CN116609348A - Aluminum foil burr detection device and detection method based on image recognition - Google Patents
Aluminum foil burr detection device and detection method based on image recognition Download PDFInfo
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- CN116609348A CN116609348A CN202310883279.1A CN202310883279A CN116609348A CN 116609348 A CN116609348 A CN 116609348A CN 202310883279 A CN202310883279 A CN 202310883279A CN 116609348 A CN116609348 A CN 116609348A
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- 238000001514 detection method Methods 0.000 title claims abstract description 103
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 100
- 239000011888 foil Substances 0.000 title claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 239000012535 impurity Substances 0.000 claims abstract description 28
- 239000005030 aluminium foil Substances 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 16
- 239000000428 dust Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 230000000007 visual effect Effects 0.000 claims description 35
- 238000007664 blowing Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 4
- 238000003491 array Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 6
- 230000003068 static effect Effects 0.000 description 5
- 239000003990 capacitor Substances 0.000 description 4
- 230000010405 clearance mechanism Effects 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 3
- 208000003464 asthenopia Diseases 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
- G01N2021/8918—Metal
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N2021/8924—Dents; Relief flaws
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention relates to the technical field of aluminum foil production, in particular to an aluminum foil burr detection device and method based on image recognition. The utility model provides an aluminium foil burr detection device based on image recognition, includes bottom plate and vision industry camera, and vision industry camera includes the discernment camera lens, the top of bottom plate is provided with the conveying mechanism who is used for carrying the aluminium foil body, and the top of bottom plate is provided with the winding mechanism who is used for carrying out the rolling to the aluminium foil body. The beneficial effects of the invention are as follows: this aluminum foil burr detection device and detection method based on image discernment rotates through setting up a plurality of vision industry cameras and detects, can carry out the omnidirectional burr to the aluminum foil body all around and detect, simultaneously, can blow the clearance to impurity such as dust on aluminum foil body surface and discernment camera lens surface to, can use clean sponge to carry out automatic clearance to the impurity on discernment camera lens surface, thereby make the detection efficiency to the burr higher, detect more accurate reliable.
Description
Technical Field
The invention relates to the technical field of aluminum foil production, in particular to an aluminum foil burr detection device and method based on image recognition.
Background
In capacitor aluminum foil production process, probably produce the burr when cutting the aluminum foil, the burr can lead to the condenser short circuit, reduce the quality of condenser to after aluminum foil production is accomplished, before rolling it, need detect the burr of its surface, traditional capacitor aluminum foil burr detects and mainly observes through the naked eye, leads to the fact visual fatigue easily, can appear leaking the error of examining and false detection, consequently the detection precision is rough, inefficiency influences the aluminium foil quality at the back, in order to improve accuracy and the efficiency that detects, prior art adopts vision industry camera to detect.
However, when the existing visual industrial camera detects burrs of the aluminum foil, the aluminum foil is not convenient to detect all around, so that the detection accuracy is affected, meanwhile, impurities such as scraps may exist on the surface of the aluminum foil, the detection accuracy of the visual industrial camera is also affected, and in the detection process, the recognition lens of the visual industrial camera may adhere to the impurities such as dust, and the detection accuracy of the visual industrial camera is also affected.
Disclosure of Invention
The invention aims at the technical problems in the prior art, and provides an aluminum foil burr detection device and an aluminum foil burr detection method based on image recognition, which solve the problems that when an existing visual industrial camera detects aluminum foil burrs, the aluminum foil burrs are inconvenient to detect all around, the detection accuracy is affected, meanwhile, impurities such as scraps possibly exist on the surface of the aluminum foil, the detection accuracy of the visual industrial camera is also affected, and in the detection process, the recognition lens of the visual industrial camera possibly adheres to the impurities such as dust and the like, and the detection accuracy of the visual industrial camera is also affected.
The technical scheme for solving the technical problems is as follows: the utility model provides an aluminium foil burr detection device and detection method based on image recognition, includes bottom plate and vision industry camera, and vision industry camera includes the discernment camera lens, the top of bottom plate is provided with the conveying mechanism who is used for carrying the aluminium foil body, and the top of bottom plate is provided with the winding mechanism who is used for carrying out the rolling to the aluminium foil body, the top fixedly connected with backup pad of bottom plate, and the top fixedly connected with solid fixed ring of backup pad, gu rotate in the fixed ring and be connected with the swivel becket, and the rotation of swivel becket drives through actuating mechanism, the tip fixedly connected with of swivel becket a plurality of arrays setting's installation piece, and the vision industry camera is fixed with the lateral wall of installation piece, the inside wall of swivel becket is provided with the blowing mechanism that is used for blowing the clearance to the aluminium foil body, and the lateral wall of vision industry camera is provided with the clearance mechanism that is used for carrying out the clearance to the discernment camera lens.
The beneficial effects of the invention are as follows:
1) After the aluminum foil body is produced, the aluminum foil is conveyed through the conveying mechanism through the driving mechanism, meanwhile, the first motor is started, the first motor rotates to drive the first rotating shaft and the gear to rotate, the gear ring and the rotating ring are driven to rotate, the rotating ring drives the plurality of visual industrial cameras to synchronously rotate through the mounting block, so that the plurality of visual industrial cameras carry out omnidirectional burr detection on the periphery of the aluminum foil body, the detection efficiency is higher, the detection is more accurate and reliable, and the aluminum foil body is wound through the winding mechanism after the detection is finished.
