CN116619738A - Aluminum plate laminating machine - Google Patents
Aluminum plate laminating machine Download PDFInfo
- Publication number
- CN116619738A CN116619738A CN202310714192.1A CN202310714192A CN116619738A CN 116619738 A CN116619738 A CN 116619738A CN 202310714192 A CN202310714192 A CN 202310714192A CN 116619738 A CN116619738 A CN 116619738A
- Authority
- CN
- China
- Prior art keywords
- aluminum plate
- film
- close
- plate
- conveyor belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 150
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 150
- 238000010030 laminating Methods 0.000 title claims abstract description 49
- 238000005498 polishing Methods 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 210000002489 tectorial membrane Anatomy 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims 10
- 238000010168 coupling process Methods 0.000 claims 10
- 238000005859 coupling reaction Methods 0.000 claims 10
- 210000003437 trachea Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/48—Preparation of the surfaces
- B29C63/481—Preparation of the surfaces mechanically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/48—Preparation of the surfaces
- B29C63/486—Preparation of the surfaces of metal surfaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of aluminum plate production, in particular to an aluminum plate laminating machine which comprises a transverse plate, chamfering cutters and long bolts, wherein a plurality of mounting grooves are uniformly formed in one surface, close to the transverse plate, of each transverse plate, the chamfering cutters are slidably arranged in the mounting grooves, the long bolts are arranged in the internal threads of the mounting grooves, and the long bolts penetrate through the chamfering cutters in a sliding manner; the chamfering cutter of the chamfering unit cuts and rubs two sides of the edge of the aluminum plate strip, burrs on the edge of the aluminum plate strip are scraped, the sharp edge of the aluminum plate strip is chamfered, the aluminum plate strip is subjected to film laminating operation through the film laminating unit, the probability of producing gaps between the edge of the aluminum plate strip and the film is reduced, the degree of laminating between the film and the aluminum plate strip is improved, the probability of falling of the film is reduced, after chamfering is carried out on the aluminum plate strip, the sharpness of the edge of the aluminum plate strip is reduced, and the probability of being scratched by workers is reduced.
Description
Technical Field
The invention belongs to the technical field of aluminum plate production, and particularly relates to an aluminum plate laminating machine.
Background
The aluminum plate coating is formed by adhering a layer of film on the surface of an aluminum alloy plate, coating an adhesive on the surface of the aluminum alloy plate by using a highlight film or a multicolor film; has the advantages of fire resistance, water resistance, excellent durability and anti-fouling capability; the aluminum plate coating is mainly subjected to a coating process through an aluminum plate coating machine.
The film coating process for the aluminum plate by the aluminum plate film coating machine mainly comprises the following steps: the aluminum plate is pulled and conveyed by a chain conveyor and passes through a film laminating machine, the film laminating machine coats an adhesive on the surface of the aluminum plate, the film is uniformly pressed on the surface of the aluminum plate by a pressing roller, the film is adhered to the surface of the aluminum plate by the coated adhesive, and after the aluminum plate is dried, the aluminum plate is cut according to the specification set by installation, so that the film laminating work of the aluminum plate is completed.
When the aluminum plate is subjected to a film coating process, a large number of burrs and gaps exist on the edge of the aluminum plate, so that the film laminating effect of the edge of the aluminum plate is poor after the film is coated on the surface of the aluminum plate, the film at the edge of the aluminum plate is easy to break away from to generate gaps, the aluminum plate in the area is easy to damage, and the probability of falling of the film is increased.
Therefore, the invention provides an aluminum plate laminating machine.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to an aluminum plate laminating machine, which comprises a frame; the middle part of the frame is provided with a chain conveyor belt, the middle part of the frame is provided with a film covering unit, the chain conveyor belt passes through the bottom of the film covering unit, the top surface of the chain conveyor belt is conveyed with an aluminum plate belt, two sides of the frame, which are close to the feeding end of the chain conveyor belt, are respectively bolted with a fixing plate, one side of each fixing plate, which is close to the chain conveyor belt, is provided with a pair of mounting plates, and one side, which is close to the feeding end of the chain conveyor belt, of each mounting plate, which is close to the chain conveyor belt is provided with a chamfering unit; the chamfering unit comprises a transverse plate, chamfering cutters and long bolts, wherein the top and the bottom of one surface, close to the chain conveyor belt, of the mounting plate are fixedly connected with the transverse plate, a plurality of mounting grooves are uniformly formed in one surface, close to the transverse plates, of the mounting plate, the chamfering cutters are slidably mounted in the mounting grooves, the long bolts are mounted in the inner threads of the mounting grooves, the long bolts slidably penetrate through the chamfering cutters, and the chamfering cutters are slidably matched with the side surfaces of the aluminum plate belt; the probability of producing the space between aluminum plate area edge and the film has been reduced to improve the laminating degree between film and the aluminum plate area, reduced the probability that the film drops, and after the aluminum plate area carries out the chamfer, reduced the sharp degree at aluminum plate area edge, reduced the probability that the staff was scratched.
