CN116604093A - Insulation material cutting device - Google Patents
Insulation material cutting device Download PDFInfo
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- CN116604093A CN116604093A CN202310782949.0A CN202310782949A CN116604093A CN 116604093 A CN116604093 A CN 116604093A CN 202310782949 A CN202310782949 A CN 202310782949A CN 116604093 A CN116604093 A CN 116604093A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 125
- 239000012774 insulation material Substances 0.000 title claims abstract description 30
- 239000000428 dust Substances 0.000 claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 35
- 238000005498 polishing Methods 0.000 claims description 20
- 238000004321 preservation Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 8
- 238000001704 evaporation Methods 0.000 abstract description 3
- 230000008020 evaporation Effects 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000005054 agglomeration Methods 0.000 abstract description 2
- 230000002776 aggregation Effects 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000002309 gasification Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 14
- 230000009471 action Effects 0.000 description 7
- 230000006378 damage Effects 0.000 description 5
- 239000011810 insulating material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000009692 water atomization Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D35/00—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
- B23D35/001—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention discloses a cutting device for a thermal insulation material, and relates to the technical field of thermal insulation materials. This insulation material cutting device through setting up dust collection subassembly and cooling module can combine the likepowder piece that cutting assembly cutting formed with the vapor that is heated gasification, makes the dust agglomeration, and the cutting piece of being convenient for subsides fast, not only can prevent that it from escaping from dust collection subassembly, and the massive dust of formation is convenient for follow-up clearance work moreover. Through setting up cooling module and can utilizing cutter body cutting process drive its self work, steam is absorbed heat by the high temperature evaporation of cutter body surface, has not only reduced the temperature of cutter body, and the vapor that produces rises moreover and enters into its top and discharge, and cooling process can not produce excessive water, has avoided ponding to pollute the condition of insulation material, and cooling module's working process need not to set up drive arrangement alone moreover, utilizes the drive of wedge can realize spraying of clear water, makes cooling structure simpler.
Description
Technical Field
The invention relates to the technical field of heat insulation materials, in particular to a heat insulation material cutting device.
Background
The existing equipment generally adopts workman manual cutting, the incision is comparatively coarse, lead to insulation material to splice or have the problem in clearance when contacting with other planes, and artifical polishing again is not only consuming time and consuming power, work efficiency is low, and the effect of polishing is not good moreover, in addition, cutting device is because with insulation material between high-speed friction, blade surface temperature is higher, the material is burnt out by the heat that the friction of cutting machine blade produced easily when cutting, increase insulation material's defective rate, in addition, need artifical manual pressing insulation material to keep its position not take place the skew in the cutting process, press the position often to be close to the cutter, the condition of cutting the cut injury people takes place easily.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the heat-insulating material cutting device, which solves the problems that when a worker manually cuts heat-insulating materials, the heat-insulating materials have gaps when being spliced or contacted with other planes, the manual re-polishing work efficiency is low, the polishing effect is poor, the surface temperature of a blade is high due to high-speed friction between the cutting device and the heat-insulating materials, and the heat-insulating materials are easy to burn.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a heat preservation material cutting device, includes the operation panel and sets up first conveying subassembly and the second conveying subassembly in the inside left and right sides of operation panel respectively, be formed with the cutting clearance between the right-hand member of first conveying subassembly and the left end of second conveying subassembly, the back fixedly connected with cylinder of operation panel, the output fixedly connected with support arm of cylinder, the top fixedly connected with servo motor of support arm, and the inside of support arm has seted up T shape spout, servo motor's output fixedly connected with lead screw, just be located the inside slip cap of T shape spout on the outer wall of lead screw and be equipped with cutting mechanism.
Preferably, the cutting mechanism comprises a cutting assembly, a dust collecting assembly and a sealing cover, wherein the dust collecting assembly and the sealing cover are respectively and fixedly connected to the top and the bottom of the cutting assembly through bolts, and a pressing plate assembly is sleeved on the outer wall of the cutting assembly in a sliding manner.