2) Through setting up mechanism etc. that blows, when examining, the rotation of first pivot drives the synchronous rotation of initiative bevel gear, and then drive driven bevel gear, the rotation of second pivot and commentaries on classics fan, thereby carry out the operation of bleeding through the fixed pipe, outside air gets into the ring channel through the connecting pipe behind fixed pipe and the conical tube, and blow out through first gas blow pipe, thereby can blow the clearance of blowing to impurity such as dust on aluminium foil body surface, make the visual industry camera more accurate reliable to the detection of burr, and, a portion of air blows the surface at the discernment camera lens through the second gas blow pipe, can carry out the clearance of blowing voluntarily to the impurity on discernment camera lens surface, make it more accurate reliable to the detection of burr.
3) Through setting up clearance mechanism etc. when examining, installation piece and vision industry camera rotate, when the tip and the inclined plane of catch bar offset and slip, promote connecting plate and movable plate and remove, simultaneously, the spring is compressed, the removal of movable plate drives mounting panel and clean sponge and removes to the direction of keeping away from first gas blowing pipe, when the tip of waiting the catch bar crosses the arc piece, thereby mounting panel and clean sponge can remove the reset under the effect of spring, thereby make clean sponge can carry out automatic clearance to discernment camera lens surface's impurity, make it more accurate reliable to the detection of burr.
On the basis of the technical scheme, the invention can be improved as follows.
Further, the driving mechanism comprises a gear ring fixedly sleeved on the side wall of the rotating ring, the symmetrical side wall of the supporting plate is rotationally connected with a gear through a first rotating shaft, the side wall of the supporting plate is fixedly connected with a first motor, and the output end of the first motor is fixed with one end of the first rotating shaft.
The beneficial effect of adopting above-mentioned further scheme is, starts first motor, and the rotation of first pivot and gear is driven in the rotation of first motor, and then drives ring gear and swivel becket rotation, and the rotation of swivel becket drives a plurality of vision industry cameras through the installation piece and carries out synchronous rotation to make a plurality of vision industry cameras carry out the omnidirectional burr detection all around to the aluminium foil body, detection efficiency is higher, detect more accurate reliable, carries out the rolling through winding mechanism after waiting to detect.
Further, the mechanism of blowing is including seting up the ring channel at the swivel becket tip, and the ring channel rotation is connected with the annular slab, the inside wall fixed of swivel becket is inserted and is equipped with the first gas blowing pipe that a plurality of arrays set up, and the lateral wall fixedly connected with second gas blowing pipe of first gas blowing pipe, the lateral wall fixedly connected with L shaped plate of backup pad, and the lateral wall fixedly connected with fixed pipe of L shaped plate, the upper end fixedly connected with conical tube of fixed pipe, and fixedly connected with connecting pipe between conical tube and the annular slab, fixedly connected with supporting shoe in the fixed pipe, and the top of supporting shoe is rotated through the second pivot and is connected with the commentaries on classics fan, the rotation of second pivot is driven through drive assembly.
Adopt the beneficial effect of above-mentioned further scheme, when examining, rotate through drive assembly drive second pivot, the rotation of second pivot drives the rotation of commentaries on classics fan, thereby carry out the operation of bleeding through the fixed pipe, outside air gets into the ring channel through the connecting pipe behind fixed pipe and the conical tube, and blow out through first gas blowing pipe, thereby can blow out the clearance to impurity such as dust on aluminium foil body surface, make vision industry camera to the detection of burr more accurate reliable, and, a portion of air blows the surface at discernment camera lens through the second gas blowing pipe, can carry out the clearance of blowing voluntarily to the impurity on discernment camera lens surface, make it more accurate reliable to the detection of burr.
Further, the driving assembly comprises a driven bevel gear fixedly connected to the lower end of the second rotating shaft, and the other end of the first rotating shaft penetrates into the fixed pipe and is fixedly connected with a driving bevel gear.
The technical scheme has the beneficial effects that when detection is carried out, the rotation of the first rotating shaft drives the synchronous rotation of the driving bevel gear, and then drives the rotation of the driven bevel gear, the second rotating shaft and the rotating fan.
Further, clearance mechanism includes the movable plate that L shape set up, and the movable plate passes through canceling release mechanical system and is connected with the lateral wall of vision industry camera, the lateral wall fixedly connected with mounting panel of movable plate, and the lateral wall fixedly connected with cleaning sponge that the mounting panel is close to the discernment camera lens, the removal of movable plate promotes through pushing mechanism.
Adopt the beneficial effect of above-mentioned further scheme, when examining, promote the movable plate through pushing mechanism and remove, the removal of movable plate drives mounting panel and clean sponge and removes to the direction of keeping away from first gas blowing pipe to make clean sponge can carry out automatic clearance to the impurity on discernment camera lens surface, make it more accurate reliable to the detection of burr.