Preferably, the film laminating unit comprises a film rolling shaft; the film laminating machine is characterized in that a film rolling shaft is rotatably arranged at the top end of the middle part of the frame, a film roll is arranged on the outer ring of the film rolling shaft, a film laminating press roller is arranged in the middle of the frame, a film material belt of the film roll bypasses the film laminating press roller, a glue spreading roller is arranged on one side, close to the feeding end of the chain conveyor belt, of the middle part of the frame, and a plurality of pressing wheels are arranged on one side, far away from the feeding end of the chain conveyor belt, of the middle part of the frame; the laminating degree of aluminum plate area surface tectorial membrane has been improved.
Preferably, the chamfering cutter comprises a fixed block; the middle part of the fixed block is provided with a through hole, the inner wall of the through hole is in sliding fit with the outer wall of the long bolt, the outer wall of the fixed block is in sliding fit with the inner wall of the mounting groove, the outer side of the fixed block is fixedly connected with a trapezoid plate, inclined surfaces of the trapezoid plate are fixedly connected with knife edges, and the inclined angles of the inclined surfaces on two sides of the trapezoid plate are different; thereby being convenient for the staff to replace a new chamfering cutter; simultaneously, set up two inclination different edges of a knife, the staff of being convenient for carries out chamfering to the aluminum plate area of different specifications, has improved the application scope of chamfer cutter.
Preferably, one surface, close to the chain conveyor belt, of the mounting plate far away from the feeding end of the chain conveyor belt is provided with a polishing unit, and the polishing unit comprises a clamping plate; one surface, far away from the feeding end of the chain conveyor belt, of the mounting plate, close to the chain conveyor belt is fixedly connected with a plurality of pairs of clamping plates, one surface, close to each pair of clamping plates, of each pair of clamping plates is provided with a circular rotating groove, a turntable is rotatably arranged in the circular rotating groove, a connecting column is fixedly connected between the two turntables, the top surface of each clamping plate is fixedly connected with a motor, a rotating shaft of each motor is fixedly connected with the corresponding turntable, and a polishing girdle is arranged on the outer ring between the two turntables; the polishing ring belt polishes the edge of the aluminum plate belt, so that the roundness of the edge of the aluminum plate belt is improved, the bonding degree of the film and the edge of the aluminum plate belt is improved, and meanwhile, the sharpness of the edge of the aluminum plate belt is reduced.
Preferably, the inner rings at the two ends of the polishing ring belt are fixedly connected with supporting rings, the outer rings at the two surfaces of the turntable, which are close to each other, are fixedly connected with a plurality of guide rods, the guide rods penetrate through the supporting rings in a sliding manner, and springs are arranged at the outer rings at the two ends of the turntable, which are close to each other, of the guide rods; the edges of the aluminum plate strips are wrapped and polished by the concave areas of the polishing endless belts, so that the comprehensiveness of polishing the edges of the aluminum plate strips is improved; when the sunken area of the clitellum of polishing rotates the one side of keeping away from the aluminum plate area, the clitellum of polishing of here does not receive the extrusion of aluminum plate area for the spring resets, promotes the clitellum of polishing and resets, makes the clitellum of polishing of here to be stretched out, shakes off the piece that will polish down, thereby has improved the clean degree of clitellum of polishing.
Preferably, magnets are embedded in the supporting ring and the turntable, and the magnets on the two sides are attracted mutually; through the magnetic force of magnet, the power when polishing the clitellum and resetting has been improved to the dynamics when polishing the clitellum and resetting and stretching has been improved, has improved the efficiency that remaining piece dropped then.
