vertical sliding groove to be in interference fit with the sliding block.
Preferably, the sliding block is of a hollow rectangular structure, the upper bottom surface and the lower bottom surface of the inner wall of the sliding block are rotatably connected with rotating shafts through bearings, and a plurality of annular grooves are formed in the surfaces of the rotating shafts at equal intervals.
Preferably, the annular grooves are wound and connected with inhaul cables, and two ends of each inhaul cable are connected with rotating shafts on two sides of the inner wall of the jig body; the inhaul cable is preferably a steel wire rope.
Preferably, the middle part of the rotating shaft is sleeved with a toothed ring, and one part of the toothed ring extends out of an opening formed in the side surface of the sliding block and extends to the bottom of the vertical sliding groove.
Preferably, a transverse chute is arranged in the jig body at the bottom of the vertical chute, and a driving plate is connected in a sliding manner in the transverse chute; an opening is formed in the bottom of the vertical sliding groove for the toothed ring to pass through to be matched with the driving plate.
Preferably, the surface of the driving plate facing the side of the sliding block is connected with a first rack, and the first rack is meshed and matched with the toothed rings on the surfaces of the rotating shafts which are arranged in parallel.
Preferably, the lower surface of the driving plate is connected with a second rack which is matched with the adjusting wheel, one end of the adjusting wheel is connected with a handle, and the other end of the adjusting wheel is connected with a gear which is meshed with the second rack.
The beneficial effects of the application are as follows:
the device avoids the problem that the existing rigid fixed jig is easy to cause overlarge stress and damage the glass sheet due to shaking or self deformation, and has the characteristics of ensuring the separation and stable state of the glass sheet in the tempering process and avoiding fragmentation; the interval between the inhaul cables for fixing can be conveniently adjusted through the matching of the sliding blocks and the vertical sliding grooves, so that the glass sheets with different sizes can be conveniently adapted; through the design of regulating wheel and drive plate, can adjust the tension between the cable to be convenient for load and unload the glass piece, and change the clamping elasticity.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present application;
FIG. 2 is a schematic top view of the present application;
FIG. 3 is a top view of the slider and vertical chute combination of the present application;
FIG. 4 is a schematic view of the fixing mechanism of the present application at the rotation axis;
FIG. 5 is a side cross-sectional view of the securing mechanism mated with the adjustment wheel of the present application;
the reference numerals in the drawings are: the glass sheet fixing device comprises a jig body 1, a vertical chute 11, a locking bolt 12, a horizontal chute 13, a glass sheet 2, a fixing mechanism 3, a sliding block 31, a rotating shaft 32, an annular groove 33, a guy rope 34, a toothed ring 4, a driving plate 5, a first rack 51, a second rack 52, an adjusting wheel 6, a handle 61 and a gear 62.
Detailed Description
As shown in fig. 1 to 5,
the application method of the UTG product chemical tempering jig comprises the following steps:
s1, transversely sliding a sliding block in a vertical sliding groove according to the size and thickness of a glass sheet to be clamped, so that the distance between inhaul cables is at a preset value, and locking the sliding block through a locking bolt after adjustment is completed;
s2, twisting the adjusting wheel to enable the driving plate to slide to drive the rotating shaft to rotate, so that the inhaul cable is loosened, and the glass sheet is placed conveniently;
s3, clamping the glass sheet to be clamped into a net structure formed by the inhaul cables, so that four sides of the glass sheet are in contact fit with the inhaul cables;
s4, screwing the adjusting wheel to enable the driving plate to slide to drive the rotating shaft to rotate, so that the inhaul cable is tightened to fix the glass sheet, and then the jig is put into a subsequent process.
The method is based on a UTG product chemical tempering jig and comprises a jig body 1, wherein the jig body 1 is of a rectangular groove-shaped structure with an opening on the upper surface; the two sides of the inner wall of the jig body 1 are connected with a plurality of groups of fixing mechanisms 3 which are matched with the glass sheet 2 in a contact way.
Preferably, the fixing mechanism 3 includes a slider 31, the slider 31 is slidably connected with a vertical chute 11 formed on the inner wall of the jig body 1, and the width of the slider 31 is smaller than the width of the vertical chute 11.
Preferably, a plurality of locking bolts 12 are arranged on the outer side surface of the jig body 1, and the locking bolts 12 extend into the vertical sliding grooves 11 to be in interference fit with the sliding blocks 31.
