CN116651972A - Busbar plastic mechanism - Google Patents
Busbar plastic mechanism Download PDFInfo
- Publication number
- CN116651972A CN116651972A CN202310453888.3A CN202310453888A CN116651972A CN 116651972 A CN116651972 A CN 116651972A CN 202310453888 A CN202310453888 A CN 202310453888A CN 116651972 A CN116651972 A CN 116651972A
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- Prior art keywords
- shaping
- block
- supporting
- bus bar
- support
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- 238000007493 shaping process Methods 0.000 claims abstract description 348
- 238000003825 pressing Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 12
- 238000003466 welding Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 208000035874 Excoriation Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention provides a busbar shaping mechanism which comprises a lifting module, a mounting bracket, a supporting component, a first shaping component and a second shaping component, wherein the lifting module is arranged on the mounting bracket; the mounting bracket is connected to the lifting module, and the supporting component, the first shaping component and the second shaping component are arranged on the mounting bracket; the first shaping assembly is provided with a first protruding part; the second shaping assembly is provided with a second protruding part; the lifting module drives the mounting bracket to descend, the supporting component is inserted between the two bus bars, and the first shaping component and the second shaping component are pressed against the photovoltaic component; the first shaping assembly and the second shaping assembly respectively press the first bus bar and the second bus bar to the supporting assembly, and the first protruding part and the second protruding part are abutted against the root parts of the first bus bar and the second bus bar; the lifting module drives the mounting bracket to lift and straighten the two bus bars. The two protruding parts on the bus bar shaping mechanism realize secondary straightening of the bus bar and ensure the straightening effect of the crumpled bus bar.
Description
Technical Field
The invention relates to the field of battery production, in particular to a bus bar shaping mechanism.
Background
In the junction box installation procedure, after tearing off the high-temperature cloth, the bus bar needs to be shaped, straightened and in an upright state so as to be convenient for installing the junction box. The existing shaping mechanism has different straightening effects due to bus bars, the straightening effect can meet the requirements on bus bars with lighter folds or without folds, but the straightening effect is poorer for bus bars with serious folds, folds still remain after straightening, and the situation that the folding parts of the bus bars cannot be fully attached to the conducting strips of the junction box during welding with the junction box, so that poor welding is caused is likely to occur.
Disclosure of Invention
In order to solve the technical problems, the invention provides a bus bar shaping mechanism, which has the following detailed technical scheme:
a bus bar shaping mechanism for shaping two bus bars on a photovoltaic module, wherein the two bus bars are a first bus bar and a second bus bar respectively; busbar plastic mechanism includes lift module, installing support, supporting component, first plastic subassembly and second plastic subassembly, wherein: the mounting bracket is connected to the driving end of the lifting module; the support component is arranged on the mounting bracket, and two opposite sides of the support component are respectively a first support surface and a second support surface;
The first shaping assembly and the second shaping assembly are arranged on the mounting bracket and are respectively positioned on the first side and the second side of the supporting assembly, wherein the first shaping assembly is provided with a first shaping surface facing the first supporting surface, and a first protruding part protruding outwards from the first shaping surface is arranged below the first shaping surface; the second shaping assembly is provided with a second shaping surface facing the second supporting surface, the second shaping surface is opposite to the first shaping surface, and a second protruding part protruding outwards from the second shaping surface is arranged below the second shaping surface; the first protruding part and the second protruding part are lower than the supporting component;
the lifting module is used for driving the mounting bracket to descend, so that the supporting component is inserted between the two bus bars, and the first shaping component and the second shaping component are pressed against the photovoltaic component; the first shaping component is used for pressing the first bus bar onto the first supporting surface through the first shaping surface, and the first bulge part is abutted against the root part of the first bus bar; the second shaping component is used for pressing the second bus bar onto the second supporting surface through the second shaping surface, and the second bulge part is abutted against the root part of the second bus bar;
the lifting module is also used for driving the mounting bracket to lift so as to drive the supporting component, the first shaping component and the second shaping component to straighten the two bus bars upwards.
According to the bus bar shaping mechanism provided by the invention, the protruding parts are arranged below the shaping surfaces of the first shaping component and the second shaping component, when the shaping surfaces of the first shaping component and the second shaping component respectively press the two bus bars onto the two opposite supporting surfaces of the supporting component, the two protruding parts respectively lean against the root parts of the corresponding bus bar, so that when the lifting module drives the supporting component, the first shaping component and the second shaping component to lift, the shaping surfaces of the first shaping component and the second shaping component are matched with the supporting component to straighten the two bus bars upwards, and meanwhile, the two protruding parts implement secondary straightening of the two bus bars, and the two protruding parts can prop open wrinkles on the bus bars in the secondary straightening process, so that the straightening effect of the folded bus bars is ensured.
In some embodiments, the bus bar shaping mechanism further comprises a first mounting plate and a resilient connector, wherein: the first mounting plate is arranged at the driving end of the lifting module; the upper end of the elastic connecting piece is connected to the first mounting plate, and the mounting bracket is connected to the lower end of the elastic connecting piece; the lifting module is used for driving the first mounting plate to descend to drive the mounting bracket to descend synchronously, so that the supporting component is inserted between the two bus bars, and the first shaping component and the second shaping component are elastically pressed against the photovoltaic component.
The installing support is through elastic connection spare elastic connection on first mounting panel, so, can make first plastic subassembly and second plastic subassembly can elasticity press on photovoltaic module, can reduce the risk that photovoltaic module was damaged by the pressure on the one hand, on the other hand ensures that first plastic subassembly and second plastic subassembly can hug closely photovoltaic module and move towards the busbar that corresponds.