Preferably, a pair of propulsion units are arranged on one surface of the mounting plate, which is close to the chain conveyor belt, and each propulsion unit comprises a supporting plate, a pair of fixing grooves are formed in the top surface of each fixing plate, each supporting plate is fixed in each fixing groove through bolts, a hydraulic cylinder is fixedly connected to one surface of each supporting plate, which is far away from the chain conveyor belt, a piston rod of each hydraulic cylinder penetrates through the supporting plate in a sliding manner, and the end part of the piston rod of each hydraulic cylinder is fixedly connected with the middle part of the mounting plate; therefore, the chamfering and polishing treatment on the edge of the aluminum plate strip are controlled, and the application range of the aluminum plate laminating machine is further improved.
Preferably, one surface of the supporting plate space chain conveyor belt is fixedly connected with a pair of guide rails, guide blocks are slidably arranged in the guide rails, and the two guide blocks are fixedly connected with the outer wall of the mounting plate; through the sliding of guide block along the guide rail, provide the guide effect for the removal of mounting panel, simultaneously, improved the stability when the mounting panel removes to the stability degree of chamfer unit and the unit during operation of polishing has been improved.
Preferably, the inner wall of the fixing groove is provided with a groove, the outer wall of the bottom of the supporting plate is fixedly connected with a convex strip, and the outer wall of the convex strip is in sliding fit with the inner wall of the groove; through the sliding fit of sand grip and recess, fix the backup pad location in the inside of fixed slot to the firm degree of backup pad has been improved.
Preferably, a shunt seat is fixedly connected to one side of the fixed plate, which is close to the film covering unit, and the inside of the shunt seat is connected with a high-pressure air pump through an air pipe; thereby improving the cleaning degree of the surface of the aluminum plate strip and then improving the laminating degree of the surface coating of the aluminum plate strip.
The beneficial effects of the invention are as follows:
1. according to the aluminum plate laminating machine, the transverse plate, the chamfering cutter and the long bolt are arranged; the aluminum plate area is through chamfer unit under the transportation of chain conveyer belt, chamfer cutter of chamfer unit is scraped the edge both sides of aluminum plate area and is rubbed, not only strike off the burr at aluminum plate area edge, chamfer the sharp edge of aluminum plate area moreover, aluminum plate area accomplishes the tectorial membrane work through tectorial membrane unit, the probability that produces the space between aluminum plate area edge and the film has been reduced, thereby the laminating degree between film and the aluminum plate area has been improved, the probability that the film drops has been reduced, and after the aluminum plate area carries out the chamfer, the sharpness at aluminum plate area edge has been reduced, the probability that the staff was scratched has been reduced.
2. The invention relates to an aluminum plate laminating machine, which is characterized by comprising a clamping plate, a rotary table, a connecting column, a motor and a polishing endless belt; after chamfering unit carries out chamfer deburring to the aluminum plate area, the edge of aluminum plate area is through the outer wall of the clitellum of polishing, the motor drives the carousel at top and rotates, drive the spliced pole and rotate, drive the carousel synchronous rotation of bottom, make the carousel at top and the carousel synchronous rotation of bottom, the clitellum of polishing of drive carousel outer lane rotates, the clitellum of polishing is polished the edge of aluminum plate area, the degree of smoothness of aluminum plate area edge has been improved, thereby the laminating degree of film and aluminum plate area edge has been improved, the sharpness of aluminum plate area edge has been reduced simultaneously.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of a first embodiment of the present invention;
FIG. 2 is a perspective view of a membrane unit according to a first embodiment of the invention;
FIG. 3 is a perspective view of a chamfering unit, a polishing unit and a propelling unit in accordance with the first embodiment of the present invention;
FIG. 4 is an exploded view of a chamfering unit in accordance with an embodiment of the present invention;
FIG. 5 is a cross-sectional view of a chamfering unit and a propulsion unit in accordance with an embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is a cross-sectional view of a sharpening unit according to a first embodiment of the invention;
FIG. 8 is an exploded view of a sharpening unit according to a first embodiment of the present invention;
FIG. 9 is an exploded view of a propulsion unit in accordance with a first embodiment of the present invention;
FIG. 10 is a perspective view of a chamfering unit, a polishing unit and a pushing unit in a second embodiment of the present invention;
