CN112536829A - Energy-saving foam board processing equipment - Google Patents
Energy-saving foam board processing equipment Download PDFInfo
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- CN112536829A CN112536829A CN202011283598.1A CN202011283598A CN112536829A CN 112536829 A CN112536829 A CN 112536829A CN 202011283598 A CN202011283598 A CN 202011283598A CN 112536829 A CN112536829 A CN 112536829A
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- 239000006260 foam Substances 0.000 title claims abstract description 66
- 238000005520 cutting process Methods 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 230000001681 protective effect Effects 0.000 claims abstract description 26
- 238000005096 rolling process Methods 0.000 claims abstract description 13
- 238000001179 sorption measurement Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims abstract 3
- 238000000429 assembly Methods 0.000 claims abstract 3
- 230000009471 action Effects 0.000 claims description 15
- 230000010405 clearance mechanism Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000010923 batch production Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 15
- 239000011521 glass Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000003754 machining Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 241000282472 Canis lupus familiaris Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/16—Cam means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
The invention relates to the technical field of foam board processing, in particular to energy-saving foam board processing equipment and a method, which comprises a base, a workbench, a controller, a conveying mechanism, a cutting mechanism and a cleaning mechanism, wherein the conveying mechanism comprises a supporting table, a rolling assembly and four limiting assemblies, the cutting mechanism comprises a protective box, a cutter and a rotating assembly, the cleaning mechanism comprises a collecting box, a fixed shell and an adsorption assembly, the fixed shell is arranged at the top of the workbench, the collecting box is arranged at the bottom of the fixed shell in a sliding manner, the adsorption component is inserted in the fixed shell, the rolling component is electrically connected with the controller, the energy-saving foam board processing equipment and the method have high efficiency and are suitable for batch production, meanwhile, the processing waste can be collected in time, pollution is avoided, power consumption is low, and processing cost is reduced.
Description
Technical Field
The invention relates to the technical field of foam board processing, in particular to energy-saving foam board processing equipment.
Background
The polystyrene foam board, also known as foam board and EPS board, is a white object which is made up by using expandable polystyrene beads containing volatile liquid foaming agent through the processes of heating, prefoaming and heating-forming in mould, and has the structural characteristics of microfine closed hole, and is mainly used for building wall body, roof heat-insulating, composite board heat-insulating, cold storage, air-conditioner, vehicle and ship heat-insulating, floor heating and decorative carving, etc.
Chinese patent application No.: CN 201710111259.7; the publication date is as follows: 2017.07.07 discloses a device for cystosepiment cutting, including cutting platform, baffle, vertical gag lever post, horizontal gag lever post, first spacing bolt, first spacing nut, second spacing bolt, second spacing nut, cutting tool, push pedal etc.. The cutting platform is provided with the vertical limiting rod and the transverse limiting rod, so that the foam board can be cut and positioned, the cutting tool is clamped on the vertical limiting rod or the transverse limiting rod for cutting, the cut foam board is straight, the cutting precision is high, and the cutting quality and efficiency of the foam board are improved; the lower end faces of the four side walls of the baffle are provided with the first through holes, the foam board can be placed on the cutting platform through the first through holes for cutting, after the cutting is completed, the push plate is clamped in the first through holes, the cut foam board and the waste material are pushed out of the cutting platform, and the cutting platform is convenient and fast; the device has the advantages of simple structure, convenient operation, high practicability and good cutting effect.
Chinese patent application No.: cn201510773988. x; the publication date is as follows: 2016.02.03 discloses a foam board cutting machine, including the workstation that is equipped with the gyro wheel, the gyro wheel is equipped with the linkage cutting device who is used for evenly cutting into the polylith sheet metal with big board by locating the motor drive on the workstation in workstation both sides, the last accent silk device that is used for adjusting cutting silk quantity and interval that is equipped with of cutting device still is equipped with the section cutting device who is used for cutting into the finished product board with the sheet metal segmentation on the workstation, still includes a controlling means who is used for controlling motor, cutting device, transfers silk device and section cutting device. The automatic plate cutting machine has the advantages of high automation degree, wide processing range, capability of quickly cutting, smooth cutting plane of the cut plate, good cutting quality, high cutting efficiency, no stagnation in the cutting process and strong environmental protection.
The above two inventive structures have the following disadvantages:
1. the cutting steps are various, the method is not suitable for batch production, the cutting efficiency is low, and the practicability needs to be improved.
2. After the cutting, will cut the waste material and directly release from cutting platform, not only cause the pollution easily, after the waste material scatters, follow-up clearance also wastes time and energy.
3. A large number of power sources such as air cylinders are used, the manufacturing cost of the cutting machine is high, the power consumption of the cutting machine is large, the operation cost of the cutting machine is increased, and the reduction of the processing cost of the foam board is not facilitated.
According to the defects of the prior art, a foam board processing device and a foam board processing method which are high in efficiency, suitable for batch production, capable of collecting processing waste materials in time, capable of avoiding pollution, low in power consumption and beneficial to reducing processing cost are needed.