In some embodiments, the bus bar shaping mechanism further comprises a photoelectric sensor and a sensing piece, one of the photoelectric sensor and the sensing piece is mounted on the first mounting plate, and the other of the photoelectric sensor and the sensing piece is mounted on the mounting bracket; in the process that the lifting module drives the first mounting plate to descend, the elastic connecting piece is compressed, and the sensing piece is used for triggering the photoelectric sensor when the elastic connecting piece is compressed to a preset compression amount.
Through setting up photoelectric sensor and response piece for first plastic subassembly and second plastic subassembly are with the dynamics elasticity of predetermineeing the size press on photovoltaic module, prevent that first plastic subassembly and second plastic subassembly from pressing too big pressure loss photovoltaic module.
In some embodiments, the mounting bracket includes a second mounting plate, a first riser, and a second riser, wherein: the second mounting plate is connected to the driving end of the lifting module; the upper ends of the first vertical plate and the second vertical plate are fixedly connected to the second mounting plate, the first shaping assembly is arranged at the lower end of the first vertical plate, the second shaping assembly is arranged at the lower end of the second vertical plate, and the supporting assembly is arranged on the second mounting plate and located between the first vertical plate and the second vertical plate.
Through setting up the installing support, for first plastic subassembly, second plastic subassembly and supporting component provide sufficient installation space.
In some embodiments, the first shaping assembly comprises a first shaping block driving piece and a first shaping block, wherein the first shaping block driving piece is installed on the installation support, the first shaping block is connected to the driving end of the first shaping block driving piece, a first shaping projection is arranged on the first shaping block, the end surface of the first shaping projection, facing the supporting assembly, is a first shaping surface, and the edge of the lower end of the first shaping projection protrudes outwards from the first shaping surface to form a first protruding part; the first shaping block driving piece is used for driving the first shaping block to move towards the supporting component so as to drive the first shaping surface to press the first bus bar onto the first supporting surface and drive the first protruding part to abut against the root part of the first bus bar; the second shaping assembly comprises a second shaping block driving piece and a second shaping block, wherein the second shaping block driving piece is arranged on the mounting bracket, the second shaping block is connected to the driving end of the second shaping block driving piece, a second shaping projection is arranged on the second shaping block, the end face of the second shaping projection, facing the supporting assembly, is a second shaping surface, and the edge of the lower end of the second shaping projection protrudes outwards from the second shaping surface to form a second protruding part; the second shaping block driving piece is used for driving the second shaping block to move towards the supporting component so as to drive the second shaping surface to press the second bus bar onto the second supporting surface and drive the second protruding part to abut against the root of the second bus bar.
The first shaping assembly and the second shaping assembly are simple in structure and easy to realize, and the straightening effect on the bus bar can be guaranteed.
In some embodiments, the bus bar shaping mechanism further comprises a traversing module, the lifting module being connected to a driving end of the traversing module; the first shaping block is also provided with a first shovel sheet, and the first shovel sheet and the first shaping convex block are arranged side by side along the first horizontal direction; the second shaping block is also provided with a second shovel sheet, the second shovel sheet and the second shaping convex block are arranged side by side along the first horizontal direction, and the second shovel sheet is opposite to the first shovel sheet; the transverse moving module is used for driving the mounting bracket to translate along the first horizontal direction so as to move the first shovel sheet and the second shovel sheet to the positions above the two bus bars; the lifting module drives the first shaping block and the second shaping block to press against the photovoltaic module, and the first shaping block driving piece drives the first shaping block to move towards the supporting module so as to drive the first shovel blade to be inserted between the first bus bar and the photovoltaic module; the second shaping block driving piece drives the second shaping block to move towards the supporting component so as to drive the second shovel blade to be inserted between the second bus bar and the photovoltaic component; the lifting module is further used for driving the first shaping block and the second shaping block to be far away from the photovoltaic module so as to drive the first shovel sheet and the second shovel sheet to respectively shovel the first bus bar and the second bus bar from the photovoltaic module; the transverse moving module is also used for driving the mounting bracket to translate along the first horizontal direction after the bus bars are scooped up so as to move the first shaping convex block and the second shaping convex block to the upper parts of the two bus bars.
Through set up first shovel piece, second shovel piece respectively on first plastic piece, second plastic piece, can be with first busbar, second busbar from photovoltaic module shovel to ensure that first plastic piece, second plastic piece can press first busbar and second busbar smoothly to on the support component's two back of the body's the back supporting surface.
In some embodiments, the first support surface and the second support surface are convex arcuate support surfaces; the first shaping surface and the second shaping surface are concave arc-shaped shaping surfaces matched with the arc-shaped supporting surfaces; the shaping ends of the first protruding part and the second protruding part are concave arc surfaces.
So set up for first plastic surface, second plastic surface can press first conflux, second busbar more firmly on first supporting surface, second supporting surface, and first bellying, second bellying then can support the root of first busbar, second busbar more steadily, finally further promotes the plastic effect to the busbar.
In some embodiments, the support assembly comprises a jaw cylinder, a first support block, and a second support block, wherein: the clamping jaw cylinder is arranged on the mounting bracket, and the first supporting block and the second supporting block are respectively connected to the first driving end and the second driving end of the clamping jaw cylinder; the inner side surface of the first supporting block and the inner side surface of the second supporting block are both planes, and the inner side surface of the first supporting block is close to the inner side surface of the second supporting block; the outer side surface of the first supporting block comprises a first supporting surface, a first inclined surface and a first avoiding surface which are sequentially connected, and the first supporting surface is close to the first driving end of the clamping jaw cylinder; the distance between the first support surface and the inner side surface of the first support block is greater than the distance between the first avoidance surface and the inner side surface of the first support block; the outer side surface of the second supporting block comprises a second supporting surface, a second inclined surface and a second avoiding surface which are sequentially connected, and the second supporting surface is close to the second driving end of the clamping jaw cylinder; the distance between the second support surface and the inner side surface of the second support block is greater than the distance between the second avoidance surface and the inner side surface of the second support block; the clamping jaw cylinder is used for driving the first supporting block and the second supporting block to relatively move so as to realize the switching of the supporting assembly between the avoidance state and the supporting state; when the support assembly is switched to an avoidance state, the projections of the first avoidance surface and the second avoidance surface on the vertical surface are at least partially overlapped, the first support surface and the second support surface are staggered, and the vertical surface is parallel to the inner side surface of the first support block and the inner side surface of the second support block; when the support assembly is switched to a support state, the first avoidance surface and the second avoidance surface are staggered, and the projections of the first support surface and the second support surface on the vertical surface are at least partially overlapped.