Preferably, the cutting assembly includes cutting box and fixed connection at the partition assembly and the cooling module of fixed connection on the left and right sides wall of cutting box top, the blade holding tank that is linked together with partition assembly inside is seted up at the top of cutting box, and the transmission chamber has been seted up to the bottom of cutting box, fixedly connected with electric motor on the right side wall of cutting box, the inside rotation of blade holding tank is connected with first transmission shaft, the both ends of first transmission shaft rotate and run through blade holding tank inner wall and extend to the transmission intracavity portion, just be located the inside fixed cover of blade holding tank on the outer wall of first transmission shaft and be equipped with cutter assembly, the both ends of first transmission shaft just are located the equal fixedly connected with first helical gear of transmission intracavity portion, the top meshing of first helical gear has the second helical gear, the dust exhaust mouth that is linked together with the transmission intracavity portion is seted up on the top right side of cutting box, and the spout has all been seted up to the left and right side wall of cutting box, set up on the inner wall of blade holding tank and the inside is linked together with the transmission intracavity portion, the first fan of second transmission shaft has a fixed connection.
Preferably, the separation assembly comprises a bearing frame, a guide plate is fixedly connected to the right side of the inside of the bearing frame, and a steam passing port is formed in the left side of the bearing frame.
Preferably, the cooling module includes water tank and fixed connection at the inlet tube of water tank bottom and set up the notes liquid mouth at the water tank top, the one end fixedly connected with piston sleeve of water tank is kept away from to the inlet tube, the inside sliding connection of piston sleeve has the piston, just be located the inside fixedly connected with first spring of piston sleeve on the right side wall of piston, the one end fixedly connected with baffle of piston sleeve, the gas pocket has been seted up on the outer wall of baffle, the piston is close to fixedly connected with piston rod on the outer wall of gas pocket, the inside fixedly connected with first check valve of inlet tube, the top fixedly connected with atomizer of outlet pipe, and the inside fixedly connected with second check valve of outlet pipe.
Preferably, the cutter assembly comprises a cutter body and mounting grooves formed in the left side wall and the right side wall of the cutter body, polishing sheets are fixedly connected to the inside of the mounting grooves through bolts, and wedge blocks are fixedly connected to the two side walls of the cutter body.
Preferably, the dust collection assembly comprises a dust collection box and a first sliding block fixedly connected to the top of the dust collection box, and exhaust ports formed in the front side and the rear side of the top of the dust collection box, wherein the filter plate is fixedly connected to the inside of the dust collection box, the scraper plate is rotationally connected to the bottom of the filter plate through a rotating shaft, the top end of the rotating shaft penetrates through the filter plate and is fixedly connected with a second fan, a mounting groove is formed in the bottom of the dust collection box, a mounting block is connected to the inside of the mounting groove through bolts, and a partition plate is fixedly connected to the side walls of the mounting blocks in a common mode.
Preferably, the pressing plate assembly comprises a pressing plate, wherein the left side and the right side of the inner wall of the pressing plate are fixedly connected with second sliding blocks, and the top of each second sliding block is fixedly connected with a second spring.
Advantageous effects
The invention provides a cutting device for a heat insulation material. Compared with the prior art, the method has the following beneficial effects:
1. a heat preservation material cutting device combines powder chips formed by cutting a cutting assembly and heated and gasified vapor through the dust collection assembly and the cooling assembly, so that dust is formed into blocks, the cutting chips are convenient to quickly settle, the dust cannot be dispersed in air, the dust can be prevented from escaping from the dust collection assembly, and the block-shaped dust is convenient for subsequent cleaning work.
2. The utility model provides a heat preservation material cutting device, can utilize cutter body cutting process drive self work through setting up cooling module, make spray at the cutter body surface after the clear water atomizing, steam is absorbed by the high temperature evaporation of cutter body surface, the temperature of cutter body has not only been reduced, the vapor that produces rises moreover and enters into its top and discharge, the cooling process can not produce excessive water, the circumstances of ponding pollution heat preservation material has been avoided, cooling module's working process need not to set up drive arrangement alone moreover, utilize the drive of wedge can realize the spraying of clear water, make cooling structure simpler, the follow-up maintenance work of being convenient for.
3. The utility model provides a heat preservation material cutting device, through setting up the clamp plate subassembly and can press the heat preservation material surface before cutter body and heat preservation material contact to can play the effect of holding heat preservation material along with the cutting depth change of cutter body all the time, not only can make the cutter body prevent that heat preservation material position from taking place the skew in cutting process, and can make cutting position cover in its inside, keep apart cutting environment and external environment, avoid the dust to scatter, not only protected surrounding environment, avoid the dust to harm staff healthy, be favorable to follow-up dust to collect work moreover.