in the figure: 1. a frame; 2. a chain conveyor; 3. an aluminum plate strip; 4. a fixing plate; 5. a mounting plate; 6. a cross plate; 7. a mounting groove; 8. chamfering and cutting knife; 9. a long bolt; 10. a film roller; 11. laminating press rolls; 12. a glue spreading roller; 13. a pressing wheel; 14. a clamping plate; 15. a circular rotating groove; 16. a turntable; 17. a connecting column; 18. a motor; 19. polishing the endless belt; 20. a support ring; 21. a guide rod; 22. a spring; 23. a magnet; 24. a support plate; 25. a fixing groove; 26. a hydraulic cylinder; 27. a guide rail; 28. a guide block; 29. a groove; 30. a convex strip; 31. a shunt seat; 32. a high pressure air tap; 801. a fixed block; 802. a through hole; 803. a trapezoidal plate; 804. knife edge.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1
As shown in fig. 1 to 6, the aluminum plate laminating machine according to the embodiment of the invention comprises a frame 1, a chain conveyor belt 2, a fixed plate 4 and a mounting plate 5; the middle part of the frame 1 is provided with a chain conveyor belt 2, the middle part of the frame 1 is provided with a film covering unit, the chain conveyor belt 2 penetrates through the bottom of the film covering unit, an aluminum plate belt 3 is conveyed on the top surface of the chain conveyor belt 2, two sides of the frame 1, which are close to the feeding end of the chain conveyor belt 2, are respectively bolted with a fixing plate 4, one side of the fixing plate 4, which is close to the chain conveyor belt 2, is provided with a pair of mounting plates 5, and one side, which is close to the feeding end of the chain conveyor belt 2, of the mounting plates 5, which is close to the chain conveyor belt 2, is provided with a chamfering unit; the chain conveyor belt 2 in the embodiment mainly comprises a chain, a chain wheel, a motor, a speed reducer and the like, and the chain conveyor belt for long-distance conveying is also provided with a tensioning device and a chain supporting guide rail; the chain conveyor belt 2 can convey materials and has larger storage capacity; the conveying chain of the chain conveyor belt 2 has a plurality of structural forms such as sleeve roller chains, bent piece chains, double-shaped chains, welding chains, detachable chains, track chains, tooth-shaped chains and the like; the chamfering unit comprises a transverse plate 6, chamfering cutters 8 and long bolts 9, wherein the top and the bottom of one side, close to the chain conveyor belt 2, of each mounting plate 5 are fixedly connected with the transverse plate 6, one side, close to the transverse plates 6, of each mounting plate 6 is uniformly provided with a plurality of mounting grooves 7, the chamfering cutters 8 are slidably mounted in the mounting grooves 7, the long bolts 9 are mounted in the internal threads of the mounting grooves 7, the long bolts 9 slidably penetrate through the chamfering cutters 8, and the chamfering cutters 8 are slidably matched with the side surfaces of the aluminum plate strips 3; during operation, aluminum plate area 3 is through chamfer unit under the transportation of chain conveyer belt 2, chamfer cutter 8 of chamfer unit is scraped the edge both sides of aluminum plate area 3 and is rubbed, not only strike off the burr at aluminum plate area 3 edge, chamfer aluminum plate area 3 sharp edge in addition, aluminum plate area 3 accomplishes the tectorial membrane work through tectorial membrane unit, the probability that produces the space between aluminum plate area 3 edge and the film, thereby the laminating degree between film and the aluminum plate area 3 has been improved, the probability that the film drops has been reduced, and aluminum plate area 3 carries out the chamfer after, the sharpness at aluminum plate area 3 edge has been reduced, the probability that the staff was scratched has been reduced.
As shown in fig. 1 and 2, the film laminating unit includes a film roller 10; the film laminating machine is characterized in that a film rolling shaft 10 is rotatably arranged at the top end of the middle part of the frame 1, a film roll is arranged on the outer ring of the film rolling shaft 10, a film laminating press roller 11 is arranged at the middle part of the frame 1, a film material belt of the film roll bypasses the film laminating press roller 11, a glue spreading roller 12 is arranged at one side, close to the feeding end of the chain conveyor belt 2, of the middle part of the frame 1, and a plurality of pressing wheels 13 are arranged at one side, far away from the feeding end of the chain conveyor belt 2, of the middle part of the frame 1; when the aluminum plate strip 3 passes through the laminating unit in operation, the adhesive is uniformly coated on the surface of the aluminum plate strip 3 by the adhesive coating roller 12, then the film is laminated on the surface of the aluminum plate strip 3 by the laminating roller 11, meanwhile, the film roller 10 rolls, the film roll on the outer ring of the film roller 10 releases the film to the outer side of the laminating roller 11, and the laminated aluminum plate strip 3 passes through the pressing of the plurality of laminating wheels 13, so that the laminating degree of the surface laminating of the aluminum plate strip 3 is improved.