Before shaping the bus bar is implemented, the clamping jaw cylinder drives the first supporting block and the second supporting block to move towards two sides relatively, so that the supporting assembly is switched to an avoidance state, and at the moment, the overall thickness of the middle part of the supporting assembly is thinner. Thus, when the lifting module drives the mounting bracket to descend, the middle part with the thinner thickness of the supporting component can be smoothly inserted between the two bus bars, so that the supporting component is prevented from being blocked by the bus bars and cannot be inserted between the two bus bars when the distance between the two bus bars is too small. After the middle part of the support assembly is inserted between the two bus bars, the clamping jaw cylinder drives the first support block and the second support block to move relatively towards the middle, so that the support assembly is switched to a support state, at the moment, the middle part of the support assembly is thickened, and the two bus bars are respectively close to or tightly attached to the first support surface and the second support surface of the support assembly.
In some embodiments, the support assembly further comprises a first stopper and a second stopper, wherein: the first limiting block is arranged on a first driving end of the clamping jaw cylinder, the first supporting block is connected to the first limiting block, the second limiting block is arranged on a second driving end of the clamping jaw cylinder, and the second supporting block is connected to the second limiting block; the side surface of the first limiting block, which is opposite to the second limiting block, is a first poking front surface, and the side surface of the second limiting block, which is opposite to the first limiting block, is a second poking front surface; when the clamping jaw cylinder drives the first supporting block and the second supporting block to move relatively to switch the supporting assembly to a supporting state, the first correcting face and the second correcting face respectively correct two bus bars simultaneously from two sides of the bus bars in the width direction.
Through setting up first stopper and second stopper, realized the correction of two busbar in width direction, guaranteed to smooth out the fingers with two busbar until the state of erectting at last.
In some embodiments, the first and second bosses are rollers.
Friction of the first bulge and the second bulge to the first bus bar and the second bus bar is reduced, so that abrasion risk of the first bulge and the second bulge to the first bus bar and the second bus bar in the shaping process is reduced.
Drawings
FIG. 1 is a schematic view of a bus bar shaping mechanism according to an embodiment of the present invention;
FIG. 2 is a schematic view of a partial structure of a bus bar shaping mechanism according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a first shaping block according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a second shaping block according to an embodiment of the present invention;
FIG. 5 is a schematic view of a support assembly according to an embodiment of the present invention in a first operating state;
FIG. 6 is a schematic structural view of the support assembly, the first shaping block and the second shaping block in a first working state according to an embodiment of the present invention;
FIG. 7 is a schematic view of a support assembly according to an embodiment of the present invention in a second operating state;
FIG. 8 is a schematic structural view of a support assembly, a first shaping block and a second shaping block in a second working state according to an embodiment of the present invention;
fig. 1 to 8 include:
a lifting module 1;
mounting bracket 2:
a second mounting plate 21, a first vertical plate 22, and a second vertical plate 23;
support assembly 3:
the clamping jaw cylinder 31, the first supporting block 32, the second supporting block 33, the first supporting surface 321, the first inclined surface 322, the first avoiding surface 323, the second supporting surface 331, the second inclined surface 332, the second avoiding surface 333, the first limiting block 34 and the second limiting block 35;
first shaping assembly 4:
a first shaping block driver 41, a first shaping block 42, a first shaping projection 43, a first shaping surface 44, a first boss 45, a first blade 46;
second shaping assembly 5:
a second shaping block driver 51, a second shaping block 52, a second shaping projection 53, a second shaping surface 54, a second boss 55, a second blade 56;
a first mounting plate 6;
an elastic connection member 7;
a photoelectric sensor 8;
an induction piece 9;
first bus bar 100, second bus bar 200, and photovoltaic module 300.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
The existing shaping mechanism has different straightening effects due to bus bars, the straightening effect can meet the requirements on bus bars with lighter folds or without folds, but the straightening effect is poorer for bus bars with serious folds, folds still remain after straightening, and the situation that the folding parts of the bus bars cannot be fully attached to the conducting strips of the junction box during welding with the junction box, so that poor welding is caused is likely to occur.
In order to solve the technical problems of the prior shaping mechanism, the invention provides a bus bar shaping mechanism which is used for shaping two bus bars on a photovoltaic module, wherein the two bus bars are a first bus bar and a second bus bar respectively.
As shown in fig. 1 to 8, the bus bar shaping mechanism provided in the embodiment of the present invention includes a lifting module 1, a mounting bracket 2, a supporting component 3, a first shaping component 4 and a second shaping component 5, wherein:
the mounting bracket 2 is connected to the driving end of the lifting module 1, the supporting component 3 is arranged on the mounting bracket 2, and two opposite sides of the supporting component 3 are respectively a first supporting surface 321 and a second supporting surface 331.
