CN116606126A - Andalusite-based self-flow castable for ferrochrome ladle and preparation process thereof - Google Patents
Andalusite-based self-flow castable for ferrochrome ladle and preparation process thereof Download PDFInfo
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- CN116606126A CN116606126A CN202310900714.7A CN202310900714A CN116606126A CN 116606126 A CN116606126 A CN 116606126A CN 202310900714 A CN202310900714 A CN 202310900714A CN 116606126 A CN116606126 A CN 116606126A
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- andalusite
- aggregate
- ferrochrome
- wall
- packaging bag
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- 229910052849 andalusite Inorganic materials 0.000 title claims abstract description 46
- 229910000604 Ferrochrome Inorganic materials 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 129
- 238000004806 packaging method and process Methods 0.000 claims abstract description 88
- 239000000843 powder Substances 0.000 claims abstract description 38
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000011230 binding agent Substances 0.000 claims abstract description 23
- 239000002270 dispersing agent Substances 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 17
- 239000010431 corundum Substances 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 5
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical group [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 claims description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 claims description 3
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 3
- 230000035939 shock Effects 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 8
- 235000017491 Bambusa tulda Nutrition 0.000 description 8
- 241001330002 Bambuseae Species 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 8
- 239000011425 bamboo Substances 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
Classifications
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/101—Refractories from grain sized mixtures
- C04B35/1015—Refractories from grain sized mixtures containing refractory metal compounds other than those covered by C04B35/103 - C04B35/106
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/02—Linings
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
- C04B2235/3222—Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
- C04B2235/9607—Thermal properties, e.g. thermal expansion coefficient
- C04B2235/9615—Linear firing shrinkage
Abstract
Andalusite-based self-flow castable for ferrochrome ladles and a preparation process thereof belong to the technical field of castable production. The raw materials comprise base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight: high-alumina aggregate, fine powder, andalusite aggregate, corundum aggregate, fine powder and alumina micropowder; the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of; the auxiliary materials comprise a binding agent and a dispersing agent. When the invention is used as a ferrochrome ladle lining material, the use strength and the thermal shock stability can be obviously improved; in addition, the invention develops a corresponding preparation process and automatic packaging equipment involved in the process packaging step in a matching way, can respectively and automatically package base materials and auxiliary materials, and is matched and packaged together, thereby improving the production efficiency and simultaneously facilitating the subsequent use.
Description
Technical Field
The invention belongs to the technical field of castable production, and particularly relates to andalusite-based self-flow castable for ferrochrome ladles and a preparation process thereof.
Background
The ferrochrome is an iron alloy taking chromium and iron as main components, is one of main alloy materials used in the iron and steel industry, contains carbon, silicon, sulfur, phosphorus and other impurities besides the main components of chromium and iron, and is also called as carbon ferrochrome, and medium-, low-and micro-carbon ferrochrome is also called as refined ferrochrome. The ferrochrome industry has fast development in recent years, large material demand and wide market prospect, but the production process and equipment of ferrochrome are relatively backward. The ferrochrome is produced by adopting a small smelting process, and the lining material of the ladle for the process always adopts a composite structure formed by clay bricks, high-alumina bricks and common low-cement castable or steel fiber reinforced refractory castable, and the structure has the defects of low temperature resistance, poor thermal shock stability and short service life. Along with the increase of national energy conservation and emission reduction, the small smelting process is gradually eliminated, and a large kiln is used instead, so that the original process is not suitable for the use requirement, and under the background, the production of a large-scale casting ferrochrome ladle is needed to improve various index performances and meet the production requirement and market requirement.
The low-carbon and micro-carbon ferrochrome is produced by a heat exchange method at present, the temperature of an electric furnace is about 1650 ℃, the temperature of molten iron flowing into a ladle from an ore-smelting furnace is about 1600 ℃, the use temperature is relatively high, and more slag is produced, so that a slag layer adhered to the surface of the ladle is thick; therefore, when the ladle is put into use after the slag layer in the ladle is cleaned every time, the ladle is subjected to quenching and rapid heating thermal shock, and is also subjected to mechanical damage caused by a hooking machine during ladle cleaning, and the severe service environment seriously influences the service life of the ladle refractory material. The existing ladle uses high-aluminum low-cement castable, the service life of the castable on the ferrochrome ladle is about 70 furnaces, the service life is lower, the production rhythm of a steel mill and the normal operation of the ladle are affected, and the service life of the ferrochrome ladle is urgently required to be improved by improving the performance of the lining castable. Under the condition, the applicant develops andalusite-based self-flow castable which has high strength, good thermal shock stability and flushing resistance and can be well adapted to the use environment of an alloy ladle.
