CN1166712C - Process for synthesizing polyurethane elastomer containing poly-beta-hydroxybutyrate block - Google Patents

Process for synthesizing polyurethane elastomer containing poly-beta-hydroxybutyrate block Download PDF

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CN1166712C
CN1166712C CNB021294860A CN02129486A CN1166712C CN 1166712 C CN1166712 C CN 1166712C CN B021294860 A CNB021294860 A CN B021294860A CN 02129486 A CN02129486 A CN 02129486A CN 1166712 C CN1166712 C CN 1166712C
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CN1397577A (en
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平 胡
胡平
韩涛
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Tsinghua University
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Abstract

The present invention relates to a synthetic method for a polyurethane elastomer with a PHB embedded section, which belongs to the field of biological materials. The synthetic method of the present invention is a method for preparing a biodegradable polyurethane elastomer and comprises the following steps that poly-beta-hydroxybutyrate (PHB) is used as a raw material, beta-hydroxybutyrate (3HB) is manufactured by an acid catalysis alcoholysis method, PHB glycol is manufactured by ester interchange reaction, and finally, the PHB glycol reacts with 2, 6-ethyl diisocyanate caproate. The polyurethane elastomer manufactured by the synthetic method of the present invention has fine biocompatibility and degradability, and a degraded product has no toxic or side effect to a biological body; thereby, the present invention can be used for various medical fields.