The first shaping assembly 4 and the second shaping assembly 5 are arranged on the mounting bracket 2 and are respectively positioned on the first side and the second side of the supporting assembly 3, wherein the first shaping assembly 4 is provided with a first shaping surface 44 facing the first supporting surface 321, and a first protruding part 45 protruding outwards from the first shaping surface 44 is arranged below the first shaping surface 44; the second shaping assembly 5 is provided with a second shaping surface 54 facing the second supporting surface 331, the second shaping surface 54 is opposite to the first shaping surface 44, and a second protruding part 55 protruding outwards from the second shaping surface 54 is arranged below the second shaping surface 54; the first boss 45 and the second boss 55 are lower than the support assembly 3.
The lifting module 1 is used for driving the mounting bracket 2 to descend, so that the supporting component 3 is inserted between two bus bars, and the first shaping component 4 and the second shaping component 5 are pressed against the photovoltaic component; the first shaping member 4 is for pressing the first bus bar 100 onto the first support surface 321 via the first shaping surface 44, and the first boss 45 abuts against the root of the first bus bar 100; the second shaping assembly 5 is for pressing the second bus bar 200 onto the second support surface 331 via the second shaping surface 54, and the second boss 55 abuts against the root of the second bus bar 200.
The lifting module 1 is also used for driving the mounting bracket 2 to lift so as to drive the supporting component 3, the first shaping component 4 and the second shaping component 5 to straighten the two bus bars upwards.
The bus bar shaping mechanism of the embodiment of the invention has the following working processes:
the lifting module 1 drives the mounting bracket 2 to descend toward the two bus bars such that the support member 3 is inserted between the first bus bar 100 and the second bus bar 200, and the first shaping member 4 and the second shaping member 5 are pressed against the photovoltaic module 300.
Next, the first shaping member 4 is moved from the first side toward the support member 3, the first shaping member 4 presses the first bus bar 100 onto the first support surface 321 of the support member 3 via the first shaping surface 44, and the first protruding portion 45 abuts against the root portion of the first bus bar 100. At the same time, the second shaping assembly 5 moves from the second side towards the support assembly 3, the second shaping assembly 5 presses the second bus bar 200 via the second shaping surface 54 onto the second support surface 331 of the support assembly 3, and the second protrusion 55 abuts against the root of the second bus bar 200.
Then, the lifting module 1 drives the mounting bracket 2 to lift away from the two bus bars, the first shaping assembly 4, the second shaping assembly 5 and the supporting assembly 3 cooperate to straighten the two bus bars upwards, and at the same time, the first protruding part 45 and the second protruding part 55 straighten the first bus bar 100 and the second bus bar 200 twice, and in the straightening process of the twice, the first protruding part 45 and the second protruding part 55 can respectively open wrinkles on the first bus bar 200 and the second bus bar 200, so that straightening effects on the first bus bar 100 and the second bus bar 200 are ensured.
Optionally, in order to reduce the friction of first bellying, second bellying to first busbar, second busbar, reduce the wearing and tearing risk of plastic in-process first bellying, second bellying to first busbar, second busbar, first bellying, second bellying all design as the gyro wheel.
With continued reference to fig. 1, the bus bar shaping mechanism according to the embodiment of the present invention further includes a first mounting plate 6 and an elastic connection member 7, wherein: the first mounting plate 6 is mounted on the driving end of the lifting module 1, the upper end of the elastic connecting piece 7 is connected to the first mounting plate 6, and the mounting bracket 2 is connected to the lower end of the elastic connecting piece 7. When the lifting module 1 drives the first mounting plate 2 to descend and the mounting bracket 2 is driven to synchronously descend to the target position, the supporting component 3 is inserted between the first bus bar and the second bus bar, the elastic connecting piece 7 is compressed under pressure, and the first shaping component 4 and the second shaping component 5 are elastically pressed against the photovoltaic component.
The first shaping assembly 4 and the second shaping assembly 5 are elastically pressed against the photovoltaic assembly, so that the risk of pressure loss of the first shaping assembly 4 and the second shaping assembly 5 to the photovoltaic assembly can be reduced, and the first shaping assembly 4 and the second shaping assembly 5 can be ensured to be capable of tightly adhering to the photovoltaic assembly and sliding towards the supporting assembly 3, and corresponding bus bars are finally pressed onto the supporting assembly 3.
Optionally, the elastic connecting piece 7 includes guide bar and spring, and the upper end of guide bar passes first mounting panel 6 and with first mounting panel 6 sliding connection, and the lower extreme of guide bar is connected with installing support 2, and the spring suit is on the guide bar and its both ends respectively with first mounting panel 6 and installing support 2 butt.
Optionally, the busbar shaping mechanism in the embodiment of the present invention further includes a photoelectric sensor 8 and a sensing piece 9, where the photoelectric sensor 8 is mounted on the first mounting plate 6, and the sensing piece 9 is mounted on the mounting bracket 2. In the process of driving the mounting bracket 2 to descend by the lifting module 1, the elastic connecting piece 7 is compressed. When the elastic connection member 7 is compressed to a predetermined compression amount, the sensing piece 9 triggers the photoelectric sensor 8, the photoelectric sensor 11 generates a stop trigger signal, and the lifting module 1 stops driving the first mounting plate 6. In this way, the first shaping component 4 and the second shaping component 5 can be ensured to be elastically pressed against the photovoltaic component with a preset large force, so that the pressure of the first shaping component 4 and the second shaping component 5 to the photovoltaic component is prevented from being too large, and the photovoltaic component is prevented from being damaged.
Of course, the mounting positions of the photoelectric sensor 8 and the sensing piece 9 may be exchanged, that is, the photoelectric sensor 8 may be mounted on the mounting bracket 2 and the sensing piece 9 may be mounted on the first mounting plate 6.