In addition, in the preparation process of andalusite-based self-flow castable for ferrochrome ladles, after the processes of proportioning and stirring are completed, the base material and the auxiliary material of the castable are required to be packaged separately. However, when the bag of base material is used, auxiliary materials with specific proportion are needed, and when the bag of base material is used, the auxiliary materials are temporarily proportioned, so that the operation is complex due to difficult weighing, and the problem of inconvenient subsequent use on a construction site occurs; transporting separately also further increases transport and scheduling costs.
In view of the above, the applicant provides a andalusite-based gravity flow castable for ferrochrome ladles and a preparation process thereof, which can remarkably improve the use strength and thermal shock stability when used as a ferrochrome ladle lining material; in addition, the corresponding preparation process and the automatic packaging equipment involved in the process packaging step are developed in a matched mode, the base materials and the auxiliary materials can be respectively and automatically packaged, the base materials and the auxiliary materials are matched and packaged together, and the production efficiency is improved, and meanwhile follow-up use is convenient.
Disclosure of Invention
The invention aims at: in order to solve the technical problems in the background technology, the andalusite-based self-flow castable for the ferrochrome ladle and the preparation process thereof are provided.
In order to achieve the above purpose, the present invention provides the following technical solutions: the andalusite-based self-flow castable for the ferrochrome ladle comprises raw materials of base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight:
75-80 parts of high-alumina aggregate and fine powder;
8-10 parts of andalusite aggregate;
10-15 parts of corundum aggregate and fine powder;
3-5 parts of alumina micropowder;
the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of;
the auxiliary materials comprise a binding agent and a dispersing agent, wherein the weight part of the binding agent is 2-3 parts; the weight portion of the dispersant is 0.1-0.2 portion.
Preferably, the binding agent is pure calcium aluminate cement; the dispersing agent is sodium hexametaphosphate.
Preferably, the grain size distribution of the high-alumina aggregate comprises four size distribution areas, namely 5-8mm, 3-5mm, 1-3mm and 0-1mm, and the weight ratio of grains in the four size distribution areas is 20-25:20-25:15-20:15-20 parts; the particle size of andalusite aggregate is 0-1mm, and the particle size of corundum aggregate is 0-1mm; the fineness of the powder is 200-325 meshes.
The preparation process of andalusite-based self-flow castable for ferrochrome ladles comprises the following steps:
step one: preparing materials; the materials required for preparing the base material are prepared as follows: high-alumina aggregate, fine powder, andalusite aggregate, corundum aggregate, fine powder and alumina micropowder; preparing materials required by preparing auxiliary materials: a dispersant and a binder;
step two: batching; the production and the proportioning are carried out by using automatic proportioning equipment, and the weighing mass deviation is less than 1%;
step three: mixing: the prepared base material comprises the following components: pouring the high-alumina aggregate, the fine powder, the andalusite aggregate, the corundum aggregate, the fine powder and the alumina micro powder into stirring equipment, and mixing for 5-10 minutes to uniformly obtain a base material;
mixing the auxiliary materials: all the dispersing agent and the binding agent are poured into stirring equipment, and the mixing time is 5-10 minutes, so that the mixture is uniform to obtain auxiliary materials;
step four: bagging and packing: the base material is put into a big packaging bag for packaging, the auxiliary materials are put into a small packaging bag for packaging, and the small packaging bag is sealed into the big packaging bag by a packaging unit in a heat sealing way.
Preferably, the packaging unit comprises a base, the top fixedly connected with mounting bracket of base, the first storage section of thick bamboo of top fixedly connected with and the second storage section of thick bamboo of mounting bracket, the first unloading pipe of bottom fixedly connected with of first storage section of thick bamboo, the bottom fixedly connected with second unloading pipe of second storage section of thick bamboo, the top of base is provided with the conveyer belt, the conveyer belt install in on the mounting bracket, the bottom of first unloading pipe is located the top of conveyer belt, the bottom of second unloading pipe is located the top of base, the small wrapping bag place in the bottom of first unloading pipe, the large wrapping bag place in the bottom of second unloading pipe, large wrapping bag and small wrapping bag all carry out the centre gripping location through positioning mechanism, positioning mechanism be provided with two sets of and be located respectively the below of first unloading pipe, first unloading pipe with the second unloading pipe carries out quantitative unloading through unloading mechanism, the first unloading pipe with the bottom both sides of second unloading pipe are provided with the heat sealing machine is close to two output sealing machines, the output sealing machine is close to two sealing machines each other, the output sealing machine is close to the large wrapping bag.
