CN116596439A - Distribution tracking system and method for liquid materials in flow-type nuclear material production line - Google Patents
Distribution tracking system and method for liquid materials in flow-type nuclear material production line Download PDFInfo
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- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a distribution tracking system and a method for liquid materials in a flow-type nuclear material production line, and belongs to the technical field of nuclear material tracking. The system comprises a material operation management module, a material data management module, a statistical analysis module, a three-dimensional model management module and a visual display module. The three-dimensional model management module is used for constructing a three-dimensional model of a workshop, a production line and equipment and a three-dimensional scene thereof, and is also used for collecting model driving data and binding the three-dimensional model with the model driving data and statistical analysis data. The visual display module is connected with the three-dimensional model management module and is used for displaying the three-dimensional models of workshops, production lines and equipment and the three-dimensional scene data thereof in real time, and displaying the real-time distribution of materials in the three-dimensional models of the production lines and the dynamic tracking of each batch of materials. The system can solve the problems that production and management staff in the related technology are difficult to quickly, intuitively acquire the current material state of the nuclear material in real time, and misoperation is easy to occur.
Description
Technical Field
The invention belongs to the technical field of nuclear material tracking, and particularly relates to a distribution tracking system and method for liquid materials in a flow-type nuclear material production line.
Background
In the nuclear industry, the unit of management of nuclear material is gram, i.e. the need for management of nuclear material is one gram or not less. How to accurately realize the distribution tracking of nuclear materials in a nuclear industrial production workshop is an important point and a difficult point of the fine management of the materials in the nuclear industrial production workshop.
At present, the material management system of the nuclear industrial production workshop mainly carries out material distribution tracking and material state management in a two-dimensional form mode, information display is not visual, first-line production and management staff are difficult to comprehensively judge the current position and state information of a certain batch of materials in accordance with the two-dimensional form mode, misoperation is easy to occur, and safety problems are caused.
Disclosure of Invention
The invention aims to solve the technical problems of the prior art, and provides a distribution tracking system and a method for liquid materials in a flow-type nuclear material production line, which at least solve the problems that production and management staff in the related art are difficult to comprehensively judge the current material state of a batch of nuclear materials and misoperation is easy to occur.
In a first aspect, the invention provides a distribution tracking system of liquid materials in a flow-type nuclear material production line, which comprises a material operation management module, a material data management module, a statistical analysis module, a three-dimensional model management module and a visual display module.
The material operation management module is used for receiving the job tasks issued by the workshop scheduling, providing a registering function for carrying out material operation according to the job tasks, and outputting a material operation result, wherein the material operation comprises material inflow, material outflow, material consumption and material release.
And the material data management module is used for maintaining material type management, material formula management, process parameter management, sample analysis feedback and material operation log.
The statistical analysis module is used for counting the collection and settlement of the main materials and auxiliary materials, the consumption of the auxiliary materials and the output of waste of the production line or a warehouse so as to obtain statistical analysis data.
The three-dimensional model management module is connected with the material operation management module, the material data management module and the statistical analysis module, and is used for constructing a three-dimensional model of a workshop, a production line and equipment and a three-dimensional scene thereof, collecting model driving data, and binding the three-dimensional model with the model driving data and the statistical analysis data, wherein the equipment comprises production equipment, a metering appliance, a pipeline and a tank.
The visual display module is connected with the three-dimensional model management module and is used for displaying three-dimensional models of workshops, production lines and equipment and three-dimensional scene data thereof in real time and displaying real-time distribution of materials in the three-dimensional models of the production lines and dynamic tracking of materials in each batch.
Preferably, the visual display module comprises a three-dimensional product line material distribution unit.
The three-dimensional production line material distribution unit is used for acquiring material distribution data in each tank in the production line after the steady state and each discharging are finished, and acquiring material distribution data of each procedure according to the material distribution data in each tank so as to acquire real-time distribution data of materials in a three-dimensional model of the production line.
Preferably, the model driving data comprises metering monitoring parameters including tank liquid level and valve flow, and analysis detection parameters including material concentration and material acidity.