As shown in fig. 1 and 2, to facilitate the mounting layout of the first shaping assembly 4, the second shaping assembly 5 and the support assembly 3, the mounting bracket 2 optionally includes a second mounting plate 21, a first riser 22 and a second riser 23, wherein: the second mounting plate 21 is connected to the driving end of the lifting module 1. The upper ends of the first vertical plate 22 and the second vertical plate 23 are fixedly connected to the second mounting plate 21, the first shaping assembly 4 is arranged at the lower end of the first vertical plate 22, the second shaping assembly 5 is arranged at the lower end of the second vertical plate 23, and the supporting assembly 3 is arranged on the second mounting plate 21 and positioned between the first vertical plate 22 and the second vertical plate 23.
Alternatively, as shown in fig. 2 and 3, the first shaping assembly 4 includes a first shaping block driving member 41 and a first shaping block 42, where the first shaping block driving member 41 is mounted on the mounting bracket 2, the first shaping block 42 is connected to a driving end of the first shaping block driving member 41, a first shaping projection 43 is disposed on the first shaping block 42, an end surface of the first shaping projection 43 facing the support assembly 3 is a first shaping surface 44, and a lower end edge of the first shaping projection 43 protrudes outwards from the first shaping surface to form a first protruding portion 45. The first shaping block driving member 41 is configured to drive the first shaping block 42 to move toward the support assembly 3, so as to drive the first shaping surface 44 to press the first bus bar 100 onto the first support surface 321 of the support assembly 3, and drive the first protrusion 45 to abut against the root of the first bus bar 100.
As shown in fig. 2 and 4, the second shaping assembly 5 includes a second shaping block driving member 51 and a second shaping block 52, where the second shaping block driving member 51 is mounted on the mounting bracket 2, the second shaping block 52 is connected to a driving end of the second shaping block driving member 51, a second shaping projection 53 is disposed on the second shaping block 52, an end surface of the second shaping projection 53 facing the support assembly 3 is a second shaping surface 54, and a lower end edge of the second shaping projection 53 protrudes outwards from the second shaping surface 54 to form a second protruding portion 55. The second shaping block driving member 51 is configured to drive the second shaping block 52 to move toward the support assembly 3, so as to drive the second shaping surface 54 to press the second bus bar 200 onto the second support surface 331 of the support assembly 3, and drive the second protrusion 55 to abut against the root of the second bus bar 200.
After the first shaping block 42 and the second shaping block 52 press the first bus bar and the second bus bar onto the first supporting surface 321 and the second supporting surface 331 of the supporting component 3, when the lifting module 1 drives the mounting bracket 2 to lift away from the two bus bars, the first shaping surface 44 of the first shaping component 4 and the second shaping surface 54 of the second shaping component 5 cooperate with the first supporting surface 321 and the second supporting surface 331 of the supporting component to straighten the two bus bars upwards. At the same time, the first and second protrusions 45 and 55 perform secondary straightening of the first and second bus bars.
In general, in the process of tearing off the high-temperature fabric, the two bus bars are lifted to make the bus bars in an inclined state, and at this time, with the bus bar shaping mechanism in the above embodiment, the first shaping protrusion 43 and the second shaping protrusion 53 can push and press the two bus bars onto the first supporting surface 321 and the second supporting surface 331 respectively in the process of moving towards the bus bars.
However, there are special cases where the bus bar may not be completely lifted after the high temperature cloth is torn off, i.e., the bus bar is still attached to the photovoltaic module. In this case, the first shaping protrusion 43 and the second shaping protrusion 53 will not smoothly push up the bus bar in the process of moving toward the bus bar, and straightening of the bus bar will not be completed finally.
In order to solve this problem, optionally, the bus bar shaping mechanism in the embodiment of the present invention further includes a traversing module, and the lifting module 1 is connected to a driving end of the traversing module. As shown in fig. 3 and 4, the first shaping block 42 is further provided with a first shovel 46, and the first shovel 46 and the first shaping bump 43 are arranged side by side along a first horizontal direction (such as an X-axis direction in the drawing). The second shaping block 52 is further provided with a second shovel 56, where the second shovel 56 and the second shaping bump 53 are arranged side by side along the first horizontal direction (such as the X-axis direction in the figure), and the second shovel 56 is opposite to the first shovel 46.
The bus bar shaping mechanism works as follows:
the traversing module drives the mounting bracket 2 to translate in a first horizontal direction to a first position such that the first blade 46 and the second blade 56 move over two bus bars.
The lifting module 1 drives the mounting bracket 2 to descend so that the first shaping block 42 and the second shaping block 52 descend and finally press against the photovoltaic module. Then, the first shaping block driving piece 41 drives the first shaping block 42 to move towards the supporting component 3, so as to drive the first shovel 46 to be inserted between the first bus bar and the photovoltaic component; in synchronization, the second shaping block driving member 51 drives the second shaping block 52 to move towards the supporting component 3, so as to drive the second shovel 56 to be inserted between the second bus bar and the photovoltaic component.
The lifting module 1 then drives the first shaping block 42 and the second shaping block 52 to lift away from the photovoltaic module, and drives the first shovel 46 and the second shovel 56 to shovel the first bus bar and the second bus bar from the photovoltaic module, respectively.
Next, the traversing module drives the mounting bracket 2 to translate to the second position along the first horizontal direction, so that the first shaping bump 43 and the second shaping bump 53 move over the two bus bars.
The lifting module 1 drives the mounting bracket 2 to descend so that the support member 3 is inserted between the two scooped bus bars, and so that the first shaping block 42 and the second shaping block 52 are pressed against the photovoltaic member. Next, the first shaping block driving member 41 drives the first shaping block 42 to move towards the supporting component 3, so as to drive the first shaping protrusion 43 to press the first bus bar onto the first supporting surface of the supporting component 3, and the first protrusion 45 abuts against the root of the first bus bar; in synchronization, the second shaping block driving member 51 drives the second shaping block 52 to move towards the supporting component 3, so as to drive the second shaping protrusion 53 to press the second bus bar onto the second supporting surface of the supporting component 3, and the second protrusion 55 abuts against the root of the second bus bar.