Preferably, the positioning mechanism comprises two movable frames, the outer wall of the mounting frame is fixedly connected with a limiting rod penetrating through the movable frames, a motor is installed on one side, away from the limiting rod, of the outer wall of the mounting frame, the output end of the motor is connected with a threaded rod, and the threaded rod and the limiting rod are arranged in parallel; the threaded rod penetrates through the movable frame, one end of the movable frame is rotationally connected with a clamping block through a rotating shaft, a torsion spring is connected between the clamping block and the movable frame and positioned on the outer wall of the rotating shaft, one end, close to the rotating shaft, of the clamping block is fixedly connected with a ratchet wheel, a clamping block is connected inside the movable frame in a sliding mode, one end of the clamping block is contacted with the ratchet wheel, a connecting spring is connected between the clamping block and the movable frame, a jacking block is vertically connected inside the movable frame and positioned below the clamping block in a sliding mode, an inclined plane is arranged at the bottom end of the clamping block, and the top end of the jacking block is contacted with the inclined plane; the lower end of the top block extends out of the movable frame, and two sides of the output part are fixedly connected with movable blocks; one end of the top block extending out of the movable frame is provided with a semicircular surface, and the top end of the movable block and the bottom end of the movable frame are positioned on the same plane.
Preferably, the discharging mechanism comprises a mounting plate, the mounting plate is fixedly connected to the outer wall of the mounting frame, an electric push rod is mounted on the outer wall of the mounting plate, the output end of the electric push rod is connected with a push plate, the outer wall of the push plate is fixedly connected with two groups of first baffles and second baffles, a first through hole is formed in the outer wall of the first baffle, and a second through hole is formed in the outer wall of the second baffle; the first baffle plate and the second baffle plate of the first group which are longitudinally arranged respectively penetrate through the first blanking pipe, and the first baffle plate and the second baffle plate of the second group which are longitudinally arranged respectively penetrate through the second blanking pipe.
Preferably, the outer wall of the movable frame is provided with a limiting hole and a threaded hole, the inner wall of the limiting hole is attached to the outer wall of the limiting rod, the outer wall of the threaded rod is symmetrically provided with two groups of external threads with opposite rotation directions, and the external threads are matched with the threaded hole.
Preferably, the rotating shaft and the ratchet wheel are coaxially arranged, one end of the clamping block is clamped with the ratchet wheel, and the movable frame and one side, close to each other, of the clamping block are fixedly connected with a protruding block.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the high temperature resistance of the material is improved by adjusting the component proportion of the castable, and the volume change of the material at 1600 ℃ can be controlled by adding the adjusting material, namely the andalusite, so that the retention rate of the shape and strength of the material is enhanced, the prepared andalusite-based self-flow castable for the ladle lining has the excellent performances of high temperature resistance, scouring resistance, thermal shock stability and mechanical damage resistance, the service life of the ladle lining is prolonged to more than 135 furnaces after the castable is put into use, and the andalusite-based self-flow castable for the ferrochrome ladle not only meets the service performance requirements of steelworks, but also prolongs the service life by technical innovation, and further reduces the production cost.
2. The preparation process disclosed by the invention relates to a packaging step, wherein a packaging unit in the step is provided with a positioning mechanism and a blanking mechanism, so that a large packaging bag and a small packaging bag are respectively clamped and positioned during packaging, and the situation that materials are spilled due to deformation of the packaging bag in the blanking process is prevented; quantitative discharging is carried out on the base materials and the auxiliary materials, and the discharging is not required to be manually controlled; the single blanking amount can be flexibly adjusted by adjusting the distance between the first baffle and the second baffle in the material pipe; the aperture of the first through hole and the aperture of the second through hole are adjusted and changed, so that the material preparation speed can be adjusted. After the blanking filling is completed, the opening of the packaging bag is pulled to be flat by the starting motor; and sealing the small packaging bag, after sealing, starting a conveyor belt to convey the small packaging bag to fall into the large packaging bag, and sealing the large packaging bag, so that auxiliary materials required by one bag of base material can be matched and combined conveniently, and then the large packaging bag is automatically packaged. The method ensures that the castable is used on site without weighing and proportioning the base materials and auxiliary materials, and is convenient and quick to use after opening the bag and mixing; meanwhile, the base materials and auxiliary materials are not required to be transported separately, so that the transportation and scheduling cost is reduced.
3. When sealing the wrapping bag, the output of heat seal capper is close to each other and seals the wrapping bag, and output displacement drives the movable block and removes, and movable block displacement promotes with the kicking block contact and removes, and the kicking block displacement promotes fixture block displacement and ratchet separation, and the clamp splice is reset by torsional spring torsion effect simultaneously, carries out automatic unclamping to the wrapping bag, conveniently follows and transport the storage to the wrapping bag.