As shown in fig. 4, the chamfering cutter 8 includes a fixing block 801; a through hole 802 is formed in the middle of the fixed block 801, the inner wall of the through hole 802 is in sliding fit with the outer wall of the long bolt 9, the outer wall of the fixed block 801 is in sliding fit with the inner wall of the mounting groove 7, a trapezoid plate 803 is fixedly connected to the outer side of the fixed block 801, a knife edge 804 is fixedly connected to the inclined surfaces of the trapezoid plate 803, and the inclined surfaces of the two sides of the trapezoid plate 803 are different in inclination angle; during operation, according to the thickness and the requirements of the aluminum plate strip 3, a chamfering cutter 8 with a proper inclination angle knife edge 804 is selected, a fixing block 801 is inserted into the mounting groove 7, so that a long bolt 9 penetrates through the through hole 802 and is in threaded mounting with the inside of the mounting groove 7, and the chamfering cutter 8 is fixed in the mounting groove 7, thereby being convenient for a worker to replace a new chamfering cutter 8; meanwhile, two knife edges 804 with different inclination angles are arranged, so that workers can conveniently chamfer aluminum plate strips 3 with different specifications, and the application range of the chamfering cutter 8 is improved.
As shown in fig. 3, 7 and 8, a polishing unit is arranged on one surface, close to the chain conveyor belt 2, of one mounting plate 5, which is far away from the feeding end of the chain conveyor belt 2, and comprises a clamping plate 14; one mounting plate 5 far away from the feeding end of the chain conveyor belt 2 is fixedly connected with a plurality of pairs of clamping plates 14, one surface, close to the chain conveyor belt 2, of each pair of clamping plates 14 is provided with a circular rotating groove 15, a turntable 16 is rotatably arranged in the circular rotating groove 15, a connecting column 17 is fixedly connected between the two turntables 16, the top surface of the clamping plate 14 at the top is fixedly connected with a motor 18, a rotating shaft of the motor 18 is fixedly connected with the turntables 16, and a polishing ring belt 19 is arranged on the outer ring between the two turntables 16; the polishing endless belt 19 in the present embodiment is a circular polishing belt and has a certain elasticity; during operation, after chamfering unit carries out chamfer deburring to aluminum plate area 3, the edge of aluminum plate area 3 is through the outer wall of the clitellum 19 of polishing, motor 18 drives the carousel 16 at top and rotates, drive spliced pole 17 and rotate, drive the carousel 16 synchronous rotation of bottom, make the carousel 16 at top and the carousel 16 synchronous rotation of bottom, drive the clitellum 19 of polishing of carousel 16 outer lane rotate, the clitellum 19 of polishing polishes the edge of aluminum plate area 3, the degree of roundness of aluminum plate area 3 edge has been improved, thereby the laminating degree of film and aluminum plate area 3 edge has been improved, the sharpness of aluminum plate area 3 edge has been reduced simultaneously.
As shown in fig. 7 and 8, the inner rings at two ends of the polishing ring belt 19 are fixedly connected with a supporting ring 20, the outer rings at one surface of the two turntables 16, which are close to each other, are fixedly connected with a plurality of guide rods 21, the guide rods 21 penetrate through the supporting ring 20 in a sliding manner, and springs 22 are arranged at the outer rings at one end, which are close to the guide rods 21, at two sides; the support ring 20 and the guide rod 21 in this embodiment are both elastic; when the aluminum plate belt 3 works, the edge of the aluminum plate belt 3 passes through the outer ring of the polishing ring belt 19, the middle part of the outer ring of the polishing ring belt 19 is pushed to be sunken towards the inner ring, so that the top and the bottom of the polishing ring belt 19 are close to each other towards the middle, the supporting ring 20 is driven to slide along the guide rod 21, and the spring 22 compresses the storage force; the edges of the aluminum plate strips 3 are wrapped and polished by the concave areas of the polishing ring belts 19, so that the comprehensiveness of polishing the edges of the aluminum plate strips 3 is improved; when the recessed area of the polishing ring belt 19 rotates to the side far away from the aluminum plate belt 3, the polishing ring belt 19 is not extruded by the aluminum plate belt 3, so that the spring 22 is reset, the polishing ring belt 19 is pushed to reset, the polishing ring belt 19 is straightened, and scraps generated during polishing are shaken off, so that the cleaning degree of the polishing ring belt 19 is improved.