Preferably, the sliding block 31 has a hollow rectangular structure, the upper and lower bottom surfaces of the inner wall of the sliding block 31 are rotatably connected with a rotating shaft 32 through bearings, and a plurality of annular grooves 33 are formed in the surface of the rotating shaft 32 at equal intervals.
Preferably, the annular grooves 33 are respectively wound and connected with a stay rope 34, and two ends of the stay rope 34 are connected with the rotating shafts 32 on two sides of the inner wall of the jig body 1; the pull cord 34 is preferably a wire rope.
Preferably, the middle part of the rotating shaft 32 is sleeved with a toothed ring 4, and a part of the toothed ring 4 extends out of an opening formed in the side surface of the sliding block 31 and extends to the bottom of the vertical sliding groove 11.
Preferably, a transverse chute 13 is arranged in the jig body 1 at the bottom of the vertical chute 11, and a driving plate 5 is connected in a sliding manner in the transverse chute 13; an opening is formed in the bottom of the vertical chute 11 for the toothed ring 4 to pass through to be matched with the driving plate 5.
Preferably, a first rack 51 is connected to a surface of the driving plate 5 facing the sliding block 31, and the first rack 51 is engaged with the toothed rings 4 on the surfaces of the plurality of rotating shafts 32 arranged in parallel.
Preferably, the lower surface of the driving plate 5 is connected with a second rack 52 to be matched with the adjusting wheel 6, one end of the adjusting wheel 6 is connected with a handle 61, and the other end is connected with a gear 62 to be matched with the second rack 52 in a meshing manner.
The working principle of the application is as follows:
according to the size and thickness of the glass sheet 2 to be clamped, the sliding blocks 31 transversely slide in the vertical sliding grooves 11, so that the distance between the inhaul cables 34 is at a preset value, and the sliding blocks 31 are locked through the locking bolts 12 after the adjustment is completed; the adjusting wheel 6 is screwed to enable the driving plate 5 to slide to drive the rotating shaft 32 to rotate, so that the inhaul cable 34 is loosened, and the glass sheet 2 is put in conveniently; clamping the glass sheet 2 to be clamped into a net structure formed by the inhaul cables 34, so that four sides of the glass sheet 2 are in contact fit with the inhaul cables 34; the adjusting wheel 6 is screwed, so that the driving plate 5 slides to drive the rotating shaft 32 to rotate, the inhaul cable 34 is tightened, the glass sheet 2 is fixed, and then the jig is put into the subsequent process.
The above embodiments are merely preferred embodiments of the present application, and should not be construed as limiting the present application, and the embodiments and features of the embodiments of the present application may be arbitrarily combined with each other without collision. The protection scope of the present application is defined by the claims, and the protection scope includes equivalent alternatives to the technical features of the claims. I.e., equivalent replacement modifications within the scope of this application are also within the scope of the application.
Claims (4)
1. The application method of the UTG product chemical tempering jig is characterized by comprising the following steps of: the method comprises the following steps:
s1, sliding a sliding block (31) transversely in a vertical chute (11) according to the size and thickness of a glass sheet (2) to be clamped, so that the distance between inhaul cables (34) is at a preset value, and locking the sliding block (31) through a locking bolt (12) after adjustment is completed;
s2, screwing the adjusting wheel (6) to enable the driving plate (5) to slide to drive the rotating shaft (32) to rotate, so that the inhaul cable (34) is loosened, and the glass sheet (2) is placed conveniently;
s3, clamping the glass sheet (2) to be clamped into a net structure formed by the inhaul cables (34), so that four sides of the glass sheet are in contact fit with the inhaul cables (34);
s4, screwing the adjusting wheel (6) to enable the driving plate (5) to slide to drive the rotating shaft (32) to rotate, so that the inhaul cable is tightened, the glass sheet (2) is fixed, and then the jig is put into a subsequent process.