Drawings
FIG. 1 is a schematic view of the structure of a packaging unit of the present invention;
FIG. 2 is a schematic view of the installation of an electric putter in a packaging unit according to the present invention;
FIG. 3 is a schematic view of the structure of the pusher plate in the packaging unit of the present invention;
FIG. 4 is an enlarged view of FIG. 3A in accordance with the present invention;
FIG. 5 is a schematic view of the installation of a conveyor belt in a packaging unit according to the present invention;
FIG. 6 is a schematic view of the installation of the motor in the packaging unit of the present invention;
FIG. 7 is a schematic view showing the structure of a movable frame in the packing unit of the present invention;
FIG. 8 is a schematic view of the installation structure of the clamping block and the top block in the movable frame in the packaging unit of the invention;
fig. 9 is a schematic view of the structure of the clamping block in the packing unit of the present invention.
In the figure: 1. a base; 2. a mounting frame; 3. a first storage cylinder; 4. a second storage cylinder; 5. a first blanking pipe; 6. a second blanking pipe; 7. a conveyor belt; 8. a positioning mechanism; 801. a movable frame; 802. a limit rod; 803. a motor; 804. a threaded rod; 805. clamping blocks; 806. a rotating shaft; 807. a torsion spring; 808. a ratchet wheel; 809. a clamping block; 810. a connecting spring; 811. a top block; 812. a movable block; 9. a blanking mechanism; 901. a mounting plate; 902. an electric push rod; 903. a push plate; 904. a first baffle; 905. a second baffle; 906. a first through hole; 907. a second through hole; 10. a heat sealing machine; 11. an output unit; 12. and a bump.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In the embodiment of the invention, the andalusite-based self-flow castable for the ferrochrome ladle comprises the following raw materials of base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight:
75 parts of high-alumina aggregate and fine powder;
8 parts of andalusite aggregate;
10 parts of corundum aggregate and fine powder;
3 parts of alumina micropowder;
the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of;
the auxiliary materials comprise a binding agent and a dispersing agent, wherein the weight part of the binding agent is 2; the weight portion of the dispersant is 0.1 portion.
The bonding agent is pure calcium aluminate cement; the dispersing agent is sodium hexametaphosphate.
The grain composition of the high-alumina aggregate comprises four grading areas, namely 5-8mm, 3-5mm, 1-3mm and 0-1mm, wherein the weight ratio of grains in the four grading areas is 4:4:3:3, a step of; the particle size of andalusite aggregate is 0-1mm, and the particle size of corundum aggregate is 0-1mm; the fineness of the powder is 200-250 meshes.
Wherein, the main raw material indexes are as follows:
the preparation process of andalusite-based self-flow castable for ferrochrome ladles comprises the following steps:
step one: preparing materials; the materials required for preparing the base material are prepared as follows: high-alumina aggregate, fine powder, andalusite aggregate, corundum aggregate, fine powder and alumina micropowder; preparing materials required by preparing auxiliary materials: a dispersant and a binder;
step two: batching; the production and the proportioning are carried out by using automatic proportioning equipment, and the weighing mass deviation is less than 1%;
step three: mixing: the prepared base material comprises the following components: pouring the high-alumina aggregate, the fine powder, the andalusite aggregate, the corundum aggregate, the fine powder and the alumina micro powder into stirring equipment, and mixing for 8 minutes to uniformly obtain a base material;
mixing the auxiliary materials: all the dispersing agent and the binding agent are poured into stirring equipment, and the mixing time is 8 minutes, so that the mixture is uniform to obtain auxiliary materials;
step four: bagging and packing: the base material is put into a big packaging bag for packaging, the auxiliary materials are put into a small packaging bag for packaging, and the small packaging bag is sealed into the big packaging bag by a packaging unit in a heat sealing way.
The performance indexes of the prepared finished castable are as follows through detection:
the comparative example is a steel fiber reinforced refractory castable, and specific performance indexes of the steel fiber reinforced refractory castable in JC/T499-2013 standard (recommended standard in building material industry) are as follows:
according to the performance index comparison analysis of the performance detection data of the embodiment 1 and the performance index comparison analysis of the comparative example, the andalusite-based self-flow castable for the ferrochrome ladle has the performance indexes such as various strength, heating permanent line change rate and the like which are obviously higher than the requirements of industry recommended standards, so that the castable can improve the service life of the lining of the ferrochrome ladle from about 70 furnaces to more than 135 furnaces in the prior art after integrating various advantageous properties.