The three-dimensional production line material distribution unit is used for obtaining the feeding amount, the discharging amount and the residual amount of each tank according to the metering monitoring parameters and the analysis and detection parameters of each process in the three-dimensional model of the production line, and carrying out statistical analysis on the feeding amount, the discharging amount and the residual amount to obtain real-time distribution data of each process material in the flow-type production line.
Preferably, the visual display module further comprises a three-dimensional production line material tracking unit.
The three-dimensional production line material tracking unit is connected with the three-dimensional production line material distribution unit and is used for managing the life cycle of each batch of materials according to the state and the material flow form by taking the state change of the materials as a boundary so as to realize dynamic tracking of each batch of materials.
Preferably, the conditions include a feed condition, a steady state condition, and a discharge condition, and the material flow pattern includes a combination of one or more of the following: the life cycle comprises a feeding state to a steady state and a discharging state from the steady state.
The three-dimensional production line material tracking unit is used for giving material feeding quantity, source material batch number and material source attribute when feeding each time, is also used for giving material volume attribute and material batch number after continuous feeding is finished, is used for giving material concentration attribute through detection and analysis, and is used for giving material discharging quantity, material batch number, material destination attribute and material residual quantity when discharging each time.
Preferably, the visual display module further comprises a three-dimensional production line operation playback unit and a three-dimensional stereoscopic warehouse display unit.
The three-dimensional production line operation playback unit is used for providing playback functions of material operation processes and material circulation data in the three-dimensional model of the production line.
The three-dimensional warehouse display unit is used for displaying the distribution of materials in the three-dimensional model of the three-dimensional warehouse.
Preferably, the system further comprises a warehouse management module.
The warehouse management module is connected with the three-dimensional model management module and used for providing warehouse in-out management, inventory management and inventory management functions.
Preferably, the three-dimensional model management module comprises a data acquisition unit.
The data acquisition unit is used for acquiring model driving data and transmitting the acquired model driving data to the real-time library and the history library of the object linking and embedded process control OPC.
In a second aspect, the present invention further provides a method for tracking distribution of liquid materials in a process type nuclear material production line, including: the distribution tracking system for the liquid material of the flow-type nuclear material production line based on the first aspect is used for carrying out distribution tracking management on the liquid material of the flow-type nuclear material production line of a nuclear factory.
The invention relates to a distribution tracking system and a method for liquid materials in a flow-type nuclear material production line. The three-dimensional model management module is used for providing three-dimensional model construction, model driving data acquisition and model and data binding functions; the visual display module is used for providing real-time visual display functions of three-dimensional production line data display, real-time material distribution and dynamic material tracking; the material operation management module is used for providing operation tasks and post operation functions; the material data management module is used for providing material type management, material formula management, process parameter management, sample analysis feedback and maintenance functions of material operation logs; the statistical analysis module is used for providing statistics of main materials and auxiliary materials of a production line or a warehouse, statistics of collection and settlement of auxiliary materials, such as a crucible, and statistics of consumption of auxiliary materials, such as slag, and the like, and statistics of waste output. Therefore, the invention realizes the visual production operation process and the material circulation process by modeling the process flow of the liquid material in the flow type nuclear material production line by using the three-dimensional visual technology, and realizes the visual distribution tracking of the liquid material in the flow type nuclear material production line by collecting the production operation data, the material circulation data, the material warehouse-in and warehouse-out data and the equipment operation and maintenance data and combining the collected data with the three-dimensional visual model.
Drawings
FIG. 1 is a schematic diagram of a system for tracking distribution of liquid materials in a process type nuclear material production line according to embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram of a liquid material distribution tracking system of a flow-type nuclear material production line based on a three-dimensional visualization technology in embodiment 2 of the present invention.
Detailed Description
The present invention will be described in further detail below with reference to the drawings and examples for better understanding of the technical scheme of the present invention to those skilled in the art.
Example 1:
as shown in fig. 1, the present embodiment provides a distribution tracking system for liquid materials in a process type nuclear material production line, which includes a material operation management module 11, a material data management module 12, a statistical analysis module 13, a three-dimensional model management module 14, and a visual display module 15.
The material operation management module 11 is configured to receive a job task issued by a workshop schedule, provide a registration function for performing a material operation according to the job task, and output a material operation result, where the material operation includes material inflow, material outflow, material consumption, sampling, material release, waste generation, and various process operations, and the material operation result is synchronously displayed in a three-dimensional scene displayed by the visual display module 15.