4. The utility model provides a heat preservation material cutting device, through set up detachable piece of polishing at cutter unit's surface, can make the cutter body play the effect of polishing the tangent plane in step in cutting process, need not to cut the back manual work again and polish, not only simplified operating procedure, reduced staff's intensity of labour moreover, and effect of polishing and the efficiency of polishing also improve greatly, in addition, the piece of polishing is detachable design, can dismantle it after the damage of piece of polishing and change, need not to scrap whole cutter unit, save the manufacturing cost to cutter unit.
5. A heat preservation material cutting device is through setting up first fan to first fan utilizes first transmission shaft pivoted power to realize the rotation of self, and first fan not only provides power for the collection work of dust, plays the helping hand effect for the discharge of vapor moreover simultaneously for the mixed speed of dust and vapor has improved dust collection efficiency.
6. A heat insulation material cutting device has the advantages that the air holes are formed in the baffle plate, the inner wall of the transmission cavity can be purged by utilizing discharged air with a certain impact force in the movement process of the piston, the disturbance effect is achieved on cutting dust, the dust is prevented from adhering to the inner wall of the transmission cavity, and the auxiliary effect is achieved for dust collection work.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic view of a first perspective of the cutting mechanism of the present invention;
FIG. 3 is a schematic view of a second perspective of the cutting mechanism of the present invention;
FIG. 4 is a schematic view of a first exploded perspective view of the cutting assembly of the present invention;
FIG. 5 is a schematic view of a second exploded perspective view of the cutting assembly of the present invention;
FIG. 6 is an enlarged perspective view of the portion A of the present invention;
FIG. 7 is an exploded perspective view of the cooling module of the present invention;
figure 8 is a schematic view of an exploded perspective view of a cutter assembly according to the present invention;
fig. 9 is a schematic view of a first exploded perspective view of the dust collection assembly of the present invention;
FIG. 10 is a schematic view of a second exploded perspective view of the dust collection assembly of the present invention;
FIG. 11 is a schematic perspective view of a platen assembly according to the present invention.
In the figure: 1. an operation table; 2. a first transfer assembly; 3. a second transfer assembly; 4. cutting the gap; 5. a cylinder; 6. a support arm; 7. a servo motor; 8. a screw rod; 9. a cutting mechanism; 91. a cutting assembly; 911. a cutting box; 912. a partition assembly; 9121. a carrier; 9122. a steam passing port; 9123. a guide plate; 913. a cooling assembly; 9131. a water tank; 9132. a water inlet pipe; 9133. a piston sleeve; 9134. a water outlet pipe; 9135. a piston; 9136. a first spring; 9137. a baffle; 9138. air holes; 9139. a piston rod; 91310. a first one-way valve; 91311. an atomizing nozzle; 91312. a second one-way valve; 914. a blade receiving slot; 915. a transmission cavity; 916. an electric motor; 917. a first drive shaft; 918. a cutter assembly; 9181. a cutter body; 9182. a mounting groove; 9183. polishing the sheet; 9184. wedge blocks; 919. a first helical gear; 9110. a second helical gear; 9111. a second drive shaft; 9112. a dust discharge port; 9113. a chute; 9114. a through hole; 9115. a first fan; 92. a dust collection assembly; 921. a dust collection box; 922. a first slider; 923. an exhaust port; 924. a filter plate; 925. a scraper; 926. a second fan; 927. a mounting groove; 928. a mounting block; 929. a partition plate; 93. sealing cover; 94. a platen assembly; 941. a pressing plate; 942. a second slider; 943. and a second spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides two technical schemes:
a first embodiment is shown in fig. 1-6: the utility model provides a heat preservation cutting device, including operation panel 1 with set up respectively at the inside left and right sides of operation panel 1 first conveying subassembly 2 and second conveying subassembly 3, be formed with cutting clearance 4 between the right-hand member of first conveying subassembly 2 and the left end of second conveying subassembly 3, the back fixedly connected with cylinder 5 of operation panel 1, the output fixedly connected with support arm 6 of cylinder 5, the top fixedly connected with servo motor 7 of support arm 6, and T shape spout has been seted up to the inside of support arm 6, servo motor 7's output fixedly connected with lead screw 8, just be located T shape spout's inside slip cap on the outer wall of lead screw 8 and be equipped with cutting mechanism 9, servo motor 7's forward rotational speed and reverse rotational speed are 30r/min, and forward rotation and reverse rotation's time are two minutes.