Referring to fig. 1-9, the packaging unit comprises a base 1, the top fixedly connected with mounting bracket 2 of base 1, the first storage section of thick bamboo 3 of top fixedly connected with of mounting bracket 2 and second storage section of thick bamboo 4, the first unloading pipe 5 of bottom fixedly connected with of first storage section of thick bamboo 3, the second unloading pipe 6 of bottom fixedly connected with of second storage section of thick bamboo 4, the top of base 1 is provided with conveyer belt 7, the conveyer belt 7 is installed on mounting bracket 2, the bottom of first unloading pipe 5 is located the top of conveyer belt 7, the bottom of second unloading pipe 6 is located the top of base 1, the small wrapping bag is placed in the bottom of first unloading pipe 5, the bottom of big wrapping bag is placed in the second unloading pipe 6, big wrapping bag and small wrapping bag all carry out the centre gripping location through positioning mechanism 8, positioning mechanism 8 is provided with two sets of just respectively and is located the below of first unloading pipe 5 and second unloading pipe 6, first unloading pipe 5 and second unloading pipe 6's bottom both sides all are provided with heat sealer 10 through unloading mechanism 9, two output portions are close to each other 11, two output portions are close to each other to heat sealer 10, the output portion is provided with heat sealer 11.
In this embodiment: the auxiliary materials are stored in the first storage cylinder 3, the base materials are stored in the second storage cylinder 4, the small packaging bags are placed at the bottom end of the first blanking pipe 5, the large packaging bags are placed at the bottom end of the second blanking pipe 6, the large packaging bags and the small packaging bags are clamped and positioned through the positioning mechanism 8, quantitative blanking is carried out through the blanking mechanism 9 after the completion, the auxiliary materials enter the small packaging bags, the base materials enter the large packaging bags, the heat seal sealing machine 10 seals the small packaging bags after the completion, the conveying belt 7 is started, the small packaging bags fall into the large packaging bags, and then the large packaging bags are sealed.
Referring to fig. 5-9, the positioning mechanism 8 includes two movable frames 801, a limiting rod 802 penetrating through the movable frames 801 is fixedly connected to the outer wall of the mounting frame 2, a motor 803 is mounted on one side, away from the limiting rod 802, of the outer wall of the mounting frame 2, a threaded rod 804 is connected to the output end of the motor 803, and the threaded rod 804 and the limiting rod 802 are arranged in parallel; the threaded rod 804 penetrates through the movable frame 801, one end of the movable frame 801 is rotatably connected with a clamping block 805 through a rotating shaft 806, a torsion spring 807 is connected to the outer wall of the rotating shaft 806 between the clamping block 805 and the movable frame 801, one end of the clamping block 805 close to the rotating shaft 806 is fixedly connected with a ratchet 808, a clamping block 809 is slidably connected to the inside of the movable frame 801, one end of the clamping block 809 is in contact with the ratchet 808, a connecting spring 810 is connected between the clamping block 809 and the movable frame 801, a top block 811 is vertically slidably connected to the inside of the movable frame 801 below the clamping block 809, the top block 811 extends out of the movable frame 801, and movable blocks 812 are fixedly connected to two sides of the output part 11.
In this embodiment: when packing the castable, place the small packaging bag in the bottom of first unloading pipe 5, the bottom of big wrapping bag is placed in the bottom of second unloading pipe 6, rotate the clamp splice 805 and press from both sides the open end bag body of tight wrapping bag after accomplishing, clamp splice 805 rotates and drives torsional spring 807 and take place deformation, clamp splice 805 rotates and drives ratchet 808 and rotate for clamp splice 809 slides along the outer wall of ratchet 808, until clamp splice 805 and movable rack 801 together carry out the centre gripping location to the wrapping bag, clamp splice 809 receives connecting spring 810 elasticity effect and ratchet 808 looks block simultaneously, thereby fix clamp splice 805, prevent that the wrapping bag from taking place deformation in the unloading in-process from causing the material to fall out the wrapping bag.
And after the process is finished, the base material and the auxiliary materials are quantitatively fed through a feeding mechanism 9.
After auxiliary materials and base materials enter the small packaging bag and the large packaging bag respectively, the motor 803 is started, the motor 803 runs to drive the threaded rod 804 to rotate, the threaded rod 804 rotates to drive the two movable frames 801 to move away from each other, the opening of the packaging bag is flat, and sealing operation is carried out after convenience.
The heat seal sealing machine 10 is started, the output parts 11 are mutually close to seal the small packaging bags, after the sealing is completed, the conveyor belt 7 is started, the small packaging bags fall into the large packaging bags, and then the large packaging bags are sealed, so that the binding agent required by one bag of base material is conveniently packaged, and then the binding agent is automatically packaged in the base material, so that the binding agent is not required to be proportioned when the base material is used, and meanwhile, the transportation is not required to be separated, and the transportation cost is reduced.
When the packaging bag is sealed, the output parts 11 are mutually close to seal the small packaging bag, the displacement of the output parts 11 drives the movable block 812 to move, the displacement of the movable block 812 is contacted with the top block 811 to push the movable block 811 to move, the displacement of the top block 811 pushes the clamping block 809 to separate from the ratchet 808, and meanwhile the clamping block 805 is reset under the torsion force of the torsion spring 807 to automatically loosen the packaging bag.