In this embodiment, the material operation management module 11 is further used for providing a function of job schedule feedback and a daily shift register function for staff. According to the job switching requirements, the switching form content comprises switching projects, operation task execution progress, equipment running states, metering device states, material states, energy consumption conditions, abnormal conditions, processing instructions and the like.
The material data management module 12 is used for maintaining material type management, material formula management, process parameter management, sample analysis feedback and material operation log.
In this embodiment, the material type management refers to management of material basic information such as material names, material codes, material types, material states, material forms, and the like. The material formula management refers to the formula and formula version management of reagent preparation, the reagent preparation in a flow-type production line is carried out according to the formula, and the reagent preparation with the same purpose can have a plurality of formulas due to process adjustment or optimization and can be managed through the formula version. The process parameter management refers to process parameters and index management functions in a production line, each working procedure in the production process has process requirements, and quantitative requirements can be realized by issuing process parameters and index values thereof, such as furnace temperature, furnace pressure and the like. Sample analysis feedback refers to the function of inquiring sampling information and sample inspection analysis results, and the sample inspection analysis results are fed back by an inspection analysis system (LIMS) interface. The material operation log refers to the query function of automatic log recording of online operation and manual log recording of offline operation, and comprises automatic record data of material inflow, material outflow and the like, and manual log recording data of material consumption, sampling, material release, waste generation, various process operations and the like. The material data management module 12 is further configured to maintain a shift log function, the shift log function: the log inquiring function of the shift switching positions is provided, so that the detailed information of the shift switching forms can be inquired, and the non-conforming items or abnormal conditions in the shift switching can be inquired in a key way.
The statistical analysis module 13 is used for counting the collection and settlement of the main materials and auxiliary materials, the consumption of the auxiliary materials and the output of waste of the production line or the warehouse so as to obtain statistical analysis data.
In this embodiment, statistics is performed on the collecting and setting balance of the main materials and the auxiliary materials: according to workshop management requirements, counting the material collection and settlement conditions of different levels such as workshop level, production line level, process level and the like under different time dimensions (daily, weekly, monthly, quarterly, annual and the like). And (5) counting auxiliary material consumption: the auxiliary material consumption statistics function such as a crucible is provided, and statistics of different dimensions such as time, space and organization are supported. And (5) counting waste output: the statistics function of waste output of slag, medium-level waste liquid, low-level waste liquid and the like is provided, and statistics of different dimensions of time, space, tissue and the like is supported.
The three-dimensional model management module 14 is connected with the material operation management module 11, the material data management module 12 and the statistical analysis module 13, and is used for constructing a three-dimensional model of a workshop, a production line and equipment and a three-dimensional scene thereof, collecting model driving data, and binding the three-dimensional model with the model driving data and the statistical analysis data, wherein the equipment comprises production equipment, a metering appliance, a pipeline and a tank.
In this embodiment, the three-dimensional model management module 14 is used to construct three-dimensional models and three-dimensional scenes thereof at different levels, such as a workshop level, a production line level, an equipment level, etc., where the equipment includes production equipment, metering devices, pipelines, liquid tanks, etc. The three-dimensional model and the three-dimensional scene construction are the data bases of the visual display module 15. The three-dimensional model management module 14 includes a data acquisition unit, where the data acquisition unit is configured to acquire model driving data, where the model driving data includes three-dimensional model driving related data such as valve state, liquid level, equipment state, equipment action signal, hydro-pneumatic parameters, and safety loop parameters, and send the acquired model driving data to a real-time library and a history library of object linking and embedded process control OPC, so as to be extracted and applied by a distribution tracking system of liquid materials in a process type nuclear material production line. The three-dimensional model management module 14 further includes a digital-to-analog fusion unit for binding the three-dimensional model with model driving data and statistical analysis data. The three-dimensional model not only can bind real-time data and historical data from OPC service, but also can bind statistical analysis data from a distribution tracking system of liquid materials in a flow-type nuclear material production line. The three-dimensional model management module 14 is used for constructing a three-dimensional model and a three-dimensional scene of a workshop, a production line and equipment, the three-dimensional model management module 14 is used for collecting model driving data in real time, and the three-dimensional model, the three-dimensional scene and the model driving data are bound in real time for subsequent visual real-time display, so that compared with a two-dimensional form, production management staff can judge the material state of a batch of materials in the liquid material of the flow-type nuclear material production line more intuitively, quickly and in real time.