The cutting mechanism 9 comprises a cutting assembly 91, a dust collection assembly 92 and a sealing cover 93 which are respectively and fixedly connected to the top and the bottom of the cutting assembly 91 through bolts, and a pressing plate assembly 94 is sleeved on the outer wall of the cutting assembly 91 in a sliding manner.
The cutting assembly 91 comprises a cutting box 911 and a separation assembly 912 fixedly connected to the top of the cutting box 911 and a cooling assembly 913 fixedly connected to the left side wall and the right side wall of the cutting box 911, a blade containing groove 914 communicated with the inside of the separation assembly 912 is formed in the top of the cutting box 911, a transmission cavity 915 is formed in the bottom of the cutting box 911, an electric motor 916 is fixedly connected to the right side wall of the cutting box 911, a first transmission shaft 917 is rotatably connected to the inside of the blade containing groove 914, two ends of the first transmission shaft 917 penetrate through the inner wall of the blade containing groove 914 and extend to the inside of the transmission cavity 915, a cutter assembly 918 is fixedly sleeved on the outer wall of the first transmission shaft 917 and positioned in the inner side wall of the blade containing groove 914, two ends of the first transmission shaft 917 are fixedly connected with a first bevel gear 919, a second bevel gear 9110 is meshed to the top of the first bevel gear 919, a second transmission shaft 9111 is fixedly connected to the top end of the second bevel gear 9110, a dust discharging port 9112 communicated with the inside of the transmission cavity 915 is formed in the right side of the top of the cutting box 911, and the two side walls of the cutting box 9113 are fixedly connected to the inner walls of the second bevel gear 9111, and the inner walls of the second bevel gear 9113 are fixedly connected to the transmission cavity 9113 is formed in the top end of the second bevel gear 9113.
The partition assembly 912 includes a carrier 9121, a guide plate 9123 is fixedly connected to the right side inside the carrier 9121, and a steam passing port 9122 is formed on the left side of the carrier 9121.
The first conveying component 2 and the second conveying component 3 are components with the same structure, the first conveying component 2 comprises two driving rollers and a conveying belt sleeved on the outer walls of the two driving rollers, one end of one driving roller is fixedly connected with a motor, and the motor is fixedly connected to the side wall of the operating platform 1.
Through setting up collection dirt subassembly 92 and cooling subassembly 913 can combine the powdered piece that cutting assembly 91 cut formed and the vapor that is heated gasification, make the dust agglomeration, the cutting piece of being convenient for subsides fast, makes the dust can not disperse in the air, not only can prevent that it from escaping from collection dirt subassembly 92, and the massive dust of formation is convenient for follow-up clearance work moreover.
Through setting up first fan 9115 to first fan 9115 utilizes first transmission shaft 917 pivoted power to realize the rotation of self, and first fan 9115 not only provides power for the collection work of dust, plays the helping hand effect for the discharge of vapor moreover simultaneously, accelerates the mixed speed of dust and vapor, has improved dust collection efficiency.
The second embodiment, as shown in fig. 7, differs from the first embodiment mainly in that: the utility model provides a heat preservation cutting device, cooling module 913 includes water tank 9131 and fixed connection inlet tube 9132 in the bottom of water tank 9131 and set up the notes liquid mouth at the water tank 9131 top, the one end fixedly connected with piston cover 9133 of water tank 9131 is kept away from to inlet tube 9132, piston cover 9133's inside sliding connection has piston 9135, just be located piston cover 9133's inside fixedly connected with first spring 9136 on piston cover 9135's the right side wall, piston cover 9133's one end fixedly connected with baffle 9137, set up gas pocket 9138 on baffle 9137's the outer wall, piston 9135 is close to fixedly connected with piston rod 9139 on the outer wall of gas pocket 9138, the inside fixedly connected with first check valve 91310 of inlet tube 9132, outlet pipe 9134's top fixedly connected with atomizer 91311, and outlet pipe 9134's inside fixedly connected with second check valve 91312.