Referring to fig. 2-4, the blanking mechanism 9 includes a mounting plate 901, the mounting plate 901 is fixedly connected to the outer wall of the mounting frame 2, an electric push rod 902 is mounted on the outer wall of the mounting plate 901, an output end of the electric push rod 902 is connected with a push plate 903, two groups of first baffles 904 and second baffles 905 are fixedly connected to the outer wall of the push plate 903, a first through hole 906 is formed in the outer wall of the first baffles 904, a second through hole 907 is formed in the outer wall of the second baffles 905, a first group of first baffles 904 and second baffles 905 which are longitudinally arranged penetrate through the first blanking pipe 5 respectively, and a second group of first baffles 904 and second baffles 905 which are longitudinally arranged penetrate through the second blanking pipe 6 respectively.
In this embodiment: before the material is fed, the first through holes 906 of the two first baffles 904 are respectively positioned in the first blanking pipe 5 and the second blanking pipe 6, the second through holes 907 of the two second baffles 905 are positioned outside the first blanking pipe 5 and the second blanking pipe 6, and the material passes through the first through holes 906 to the second baffles 905.
When the material is fed, the electric push rod 902 is started, the electric push rod 902 operates to drive the push plate 903 to move, the push plate 903 is displaced to drive the first baffle 904 and the second baffle 905 to synchronously move, the first through hole 906 is displaced out of the feeding pipe, the second through hole 907 enters the feeding pipe, the material between the first baffle 904 and the second baffle 905 falls into the packaging bag through the second through hole 907, and quantitative feeding of the binding agent and the base material is facilitated.
Referring to fig. 6 and 7, the outer wall of the movable frame 801 is provided with a limiting hole and a threaded hole, the inner wall of the limiting hole is attached to the outer wall of the limiting rod 802, and the outer wall of the threaded rod 804 is symmetrically provided with two sets of external threads with opposite rotation directions, and the external threads are matched with the threaded hole.
In this embodiment: after auxiliary materials and base materials enter the small packaging bag and the large packaging bag respectively, the motor 803 is started, the motor 803 runs to drive the threaded rod 804 to rotate, the threaded rod 804 rotates to drive the two movable frames 801 to move away from each other, the opening of the packaging bag is flat, and sealing operation is carried out after convenience.
Referring to fig. 7-9, the rotation shaft 806 and the ratchet 808 are coaxially disposed, one end of the clamping block 809 is engaged with the ratchet 808, and the side of the movable frame 801, which is close to the clamping block 805, is fixedly connected with the protruding block 12.
In this embodiment: the small packaging bag is placed at the bottom end of the first blanking pipe 5, the large packaging bag is placed at the bottom end of the second blanking pipe 6, after the completion, the clamping blocks 805 rotate to clamp the open end bag body of the packaging bag from two sides, the clamping blocks 805 rotate to drive the torsion springs 807 to deform, the clamping blocks 805 rotate to drive the ratchet wheels 808 to rotate, the clamping blocks 809 slide along the outer walls of the ratchet wheels 808 until the clamping blocks 805 and the movable frames 801 clamp and position the packaging bag together, meanwhile, the clamping blocks 809 are clamped with the ratchet wheels 808 under the action of the elasticity of the connecting springs 810, so that the clamping blocks 805 are fixed, and meanwhile, the firmness of clamping the packaging bag is improved through the protruding blocks 12.
Referring to fig. 8 and 9, the bottom end of the clamping block 809 is provided with an inclined surface, the top end of the top block 811 contacts with the inclined surface, one end of the top block 811 extending out of the movable frame 801 is provided with a semicircular surface, and the top end of the movable block 812 and the bottom end of the movable frame 801 are located on the same plane.
In this embodiment: when the packaging bag is sealed, the output parts 11 are mutually close to seal the small packaging bag, the displacement of the output parts 11 drives the movable block 812 to move, the displacement of the movable block 812 is contacted with the top block 811 to push the movable block 811 to move, the displacement of the top block 811 pushes the clamping block 809 to separate from the ratchet 808, and meanwhile the clamping block 805 is reset under the torsion force of the torsion spring 807 to automatically loosen the packaging bag.
It should be noted that, the heat sealing machine 10 in the packaging unit is the mature prior art, the output part 11 of the heat sealing machine 10 is provided with a strip heating module, the output part 11 can relatively stretch and retract, and after two output parts 11 are close to each other, the heat sealing operation can be performed on the large packaging bag and the small packaging bag through the strip heating module, so that the specific structure and the working principle thereof are not repeated here.