Disclosure of Invention
The invention aims to provide energy-saving foam board processing equipment and a method.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a processing equipment of energy-saving cystosepiment, includes base and workstation, the base is the level setting, the workstation is established at the top of base, still includes controller, conveying mechanism, cutting mechanism and clearance mechanism, the controller is fixed to be established at the top of base, conveying mechanism establishes at the top of base in order to be used for carrying the cystosepiment, conveying mechanism includes a supporting bench, rolls subassembly and four spacing subassemblies, the supporting bench establishes at the top of base, the subassembly that rolls establishes at the top of supporting bench, four spacing subassemblies are the symmetry and set up on the top inner wall of supporting bench, cutting mechanism establishes at the top of workstation in order to be used for cutting the cystosepiment, cutting mechanism includes protective housing, cutter and rotating assembly, the protective housing is fixed to be established at the top of workstation, rotating assembly establishes in the inside of protective housing, the cutter slides and sets up in the inside of protective housing and articulates with rotating assembly, the top of workstation is equipped with the groove of dodging that can supply the cutter to cut down, clearance mechanism establishes in the top one end of workstation in order to be used for clearing up the processing sweeps, and clearance mechanism is including collecting box, fixed shell and adsorption component, fixed shell establishes the top at the workstation, it slides and sets up the bottom at fixed shell to collect the box, adsorption component inserts the inside of establishing at fixed shell, the subassembly that rolls is electric connection with the controller.
Further, the rolling subassembly includes step motor and a plurality of roller, step motor is fixed to be established on the outer wall of a supporting bench, and a plurality of roller all rotates through the inner wall of first pivot and a supporting bench to be connected, and one of them is close to step motor's first pivot and passes a supporting bench and step motor's output fixed connection, all overlaps on the outer wall of every first pivot to be equipped with the sprocket, and the cover is equipped with the chain between a plurality of sprocket, step motor is connected with the controller electricity.
Further, one of them is kept away from on the outer wall of step motor's first pivot and is equipped with the runner, the top both ends on the width direction of workstation are the symmetry and are provided with two backup pads, insert in one of them backup pad and are equipped with the second pivot, the cover is equipped with the flywheel on the outer wall of second pivot, the cover is equipped with first belt between runner and the flywheel.
Further, the rotating assembly comprises a first gear, a second gear and two cams, the first gear is sleeved on the outer wall of the second rotating shaft, a third rotating shaft is arranged between the tops of the two supporting plates in an inserted mode, the second gear is sleeved on the outer wall of one end, close to the flywheel, of the third rotating shaft, the first gear is connected with the second gear in a meshed mode, the third rotating shaft is fixedly sleeved with two eccentric bearings, each cam is sleeved on one eccentric bearing and connected with the outer side wall of the eccentric bearing in a sliding mode, each cam is sleeved with the third rotating shaft in a sleeved mode, the top of the workbench is symmetrically provided with two guide rails, the cutter is connected with the two guide rails in a sliding mode, two ends of the top of the cutter are symmetrically provided with two switching frames, and each switching frame is hinged to one cam.
Further, adsorption component includes action wheel, three from driving wheel and three fan, the action wheel cover is established on the one end outer wall that the flywheel was kept away from in the second pivot, insert on the inner wall of fixed shell and be equipped with three articulated shaft, every fan is all established and is established the one end that an articulated shaft is close to the flywheel, and every is all established the one end that the fan was kept away from to an articulated shaft from driving wheel cover, and action wheel and three are equipped with the second belt from between the driving wheel to every is all less than the action wheel from the driving wheel.
Further, every spacing subassembly all includes briquetting, fixed block, two inserted bars and four gyro wheels, the fixed block is established on a supporting bench's top inner wall, and two inserted bars are the symmetry and insert the inside of establishing the fixed block, the briquetting is fixed to be established in the bottom of two inserted bars, and four gyro wheels are the symmetry and set up in the bottom of briquetting to every gyro wheel all rotates with the bottom of briquetting to be connected, all overlaps on the outer wall of every inserted bar to be equipped with spacing spring, and the top of briquetting and the bottom of fixed block all contradict with the both ends of every spacing spring, and the equal fixedly connected with anticreep post in top of every inserted bar.
Further, be the symmetry between brace table and the workstation and be provided with two risers, be the symmetry between the top of two risers and be provided with first guide roll and second guide roll, the both ends and two risers of second guide roll rotate to be connected, all are equipped with the spout on the top inner wall of every riser, the inside slip of spout is equipped with the slider, all is the symmetry between the top of every slider and the inner wall of a spout and is provided with two expanding spring, the both ends of first guide roll rotate with every slider respectively and are connected.
Furthermore, a through groove is formed in the outer wall of one end, far away from the protective box, of the fixed shell, an exhaust hood is arranged in the through groove in a laminating mode, one end, far away from the bottom of the collecting box, of the fixed shell is provided with a rectangular feed opening, the top of the rectangular feed opening is of an oblique angle structure, the collecting box is located at the bottom of the rectangular feed opening, a filter plate is fixedly arranged between the three fans and the rectangular feed opening, the collecting box is connected with the bottom of the fixed shell in a sliding mode, and a handle is fixedly arranged on the outer wall of the collecting box.