Further, the reset mechanism comprises two symmetrically arranged T-shaped guide rods fixedly connected to the side wall of the visual industrial camera, a sliding block is sleeved on the side wall of the T-shaped guide rod, the sliding block is fixed with the side wall of the moving plate, and a spring is sleeved on the side wall of the T-shaped guide rod.
The adoption of the further scheme has the beneficial effects that the guide and reset functions are realized on the movement of the movable plate.
Further, pushing mechanism includes the connecting plate of fixed connection at the movable plate top, and the lateral wall fixedly connected with catch bar of connecting plate, the tip fixedly connected with arc piece of solid fixed ring, and the arc piece includes the inclined plane that two symmetries set up.
Adopt the beneficial effect of above-mentioned further scheme, when examining, installation piece and vision industry camera rotate, when the tip of catch bar offsets and slides with the inclined plane, promotes connecting plate and movable plate and removes, simultaneously, the spring is compressed, when the tip of waiting the catch bar passes the arc piece to mounting panel and clean sponge can remove the reset under the effect of spring.
Further, conveying mechanism includes a plurality of first fixed plates of fixed connection at the bottom plate top, and the lateral wall of first fixed plate is connected with the conveying roller through the rotation of third pivot, the lateral wall fixedly connected with second motor of first fixed plate, and the output of second motor is fixed with the one end of third pivot.
The aluminum foil conveying device has the beneficial effects that the second motor is started, and the rotation of the second motor drives the rotation of the conveying roller, so that the aluminum foil body is conveyed.
Further, winding mechanism includes the second fixed plate of fixed connection at the bottom plate top, and the lateral wall of second fixed plate is connected with the sleeve through the dwang rotation, the aluminium foil body is around establishing at telescopic lateral wall, and the lateral wall threaded connection of dwang has lock nut, the lateral wall fixedly connected with fourth motor of second fixed plate, and the output of fourth motor is fixed with the one end of dwang.
The aluminum foil winding device has the beneficial effects that the fourth motor is started, the rotation of the fourth motor drives the rotation rod and the sleeve to rotate, the aluminum foil body is wound, after the winding is completed, the locking nut is unscrewed, and the locking nut is screwed after a new sleeve is replaced.
Further, still including the intensity detection mechanism that is used for carrying out intensity test to the aluminium foil body, intensity detection mechanism includes the guiding axle, the guiding axle outside is equipped with sliding fit's slip cap, slip cap bottom both sides all articulate there is first support arm, it has the second support arm to articulate between first support arm and the guiding axle, the outer end of first support arm is equipped with the pressure wheel that can match with the aluminium foil body, slip cap one side still is equipped with the driving disk to and be used for driving the extension spring that the driving disk reset, the driving disk facial make-up has the transmission boss, the rotation ring outside is equipped with a plurality of evenly distributed's transmission support, be provided with the driving ball that matches with the transmission boss on the transmission support, the guiding axle tip still is equipped with cleans the carousel and cleans carousel pivoted carousel motor with the drive, the outside that cleans the carousel is equipped with to remove the static brush.
The beneficial effect of adopting above-mentioned further scheme is, the pressure wheel contact aluminium foil body in-process can make the deformation of aluminium foil body increase gradually to make its stress that receives also can increase, with this observation aluminium foil body atress and surface have the crack, detect the intensity of aluminium foil body whether qualified.
An aluminum foil burr detection method based on image recognition, which utilizes any one of the aluminum foil burr detection device based on image recognition, comprises the following steps:
s1: after the aluminum foil body is produced, conveying the aluminum foil body through a conveying mechanism;
s2: starting a first motor, wherein the rotation of the first motor drives the rotation of a first rotating shaft and a gear to drive a gear ring and a rotating ring to rotate, and the rotation of the rotating ring drives a plurality of visual industrial cameras to synchronously rotate through a mounting block, so that the plurality of visual industrial cameras carry out omnibearing burr detection on the periphery of an aluminum foil body, the detection efficiency is higher, the detection is more accurate and reliable, and the aluminum foil body is wound through a winding mechanism after the detection is completed;
s3: meanwhile, the rotation of the first rotating shaft drives the synchronous rotation of the driving bevel gear, and then drives the driven bevel gear, the second rotating shaft and the rotating fan to rotate, so that air is pumped through the fixed pipe, enters the annular groove through the connecting pipe after passing through the fixed pipe and the conical pipe, is blown out through the first air blowing pipe, so that impurities such as dust on the surface of the aluminum foil body can be blown out, the detection of burrs by the vision industrial camera is more accurate and reliable, and part of air is blown on the surface of the identification lens through the second air blowing pipe, so that the impurities on the surface of the identification lens can be automatically blown out, and the detection of burrs by the vision industrial camera is more accurate and reliable;