Through setting up cooling module 913 and can utilizing cutter body 9181 cutting process drive self work, make spray on cutter body 9181 surface after the clear water atomizing, steam is absorbed by cutter body 9181 surface high temperature evaporation, the temperature of cutter body 9181 has not only been reduced, the vapor that produces rises moreover and enters into its top and discharge, the cooling process can not produce excessive water, the condition of ponding pollution insulation material has been avoided, cooling module 913's course of operation need not to set up drive arrangement alone moreover, utilize the drive of wedge 9184 can realize the spraying of clear water, make cooling structure simpler, the follow-up maintenance work of being convenient for.
Through set up the gas pocket 9138 on baffle 9137 can utilize the gas that the exhaust has certain impact force to sweep the drive chamber 915 inner wall in the piston 9135 motion in-process, play the disturbance effect to the cutting dust, avoid the dust adhesion on the drive chamber 915 inner wall, play the auxiliary role for the collection work of dust.
The third embodiment is shown in fig. 8, and differs from the second embodiment mainly in that: the utility model provides a heat preservation cutting device, cutter assembly 918 includes cutter body 9181 and sets up mounting groove 9182 on the side wall about cutter body 9181, and the inside of mounting groove 9182 is through bolt fixedly connected with piece 9183 that polishes, all fixedly connected with wedge 9184 on the both sides wall of cutter body 9181.
Through set up detachable piece 9183 of polishing at the surface of cutter subassembly 918 subassembly, can make cutter body 9181 play the effect of polishing the tangent plane in step in the cutting process, need not to cut the back and polish once more artifical, not only simplified operation has reduced staff's intensity of labour moreover, and effect of polishing and the efficiency of polishing also improve greatly, in addition, the piece 9183 of polishing is detachable design, can dismantle it after the piece damages and change, need not to scrap whole cutter subassembly 918, save the manufacturing cost to cutter subassembly 918.
The fourth embodiment is shown in fig. 9-10, and differs from the third embodiment primarily in that: the utility model provides a heat preservation cutting device, dust collection assembly 92 includes dust collection box 921 and fixed connection at the first slider 922 of dust collection box 921 top and has seted up the gas vent 923 of both sides around dust collection box 921 top, the inside fixedly connected with filter 924 of dust collection box 921, the bottom of filter 924 is rotated through the pivot and is connected with scraper blade 925, the top of pivot rotates and passes filter 924 and fixedly connected with second fan 926, mounting groove 927 has been seted up to the bottom of dust collection box 921, the inside of mounting groove 927 is through bolted connection there being installation piece 928, common fixedly connected with division board 929 on the lateral wall of two adjacent installation pieces 928.
As fig. 11 shows a fifth embodiment, the main difference from the fourth embodiment is that: the pressing plate assembly 94 includes a pressing plate 941, and second sliders 942 are fixedly connected to both left and right sides of an inner wall of the pressing plate 941, and second springs 943 are fixedly connected to tops of the second sliders 942.
Through setting up clamp plate subassembly 94 can press before cutter body 9181 and insulation material contact and keep warm material surface to can play the effect of holding insulation material along with cutter body 9181's cutting depth change all the time, not only can make cutter body 9181 prevent that insulation material position from taking place the skew in cutting process, and can make cutting position cover in its inside, keep apart cutting environment and external environment, avoid the dust to scatter, not only protected surrounding environment, avoid the dust to harm staff healthy, be favorable to follow-up dust to collect work moreover.
The embodiment of the invention also provides a cutting method of the insulation material cutting device, which comprises the following steps:
step one, cutting preparation: the cylinder 5 is first activated to raise the height of the support arm 6 so that the bottom of the platen assembly 94 is away from the top of the console 1, and then the insulation to be cut is placed on top of the console 1 and the first transfer assembly 2.