The visual display module 15 is connected with the three-dimensional model management module 14 and is used for displaying the three-dimensional models of workshops, production lines and equipment and the three-dimensional scene data thereof in real time and displaying the real-time distribution of materials in the three-dimensional models of the production lines and the dynamic tracking of each batch of materials.
In this embodiment, the visual display module 15 is configured to display three-dimensional models of workshops, production lines, and equipment and three-dimensional scene data thereof in real time, and specifically, the three-dimensional scene data of workshops and production lines includes data such as production plans, job schedules, material statistics, equipment statistics, metering appliance statistics, energy statistics, safety ring parameters, and the like of workshops or production lines; the three-dimensional scene data of the equipment comprise data such as equipment states, equipment operation parameters, equipment energy consumption parameters, instrument parameters, security loop parameters and the like. The visual display module is used for displaying the real-time distribution of materials in a three-dimensional model of a production line and the dynamic tracking of each batch of materials, and combining the three-dimensional model technology to display the distribution and dynamic circulation of the materials in real time, so that production managers can acquire the material state of a batch of materials in the flow-type production materials more intuitively and rapidly in real time, the judgment accuracy is improved, misoperation is avoided, and the production line safety is ensured.
Optionally, the visual display module comprises a three-dimensional product line material distribution unit.
And the three-dimensional production line material distribution unit is used for summarizing the real-time distribution of the materials in each tank by using a three-dimensional model of the real-time display production line. The three-dimensional production line material distribution unit is specifically used for acquiring material distribution data in each tank in the production line after the steady state and each discharging are finished, and acquiring material distribution data of each procedure according to the material distribution data in each tank so as to acquire real-time material distribution data in a three-dimensional model of the production line.
The model driving data comprises metering monitoring parameters and analysis detection parameters. The metering monitoring parameters comprise tank liquid level and valve flow, and the analysis and detection parameters comprise material concentration and material acidity.
Optionally, the three-dimensional production line material distribution unit is specifically configured to obtain a feeding amount, a discharging amount and a remaining amount of each tank according to a measurement monitoring parameter and an analysis detection parameter of each process in a three-dimensional model of the production line, and perform statistical analysis on the feeding amount, the discharging amount and the remaining amount to obtain real-time distribution data of each process material in the flow-type production line.
In this embodiment, the materials in the process type nuclear material production line in the nuclear industry mainly exist in a liquid state, the material distribution depends on the tank liquid level, valve flow and other measurement monitoring parameters of each process, the material concentration, acidity and other detection analysis parameters, the feeding amount, discharging amount and remaining amount of each tank are recorded, and the material distribution data of each process and each tank in the process type production line are counted through data analysis.
Optionally, the visual display module further comprises a three-dimensional product line material tracking unit, and the three-dimensional product line material tracking unit is used for displaying the source and the going tracking of each batch of materials in each tank in the three-dimensional model of the production line in real time. The three-dimensional production line material tracking unit is connected with the three-dimensional production line material distribution unit and is used for managing the life cycle of each batch of materials according to the state and the material flow form by taking the state change of the materials as a boundary so as to realize dynamic tracking of each batch of materials.
Optionally, the conditions include a feed condition, a steady state condition, and a discharge condition, and the material flow pattern includes one or more of the following combinations: the life cycle comprises a feeding state to a steady state and a discharging state from the steady state.
The three-dimensional production line material tracking unit is used for giving material feeding quantity, source material batch number and material source attribute when feeding each time, is also used for giving material volume attribute and material batch number after continuous feeding is finished, is used for giving material concentration attribute through detection and analysis, and is used for giving material discharging quantity, material batch number, material destination attribute and material residual quantity when discharging each time.