Example 2
In the embodiment, the andalusite-based self-flow castable for the ferrochrome ladle comprises the following raw materials of base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight:
78 parts of high-alumina aggregate and fine powder;
9 parts of andalusite aggregate;
13 parts of corundum aggregate and fine powder;
4 parts of alumina micropowder;
the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of;
the auxiliary materials comprise a binding agent and a dispersing agent, wherein the weight part of the binding agent is 2.5 parts; the weight portion of the dispersant is 0.15 portion.
The grain composition of the high-alumina aggregate comprises four grading areas, namely 5-8mm, 3-5mm, 1-3mm and 0-1mm, wherein the weight ratio of grains in the four grading areas is 23:22:18:17; the particle size of andalusite aggregate is 0-1mm, and the particle size of corundum aggregate is 0-1mm; the fineness of the powder is 250-300 meshes.
The composition, preparation process, equipment structure and use mode of the other components of the andalusite-based gravity flow castable for the ferrochrome ladle are the same as those of the first embodiment, and are not repeated.
Example 3
In the embodiment, the andalusite-based self-flow castable for the ferrochrome ladle comprises the following raw materials of base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight:
80 parts of high-alumina aggregate and fine powder;
10 parts of andalusite aggregate;
15 parts of corundum aggregate and fine powder;
5 parts of alumina micropowder;
the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of;
the auxiliary materials comprise a binding agent and a dispersing agent, wherein the weight part of the binding agent is 3; the weight portion of the dispersant is 0.2 portion.
The grain composition of the high-alumina aggregate comprises four grading areas, namely 5-8mm, 3-5mm, 1-3mm and 0-1mm, wherein the weight ratio of grains in the four grading areas is 5:5:4:4, a step of; the particle size of andalusite aggregate is 0-1mm, and the particle size of corundum aggregate is 0-1mm; the fineness of the powder is 300-325 meshes.
The composition, preparation process, equipment structure and use mode of the other components of the andalusite-based gravity flow castable for the ferrochrome ladle are the same as those of the first embodiment, and are not repeated.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The andalusite-based self-flow castable for the ferrochrome ladle is characterized by comprising the following raw materials of base materials and auxiliary materials, wherein the base materials comprise the following components in parts by weight:
75-80 parts of high-alumina aggregate and fine powder;
8-10 parts of andalusite aggregate;
10-15 parts of corundum aggregate and fine powder;
3-5 parts of alumina micropowder;
the mass mixing ratio of all aggregate and powder in the base material is 7:3, a step of;
the auxiliary materials comprise a binding agent and a dispersing agent, wherein the weight part of the binding agent is 2-3 parts; the weight portion of the dispersant is 0.1-0.2 portion.
2. Andalusite-based gravity casting material for ferrochrome ladles according to claim 1, wherein the binder is pure calcium aluminate cement; the dispersing agent is sodium hexametaphosphate.
3. Andalusite-based gravity casting material for ferrochrome ladles according to claim 1, wherein the grain size distribution of the high-alumina aggregate comprises four size distribution areas of 5-8mm, 3-5mm, 1-3mm and 0-1mm, respectively, and the weight ratio of the grains in the four size distribution areas is 20-25:20-25:15-20:15-20 parts; the particle size of andalusite aggregate is 0-1mm, and the particle size of corundum aggregate is 0-1mm; the fineness of the powder is 200-325 meshes.
4. The process for preparing andalusite-based gravity casting material for ferrochrome ladles according to claim 1, wherein the process comprises the following steps:
step one: preparing materials; the materials required for preparing the base material are prepared as follows: high-alumina aggregate, fine powder, andalusite aggregate, corundum aggregate, fine powder and alumina micropowder; preparing materials required by preparing auxiliary materials: a dispersant and a binder;
step two: batching; the production and the proportioning are carried out by using automatic proportioning equipment, and the weighing mass deviation is less than 1%;
step three: mixing: the prepared base material comprises the following components: pouring the high-alumina aggregate, the fine powder, the andalusite aggregate, the corundum aggregate, the fine powder and the alumina micro powder into stirring equipment, and mixing for 5-10 minutes to uniformly obtain a base material;
mixing the auxiliary materials: all the dispersing agent and the binding agent are poured into stirring equipment, and the mixing time is 5-10 minutes, so that the mixture is uniform to obtain auxiliary materials;
step four: bagging and packing: the base material is put into a big packaging bag for packaging, the auxiliary materials are put into a small packaging bag for packaging, and the small packaging bag is sealed into the big packaging bag by a packaging unit in a heat sealing way.