Further, the protective box is provided with a mounting plate through bolt fixing on the outer wall of one end far away from the supporting table, the protective box is provided with a feed inlet and a discharge outlet on the outer wall of one end far away from the supporting table and the mounting plate respectively, one end of the top of the workbench close to the discharge outlet is of a wedge-shaped structure, one end of the top of the workbench close to the discharge outlet is obliquely provided with a feeding slide, the bottom of the feeding slide is lapped and provided with a collecting box, the top of the base is symmetrically provided with two stop blocks, and a glass observation window is arranged on the outer wall.
The invention has the beneficial effects that:
1. according to the invention, by designing the protective box, the collecting box, the fixed shell and the adsorption component, when the foam board is cut, the protective box can basically wrap scraps generated by cutting, so that the scraps are prevented from scattering around, and then the scraps are sucked into the collecting box in time by the adsorption component.
2. According to the invention, by designing the rotating wheel, the flywheel, the first belt, the first gear, the second gear, the driving wheel, the second belt and the three driven wheels, the conveying mechanism, the cutting mechanism and the cleaning mechanism are in linkage design, namely, the foam board can be synchronously cut while being conveyed, and scraps generated by cutting can be synchronously adsorbed and collected while being cut, and the three mechanisms are synchronously operated only by driving of a single driving source, namely, the stepping motor in the conveying mechanism.
3. According to the foam board cutting device, the conveying mechanism and the cutting mechanism are designed, the cutting mechanism utilizes the principle of eccentric motion, two cams rotate when the foam board is conveyed to the top of a plurality of rollers for a distance, the cutter hinged to the bottom of the foam board is automatically driven to cut down once, and the foam board is reset after the cut down once is completed, so that the effect of fixed-length cutting can be achieved.
4. According to the invention, through designing the controller, the collecting box, the feeding slide way, the conveying mechanism, the cutting mechanism and the cleaning mechanism, workers only need to place the foam boards on the workbench at the initial stage of processing of the foam boards, and then the whole process does not need manual intervention in the processing process.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is an enlarged view of FIG. 3 at B;
FIG. 5 is an enlarged view at C in FIG. 3;
FIG. 6 is a schematic perspective view of the table, cutting mechanism and cleaning mechanism of the present invention;
FIG. 7 is an exploded perspective view of the collection cassette, stationary housing and adsorbent assembly of the present invention;
FIG. 8 is an enlarged view of FIG. 7 at D;
FIG. 9 is a schematic plan view of a spacing assembly of the present invention;
in the figure: the device comprises a base 1, a first guide roller 10, a second guide roller 100, a sliding block 101, a telescopic spring 102, a collection box 11, a workbench 2, a flywheel 20, a first belt 200, a feeding slideway 21, a controller 3, a conveying mechanism 4, a supporting table 40, a rolling assembly 41, a stepping motor 410, a roller 411, a chain wheel 412, a chain 413, a rotating wheel 414, a limiting assembly 42, a pressing block 420, a fixed block 421, an inserted rod 422, a roller 423, a limiting spring 424, a cutting mechanism 5, a protection box 50, a glass observation window 500, a cutter 51, a rotating assembly 52, a first gear 520, a second gear 521, a cam 522, a cleaning mechanism 6, a collection box 60, a fixed shell 61, an exhaust hood 610, a filter plate 611, an adsorption assembly 62, a driving wheel 620, a driven wheel 621, a fan 622, a second belt 623 and an eccentric bearing 7.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 9, the energy-saving foam board processing equipment comprises a base 1 and a workbench 2, wherein the base 1 is horizontally arranged, the workbench 2 is arranged at the top of the base 1, the energy-saving foam board processing equipment further comprises a controller 3, a conveying mechanism 4, a cutting mechanism 5 and a cleaning mechanism 6, the controller 3 is fixedly arranged at the top of the base 1, the conveying mechanism 4 is arranged at the top of the base 1 and is used for conveying foam boards, the conveying mechanism 4 comprises a supporting table 40, a rolling component 41 and four limiting components 42, the supporting table 40 is arranged at the top of the base 1, the rolling component 41 is arranged at the top of the supporting table 40, the four limiting components 42 are symmetrically arranged on the inner wall of the top of the supporting table 40, the cutting mechanism 5 is arranged at the top of the workbench 2 and is used for cutting foam boards, the cutting mechanism 5 comprises a protective box 50, a cutter 51 and a rotating component 52, the fixed top of establishing at workstation 2 of protective housing 50, rotating assembly 52 establishes the inside at protective housing 50, cutter 51 slides and sets up in protective housing 50's inside and articulated with rotating assembly 52, and the top of workstation 2 is equipped with the dodge groove that can supply cutter 51 to undercut, clearance mechanism 6 establishes the top one end at workstation 2 in order to be used for clearing up the processing sweeps, and clearance mechanism 6 is including collecting box 60, fixed shell 61 and adsorption component 62, fixed shell 61 is established at the top of workstation 2, it slides and sets up the bottom at fixed shell 61 to collect box 60, adsorption component 62 inserts the inside of establishing at fixed shell 61, rolling component 41 is electric connection with controller 3.