Then, the lifting module 1 drives the mounting bracket 2 to lift away from the two bus bars, the first shaping block 42 and the second shaping block 52 are matched with the supporting component 3 to straighten the two bus bars upwards, and at the same time, the first protruding part 45 and the second protruding part 55 perform secondary straightening on the first bus bar and the second bus bar.
It can be seen that by providing the first and second spade pieces 46, 56 on the first and second shaping blocks 42, 52, respectively, the first and second shaping blocks 42, 52 are enabled to scoop the first and second bus bars from the photovoltaic module, thereby ensuring that the first and second shaping blocks 42, 52 are capable of smoothly compressing the first and second bus bars onto the first and second support surfaces of the support module 3.
Alternatively, as shown in fig. 3, 4, and 7, the first support surface 321 and the second support surface 331 are convex arc-shaped support surfaces; the first shaping surface 44 and the second shaping surface 54 are concave arcuate shaping surfaces that mate with the arcuate support surfaces; the shaped ends of the first and second bosses 45, 55 (i.e., near the front face of the bus bar) are concave arcuate surfaces.
This arrangement ensures that the first and second shaping surfaces 44, 54 are able to press the first and second bus bars more firmly against the first and second support surfaces 321, 331 of the support assembly 3. The first and second protruding portions 45 and 55 can stably abut against the root portions of the first and second bus bars, and the shaping effect on the bus bars is finally improved.
As shown in fig. 5 to 8, the support assembly 3 includes a jaw cylinder 31, a first support block 32, and a second support block 33, wherein: the clamping jaw cylinder 31 is mounted on the mounting bracket 2, and the first support block 32 and the second support block 33 are respectively connected to the first driving end and the second driving end of the clamping jaw cylinder 31.
The inner side surface of the first support block 32 and the inner side surface of the second support block 33 are both flat, and the inner side surface of the first support block 32 is close to the inner side surface of the second support block 33.
The outer side surface of the first support block 32 includes a first support surface 321, a first inclined surface 322 and a first escape surface 323 connected in sequence, and the first support surface 321 is adjacent to the first driving end of the jaw cylinder 31; the distance between the first support surface 321 and the inner side surface of the first support block 32 is greater than the distance between the first avoidance surface 323 and the inner side surface of the first support block 32. That is, the first support block 32 has a greater thickness at the location of the first support surface 321 than at the location of the first relief surface 323.
The outer side surface of the second support block 33 includes a second support surface 331, a second inclined surface 332, and a second avoidance surface 333 connected in sequence, and the second support surface 331 is adjacent to the second driving end of the jaw cylinder 31; the distance between the second support surface 331 and the inner side surface of the second support block 33 is greater than the distance between the second avoidance surface and the inner side surface of the second support block 33. That is, the second support block 33 has a greater thickness at the location of its second support surface 331 than at the location of its second relief surface 333.
The clamping jaw cylinder 31 is used for driving the first supporting block 32 and the second supporting block 33 to relatively move so as to realize the switching of the supporting assembly 3 between the avoidance state and the supporting state. As shown in fig. 5 and 6, when the support assembly 3 is switched to the avoidance state, the projections of the first avoidance surface 323 and the second avoidance surface 333 on the vertical plane parallel to the inner side surface of the first support block 32 and the inner side surface of the second support block 33 at least partially overlap, and the first support surface 321 and the second support surface 331 are staggered.
As shown in fig. 7 and 8, when the support assembly 3 is switched to the support state, the first avoidance surface 323 and the second avoidance surface 333 are staggered, and the projections of the first support surface 321 and the second support surface 331 on the vertical plane are at least partially overlapped.
Before shaping the bus bar is performed, as shown in fig. 5 to 6, the jaw cylinder 31 drives the first support block 32 and the second support block 33 to move toward both sides relatively, so that the support assembly 3 is switched to the avoidance state. At this time, the entire thickness of the middle portion of the support member 3 is a thin first thickness.
Thus, when the lifting module 1 drives the mounting bracket 2 to descend, the middle portion of the support assembly 3 with a thinner thickness can be smoothly inserted between the first bus bar 100 and the second bus bar 200, so that the first bus bar 100 and the second bus bar 200 are prevented from being excessively small in distance due to deformation and the like, and the support assembly 3 cannot be smoothly inserted between the first bus bar and the second bus bar.
When the lifting module 1 is driven in place, the middle portion of the support assembly 3 is completely inserted into the first bus bar 100 and the second bus bar 200, as shown in fig. 7 to 8, the clamping jaw cylinder 31 drives the first support block 32 and the second support block 33 to relatively move towards the middle, so that the support assembly 3 is switched to a supporting state. At this time, the entire thickness of the middle portion of the support member 3 is a thicker second thickness, so that the first and second support surfaces 321 and 331 of the support member 3 can contact the first and second bus bars 100 and 200, respectively, to achieve support of the first and second bus bars 100 and 200.
As shown in fig. 5 and 8, the support assembly 3 further comprises a first stopper 34 and a second stopper 35, wherein: the first stopper 34 is mounted on the first driving end of the jaw cylinder 31, and the first support block 32 is connected to the first stopper 34. The second stopper 35 is mounted on the second driving end of the jaw cylinder 31, and the second support block 33 is connected to the second stopper 35. The side surface of the first limiting block 34 opposite to the second limiting block 35 is a first poking front surface, and the side surface of the second limiting block 35 opposite to the first limiting block 34 is a second poking front surface.
The jaw cylinder 31 drives the first support block 32 and the second support block 33 to move relatively, and in the process of switching the support assembly 3 to the support state, the first correcting surface and the second correcting surface correct two bus bars simultaneously from two sides of the bus bars in the width direction respectively, so that the bus bars with inclination in the width direction are corrected.