As shown in fig. 7 and 8, magnets 23 are embedded in the supporting ring 20 and the turntable 16, and the magnets 23 on both sides attract each other; the magnetic force of the magnet 23 improves the power of the polishing ring belt 19 during resetting, so that the force of the polishing ring belt 19 during resetting and straightening is improved, and the efficiency of falling residual scraps is improved.
As shown in fig. 3, 5 and 9, a pair of propulsion units are arranged on one surface of the mounting plate 5, which is close to the chain conveyor belt 2, and each propulsion unit comprises a support plate 24, a pair of fixing grooves 25 are formed in the top surface of the fixing plate 4, the support plates 24 are fixed in the fixing grooves 25 through bolts, a hydraulic cylinder 26 is fixedly connected to one surface of the support plate 24, which is far away from the chain conveyor belt 2, a piston rod of the hydraulic cylinder 26 penetrates through the support plates 24 in a sliding manner, and the end parts of the piston rods of the hydraulic cylinders 26 are fixedly connected with the middle part of the mounting plate 5; during operation, according to the width difference of aluminum plate area 3, pneumatic cylinder 26 promotes mounting panel 5 and removes, controls the distance between chamfer unit and the unit of polishing and the aluminum plate area 3 edge respectively to the control is handled the effectual chamfer of aluminum plate area 3 edge and polishing, has improved aluminum plate laminating machine's application scope then.
As shown in fig. 3, 5 and 9, a pair of guide rails 27 are fixedly connected to one surface of the space chain conveyor belt 2 of the support plate 24, guide blocks 28 are slidably mounted in the guide rails 27, and the two guide blocks 28 are fixedly connected to the outer wall of the mounting plate 5; through the sliding of the guide block 28 along the guide rail 27, a guiding effect is provided for the movement of the mounting plate 5, and meanwhile, the stability of the mounting plate 5 during movement is improved, so that the stability of the chamfering unit and the polishing unit during operation is improved.
As shown in fig. 9, the inner wall of the fixing groove 25 is provided with a groove 29, the outer wall of the bottom of the supporting plate 24 is fixedly connected with a convex strip 30, and the outer wall of the convex strip 30 is in sliding fit with the inner wall of the groove 29; the support plate 24 is positioned and fixed inside the fixing groove 25 by the sliding fit of the convex strips 30 and the grooves 29, so that the stability of the support plate 24 is improved.
Example two
As shown in fig. 10, in comparative example one, another embodiment of the present invention is: a shunt seat 31 is fixedly connected to one side of the fixed plate 4, which is close to the laminating unit, the inside of the shunt seat 31 is connected with a high-pressure air pump through an air pipe, one side of the shunt seat 31, which is close to the chain conveyor belt 2, is fixedly connected with a plurality of high-pressure air nozzles 32, and the inside of the high-pressure air nozzles 32 is communicated with the inside of the shunt seat 31; when the aluminum plate strip 3 works, after the edges of the aluminum plate strip 3 are chamfered and polished, a small amount of scraps can remain on the surface of the aluminum plate strip 3; the high-pressure air pump guides the high-pressure air into the split flow seat 31, and then the high-pressure air nozzle 32 sprays the high-pressure air, and the high-speed sprayed air flows through the surface of the aluminum plate strip 3 to blow off the scraps on the surface of the aluminum plate strip 3, so that the cleaning degree of the surface of the aluminum plate strip 3 is improved, and the laminating degree of the surface coating of the aluminum plate strip 3 is improved.