The rolling component 41 comprises a stepping motor 410 and a plurality of rollers 411, the stepping motor 410 is fixedly arranged on the outer wall of the supporting platform 40, the rollers 411 are rotatably connected with the inner wall of the supporting platform 40 through a first rotating shaft, one first rotating shaft close to the stepping motor 410 penetrates through the supporting platform 40 and is fixedly connected with the output end of the stepping motor 410, a chain wheel 412 is sleeved on the outer wall of each first rotating shaft, a chain 413 is sleeved among the chain wheels 412, the stepping motor 410 is electrically connected with the controller 3, after the foam board is placed, the stepping motor 410 is started through the controller 3, so that the output end of the stepping motor drives one first rotating shaft close to the stepping motor 410 to rotatably transmit, each roller 411 is rotatably connected with the inner wall of the supporting platform 40 through the first rotating shaft, each chain wheel 412 is connected with one first rotating shaft, and the chain wheels 412 are sleeved through the chain 413, thereby drive all rollers 411 and rotate, carry one end distance with the cystosepiment at the top of workstation 2, when needing to explain, this distance is processing standard cutting length, can adjust according to actual production.
One of them is kept away from on the outer wall of step motor 410's first pivot and is equipped with runner 414, the ascending top both ends of width direction of workstation 2 are the symmetry and are provided with two backup pads, insert in one of them backup pad and are equipped with the second pivot, the cover is equipped with flywheel 20 on the outer wall of second pivot, the cover is equipped with first belt 200 between runner 414 and the flywheel 20, after the foam board carries the one end distance in workstation 2's top, because one of them keeps away from step motor 410 first pivot and runner 414 and cup joints, because flywheel 20 cup joints with the second pivot again, the second pivot rotates with two backup pads to be connected, and runner 414 and flywheel 20 cup joint through first belt 200, therefore it is rotatory to drive the second pivot.
The rotating assembly 52 comprises a first gear 520, a second gear 521 and two cams 522, the first gear 520 is sleeved on the outer wall of the second rotating shaft, a third rotating shaft is inserted between the tops of the two support plates, the second gear 521 is sleeved on the outer wall of one end of the third rotating shaft close to the flywheel 20, the first gear 520 is meshed with the second gear 521, the third rotating shaft is fixedly sleeved with two eccentric bearings 7, each cam 522 is sleeved on one eccentric bearing 7 and is slidably connected with the outer side wall of the eccentric bearing 7, each cam 522 is sleeved with the third rotating shaft, the top of the workbench 2 is symmetrically provided with two guide rails, the cutter 51 is slidably connected with the two guide rails, two switching frames are symmetrically arranged at the two ends of the top of the cutter 51, each switching frame is hinged with one cam 522, when the second rotating shaft rotates, because the first gear 520 is coaxial with the flywheel 20, therefore, the first gear 520 is driven to rotate, the first gear 520 is meshed with the second gear 521, the second gear 521 is sleeved with the third rotating shaft, each cam 522 is sleeved with the third rotating shaft through one eccentric bearing 7, the inner wall of each cam 522 is connected with the outer edge of one eccentric bearing 7 in a sliding mode, each cam 522 is hinged to the cutter 51 through the switching frame, the cutter 51 is connected with the two guide rails in a sliding mode, the cutter 51 is driven to descend to cut the foam board, and due to the linkage design of the conveying mechanism 4 and the cutting mechanism 5, the effect of fixed-length cutting can be achieved.
The suction assembly 62 includes a drive pulley 620, three driven pulleys 621 and three fans 622, the driving wheel 620 is sleeved on the outer wall of one end of the second rotating shaft far away from the flywheel 20, three hinged shafts are inserted on the inner wall of the fixed shell 61, each fan 622 is sleeved on one end of one hinged shaft close to the flywheel 20, each driven wheel 621 is sleeved on one end of one hinged shaft far away from the fan 622, a second belt 623 is sleeved between the driving wheel 620 and the three driven wheels 621, and each driven wheel 621 is smaller than the driving wheel 620, when the second pivot is rotatory, because action wheel 620 cup joints with the second pivot, every articulated shaft all pegs graft with fixed shell 61, every all cup joints with an articulated shaft from driving wheel 621, action wheel 620 and three are cup jointed through second belt 623 from driving wheel 621, again because every articulated shaft all cup joints with a fan 622 to it is rotatory to drive three fan 622.