Description

A kind of polyurethane elastomer that contains the poly-beta-hydroxy-butyrate block synthetic
Technical field
The invention belongs to technical field of biological material, relate to and utilize poly-beta-hydroxy-butyrate (PHB) as raw material, make beta-hydroxy-butanoic acid ester (3HB) by alcoholysis method, make the PHB glycol by transesterification reaction then, at last again with 2, the elastomeric method of a kind of biodegradable polyurethane of 6-vulcabond ethyl hexanoate (HDI) prepared in reaction.
Background technology
Because polyurethane elastomer has good mechanical performance and excellent biocompatibility and anticoagulant property, so polyurethane elastomer can be used for cardiovascular organization engineering aspect.Polyurethane material is that the degraded product amine of isocyanic ester has bio-toxicity as the subject matter of bioabsorbable material.The degraded intermediate of HDI and PHB is small molecules or the human body metabolic product nontoxic to human body.Select the metabolic product of human body to become the guiding theory of the bioabsorbable material of synthetic safety as the monomer of synthetic nontoxicity bioabsorbable material.Select cross-linked structure can more freely adjust the mechanical property and the degradation rate of bioabsorbable material.At present biodegradable polyurethane synthetic mainly contains following several approach:
1 oligosaccharide derivatives urethane
2 xylogen, tannin and the bark urethane of deriving
3 cellulose-derived urethane
The 4 starch urethane of deriving
More than several biodegradable polyurethane synthetic thinkings be to utilize the high reactivity of isocyanate groups of isocyanate component of urethane and the biodegradable performance of natural high moleculer eompound, the natural high moleculer eompound that contains a plurality of hydroxyls as one of polyurethane polyol component, make various polyurethane materials, can give its biological degradability and biocompatibility preferably.But this type of polyurethane degraded product mostly is harmful or can't be absorption of human body, thereby can not be used for medical field.In addition, can also with the polymkeric substance of fully biodegradable for example poly(lactic acid), polylactone, polymerized thylene carbonate ethyl ester etc. as the polyol component of urethane, react synthesizing biological degradable urethane with vulcabond one, this class urethane is particularly suitable for being applied to medical field, but their degraded product mostly is acidic substance, causes inflammation easily.The degraded product that contains a certain amount of PHB in the metabolic product of human body.
Summary of the invention
It is good to the purpose of this invention is to provide a kind of manufacturing biological degradability, the method for synthesizing urethane elastomer that good biocompatibility, degraded product have no side effect.
Poly-beta-hydroxy-butyrate (PHB) is the optical active polymer of a kind of D (-)-3-hydroxybutyric acid, can be generated by various bacteria, and it is assembled with particle form in tenuigenin as the storage material of carbon and energy in a kind of cell.The chemical structure of PHB is as shown below.
Figure C0212948600031
PHB is a kind of polymkeric substance with good biocompatibility, and is good with the tissue consistency, do not cause inflammation, and do not have rejection and easily degraded, and this makes it can be used for biomedical sector.The application of PHB in medical science at present is a lot, for example is used for medicine sustained release, operation examination, and bandage also can be used as the film of blood compatibility and used in tissue engineering porous support or the like.As medical material, the most outstanding advantage of PHB is to have biocompatibility, and the allosome rejection is very little, and degradation speed is slow in human body, and its degraded product does not cause inflammation and toxic side effect.
Because PHB has excellent biological compatibility and totally biodegradable, the polyurethane elastomer that is synthesized by it should have excellent biological compatibility and certain biological degradability, and the good mechanical property that had of polyurethane elastomer itself in addition, the biodegradable type polyurethane of this class are bound to be widely used in organizational project and medical field such as cardiovascular.
The method for synthesizing urethane elastomer that the present invention contains the PHB block is stated as: use poly-beta-hydroxy-butyrate (PHB) as raw material, make beta-hydroxy-butanoic acid ester (3HB) by acid-catalyzed alcoholysis method, make the PHB glycol by transesterification reaction then, at last again with 2, the elastomeric method of a kind of biodegradable polyurethane of 6-vulcabond ethyl hexanoate (HDI) prepared in reaction.
Its preparation process is as follows:
1. will be dissolved in the mixing solutions of organic solvent and monohydroxy-alcohol by the PHB that biological fermentation makes, make catalyzer, heating reflux reaction 24 to 72 hours with acid.
2. the above-mentioned yellow oil dress liquid that obtains is used semi-saturation sodium-chlor successively, saturated sodium bicarbonate, the saturated sodium-chloride washing, gained water organic solvent extraction, extraction liquid and front oil phase are mixed, and gained oily matter is fractionated out organic solvent, remain to be 3HB.
3. in reaction flask, add 3HB, transesterification catalyst, glycol reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4. in reaction flask, add PHB glycol oligopolymer, under nitrogen protection, be heated to 110-150 ℃, in three hours, drip the HDI. reaction gradually and carried out again 2 hours.
5. reaction product is poured into and obtained white elastomerics in the cold deionized water, this is the polyurethane elastomer that the present invention contains the PHB block.
The polyurethane elastomer of using present method preparation has following characteristics and advantage:
PHB block molecule amount and content can be regulated in the 1 gained urethane.
It is nontoxic to organism that the polyurethane elastomer of 2 gained has excellent biological compatibility and degradation property and degraded product.
3 gained polyurethane molecular amounts are adjustable.
Embodiment
Embodiment 1
1. the PHB20 gram that biological fermentation is made is dissolved in the mixing solutions of 250 milliliters of trichloromethanes and 250 ml methanol, reflux 24 hours, and catalyzer is toluene sulfonic acide (10g).
2. the above-mentioned yellow oil dress liquid that obtains is used semi-saturation sodium-chlor successively, saturated sodium bicarbonate, the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3. in reaction flask, add 3HB130g, catalyzer (Glacial acetic acid zinc) 0.5g, butyleneglycol 4.506g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4. in the 250ml there-necked flask, add PHB glycol oligopolymer (molecular weight is 1810) 18.1 grams, under nitrogen protection, be heated to 110-150 ℃, in three hours, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams gradually.Reaction was carried out 2 hours again.
5. reaction product is poured into and obtained white elastomerics in the cold deionized water.
Embodiment 2
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of trichloromethanes and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, catalyzer p-methyl benzenesulfonic acid (10g).
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Dibutyltin oxide) 0.5g, and butyleneglycol 4.506g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually.Reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 3
The 1 PHB20 gram that biological fermentation is made is dissolved in the mixing solutions of 250 milliliters of trichloromethanes and 250 ml methanol reflux 24 hours, catalyzer p-methyl benzenesulfonic acid (10g).
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Dibutyltin oxide) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually.Reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 4
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of ethylene dichloride and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, and catalyzer is toluene sulfonic acide (10g).。
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Glacial acetic acid zinc) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually. and reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 5
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of ethylene dichloride and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, and catalyzer is phosphoric acid (2ml).。
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Glacial acetic acid zinc) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually.Reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 6
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of ethylene dichloride and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, and catalyzer is hydrochloric acid (2ml).。
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Glacial acetic acid zinc) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually. and reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 7
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of ethylene dichloride and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, and catalyzer is sulfuric acid (2ml).。
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Glacial acetic acid zinc) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually.Reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.
Embodiment 8
The 1 PHB20 gram that biological fermentation is made is dissolved in 250 milliliters of ethylene dichloride and the 250 milliliters of alcoholic acid mixing solutionss, reflux 24 hours, and catalyzer is hydrochloric acid (2ml).。
2 adorn liquid with the above-mentioned yellow oil that obtains uses semi-saturation sodium-chlor successively, saturated sodium bicarbonate, and the saturated sodium-chloride washing, the gained water extracts with trichloromethane/ethylene dichloride, and extraction liquid and front oil phase are mixed.Gained oily matter is fractionated out trichloromethane/ethylene dichloride, remain and be 3HB.
3 add 3HB130g in reaction flask, catalyzer (Dibutyltin oxide) 0.5g, and hexylene glycol 5.906g reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 0.5mmHg gradually, reacted 5 hours, obtained PHB glycol oligopolymer.
4 add PHB glycol prepolymer (molecular weight is 1830) 18.3 grams in the 250ml there-necked flask, be heated to 110-150 ℃ under nitrogen protection, drip HDI (2,6-vulcabond ethyl hexanoate) 1.686 grams in three hours gradually.Reaction was carried out 2 hours again.
5 pour reaction product into and obtain white elastomerics in the cold deionized water.