s4: when the end part of the pushing rod passes through the arc-shaped block, the mounting plate and the cleaning sponge can move and reset under the action of the spring, so that the cleaning sponge can automatically clean impurities on the surface of the identification lens, and the detection of burrs is more accurate and reliable;
s5: after finishing detection, the aluminum foil body is coiled through the coiling mechanism, when the vision industrial camera detects that burrs exist on the surface of the aluminum foil body, conveying of the aluminum foil body is stopped, and the coiling is continued after the burrs are processed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial cross-sectional structure of the present invention;
FIG. 3 is a schematic view of the cleaning mechanism according to the present invention;
FIG. 4 is an enlarged schematic view of the structure shown at A in FIG. 1;
FIG. 5 is an enlarged schematic view of the structure shown at B in FIG. 2;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3C;
FIG. 7 is an enlarged schematic view of the structure of FIG. 4 at D;
FIG. 8 is an enlarged schematic view of FIG. 5 at E;
FIG. 9 is a schematic view of the overall structure of the installation strength detecting mechanism of the present invention;
fig. 10 is a schematic view of a partial structure of the installation strength detecting mechanism of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. a bottom plate; 201. a first fixing plate; 202. a conveying roller; 203. a second motor; 301. a second fixing plate; 302. a rotating lever; 303. a sleeve; 304. a fourth motor; 305. a lock nut; 401. a gear ring; 402. a first rotating shaft; 403. a gear; 404. a first motor; 501. an annular groove; 502. a first air blowing pipe; 503. a second air blowing pipe; 504. an annular plate; 505. an L-shaped plate; 506. a fixed tube; 507. a conical tube; 508. a connecting pipe; 509. a support block; 510. a second rotating shaft; 511. rotating the fan; 601. a driven bevel gear; 602. a drive bevel gear; 701. a moving plate; 702. a mounting plate; 703. cleaning a sponge; 801. a T-shaped guide rod; 802. a slide block; 803. a spring; 901. a connecting plate; 902. a push rod; 903. an arc-shaped block; 904. an inclined plane; 10. an aluminum foil body; 11. a support plate; 12. a fixing ring; 13. a rotating ring; 14. a mounting block; 15. a vision industrial camera; 1501. identifying a lens; 16. an intensity detection mechanism; 1601. a guide shaft; 1602. a sliding sleeve; 1603. a first support arm; 1604. a second support arm; 1605. a pressure wheel; 1606. a drive plate; 1607. a tension spring; 1608. a transmission boss; 1609. a transmission bracket; 1610. a drive ball; 1611. a cleaning turntable; 1612. a turntable motor; 1613. and (5) removing the static brush.
Description of the embodiments
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
In capacitor aluminum foil production process, probably produce the burr when cutting the aluminum foil, the burr can lead to the condenser short circuit, reduce the quality of condenser to after aluminum foil production is accomplished, before rolling it, need detect the burr of its surface, traditional capacitor aluminum foil burr detects and mainly observes through the naked eye, leads to the fact visual fatigue easily, can appear leaking the error of examining and false detection, consequently the detection precision is rough, inefficiency influences the aluminium foil quality at the back, in order to improve accuracy and the efficiency that detects, prior art adopts vision industry camera to detect.
The inventor has conducted intensive investigation and research on the process of detecting burrs by using a visual industrial camera, and found that: the existing visual industrial camera is inconvenient to detect all around the aluminum foil in the process of detecting the aluminum foil burrs, so that the detection accuracy is affected, meanwhile, impurities such as scraps possibly exist on the surface of the aluminum foil, the detection accuracy of the visual industrial camera is also affected, in the detection process, the recognition lens of the visual industrial camera is possibly adhered with the impurities such as dust, the detection accuracy of the visual industrial camera is also affected, and the inventor provides an aluminum foil burr detection device and a detection method based on image recognition to solve the problems.
The present invention provides the following preferred embodiments
As shown in fig. 1-8, an aluminum foil burr detection device based on image recognition comprises a bottom plate 1 and a visual industrial camera 15, wherein the visual industrial camera 15 comprises a recognition lens 1501, a conveying mechanism for conveying an aluminum foil body 10 is arranged at the top of the bottom plate 1, a winding mechanism for winding the aluminum foil body 10 is arranged at the top of the bottom plate 1, a supporting plate 11 is fixedly connected at the top of the bottom plate 1, a fixed ring 12 is fixedly connected at the top of the supporting plate 11, a rotating ring 13 is rotationally connected at the fixed ring 12, the rotating ring 13 is driven by a driving mechanism, a plurality of mounting blocks 14 arranged in an array are fixedly connected at the end part of the rotating ring 13, and the visual industry camera 15 is fixed with the lateral wall of installation piece 14, and the inside wall of swivel becket 13 is provided with the mechanism of blowing that is used for blowing the clearance to aluminium foil body 10, and the lateral wall of visual industry camera 15 is provided with the clearance mechanism that is used for carrying out the clearance to discernment camera 1501, rotate through setting up a plurality of visual industry cameras 15, can carry out the omnidirectional burr detection all around to aluminium foil body 10, simultaneously, can blow the clearance to impurity such as the dust on aluminium foil body 10 surface and discernment camera 1501 surface, and, can use clean sponge 703 to carry out automatic clearance to the impurity on discernment camera 1501 surface, thereby make the detection efficiency to the burr higher, detect more accurate reliable.