Every spacing subassembly 42 all includes briquetting 420, fixed block 421, two inserted bars 422 and four gyro wheels 423, fixed block 421 is established on the top inner wall of a supporting bench 40, two inserted bars 422 are the symmetry and insert the inside of establishing at fixed block 421, briquetting 420 is fixed to be established in the bottom of two inserted bars 422, four gyro wheels 423 are the symmetry and set up the bottom at briquetting 420, and every gyro wheel 423 all rotates with the bottom of briquetting 420 to be connected, all overlap on the outer wall of every inserted bar 422 and be equipped with spacing spring 424, the top of briquetting 420 and the bottom of fixed block 421 all contradict with the both ends of every spacing spring 424, and the equal fixedly connected with anticreep post in top of every inserted bar 422, when the cystosepiment passed from a plurality of roller 411 and briquetting 420 bottom, the top rolling contact of gyro wheel 423 with the cystosepiment, play the guide effect, thereby guarantee briquetting 420 can not influence the transport of cystosepiment, spacing spring can make briquetting 420 according to the thickness automatic inserted bar 422 that slides on fixed Thereby satisfy the transport requirement of the cystosepiment of different thickness, can guarantee simultaneously that the cystosepiment is steadily carried in the top of a plurality of roller 411, can not produce crooked, and then promoted the practicality of this equipment.
Two vertical plates are symmetrically arranged between the support table 40 and the workbench 2, a first guide roller 10 and a second guide roller 100 are symmetrically arranged between the tops of the two vertical plates, two ends of the second guide roller 100 are rotatably connected with the two vertical plates, a chute is arranged on the inner wall of the top of each vertical plate, a sliding block 101 is arranged in the chute in a sliding manner, two expansion springs 102 are symmetrically arranged between the top of each sliding block 101 and the inner wall of one chute, two ends of the first guide roller 10 are respectively rotatably connected with each sliding block 101, and in the foam plate conveying process, as the first guide roller 10 is a roller body made of plastic materials and provided with a smooth surface, only the effect of downwards extruding a steel pipe is achieved and the roller body rotates along with the conveying of the foam plate, the second guide roller 100 is made of rubber materials and provided with a large surface dynamic friction coefficient, the foam plate conveying is convenient, and the conveying force of the foam plate is far greater than the downward cutting resistance of the cutting mechanism 5 to the foam plate, therefore, the foam board can be normally conveyed and cannot be collided with the cutting mechanism 5, and the foam board with different thicknesses can be synchronously conveyed forwards while the cutting requirements are met.
The outer wall of one end of the fixed shell 61, which is far away from the protective box 50, is provided with a through groove, the inside of the through groove is provided with an exhaust hood 610 in a fit manner, one end of the fixed shell 61, which is far away from the bottom of the collection box 60, is provided with a rectangular feed opening, the top of the rectangular feed opening is of an oblique angle structure, the collection box 60 is positioned at the bottom of the rectangular feed opening, a filter plate 611 is fixedly arranged between the three fans 622 and the rectangular feed opening, the collection box 60 is connected with the bottom of the fixed shell 61 in a sliding manner, the outer wall of the collection box 60 is fixedly provided with a handle, when the three fans 622 rotate, under the action of the exhaust hood 610, negative pressure is formed inside the fixed shell 61, so that scraps generated when the foam plate is cut are sucked into the fixed shell 61 and slide down to the inside of the collection box 60 through the rectangular feed opening, the filter plate 611 only allows dust to pass, the handle is pulled down for pouring.
The outer wall of one end, far away from the supporting table 40, of the protective box 50 is fixedly provided with a mounting plate through bolts, the outer wall of one end, far away from the supporting table 40, of the protective box 50 and the mounting plate are respectively provided with a feeding hole and a discharging hole, one end, near the discharging hole, of the top of the workbench 2 is of a wedge-shaped structure, one end, near the discharging hole, of the top of the workbench 2 is obliquely provided with a feeding slide way 21, the bottom of the feeding slide way 21 is lapped with a collecting box 11, the top of the base 1 is symmetrically provided with two stop blocks, and the outer wall of one end, far away from the mounting plate, of the protective box 50 is provided with a glass observation window 500. when foam boards are processed, the foam boards firstly pass through the bottoms of the four press blocks 420 and then pass through the space between the first guide roller 10 and the second guide roller 100 and extend into the lower, thereby carry out the propelling movement to the cystosepiment that cuts off, until the cystosepiment that will cut off pushes away to the pay-off slide 21 in, slide into the inside of collecting box 11 by pay-off slide 21 at last, collect, two dogs are used for spacing collecting box 11, prevent its displacement, glass observation window 500 is used for the processing condition of real-time observation cystosepiment, so that when the discovery trouble, this equipment of scram, thereby make the course of working transparence of cystosepiment, be favorable to promoting the machining efficiency of cystosepiment.
The method of the energy-saving foam board processing equipment comprises the following steps:
s1: conveying the foam board:
pass the cystosepiment from four briquetting 420 bottoms, pass again between first guide roll 10 and the second guide roll 100, and stretch into cutter 51's below along the feed inlet, when the cystosepiment passes from a plurality of roller 411 and briquetting 420 bottom, gyro wheel 423 and the top rolling contact of cystosepiment, play the guide effect, thereby guarantee that briquetting 420 can not influence the transport of cystosepiment, spacing spring 424 can make briquetting 420 slide on fixed block 421 through inserted bar 422 according to the cystosepiment thickness is automatic, thereby satisfy the transport requirement of the cystosepiment of different thickness and then promoted the practicality of this equipment.