After the first stopper 34 and the second stopper 35 align the bus bars, the first shaping block driving member 41 may drive the first shaping protrusion 43 to move toward the first bus bar 100, so that the first shaping surface 44 presses the first bus bar 100 onto the first supporting surface 321, and the first protrusion 45 abuts against the root of the first bus bar 100; the second shaping block driver 51 may drive the second shaping protrusion 53 toward the second bus bar 200 such that the second shaping surface 54 presses the second bus bar 200 against the second support surface 331 while the second boss 55 abuts against the root of the second bus bar 200; next, the lifting module 1 drives the mounting bracket 2 to lift away from the two bus bars, and the first limiting block 34 and the second limiting block 35 limit the first bus bar 100 and the second bus bar 200 in the width direction in the lifting process, so that the bus bars are prevented from being skewed in the straightening process.
The invention has been described above in sufficient detail with a certain degree of particularity. It will be appreciated by those of ordinary skill in the art that the descriptions of the embodiments are merely exemplary and that all changes that come within the true spirit and scope of the invention are desired to be protected. The scope of the invention is indicated by the appended claims rather than by the foregoing description of the embodiments.
Claims (10)
1. The bus bar shaping mechanism is used for shaping two bus bars on the photovoltaic module, wherein the two bus bars are a first bus bar and a second bus bar respectively; busbar plastic mechanism includes lift module, installing support, supporting component, first plastic subassembly and second plastic subassembly, wherein:
the mounting bracket is connected to the driving end of the lifting module;
the support component is arranged on the mounting bracket, and two back side surfaces of the support component are respectively a first support surface and a second support surface;
the first shaping assembly and the second shaping assembly are arranged on the mounting bracket and are respectively positioned on the first side and the second side of the supporting assembly, a first shaping surface facing the first supporting surface is arranged on the first shaping assembly, and a first protruding part protruding outwards from the first shaping surface is arranged below the first shaping surface; the second shaping component is provided with a second shaping surface facing the second supporting surface, the second shaping surface is opposite to the first shaping surface, and a second protruding part protruding outwards from the second shaping surface is arranged below the second shaping surface; the first boss and the second boss are lower than the support assembly;
The lifting module is used for driving the mounting bracket to descend, so that the supporting component is inserted between the two bus bars, and the first shaping component and the second shaping component are pressed against the photovoltaic component; the first shaping assembly is for pressing the first bus bar onto the first support surface via the first shaping surface, and the first boss abuts against a root of the first bus bar; the second shaping assembly is for pressing the second bus bar onto the second support surface via the second shaping surface, and the second boss abuts against a root of the second bus bar;
the lifting module is further used for driving the mounting bracket to ascend so as to drive the supporting component, the first shaping component and the second shaping component to straighten the two bus bars upwards.
2. The bus bar shaping mechanism of claim 1, further comprising a first mounting plate and a resilient connector, wherein:
the first mounting plate is mounted on the driving end of the lifting module;
the upper end of the elastic connecting piece is connected to the first mounting plate, and the mounting bracket is connected to the lower end of the elastic connecting piece;
The lifting module is used for driving the first mounting plate to descend so as to drive the mounting bracket to descend synchronously, so that the supporting component is inserted between the two bus bars, and the first shaping component and the second shaping component are elastically pressed against the photovoltaic component.
3. The bus bar shaping mechanism of claim 2 further comprising a photosensor and a sensing tab, one of the photosensor and the sensing tab being mounted on the first mounting plate and the other of the photosensor and the sensing tab being mounted on the mounting bracket;
and the lifting module drives the first mounting plate to descend, the elastic connecting piece is compressed, and the sensing piece is used for triggering the photoelectric sensor when the elastic connecting piece is compressed to a preset compression amount.
4. The bus bar shaping mechanism of claim 1 wherein the mounting bracket comprises a second mounting plate, a first riser, and a second riser, wherein:
the second mounting plate is connected to the driving end of the lifting module;
the upper ends of the first vertical plate and the second vertical plate are fixedly connected to the second mounting plate, the first shaping assembly is mounted at the lower end of the first vertical plate, the second shaping assembly is mounted at the lower end of the second vertical plate, and the supporting assembly is mounted on the second mounting plate and located between the first vertical plate and the second vertical plate.
5. The bus bar shaping mechanism of claim 1, wherein:
the first shaping assembly comprises a first shaping block driving piece and a first shaping block, wherein the first shaping block driving piece is arranged on the mounting bracket, the first shaping block is connected to the driving end of the first shaping block driving piece, a first shaping projection is arranged on the first shaping block, the end face of the first shaping projection, facing the supporting assembly, is the first shaping surface, and the edge of the lower end of the first shaping projection protrudes outwards from the first shaping surface to form the first protruding part;
the first shaping block driving piece is used for driving the first shaping block to move towards the supporting component so as to drive the first shaping surface to press the first bus bar onto the first supporting surface and drive the first protruding part to abut against the root part of the first bus bar;
the second shaping assembly comprises a second shaping block driving piece and a second shaping block, wherein the second shaping block driving piece is arranged on the mounting bracket, the second shaping block is connected to the driving end of the second shaping block driving piece, a second shaping projection is arranged on the second shaping block, the end face of the second shaping projection, facing the supporting assembly, is the second shaping surface, and the edge of the lower end of the second shaping projection protrudes outwards from the second shaping surface to form a second protruding part;
The second shaping block driving piece is used for driving the second shaping block to move towards the supporting component so as to drive the second shaping surface to press the second bus bar onto the second supporting surface and drive the second protruding portion to abut against the root portion of the second bus bar.