In this embodiment, as shown in fig. 4 and 7, the driving mechanism includes a gear ring 401 fixedly sleeved on the side wall of the rotary ring 13, the symmetrical side wall of the supporting plate 11 is rotationally connected with a gear 403 through a first rotary shaft 402, the side wall of the supporting plate 11 is fixedly connected with a first motor 404, the output end of the first motor 404 is fixed with one end of the first rotary shaft 402, the first motor 404 is started, the rotation of the first motor 404 drives the rotation of the first rotary shaft 402 and the gear 403, and then drives the gear ring 401 and the rotary ring 13 to rotate, and the rotation of the rotary ring 13 drives a plurality of visual industrial cameras 15 to synchronously rotate through a mounting block 14, so that the plurality of visual industrial cameras 15 perform omnibearing burr detection on the periphery of the aluminum foil body 10, the detection efficiency is higher, the detection is more accurate and reliable, and the aluminum foil body is coiled through a coiling mechanism after the detection is completed.
In this embodiment, as shown in fig. 4, fig. 5, fig. 7 and fig. 8, the blowing mechanism includes the ring channel 501 of seting up in the tip of swivel ring 13, and the annular channel 501 internal rotation is connected with annular slab 504, the inside wall of swivel ring 13 is fixed to be inserted and is equipped with a plurality of first blowpipes 502 of array setting, and the lateral wall fixedly connected with second blowpipe 503 of first blowpipe 502, the lateral wall fixedly connected with L shaped plate 505 of backup pad 11, and the lateral wall fixedly connected with fixed pipe 506 of L shaped plate 505, the upper end fixedly connected with conical pipe 507 of fixed pipe 506, and fixedly connected with connecting pipe 508 between conical pipe 507 and the annular slab 504, fixedly connected with supporting shoe 509 in the fixed pipe 506, and the top of supporting shoe 509 is rotated through second pivot 510 and is connected with the pivot 511, the rotation of second pivot 510 drives the rotation of pivot 511 through drive assembly, when detecting, thereby through the rotation of drive assembly drive pivot 511, the operation of bleeding, outside air gets into behind fixed pipe 506 and the conical pipe 507 through connecting pipe 508, and through the connecting pipe 508, and the camera body 501 is more accurately discerned to the air, thereby the surface of the blowing can be discerned by the camera 1501, the surface of the dust can be carried out, the surface of the camera is more accurately, the dust can be discerned by the surface of the air blowing, the surface of the camera 1501, can be more clearly and the surface of the dust can be blown by the camera by the first dust, and the surface of the camera is more discerned by the surface of the annular duct.
In this embodiment, as shown in fig. 8, the driving assembly includes a driven bevel gear 601 fixedly connected to the lower end of the second rotating shaft 510, and the other end of the first rotating shaft 402 penetrates into the fixed tube 506 and is fixedly connected with a driving bevel gear 602, and when the detection is performed, the rotation of the first rotating shaft 402 drives the synchronous rotation of the driving bevel gear 602, so as to drive the driven bevel gear 601, the second rotating shaft 510 and the rotating fan 511 to rotate.
In this embodiment, as shown in fig. 6 and 7, the cleaning mechanism includes a moving plate 701 disposed in an L shape, and the moving plate 701 is connected with a side wall of the vision industrial camera 15 through a reset mechanism, the side wall of the moving plate 701 is fixedly connected with a mounting plate 702, and the side wall of the mounting plate 702 close to the recognition lens 1501 is fixedly connected with a cleaning sponge 703, when the movement of the moving plate 701 is pushed by the pushing mechanism, the moving plate 701 is pushed by the pushing mechanism to move when the detection is performed, the moving of the moving plate 701 drives the mounting plate 702 and the cleaning sponge 703 to move in a direction far away from the first air blowing pipe 502, so that the cleaning sponge 703 can automatically clean impurities on the surface of the recognition lens 1501, and the detection of the burrs is more accurate and reliable.
In this embodiment, as shown in fig. 7, the reset mechanism includes two symmetrically arranged T-shaped guide rods 801 fixedly connected to the side wall of the vision industrial camera 15, a slide block 802 is sleeved on the side wall of the T-shaped guide rod 801, the slide block 802 is fixed to the side wall of the moving plate 701, and a spring 803 is sleeved on the side wall of the T-shaped guide rod 801 to guide and reset the movement of the moving plate 701.
In this embodiment, as shown in fig. 7, the pushing mechanism includes a connecting plate 901 fixedly connected to the top of the moving plate 701, and the side wall of the connecting plate 901 is fixedly connected with a pushing rod 902, the end of the fixing ring 12 is fixedly connected with an arc block 903, and the arc block 903 includes two symmetrically arranged inclined planes 904, when the detection is performed, the mounting block 14 and the vision industrial camera 15 rotate, when the end of the pushing rod 902 abuts against the inclined planes 904 and slides, the connecting plate 901 and the moving plate 701 are pushed to move, meanwhile, the spring 803 is compressed, and when the end of the pushing rod 902 passes over the arc block 903, the mounting plate 702 and the cleaning sponge 703 can move and reset under the action of the spring 803.