After the cystosepiment is put, at first start step motor 410 through controller 3, thereby pass through its output drives one of them first pivot that is close to step motor 410 and revolves, because every roller 411 all rotates through the inner wall of first pivot with a supporting bench 40 and is connected, every sprocket 412 all cup joints with a first pivot, a plurality of sprocket 412 cup joints through chain 413, thereby it is rotatory to drive all rollers 411, carry one end distance with the cystosepiment at the top of workstation 2, when needing to explain, this distance is processing standard cutting length, can adjust according to actual production.
In cystosepiment transportation process, because first guide roll 10 is the smooth roll body of plastics material and surface, only play the effect of extrusion steel pipe downwards and rotate along with the transport of cystosepiment, second guide roll 100 is rubber material and the coefficient of surface dynamic friction is great, the cystosepiment of being convenient for is carried, and the transport dynamics of cystosepiment is far greater than the undercut resistance of cutting mechanism 5 to the cystosepiment, therefore the cystosepiment can normally be carried, can not produce with cutting mechanism 5 and contradict, and then guaranteed the cystosepiment of different thickness when satisfying the cutting requirement, can carry forward in step.
S2: cutting the foam board:
after the foam board is conveyed to a certain distance from the top of the workbench 2, because one of the first rotating shaft far away from the stepping motor 410 is sleeved with the rotating wheel 414, because the flywheel 20 is sleeved with the second rotating shaft which is rotatably connected with the two supporting plates, the rotating wheel 414 and the flywheel 20 are sleeved through the first belt 200, the second rotating shaft is driven to rotate, because the first gear 520 is coaxial with the flywheel 20, the first gear 520 is driven to rotate, because the first gear 520 is meshed with the second gear 521, the second gear 521 is sleeved with the third rotating shaft, each cam 522 is sleeved with the third rotating shaft through an eccentric bearing 7, the inner wall of each cam 522 is slidably connected with the outer edge of one eccentric bearing 7, because each cam is hinged with the cutter 51 through a switching frame, the cutter 51 is slidably connected with the two guide rails, and further, the cutter 51 is driven to descend to cut the foam board, due to the linkage design of the conveying mechanism 4 and the cutting mechanism 5, the effect of fixed-length cutting can be achieved.
S3: cleaning cutting scraps:
when the second pivot is rotatory, because action wheel 620 cup joints with the second pivot, every articulated shaft all pegs graft with fixed shell 61, every is all cup jointed with an articulated shaft from driving wheel 621, action wheel 620 and three are cup jointed through second belt 623 from driving wheel 621, again because every articulated shaft all cup joints with a fan 622, thereby it is rotatory to drive three fan 622, under the effect of exhaust hood 610, the inside formation negative pressure of fixed shell 61, therefore inhale the inside to fixed shell 61 with the piece that produces when the cystosepiment cutting, and by the inside of rectangle feed opening landing to collecting box 60, filter 611 only supplies the dust to pass through, and then reach the clearance effect, when collecting the piece that box 60 filled the cystosepiment, take out it through the handle, empty.
S4: automatic blanking after cutting:
after the first foam board is cut off, the rest foam boards continue to advance under the condition of receiving conveying force, so that the cut foam boards are pushed until the cut foam boards are pushed into the feeding slide rail 21, and finally the cut foam boards slide into the collecting box 11 through the feeding slide rail 21 for collection, and the two stop blocks are used for limiting the collecting box 11 and preventing the collecting box from displacing.
S5: real-time viewing of the machining process:
The working principle of the invention is as follows: pass the cystosepiment from four briquetting 420 bottoms at first, pass between first guide roll 10 and the second guide roll 100 again, and stretch into cutter 51's below along the feed inlet, when the cystosepiment passes from a plurality of roller 411 and briquetting 420 bottom, the top rolling contact of gyro wheel 423 and cystosepiment, play the guide effect, thereby guarantee that briquetting 420 can not influence the transport of cystosepiment, spacing spring 424 can make briquetting 420 slide on fixed block 421 through inserted bar 422 according to the cystosepiment thickness is automatic, thereby satisfy the transport requirement of the cystosepiment of different thickness and then promoted the practicality of this equipment.
After the cystosepiment is put, at first start step motor 410 through controller 3, thereby pass soon through its output drive one of them first pivot that is close to step motor 410, because every roller 411 all rotates through the inner wall of first pivot with a supporting bench 40 to be connected, every sprocket 412 all cup joints with a first pivot, a plurality of sprocket 412 cup joints through chain 413, thereby it is rotatory to drive all rollers 411, carry one end distance with the cystosepiment at the top of workstation 2, when needing to explain, this distance is processing standard cutting length, can adjust according to actual production.
In cystosepiment transportation process, because first guide roll 10 is the smooth roll body of plastics material and surface, only play the effect of extrusion steel pipe downwards and rotate along with the transport of cystosepiment, second guide roll 100 is rubber material and the coefficient of surface dynamic friction is great, the cystosepiment of being convenient for is carried, and the transport dynamics of cystosepiment is far greater than the undercut resistance of cutting mechanism 5 to the cystosepiment, therefore the cystosepiment can normally be carried, can not produce with cutting mechanism 5 and contradict, and then guaranteed the cystosepiment of different thickness when satisfying the cutting requirement, can carry forward in step.