2. The method of claim 1 for using a chemical tempering jig for UTG products, wherein the method comprises the steps of: the method is based on a UTG product chemical tempering jig and comprises a jig body (1), wherein the jig body is of a rectangular groove-shaped structure with an opening on the upper surface; a plurality of groups of fixing mechanisms (3) are connected to the two sides of the inner wall of the jig body (1) and are in contact fit with the glass sheets (2); the fixing mechanism (3) comprises a sliding block (31), the sliding block (31) is in sliding connection with a vertical sliding groove (11) formed in the inner wall of the jig body (1), and the width of the sliding block (31) is smaller than that of the vertical sliding groove (11); the sliding block (31) is of a hollow rectangular structure, a rotating shaft (32) is rotatably connected to the upper bottom surface and the lower bottom surface of the inner wall of the sliding block (31) through bearings, and a plurality of annular grooves (33) are formed in the surface of the rotating shaft (32) at equal intervals; the annular grooves (33) are respectively wound and connected with a guy cable (34), and two ends of the guy cable (34) are connected with rotating shafts (32) on two sides of the inner wall of the jig body (1); a transverse chute (13) is arranged in the jig body (1) at the bottom of the vertical chute (11), and a driving plate (5) is connected in the transverse chute (13) in a sliding way; an opening is formed in the bottom of the vertical chute (11) for the toothed ring (4) to pass through to be matched with the driving plate (5); the surface of the driving plate (5) facing the sliding block (31) is connected with a first rack (51), and the first rack (51) is meshed and matched with the toothed rings (4) on the surfaces of the rotating shafts (32) which are arranged in parallel; the lower surface of the driving plate (5) is connected with a second rack (52) to be matched with the adjusting wheel (6), one end of the adjusting wheel (6) is connected with a handle (61), and the other end of the adjusting wheel is connected with a gear (62) to be matched with the second rack (52) in a meshing way.
3. The method of claim 2 for using a chemical tempering jig for UTG products, wherein the method comprises the steps of: the jig is characterized in that a plurality of locking bolts (12) are arranged on the outer side surface of the jig body (1), and the locking bolts (12) extend into the vertical sliding grooves (11) to be in interference fit with the sliding blocks (31).
4. The method of claim 2 for using a chemical tempering jig for UTG products, wherein the method comprises the steps of: the middle part of the rotating shaft (32) is sleeved with a toothed ring (4), and a part of the toothed ring (4) extends out of an opening formed in the side surface of the sliding block (31) and extends to the bottom of the vertical sliding groove (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310510503.2A CN116675423B (en) | 2021-08-31 | 2021-08-31 | Use method of UTG product chemical tempering jig |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310510503.2A CN116675423B (en) | 2021-08-31 | 2021-08-31 | Use method of UTG product chemical tempering jig |
| CN202111013965.0A CN113754316B (en) | 2021-08-31 | 2021-08-31 | UTG product chemical toughening jig and use method thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111013965.0A Division CN113754316B (en) | 2021-08-31 | 2021-08-31 | UTG product chemical toughening jig and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116675423A true CN116675423A (en) | 2023-09-01 |
| CN116675423B CN116675423B (en) | 2024-06-07 |
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|---|---|---|---|
| CN202310510503.2A Active CN116675423B (en) | 2021-08-31 | 2021-08-31 | Use method of UTG product chemical tempering jig |
| CN202111013965.0A Active CN113754316B (en) | 2021-08-31 | 2021-08-31 | UTG product chemical toughening jig and use method thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202111013965.0A Active CN113754316B (en) | 2021-08-31 | 2021-08-31 | UTG product chemical toughening jig and use method thereof |
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| CN101542605B (en) * | 2006-12-04 | 2011-05-18 | 柯尼卡美能达精密光学株式会社 | Process for producing glass substrate for recording medium, glass substrate for recording medium, recording medium, and holding jig |
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| CN211339300U (en) * | 2019-11-20 | 2020-08-25 | 郑州工业应用技术学院 | Chemical tempering furnace for producing glass |
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2021
- 2021-08-31 CN CN202310510503.2A patent/CN116675423B/en active Active
- 2021-08-31 CN CN202111013965.0A patent/CN113754316B/en active Active
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| KR200386422Y1 (en) * | 2005-03-08 | 2005-06-13 | 케이 이엔지(주) | A cassette with wire ropes that loads LCD glass |
| KR101305487B1 (en) * | 2013-03-14 | 2013-09-17 | 서창 주식회사 | Zig apparatus for large sized thin glass using chemical reinforcement |
| KR20160035766A (en) * | 2014-09-24 | 2016-04-01 | 선문대학교 산학협력단 | Tensile stress applying type glass holder and chemical strengthenign method of glass using the same |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN113754316B (en) | 2023-05-30 |
| CN113754316A (en) | 2021-12-07 |
| CN116675423B (en) | 2024-06-07 |
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