In this embodiment, as shown in fig. 1 and 2, the conveying mechanism includes a plurality of first fixing plates 201 fixedly connected to the top of the bottom plate 1, and the side walls of the first fixing plates 201 are rotatably connected with conveying rollers 202 through third rotating shafts, the side walls of the first fixing plates 201 are fixedly connected with second motors 203, and the output ends of the second motors 203 are fixed with one end of the third rotating shafts, the second motors 203 are started, and the rotation of the second motors 203 drives the conveying rollers 202 to rotate, so as to convey the aluminum foil body 10.
In this embodiment, as shown in fig. 1 and fig. 2, the winding mechanism includes a second fixing plate 301 fixedly connected to the top of the bottom plate 1, and the side wall of the second fixing plate 301 is rotatably connected with a sleeve 303 through a rotating rod 302, the aluminum foil body 10 is wound on the side wall of the sleeve 303, and the side wall of the rotating rod 302 is in threaded connection with a locking nut 305, the side wall of the second fixing plate 301 is fixedly connected with a fourth motor 304, the output end of the fourth motor 304 is fixed with one end of the rotating rod 302, the fourth motor 304 is started, the rotation of the fourth motor 304 drives the rotating rod 302 and the sleeve 303 to rotate, so as to wind the aluminum foil body 10, after the winding is completed, the locking nut 305 is unscrewed, and after a new sleeve 303 is replaced, the locking nut 305 is screwed.
In this embodiment, as shown in fig. 9 and 10, the strength detecting mechanism 16 for strength testing of the aluminum foil body 10 is further included, the strength detecting mechanism 16 includes a guide shaft 1601, a sliding sleeve 1602 in sliding fit is provided outside the guide shaft 1601, two sides of the bottom of the sliding sleeve 1602 are hinged with a first support arm 1603, a second support arm 1604 is hinged between the first support arm 1603 and the guide shaft 1601, a pressure wheel 1605 capable of matching with the aluminum foil body 10 is provided at the outer end of the first support arm 1603, a transmission disc 1606 is further provided at one side of the sliding sleeve 1602, a tension spring 1607 for driving the transmission disc 1606 to reset, a transmission boss 1608 is provided on the transmission disc 1606, a plurality of evenly distributed transmission brackets 1609 are provided outside the rotation ring 13, a transmission ball 1610 matching with the transmission boss 1608 is provided on the transmission bracket 1609, a cleaning turntable 1611 and a turntable motor 1612 for driving the cleaning turntable 1611 to rotate are further provided at the end of the guide shaft 1601, and a static removing brush 3 is provided outside the cleaning turntable 1611. When the aluminum foil body 10 is conveyed, the transmission support 1609 is driven to rotate by rotating the rotating ring 13, each transmission ball 1610 is sequentially close to and contacts with the transmission boss 1608, the transmission balls 1610 can drive the transmission boss 1608 to move in the contact process, so as to push the transmission disc 1606 and the sliding sleeve 1602, at this time, the tension spring 1607 is stretched, the first supporting arm 1603 and the second supporting arm 1604 are driven to be unfolded in the moving process of the sliding sleeve 1602, so that the two groups of pressure wheels 1605 are simultaneously contacted with the aluminum foil body 10, the aluminum foil body 10 is prevented from being damaged by single-point stress, the deformation of the aluminum foil body 10 is gradually increased in the process of the pressure wheels 1605 contacting the aluminum foil body 10, and the stress received by the pressure wheels is increased, so that whether the stress and the surface of the aluminum foil body 10 have cracks or not is observed, and whether the strength of the aluminum foil body 10 is qualified or not is detected. The transmission through the rotation ring 13 can drive the transmission ball 1610 to be close to in proper order and contact the transmission boss 1608 to satisfy the periodic detection to aluminium foil body 10, the static electricity that produces and the impurity of carrying through going to static brush 1613's cleaning can be got rid of in the contact of pressure wheel 1605 after the detection finishes, guarantees product quality.
An aluminum foil burr detection method based on image recognition, which utilizes any one of the aluminum foil burr detection devices based on image recognition, comprises the following steps:
s1: after the aluminum foil body 10 is produced, conveying the aluminum foil body through a conveying mechanism;
s2: starting the first motor 404, wherein the rotation of the first motor 404 drives the first rotating shaft 402 and the gear 403 to rotate, so as to drive the gear ring 401 and the rotating ring 13 to rotate, and the rotating ring 13 drives the plurality of visual industrial cameras 15 to synchronously rotate through the mounting block 14, so that the plurality of visual industrial cameras 15 carry out omnibearing burr detection on the periphery of the aluminum foil body 10, the detection efficiency is higher, the detection is more accurate and reliable, and the aluminum foil body is wound through the winding mechanism after the detection is completed;
s3: meanwhile, the rotation of the first rotating shaft 402 drives the synchronous rotation of the driving bevel gear 602, and further drives the driven bevel gear 601, the second rotating shaft 510 and the rotating fan 511 to rotate, so that air is pumped through the fixed pipe 506, outside air enters the annular groove 501 through the connecting pipe 508 after passing through the fixed pipe 506 and the conical pipe 507 and is blown out through the first air blowing pipe 502, impurities such as dust on the surface of the aluminum foil body 10 can be blown out, the detection of burrs by the visual industrial camera 15 is more accurate and reliable, and a part of air is blown on the surface of the identification lens 1501 through the second air blowing pipe 503, so that the impurities on the surface of the identification lens 1501 can be automatically blown out, and the detection of burrs is more accurate and reliable;
s4: in addition, during detection, the mounting block 14 and the vision industrial camera 15 rotate, when the end part of the push rod 902 is propped against the inclined plane 904 and slides, the connecting plate 901 and the moving plate 701 are pushed to move, meanwhile, the spring 803 is compressed, the moving plate 701 moves to drive the mounting plate 702 and the cleaning sponge 703 to move in the direction away from the first air blowing pipe 502, and when the end part of the push rod 902 passes over the arc-shaped block 903, the mounting plate 702 and the cleaning sponge 703 can move and reset under the action of the spring 803, so that the cleaning sponge 703 can automatically clean impurities on the surface of the identification lens 1501, and the detection of burrs is more accurate and reliable;
s5: after finishing detection, the aluminum foil body 10 is coiled through the coiling mechanism, when the visual industrial camera 15 detects that burrs exist on the surface of the aluminum foil body 10, conveying of the aluminum foil body 10 is stopped, and the aluminum foil is coiled continuously after the burrs are treated.