Working principle: according to the thickness and the requirements of the aluminum plate strip 3, selecting a chamfering cutter 8 with a proper inclined angle knife edge 804, inserting a fixing block 801 into the mounting groove 7, enabling a long bolt 9 to penetrate through the through hole 802 and be in threaded mounting with the inside of the mounting groove 7, and fixing the chamfering cutter 8 in the mounting groove 7; the aluminum plate strip 3 passes through a chamfering unit under the conveying of the chain conveyor belt 2, and according to the different widths of the aluminum plate strip 3, the hydraulic cylinder 26 pushes the mounting plate 5 to move, so that the edge 804 of the chamfering cutter 8 contacts the edge of the aluminum plate strip 3, and meanwhile, the middle part of the outer ring of the polishing ring belt 19 is pressed to contact the edge of the aluminum plate strip 3;
the chamfering cutter 8 of the chamfering unit scrapes and rubs two sides of the edge of the aluminum plate strip 3, so that burrs on the edge of the aluminum plate strip 3 are scraped, and sharp edges of the aluminum plate strip 3 are chamfered; after chamfering and deburring the aluminum plate strip 3 by the chamfering unit, the edge of the aluminum plate strip 3 passes through the outer wall of the polishing annular belt 19, when the edge of the aluminum plate strip 3 passes through the outer ring of the polishing annular belt 19, the middle part of the outer ring of the polishing annular belt 19 is pushed to be sunken towards the inner ring, so that the top and the bottom of the polishing annular belt 19 are close to each other towards the middle, the supporting ring 20 is driven to slide along the guide rod 21, and the spring 22 compresses the storage force; the motor 18 drives the turntable 16 at the top to rotate, drives the connecting column 17 to rotate, drives the turntable 16 at the bottom to synchronously rotate, so that the turntable 16 at the top and the turntable 16 at the bottom synchronously rotate, drives the polishing ring belt 19 at the outer ring of the turntable 16 to rotate, and the polishing ring belt 19 polishes the edge of the aluminum plate strip 3, thereby improving the roundness degree of the edge of the aluminum plate strip 3, improving the fitting degree of the film and the edge of the aluminum plate strip 3, and reducing the sharpness degree of the edge of the aluminum plate strip 3; when the concave area of the polishing ring belt 19 rotates to the surface far away from the aluminum plate belt 3, the polishing ring belt 19 is not extruded by the aluminum plate belt 3, so that the spring 22 is reset to push the polishing ring belt 19 to reset, the polishing ring belt 19 is straightened, and the polished scraps are shaken off, so that the cleaning degree of the polishing ring belt 19 is improved;
after the edges of the aluminum plate strip 3 are chamfered and polished, a small amount of scraps can remain on the surface of the aluminum plate strip 3; the high-pressure air pump guides high-pressure air into the diversion seat 31, and then the high-pressure air is sprayed out by the high-pressure air nozzle 32, and the high-speed sprayed air flow passes through the surface of the aluminum plate strip 3 to blow off scraps on the surface of the aluminum plate strip 3; when the aluminum plate strip 3 passes through the laminating unit, the adhesive is uniformly coated on the surface of the aluminum plate strip 3 by the adhesive coating roller 12, then the film is laminated on the surface of the aluminum plate strip 3 by the laminating roller 11, meanwhile, the film roller 10 rolls, the film roll on the outer ring of the film roller 10 releases the film to the outer side of the laminating roller 11, and the laminated aluminum plate strip 3 passes through the pressing of a plurality of laminating wheels 13 to complete the laminating work of the aluminum plate strip 3.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An aluminum plate laminating machine which is characterized in that: comprises a frame (1); the novel automatic feeding device is characterized in that a chain conveyor belt (2) is arranged in the middle of the frame (1), a film covering unit is arranged in the middle of the frame (1), the chain conveyor belt (2) penetrates through the bottom of the film covering unit, an aluminum plate belt (3) is conveyed on the top surface of the chain conveyor belt (2), fixing plates (4) are bolted to two sides of the feeding end of the frame (1) close to the chain conveyor belt (2), a pair of mounting plates (5) are arranged on one surface of the fixing plates (4) close to the chain conveyor belt (2), and a chamfering unit is arranged on one surface of one mounting plate (5) close to the feeding end of the chain conveyor belt (2);
the chamfering unit comprises a transverse plate (6), wherein the top and the bottom of one side of the mounting plate (5) close to the chain conveyor belt (2) are fixedly connected with the transverse plate (6), the two sides of the transverse plate (6) close to each other are uniformly provided with a plurality of mounting grooves (7), chamfering cutters (8) are slidably mounted in the mounting grooves (7), long bolts (9) are mounted in internal threads of the mounting grooves (7), the long bolts (9) slidably penetrate through the chamfering cutters (8), and the chamfering cutters (8) are slidably matched with the side surfaces of the aluminum plate belt (3).
2. An aluminum plate laminator as recited in claim 1, wherein: the film laminating unit comprises a film rolling shaft (10); film roller (10) are installed in the middle part top rotation of frame (1), film roll is installed to the outer lane of film roller (10), film roll roller (11) are installed to the mid-mounting of frame (1), film material area that film was rolled up bypasses film roll roller (11), glue spreader (12) are installed to one side that the middle part of frame (1) is close to chain conveyer belt (2) material loading end, a plurality of pressfitting wheels (13) are installed to one side that the chain conveyer belt (2) material loading end was kept away from in the middle part of frame (1).