5. The preparation process of the andalusite-based gravity flow castable for the ferrochrome ladle according to claim 4, wherein the packaging unit comprises a base (1), a mounting frame (2) is fixedly connected to the top end of the base (1), a first material storage barrel (3) and a second material storage barrel (4) are fixedly connected to the top end of the mounting frame (2), a first material discharging pipe (5) is fixedly connected to the bottom end of the first material storage barrel (3), a second material discharging pipe (6) is fixedly connected to the bottom end of the second material storage barrel (4), a conveying belt (7) is arranged above the base (1), the conveying belt (7) is arranged on the mounting frame (2), the bottom end of the first material discharging pipe (5) is arranged above the conveying belt (7), a small packaging bag is arranged at the bottom end of the first material discharging pipe (5), a large packaging bag is arranged at the bottom end of the second material discharging pipe (6), the bottom end of the large packaging bag (6) and the small packaging bag (8) are respectively positioned through the first material discharging pipe (8) and the second material discharging pipe (8), the two sides of the bottom of the first blanking pipe (5) and the second blanking pipe (6) are respectively provided with a heat sealing machine (10), each heat sealing machine (10) is provided with an output part (11), and the two output parts (11) are mutually close to each other to move to seal the big packaging bag and the small packaging bag in a heat sealing mode.
6. The preparation process of the andalusite-based gravity casting material for ferrochrome ladles according to claim 5, wherein the positioning mechanism (8) comprises two movable frames (801), a limiting rod (802) penetrating through the movable frames (801) is fixedly connected to the outer wall of each mounting frame (2), a motor (803) is mounted on one side, far away from the limiting rod (802), of the outer wall of each mounting frame (2), a threaded rod (804) is connected to the output end of each motor (803), and the threaded rods (804) and the limiting rods (802) are mutually parallel; the threaded rod (804) penetrates through the movable frame (801), one end of the movable frame (801) is rotationally connected with a clamping block (805) through a rotating shaft (806), a torsion spring (807) is connected to the outer wall of the rotating shaft (806) between the clamping block (805) and the movable frame (801), a ratchet (808) is fixedly connected to one end, close to the rotating shaft (806), of the clamping block (805), a clamping block (809) is connected to the inside of the movable frame (801) in a sliding manner, one end of the clamping block (809) is in contact with the ratchet (808), a connecting spring (810) is connected between the clamping block (809) and the movable frame (801), a top block (811) is vertically and slidably connected to the inside of the movable frame (801) below the clamping block (809), an inclined surface is arranged at the bottom end of the clamping block (809), and the top end of the top block (809) is in contact with the inclined surface. The lower end of the top block (811) extends out of the movable frame (801), and two sides of the output part (11) are fixedly connected with movable blocks (812); one end of the top block (811) extending out of the movable frame (801) is provided with a semicircular surface, and the top end of the movable block (812) and the bottom end of the movable frame (801) are positioned on the same plane.
7. The preparation process of the andalusite-based gravity flow castable for ferrochrome ladles according to claim 6, wherein the blanking mechanism (9) comprises a mounting plate (901), the mounting plate (901) is fixedly connected to the outer wall of the mounting frame (2), an electric push rod (902) is mounted on the outer wall of the mounting plate (901), a push plate (903) is connected to the output end of the electric push rod (902), two groups of first baffles (904) and second baffles (905) are fixedly connected to the outer wall of the push plate (903), a first through hole (906) is formed in the outer wall of the first baffle (904), and a second through hole (907) is formed in the outer wall of the second baffle (905); the first baffle plate (904) and the second baffle plate (905) which are longitudinally arranged penetrate through the first blanking pipe (5) respectively, and the second baffle plate (904) and the second baffle plate (905) which are longitudinally arranged penetrate through the second blanking pipe (6) respectively.
8. The preparation process of the andalusite-based self-flowing castable for the ferrochrome ladle of claim 7, wherein a limiting hole and a threaded hole are formed in the outer wall of the movable frame (801), the inner wall of the limiting hole is attached to the outer wall of the limiting rod (802), two groups of external threads with opposite rotation directions are symmetrically formed in the outer wall of the threaded rod (804), and the external threads are matched with the threaded hole.
9. The preparation process of the andalusite-based gravity casting material for ferrochrome ladles according to claim 8, wherein the rotating shaft (806) and the ratchet wheel (808) are coaxially arranged, one end of the clamping block (809) is clamped with the ratchet wheel (808), and one side, close to each other, of the movable frame (801) and the clamping block (805) is fixedly connected with a protruding block (12).
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CN203497198U (en) * | 2013-10-11 | 2014-03-26 | 彭智松 | Liquid-solid feeding device for packaging machine |
CN210028045U (en) * | 2019-04-18 | 2020-02-07 | 扬州豪扬新型建筑材料有限公司 | Automatic packaging structure for powder coating |
CN216806040U (en) * | 2022-03-03 | 2022-06-24 | 广西美申园食品科技集团有限公司 | Double-discharging thick soup packaging machine for snail rice noodles |
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