6. The bus bar shaping mechanism as set forth in claim 5, wherein: the bus bar shaping mechanism further comprises a transverse moving module, and the lifting module is connected to the driving end of the transverse moving module;
the first shaping block is also provided with a first shovel sheet, and the first shovel sheet and the first shaping convex block are arranged side by side along a first horizontal direction;
the second shaping block is also provided with a second shovel sheet, the second shovel sheet and the second shaping convex block are arranged side by side along the first horizontal direction, and the second shovel sheet is opposite to the first shovel sheet;
the transverse moving module is used for driving the mounting bracket to translate along the first horizontal direction so as to move the first shovel blade and the second shovel blade to the positions above the two bus bars;
the lifting module drives the first shaping block and the second shaping block to press against the photovoltaic module, and the first shaping block driving piece drives the first shaping block to move towards the supporting module so as to drive the first shovel blade to be inserted between the first bus bar and the photovoltaic module; the second shaping block driving piece drives the second shaping block to move towards the supporting component so as to drive the second shovel piece to be inserted between the second bus bar and the photovoltaic component; the lifting module is further used for driving the first shaping block and the second shaping block to be far away from the photovoltaic module so as to drive the first shovel sheet and the second shovel sheet to shovel the first bus bar and the second bus bar from the photovoltaic module respectively;
The transverse moving module is further used for driving the mounting bracket to move horizontally along the first horizontal direction after the bus bar is scooped up, so that the first shaping protruding block and the second shaping protruding block can be moved to the positions above the two bus bars.
7. The bus bar shaping mechanism of claim 1, wherein:
the first support surface and the second support surface are convex arc-shaped support surfaces;
the first shaping surface and the second shaping surface are concave arc-shaped shaping surfaces matched with the arc-shaped supporting surface;
the shaping ends of the first protruding portion and the second protruding portion are concave arc-shaped surfaces.
8. The bus bar shaping mechanism of claim 1, wherein the support assembly comprises a jaw cylinder, a first support block, and a second support block, wherein:
the clamping jaw cylinder is mounted on the mounting bracket, and the first supporting block and the second supporting block are respectively connected to a first driving end and a second driving end of the clamping jaw cylinder;
the inner side surface of the first supporting block and the inner side surface of the second supporting block are both planes, and the inner side surface of the first supporting block is close to the inner side surface of the second supporting block;
The outer side surface of the first supporting block comprises a first supporting surface, a first inclined surface and a first avoiding surface which are sequentially connected, and the first supporting surface is close to the first driving end of the clamping jaw cylinder; a distance between the first support surface and an inside surface of the first support block is greater than a distance between the first avoidance surface and an inside surface of the first support block;
the outer side surface of the second supporting block comprises a second supporting surface, a second inclined surface and a second avoiding surface which are sequentially connected, and the second supporting surface is close to the second driving end of the clamping jaw cylinder; a distance between the second support surface and an inside surface of the second support block is greater than a distance between the second avoidance surface and an inside surface of the second support block;
the clamping jaw cylinder is used for driving the first supporting block and the second supporting block to move relatively so as to realize the switching of the supporting assembly between the avoidance state and the supporting state;
when the support assembly is switched to an avoidance state, the projections of the first avoidance surface and the second avoidance surface on the vertical surface are at least partially overlapped, the first support surface and the second support surface are staggered, and the vertical surface is parallel to the inner side surface of the first support block and the inner side surface of the second support block;
When the support assembly is switched to a support state, the first avoidance surface and the second avoidance surface are staggered, and the projections of the first support surface and the second support surface on the vertical surface are at least partially overlapped.
9. The bus bar shaping mechanism of claim 8 wherein the support assembly further comprises a first stop and a second stop, wherein:
the first limiting block is arranged on a first driving end of the clamping jaw cylinder, the first supporting block is connected to the first limiting block, the second limiting block is arranged on a second driving end of the clamping jaw cylinder, and the second supporting block is connected to the second limiting block;
the side surface of the first limiting block, which is opposite to the second limiting block, is a first poking front surface, and the side surface of the second limiting block, which is opposite to the first limiting block, is a second poking front surface;
when the clamping jaw cylinder drives the first supporting block and the second supporting block to move relatively so as to switch the supporting assembly to a supporting state, the first correcting face and the second correcting face respectively correct two bus bars simultaneously from two sides of the bus bars in the width direction.
10. The bus bar shaping mechanism of claim 1, wherein:
the first protruding portion and the second protruding portion are rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310453888.3A CN116651972A (en) | 2023-04-25 | 2023-04-25 | Busbar plastic mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310453888.3A CN116651972A (en) | 2023-04-25 | 2023-04-25 | Busbar plastic mechanism |
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| Publication Number | Publication Date |
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| CN116651972A true CN116651972A (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310453888.3A Pending CN116651972A (en) | 2023-04-25 | 2023-04-25 | Busbar plastic mechanism |
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| CN (1) | CN116651972A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117068681A (en) * | 2023-10-13 | 2023-11-17 | 宁德时代新能源科技股份有限公司 | Tray, battery production line and control method |
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2023
- 2023-04-25 CN CN202310453888.3A patent/CN116651972A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117068681A (en) * | 2023-10-13 | 2023-11-17 | 宁德时代新能源科技股份有限公司 | Tray, battery production line and control method |
| CN117068681B (en) * | 2023-10-13 | 2024-03-29 | 宁德时代新能源科技股份有限公司 | Tray, battery production line and control method |
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Effective date of registration: 20240822 Address after: No. 3, Xinhua Road, Xinwu District, Wuxi City, Jiangsu Province, 214000 Applicant after: Wuxi Aotewei Kexin Semiconductor Technology Co.,Ltd. Country or region after: China Address before: No. 5 Minshan Road, Xinwu District, Wuxi City, Jiangsu Province, 214000 Applicant before: WUXI AUTOWELL TECHNOLOGY CO.,LTD. Country or region before: China |