3. An aluminum plate laminator as recited in claim 1, wherein: the chamfering cutter (8) comprises a fixed block (801); through-hole (802) have been seted up at the middle part of fixed block (801), the inner wall of through-hole (802) and the outer wall sliding fit of stock bolt (9), the outer wall of fixed block (801) and the inner wall sliding fit of mounting groove (7), the outside rigid coupling of fixed block (801) has trapezoidal board (803), the inclined plane of trapezoidal board (803) all rigid coupling has edge of a knife (804), the inclination of the inclined plane of trapezoidal board (803) both sides is different.
4. An aluminum plate laminator as recited in claim 1, wherein: one surface, far away from the feeding end of the chain conveyor belt (2), of the mounting plate (5) close to the chain conveyor belt (2) is provided with a polishing unit, and the polishing unit comprises a clamping plate (14); one of keeping away from chain conveyer belt (2) material loading end mounting panel (5) is close to the one side rigid coupling of chain conveyer belt (2) and has had many pairs of splint (14), and every is right circular rotation groove (15) have been seted up to the one side that splint (14) are close to, carousel (16) are installed in the inside rotation of circular rotation groove (15), and the rigid coupling has spliced pole (17) between two carousels (16), the top rigid coupling of splint (14) has motor (18), the pivot and carousel (16) rigid coupling of motor (18), two outer lane between carousel (16) is provided with clitellum (19) of polishing.
5. An aluminum plate laminator as recited in claim 4, wherein: the polishing device is characterized in that supporting rings (20) are fixedly connected to inner rings at two ends of the polishing ring belt (19), a plurality of guide rods (21) are fixedly connected to outer rings at one surface of the turntable (16) close to each other, the guide rods (21) penetrate through the supporting rings (20) in a sliding mode, and springs (22) are arranged at outer rings at one end of the guide rods (21) close to each other at two sides.
6. An aluminum plate laminator according to claim 5, wherein: magnets (23) are embedded in the supporting ring (20) and the rotary table (16), and the magnets (23) on two sides are attracted mutually.
7. An aluminum plate laminator as recited in claim 6, wherein: the utility model discloses a chain conveyer belt, including mounting panel (5), chain conveyer belt (2) is provided with a pair of propulsion unit, propulsion unit includes backup pad (24), a pair of fixed slot (25) have been seted up to the top surface of fixed plate (4), backup pad (24) are fixed in the inside of fixed slot (25) through the bolt, one side rigid coupling that chain conveyer belt (2) was kept away from to backup pad (24) has pneumatic cylinder (26), the piston rod slip of pneumatic cylinder (26) runs through backup pad (24), the piston rod tip of pneumatic cylinder (26) and the middle part rigid coupling of mounting panel (5).
8. An aluminum plate laminator according to claim 7, wherein: one surface of the space chain conveyor belt (2) of the supporting plate (24) is fixedly connected with a pair of guide rails (27), guide blocks (28) are slidably arranged in the guide rails (27), and the two guide blocks (28) are fixedly connected with the outer wall of the mounting plate (5).
9. An aluminum plate laminator according to claim 7, wherein: the inner wall of the fixed groove (25) is provided with a groove (29), the outer wall of the bottom of the supporting plate (24) is fixedly connected with a raised line (30), and the outer wall of the raised line (30) is in sliding fit with the inner wall of the groove (29).
10. An aluminum plate laminator as recited in claim 1, wherein: one side of fixed plate (4) close to tectorial membrane unit rigid coupling has reposition of redundant personnel seat (31), the inside of reposition of redundant personnel seat (31) is through the trachea connection high-pressure air pump, the one side rigid coupling that reposition of redundant personnel seat (31) are close to chain conveyer belt (2) has a plurality of high-pressure air nozzles (32), the inside intercommunication reposition of redundant personnel seat (31) of inside of high-pressure air nozzle (32).
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| CN202310714192.1A CN116619738B (en) | 2023-06-15 | 2023-06-15 | Aluminum plate laminating machine |
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| CN118456039A (en) * | 2024-07-15 | 2024-08-09 | 山东金钻金属制品有限公司 | Multifunctional pipeline polishing equipment |
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| CN116619738B (en) | 2023-12-05 |
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