At one end of the foam board conveyed on the top of the workbench 2, because one of the first rotating shaft far away from the stepping motor 410 is sleeved with the rotating wheel 414, because the flywheel 20 is sleeved with the second rotating shaft which is rotatably connected with the two supporting plates, the rotating wheel 414 and the flywheel 20 are sleeved through the first belt 200, the second rotating shaft is driven to rotate, because the first gear 520 is coaxial with the flywheel 20, the first gear 520 is driven to rotate, because the first gear 520 is meshed with the second gear 521, the second gear 521 is sleeved with the third rotating shaft, each cam 522 is sleeved with the third rotating shaft through an eccentric bearing 7, the inner wall of each cam 522 is slidably connected with the outer edge of one eccentric bearing 7, because each cam is hinged with the cutter 51 through a switching frame, the cutter 51 is slidably connected with the two guide rails, and further, the cutter 51 is driven to descend to cut the foam board, due to the linkage design of the conveying mechanism 4 and the cutting mechanism 5, the effect of fixed-length cutting can be achieved.
When the second pivot is rotatory, because action wheel 620 cup joints with the second pivot, every articulated shaft all pegs graft with fixed shell 61, every is all cup jointed with an articulated shaft from driving wheel 621, action wheel 620 and three are cup jointed through second belt 623 from driving wheel 621, again because every articulated shaft all cup joints with a fan 622, thereby it is rotatory to drive three fan 622, under the effect of exhaust hood 610, the inside formation negative pressure of fixed shell 61, therefore inhale the inside to fixed shell 61 with the piece that produces when the cystosepiment cutting, and by the inside of rectangle feed opening landing to collecting box 60, filter 611 only supplies the dust to pass through, and then reach the clearance effect, when collecting the piece that box 60 filled the cystosepiment, take out it through the handle, empty.
After first cystosepiment is cut off, remaining cystosepiment continues to advance under the condition that receives the power of delivery, thereby carry out the propelling movement to the cystosepiment that cuts off, push to the cystosepiment that cuts off in the pay-off slide 21, slide into the inside of collecting box 11 by pay-off slide 21 at last, collect, two dogs are used for spacing collecting box 11, prevent its displacement, glass observation window 500 is used for the processing condition of real-time observation cystosepiment, so when finding the trouble, this equipment of scram, thereby make the course of working transparence of cystosepiment, be favorable to promoting the machining efficiency of cystosepiment.
Claims (9)
1. The utility model provides a processing equipment of energy-saving cystosepiment, includes base (1) and workstation (2), base (1) is the level setting, the top at base (1), its characterized in that are established in workstation (2): the foam board cutting machine is characterized by further comprising a controller (3), a conveying mechanism (4), a cutting mechanism (5) and a cleaning mechanism (6), wherein the controller (3) is fixedly arranged at the top of the base (1), the conveying mechanism (4) is arranged at the top of the base (1) and used for conveying foam boards, the conveying mechanism (4) comprises a supporting table (40), a rolling assembly (41) and four limiting assemblies (42), the supporting table (40) is arranged at the top of the base (1), the rolling assembly (41) is arranged at the top of the supporting table (40), the four limiting assemblies (42) are symmetrically arranged on the inner wall of the top of the supporting table (40), the cutting mechanism (5) is arranged at the top of the workbench (2) and used for cutting the foam boards, the cutting mechanism (5) comprises a protective box (50), a cutter (51) and a rotating assembly (52), the protective box (50) is fixedly arranged at the top of the workbench (2), the inside at protective housing (50) is established in rotating assembly (52), cutter (51) slide to set up in the inside of protective housing (50) and articulated with rotating assembly (52), and the top of workstation (2) is equipped with can supply cutter (51) undercut to dodge the groove, the top one end at workstation (2) is established in clearance mechanism (6) in order to be used for clearing up the processing sweeps, and clearance mechanism (6) are including collecting box (60), fixed shell (61) and adsorption component (62), the top at workstation (2) is established in fixed shell (61), it slides the bottom that sets up at fixed shell (61) to collect box (60), adsorption component (62) are inserted in the inside of fixed shell (61), roll subassembly (41) and controller (3) are electric connection.
2. The energy-saving foam board processing equipment of claim 1, wherein: roll subassembly (41) including step motor (410) and a plurality of roller (411), step motor (410) are fixed to be established on the outer wall of a supporting bench (40), and a plurality of roller (411) all rotate through the inner wall of a first pivot with a supporting bench (40) and are connected, and one of them is close to the first pivot of step motor (410) and passes the output fixed connection of a supporting bench (40) with step motor (410), all overlaps on the outer wall of every first pivot to be equipped with sprocket (412), and the cover is equipped with chain (413) between a plurality of sprocket (412), step motor (410) are connected with controller (3) electricity.