To sum up: the invention has the advantages that the rotation detection is carried out by arranging the plurality of visual industrial cameras 15, the omnibearing burr detection can be carried out on the periphery of the aluminum foil body 10, meanwhile, the air blowing cleaning can be carried out on impurities such as dust on the surface of the aluminum foil body 10 and the surface of the identification lens 1501, and the impurities on the surface of the identification lens 1501 can be automatically cleaned by using the cleaning sponge 703, so that the burr detection efficiency is higher, and the detection is more accurate and reliable.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The utility model provides an aluminium foil burr detection device based on image recognition, includes bottom plate (1) and vision industry camera (15), and vision industry camera (15) are including discernment camera lens (1501), a serial communication port, the top of bottom plate (1) is provided with conveying mechanism who is used for carrying out aluminium foil body (10), and the top of bottom plate (1) is provided with the winding mechanism who is used for carrying out the rolling to aluminium foil body (10), the top fixedly connected with backup pad (11) of bottom plate (1), and the top fixedly connected with solid fixed ring (12) of backup pad (11), gu fixed ring (12) internal rotation is connected with rotation ring (13), and the rotation of rotation ring (13) is driven through actuating mechanism, the tip fixedly connected with of rotation ring (13) a plurality of arrays installation piece (14) that set up, and the lateral wall of vision industry camera (15) and installation piece (14) are fixed, the inside wall of rotation ring (13) is provided with the mechanism that blows that is used for carrying out the clearance to aluminium foil body (10), and the lateral wall of vision industry camera (15) is provided with the clearance camera lens (1501) that is used for discerning.
2. The aluminum foil burr detection device based on image recognition according to claim 1, wherein the driving mechanism comprises a gear ring (401) fixedly sleeved on the side wall of the rotating ring (13), the symmetrical side wall of the supporting plate (11) is rotationally connected with a gear (403) through a first rotating shaft (402), the side wall of the supporting plate (11) is fixedly connected with a first motor (404), and the output end of the first motor (404) is fixed with one end of the first rotating shaft (402).
3. The aluminum foil burr detection device based on image recognition according to claim 2, wherein the air blowing mechanism comprises an annular groove (501) formed in the end part of the rotating ring (13), an annular plate (504) is rotationally connected to the annular groove (501), a plurality of first air blowing pipes (502) arranged in an array are fixedly inserted into the inner side wall of the rotating ring (13), a second air blowing pipe (503) is fixedly connected to the side wall of the first air blowing pipe (502), an L-shaped plate (505) is fixedly connected to the side wall of the supporting plate (11), a fixing pipe (506) is fixedly connected to the side wall of the L-shaped plate (505), a connecting pipe (507) is fixedly connected to the upper end of the fixing pipe (506), a supporting block (509) is fixedly connected to the fixing pipe (506), the top of the supporting block (509) is rotationally connected with a rotating fan (511) through a second rotating shaft (510), and the rotation of the second rotating shaft (510) is driven through a driving assembly.
4. The aluminum foil burr detection apparatus based on image recognition according to claim 3, wherein the driving assembly comprises a driven bevel gear (601) fixedly connected to the lower end of the second rotating shaft (510), and the other end of the first rotating shaft (402) penetrates into the fixed tube (506) and is fixedly connected with a driving bevel gear (602).
5. The aluminum foil burr detection device based on image recognition according to claim 1, wherein the cleaning mechanism comprises a moving plate (701) arranged in an L shape, the moving plate (701) is connected with the side wall of the vision industrial camera (15) through a reset mechanism, the side wall of the moving plate (701) is fixedly connected with a mounting plate (702), the side wall of the mounting plate (702) is close to the recognition lens (1501) is fixedly connected with a cleaning sponge (703), and the movement of the moving plate (701) is pushed by a pushing mechanism.
6. The aluminum foil burr detection device based on image recognition according to claim 5, wherein the reset mechanism comprises two symmetrically arranged T-shaped guide rods (801) fixedly connected to the side wall of the vision industrial camera (15), a sliding block (802) is sleeved on the side wall of the T-shaped guide rod (801), the sliding block (802) is fixed with the side wall of the movable plate (701), and a spring (803) is sleeved on the side wall of the T-shaped guide rod (801).