Step two, cutting the plate: starting the cutting mechanism 9, restarting the air cylinder 5 to drive the cutting mechanism to descend at a constant speed, firstly contacting the top of the thermal insulation material to be cut with the bottom of the pressing plate assembly 94, pushing the bottom of the pressing plate 941 to move upwards along the outer wall of the cutting box 911 by the thermal insulation material, sliding the second slider 942 upwards along the sliding groove 9113, compressing the second spring 943 to generate elastic deformation, so that the bottom of the cutting mechanism 9 contacts with the thermal insulation material, at the moment, the electric motor 916 already drives the cutter assembly 918 to rotate rapidly, the thermal insulation material is cut, then starting the servo motor 7 to drive the screw rod 8 to rotate, driving the cutting mechanism 9 to move along the outer wall thereof, the cutter assembly 918 cuts the thermal insulation material completely along the cutting gap 4, driving the first bevel gears 917 at two ends to rotate by the first transmission shafts 917 in the cutting process, and due to the meshing of the second bevel gears 9110 and the first bevel gears 919, the second transmission shafts 9111 rotate synchronously, when the first fan 9115 fixedly connected to the top end of the second transmission shaft 9111 rotates, air in the transmission cavity 915 is discharged through the dust discharge port 9112, so that negative pressure is formed in the transmission cavity, and therefore, when the polishing sheet 9183 on the surface of the cutter body 9181 synchronously polishes the cutting port, heavier impurities generated by polishing and cutting fall on the operation table 1 under the action of gravity, lighter powdery substances are sucked into the transmission cavity 915 through the through holes 9114 and enter a space between the top of the cutting box 911 and the dust collecting assembly 92 through the dust discharge port 9112, dust flows in the direction of the dust collecting assembly 92 under the guiding action of the guide plate 9123, and meanwhile, the piston rod 9139 is pushed to move under the double actions of the first spring 9136 and the wedge 9184 when the piston 9135 moves to the outside of the piston sleeve 9133 in a reciprocating and circulating manner along the inner wall of the piston sleeve 9133, when the clean water in the water tank 9131 is sucked into the piston sleeve 9133 and the piston 9135 moves reversely, the clean water is only allowed to enter the piston sleeve 9133 from the water tank 9131 by the first check valve 91310, so that the clean water can be sprayed on the surface of the cutter assembly 918 through the atomizing nozzle 91311, the atomized water mist is instantaneously gasified when encountering high temperature of the cutter assembly 918, the water vapor is also sucked by the first fan 9115 and discharged through the steam passing port 9122, the water vapor and the cutting dust synchronously enter the dust collecting box 921 through the guiding action of the separating plate 929, the water vapor and the dust are combined, the dust gravity is increased and falls to the bottom of the cavity of the dust collecting box 921, and the dust is not easy to escape after entering due to the splayed structure of the two separating plates 929, the air is discharged through the filtering holes and the exhaust ports 923 on the surface of the filter plate 924, the air flow drives the second fan 926 to rotate, and the scraper plate 925 synchronously rotates along with the rotation, and the dust adhered to the bottom of the filter plate 924 is scraped.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a heat preservation material cutting device, includes operation panel (1) and sets up first conveying subassembly (2) and second conveying subassembly (3) in the inside left and right sides of operation panel (1) respectively, its characterized in that: the cutting mechanism is characterized in that a cutting gap (4) is formed between the right end of the first conveying assembly (2) and the left end of the second conveying assembly (3), the back of the operating platform (1) is fixedly connected with an air cylinder (5), the output end of the air cylinder (5) is fixedly connected with a supporting arm (6), the top of the supporting arm (6) is fixedly connected with a servo motor (7), a T-shaped sliding groove is formed in the supporting arm (6), the output end of the servo motor (7) is fixedly connected with a screw rod (8), and a cutting mechanism (9) is arranged on the outer wall of the screw rod (8) and is positioned in an inner sliding sleeve of the T-shaped sliding groove.
2. The insulation cutting device according to claim 1, wherein: the cutting mechanism (9) comprises a cutting assembly (91), a dust collection assembly (92) and a sealing cover (93) which are respectively and fixedly connected to the top and the bottom of the cutting assembly (91) through bolts, and a pressing plate assembly (94) is sleeved on the outer wall of the cutting assembly (91) in a sliding mode.
3. A thermal insulation material cutting device according to claim 2, wherein: the utility model provides a dust removal device, including cutting box (911), cutting assembly (91) including cutting box (911) and fixed connection at the partition assembly (912) at cutting box (911) top and fixed connection cooling module (913) on the left and right sides wall of cutting box (911), cutting box (911)'s top is seted up and is separated blade holding tank (914) that are linked together inside of subassembly (912), and cutting box (911)'s bottom has been seted up driving chamber (915), fixedly connected with electric motor (916) on cutting box (911)'s the right side wall, the inside rotation of blade holding tank (914) is connected with first transmission shaft (917), the both ends rotation of first transmission shaft (917) run through blade holding tank (914) inner wall and extend to driving chamber (915) inside, the inside fixed cover that is located blade holding tank (914) on the outer wall of first transmission shaft (917) is equipped with cutter assembly (918), both ends and be located driving chamber (915) inside all fixedly connected with first helical gear (919), the inside of driving chamber (919) is equipped with second helical gear (919), the inside of driving chamber (917) is equipped with dust removal device (10) is connected with inside of cutting chamber (917) top (917), top (10), and spout (9113) have all been seted up to the left and right sides wall of cutting case (911), through-hole (9114) that are linked together with transmission cavity (915) inside have been seted up on the inner wall of blade holding groove (914), the top fixedly connected with first fan (9115) of second transmission shaft (9111).