Claims (1)

1. a method for synthesizing urethane elastomer that contains the poly-beta-hydroxy-butyrate block is characterized in that: use poly-beta-hydroxy-butyrate as raw material, make beta-hydroxy-butanoic acid ester by acid-catalyzed alcoholysis method, make the poly-beta-hydroxy-butyrate glycol by transesterification reaction then, at last again with 2, a kind of biodegradable polyurethane elastomerics of 6-vulcabond ethyl hexanoate prepared in reaction;
Its preparation process is as follows:
(1) poly-beta-hydroxy-butyrate that is made by biological fermentation is dissolved in the mixing solutions of organic solvent and monohydroxy-alcohol, makees catalyzer with acid, heating reflux reaction 24 to 72 hours;
(2) the above-mentioned yellow oil dress liquid that obtains is used semi-saturation sodium-chlor, saturated sodium bicarbonate, saturated sodium-chloride washing successively, gained water organic solvent extraction, extraction liquid and front oil phase are mixed, and gained oily matter is fractionated out organic solvent, remain to be beta-hydroxy-butanoic acid ester;
(3) in reaction flask, add beta-hydroxy-butanoic acid ester, transesterification catalyst, glycol reacted 3 hours down in 130 ℃, was warming up to 140 ℃ then, and was decompressed to 66.66Pa gradually, reacted 5 hours, obtained poly-beta-hydroxy-butyrate glycol oligopolymer;
(4) in reaction flask, add poly-beta-hydroxy-butyrate glycol oligopolymer, under nitrogen protection, be heated to 110-150 ℃, in three hours, drip 2 gradually, 6-vulcabond ethyl hexanoate, reaction was carried out 2 hours again;
(5) reaction product is poured into obtained white elastomerics in the cold deionized water, this is the polyurethane elastomer that the present invention contains the poly-beta-hydroxy-butyrate block.
CNB021294860A 2002-08-23 2002-08-23 Process for synthesizing polyurethane elastomer containing poly-beta-hydroxybutyrate block Expired - Fee Related CN1166712C (en)

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DK1864687T3 (en) * 2006-06-09 2013-10-07 Eidgenoess Tech Hochschule Skeleton for artificial heart valves and vascular structures
JP5386798B2 (en) * 2007-06-22 2014-01-15 東ソー株式会社 Poly-3-hydroxybutyrate complex
CN103756288B (en) * 2013-12-20 2016-10-12 苏州市万泰真空炉研究所有限公司 A kind of preparation method of biodegradable environmental-friendrigid rigid foam plastic complex
CN107814896A (en) * 2017-11-21 2018-03-20 深圳大学 A kind of preparation method of polyurethane
CN112126050A (en) * 2020-08-20 2020-12-25 青岛科技大学 Preparation method of poly-6-hydroxyhexanoate
CN111995736A (en) * 2020-08-24 2020-11-27 青岛科技大学 Preparation method of polycaprolactone polyol
CN112142966A (en) * 2020-08-26 2020-12-29 青岛科技大学 Synthesis method of poly-6-hydroxyhexanoate
CN112142967A (en) * 2020-08-27 2020-12-29 青岛科技大学 Synthesis method of polycaprolactone polyol
CN115043727B (en) * 2022-08-04 2024-04-26 东莞理工学院 Method for preparing 3-bromobutyrate compounds and 3-hydroxybutyrate compounds by degrading poly (3-hydroxybutyrate)

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