7. The aluminum foil burr detection device based on image recognition according to claim 5, wherein the pushing mechanism comprises a connecting plate (901) fixedly connected to the top of the movable plate (701), a pushing rod (902) is fixedly connected to the side wall of the connecting plate (901), an arc-shaped block (903) is fixedly connected to the end portion of the fixing ring (12), and the arc-shaped block (903) comprises two symmetrically arranged inclined planes (904).
8. The aluminum foil burr detection device based on image recognition according to claim 1, wherein the conveying mechanism comprises a plurality of first fixing plates (201) fixedly connected to the top of the bottom plate (1), the side walls of the first fixing plates (201) are rotatably connected with conveying rollers (202) through third rotating shafts, the side walls of the first fixing plates (201) are fixedly connected with second motors (203), and the output ends of the second motors (203) are fixed with one end of the third rotating shafts;
the winding mechanism comprises a second fixing plate (301) fixedly connected to the top of the bottom plate (1), a sleeve (303) is rotatably connected to the side wall of the second fixing plate (301) through a rotating rod (302), the aluminum foil body (10) is wound on the side wall of the sleeve (303), a locking nut (305) is in threaded connection with the side wall of the rotating rod (302), a fourth motor (304) is fixedly connected to the side wall of the second fixing plate (301), and the output end of the fourth motor (304) is fixed to one end of the rotating rod (302).
9. The aluminum foil burr detection device based on image recognition according to claim 1, further comprising a strength detection mechanism (16) for performing strength test on the aluminum foil body (10), the strength detection mechanism (16) comprises a guide shaft (1601), sliding sleeves (1602) in sliding fit are arranged outside the guide shaft (1601), first support arms (1603) are hinged to two sides of the bottom of the sliding sleeves (1602), second support arms (1604) are hinged between the first support arms (1603) and the guide shaft (1601), pressure wheels (1605) which can be matched with the aluminum foil body (10) are arranged at the outer ends of the first support arms (1603), a transmission disc (1606) is further arranged on one side of the sliding sleeves (1602), tension springs (1607) for driving the transmission disc (1606) to reset are arranged on one side of the sliding sleeves (1606), a plurality of evenly distributed transmission brackets (1609) are arranged outside the rotation ring (13), transmission balls (1608) matched with the transmission bosses (1608) are arranged on the transmission brackets, and a cleaning motor (1611) is further arranged at the end portions of the transmission balls (1601) which are matched with the rotation disc (1611), and the cleaning motor (1611) is further arranged at the outer ends of the rotation disc (1611).
10. An aluminum foil burr detection method based on image recognition, which uses the aluminum foil burr detection device based on image recognition as claimed in any one of claims 1-9, and is characterized in that: the method comprises the following steps:
s1: after the aluminum foil body (10) is produced, conveying the aluminum foil body through a conveying mechanism;
s2: starting a first motor (404), wherein the rotation of the first motor (404) drives a first rotating shaft (402) and a gear (403) to rotate, so as to drive a gear ring (401) and a rotating ring (13) to rotate, and the rotating ring (13) drives a plurality of visual industrial cameras (15) to synchronously rotate through a mounting block (14), so that the plurality of visual industrial cameras (15) carry out omnibearing burr detection on the periphery of an aluminum foil body (10), and after detection is finished, the aluminum foil body is wound through a winding mechanism;
s3: meanwhile, the rotation of the first rotating shaft (402) drives the driving bevel gear (602) to synchronously rotate, so that the driven bevel gear (601), the second rotating shaft (510) and the rotating fan (511) are driven to rotate, air is pumped through the fixed pipe (506), outside air enters the annular groove (501) through the connecting pipe (508) after passing through the fixed pipe (506) and the conical pipe (507), and is blown out through the first air blowing pipe (502), so that dust on the surface of the aluminum foil body (10) is blown out, the visual industrial camera (15) can detect burrs more accurately and reliably, and part of air is blown on the surface of the identification lens (1501) through the second air blowing pipe (503), so that impurities on the surface of the identification lens (1501) are automatically blown out;
s4: in addition, during detection, the mounting block (14) and the vision industrial camera (15) rotate, when the end part of the pushing rod (902) is propped against the inclined surface (904) and slides, the connecting plate (901) and the moving plate (701) are pushed to move, meanwhile, the spring (803) is compressed, the moving plate (701) moves to drive the mounting plate (702) and the cleaning sponge (703) to move in the direction away from the first air blowing pipe (502), and when the end part of the pushing rod (902) passes over the arc-shaped block (903), the mounting plate (702) and the cleaning sponge (703) move and reset under the action of the spring (803), so that the cleaning sponge (703) automatically cleans impurities on the surface of the identification lens (1501);
s5: after finishing detection, the aluminum foil body (10) is coiled through the coiling mechanism, when the visual industrial camera (15) detects that burrs exist on the surface of the aluminum foil body (10), conveying of the aluminum foil body (10) is stopped, and the aluminum foil is coiled continuously after the burrs are treated.
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