4. A thermal insulation material cutting device according to claim 3, wherein: the separation assembly (912) comprises a bearing frame (9121), a guide plate (9123) is fixedly connected to the right side of the inside of the bearing frame (9121), and a steam passing port (9122) is formed in the left side of the bearing frame (9121).
5. A thermal insulation material cutting device according to claim 3, wherein: the cooling assembly (913) comprises a water tank (9131) and a water inlet pipe (9132) fixedly connected to the bottom of the water tank (9131) and a liquid injection port formed in the top of the water tank (9131), one end fixedly connected with piston sleeve (9133) of the water tank (9131) is far away from to the water inlet pipe (9132), a piston (9135) is connected to the piston sleeve (9133) in a sliding mode, a first spring (9136) is fixedly connected to the right side wall of the piston (9135) and located in the piston sleeve (9133), a baffle (9137) is fixedly connected to one end of the piston sleeve (9133), an air hole (9138) is formed in the outer wall of the baffle (9137), a piston rod (9139) is fixedly connected to the outer wall of the piston (9135) close to the air hole (9138), a first one-way valve (91310) is fixedly connected to the inner end of the water outlet pipe (9134), and a second one-way valve (91312) is fixedly connected to the inner part of the water outlet pipe (9134).
6. A thermal insulation material cutting device according to claim 3, wherein: cutter unit spare (918) include cutter body (9181) and offer mounting groove (9182) on the lateral wall about cutter body (9181), the inside of mounting groove (9182) is through bolt fixedly connected with piece (9183) of polishing, all fixedly connected with wedge (9184) on the both sides wall of cutter body (9181).
7. A thermal insulation material cutting device according to claim 2, wherein: the dust collection assembly (92) comprises a dust collection box (921) and a first sliding block (922) fixedly connected to the top of the dust collection box (921) and exhaust ports (923) formed in the front side and the rear side of the top of the dust collection box (921), a filter plate (924) is fixedly connected to the inside of the dust collection box (921), a scraping plate (925) is rotatably connected to the bottom of the filter plate (924) through a rotating shaft, a second fan (926) is fixedly connected to the top of the rotating shaft in a rotating mode, a mounting groove (927) is formed in the bottom of the dust collection box (921), a mounting block (928) is connected to the inside of the mounting groove (927) through bolts, and a separation plate (929) is fixedly connected to the side walls of the mounting blocks (928) in a common mode.
8. A thermal insulation material cutting device according to claim 2, wherein: the pressing plate assembly (94) comprises a pressing plate (941), second sliding blocks (942) are fixedly connected to the left side and the right side of the inner wall of the pressing plate (941), and second springs (943) are fixedly connected to the tops of the second sliding blocks (942).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310782949.0A CN116604093A (en) | 2023-06-29 | 2023-06-29 | Insulation material cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310782949.0A CN116604093A (en) | 2023-06-29 | 2023-06-29 | Insulation material cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116604093A true CN116604093A (en) | 2023-08-18 |
Family
ID=87674888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310782949.0A Withdrawn CN116604093A (en) | 2023-06-29 | 2023-06-29 | Insulation material cutting device |
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| Country | Link |
|---|---|
| CN (1) | CN116604093A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117984375A (en) * | 2024-04-03 | 2024-05-07 | 中节能(达州)新材料有限公司 | Product cutting equipment for producing reflective material |
-
2023
- 2023-06-29 CN CN202310782949.0A patent/CN116604093A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117984375A (en) * | 2024-04-03 | 2024-05-07 | 中节能(达州)新材料有限公司 | Product cutting equipment for producing reflective material |
| CN117984375B (en) * | 2024-04-03 | 2024-06-04 | 中节能(达州)新材料有限公司 | Product cutting equipment for producing reflective material |
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Application publication date: 20230818 |