3. The energy-saving foam board processing equipment of claim 2, wherein: one of them keeps away from on the outer wall of the first pivot of step motor (410) and is equipped with runner (414), the top both ends on the width direction of workstation (2) are the symmetry and are provided with two backup pads, insert in one of them backup pad and are equipped with the second pivot, the cover is equipped with flywheel (20) on the outer wall of second pivot, the cover is equipped with first belt (200) between runner (414) and flywheel (20).
4. The energy-saving foam board processing equipment of claim 3, wherein: the rotating assembly (52) comprises a first gear (520), a second gear (521) and two cams (522), the first gear (520) is sleeved on the outer wall of the second rotating shaft, a third rotating shaft is inserted between the tops of the two supporting plates, the second gear (521) is sleeved on the outer wall of one end, close to the flywheel (20), of the third rotating shaft, the first gear (520) is meshed with the second gear (521) and connected with the third rotating shaft, two eccentric bearings (7) are fixedly sleeved on the third rotating shaft, each cam (522) is sleeved on one eccentric bearing (7) and is in sliding connection with the outer side wall of the eccentric bearing (7), each cam (522) is sleeved with the third rotating shaft, the top of the workbench (2) is symmetrically provided with two guide rails, the cutter (51) is in sliding connection with the two guide rails, two switching frames are symmetrically arranged at two ends of the top of the cutter (51), each adapter rack is hinged with a cam (522).
5. The energy-saving foam board processing equipment of claim 4, wherein: adsorption component (62) include action wheel (620), three follow driving wheel (621) and three fan (622), action wheel (620) cover is established on the one end outer wall that flywheel (20) was kept away from in the second pivot, insert on the inner wall of fixed shell (61) and be equipped with three articulated shaft, every fan (622) is all established and is being close to the one end of flywheel (20) at an articulated shaft, every is all established and is kept away from the one end of fan (622) at an articulated shaft from driving wheel (621), and action wheel (620) and three are equipped with second belt (623) from between driving wheel (621) to every is all less than action wheel (620) from driving wheel (621).
6. The energy-saving foam board processing equipment of claim 5, wherein: every spacing subassembly (42) all includes briquetting (420), fixed block (421), two inserted bars (422) and four gyro wheels (423), establish on the top inner wall of brace table (40) fixed block (421), two inserted bars (422) are the symmetry and insert the inside of establishing fixed block (421), briquetting (420) are fixed to be established in the bottom of two inserted bars (422), and four gyro wheels (423) are the symmetry and set up in the bottom of briquetting (420), and every gyro wheel (423) all rotates with the bottom of briquetting (420) to be connected, all overlaps on the outer wall of every inserted bar (422) and is equipped with spacing spring (424), and the top of briquetting (420) and the bottom of fixed block (421) all contradict with the both ends of every spacing spring (424), and the equal fixedly connected with anticreep post in top of every inserted bar (422).
7. The energy-saving foam board processing equipment of claim 6, wherein: it is provided with two risers to be the symmetry between brace table (40) and workstation (2), is the symmetry between the top of two risers and is provided with first guide roll (10) and second guide roll (100), the both ends and two risers of second guide roll (100) rotate to be connected, all are equipped with the spout on the top inner wall of every riser, the inside slip of spout is equipped with slider (101), all is the symmetry between the inner wall of the top of every slider (101) and a spout and is provided with two expanding spring (102), the both ends of first guide roll (10) rotate with every slider (101) respectively and are connected.
8. The energy-saving foam board processing equipment of claim 7, wherein: the fixed casing (61) are kept away from and are seted up logical groove on the one end outer wall of protective housing (50), the inside laminating that leads to the groove is provided with exhaust hood (610) to fixed casing (61) are close to the bottom one end of collecting box (60) far and are equipped with the rectangle feed opening, and the top of rectangle feed opening is the oblique angle structure, collect box (60) and be located the bottom of rectangle feed opening, fixed filter (611) that are equipped with between three fan (622) and the rectangle feed opening to collect the bottom sliding connection of box (60) and fixed casing (61), the outer wall of collecting box (60) is fixed and is equipped with the handle.
9. The energy-saving foam board processing equipment of claim 8, wherein: the protective box is characterized in that a mounting plate is fixedly arranged on the outer wall of one end, away from the supporting table (40), of the protective box (50) through bolts, a feeding hole and a discharging hole are formed in the outer wall of one end, away from the supporting table (40), of the protective box (50) and the mounting plate respectively, one end, close to the discharging hole, of the top of the workbench (2) is of a wedge-shaped structure, a feeding slide rail (21) is obliquely arranged at one end, close to the discharging hole, of the top of the workbench (2), a collecting box (11) is arranged in a lap joint mode at the bottom of the feeding slide rail (21), two stop blocks are symmetrically arranged at the top of the base (1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011283598.1A CN112536829A (en) | 2020-11-17 | 2020-11-17 | Energy-saving foam board processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011283598.1A CN112536829A (en) | 2020-11-17 | 2020-11-17 | Energy-saving foam board processing equipment |
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| CN112536829A true CN112536829A (en) | 2021-03-23 |
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Application publication date: 20210323 |