In this embodiment, since the flow-type production materials have no fixed structure and there may be a plurality of mixed materials in the container, it is convenient to track the materials differently from the solid materials, so the three-dimensional production line material tracking unit of this embodiment is used to perform data stability judgment on the flow-type production materials, and perform life cycle management on each batch of materials based on a preset material tracking rule (i.e. change of state of the materials is used as a boundary, and life cycle management is performed on each batch of materials according to the state and the material flow form). Further, the three-dimensional production line material tracking unit is used for giving material feeding quantity, source material batch number and material source attribute at each feeding, is also used for giving material volume attribute and material batch number after continuous feeding is finished, is used for giving material concentration attribute through detection and analysis, and is used for giving material discharging quantity, material batch number, material forward attribute and material residual quantity at each discharging, so that tracking balance management of material quantity and specific components is realized.
Optionally, the visual display module further comprises a three-dimensional production line operation playback unit and a three-dimensional warehouse display unit.
The three-dimensional production line operation playback unit is used for providing playback functions of material operation processes and material circulation data in the three-dimensional model of the production line.
In this embodiment, the material operation process in the three-dimensional model of the production line refers to a flowing process of liquid/gaseous materials, and the three-dimensional production line operation playback unit is used for recording the production operation process and the material circulation data in real time, storing the data in the historical database, and performing operation playback as required.
The three-dimensional warehouse display unit is used for displaying the distribution of materials in the three-dimensional model of the three-dimensional warehouse. The material information on each pit or goods shelf in the warehouse is visually displayed through the three-dimensional model of the stereoscopic warehouse, and the method is visual and effective.
Optionally, the distribution tracking system further comprises a warehouse management module.
The warehouse management module is connected with the three-dimensional model management module and used for providing warehouse in-out management, inventory management and inventory management functions.
In this embodiment, the warehouse-in and warehouse-out management function refers to functions of warehouse-in and warehouse-out registration, warehouse-in and warehouse-out history record inquiry and the like of a warehouse, performs warehouse-in and warehouse-out operation according to a material warehouse-in and warehouse-out dispatching order issued by a dispatcher, and performs warehouse-in and warehouse-out progress and result feedback. The inventory management function refers to the functions of inventory inquiry, inventory early warning, purchasing and warehousing and the like, the existing inventory quantity is synchronously updated according to purchasing and warehousing, early warning and purchasing reminding are carried out according to inventory early warning rules, and the inventory change trend can be inquired. The inventory management function refers to a periodic inventory function of the warehouse, and periodic inventory is performed according to the management requirement of the warehouse, so that the quantity and the position of the warehouse materials are ensured to be correct, and the online and offline inventory is ensured to be consistent.
The distribution tracking system of the liquid material of the flow type nuclear material production line of the embodiment comprises a three-dimensional model management module, a visual display module, a material operation management module, a material data management module and a statistical analysis module. The three-dimensional model management module is used for providing three-dimensional model construction, model driving data acquisition and model and data binding functions; the visual display module is used for providing real-time visual display functions of three-dimensional production line data display, real-time material distribution and dynamic material tracking; the material operation management module is used for providing operation tasks and post operation functions; the material data management module is used for providing material type management, material formula management, process parameter management, sample analysis feedback and maintenance functions of material operation logs; the statistical analysis module is used for providing statistics of main materials and auxiliary materials of a production line or a warehouse, statistics of collection and settlement of auxiliary materials, such as a crucible, and statistics of consumption of auxiliary materials, such as slag, and the like, and statistics of waste output. Therefore, the process flow of the liquid material (namely the material in the liquid form) of the flow type nuclear material production line is modeled by applying a three-dimensional visualization technology, the visual production operation process and the material circulation process are realized, and the visual management of the distribution tracking of the liquid material of the flow type nuclear material production line is realized by collecting production operation data, material circulation data, material warehouse-in and warehouse-out data and equipment operation and maintenance data and combining the collected data with a three-dimensional visual model. Specifically, a three-dimensional model and a three-dimensional scene of a workshop, a production line and equipment are built through a three-dimensional model management module, model driving data are collected in real time through the three-dimensional model management module, and the three-dimensional model and the three-dimensional scene are bound with the model driving data in real time for subsequent visual real-time display. The visual display module is used for displaying the real-time distribution of materials in a three-dimensional model of a production line and the dynamic tracking of each batch of materials, and combining the three-dimensional model technology to display the distribution and dynamic circulation of the materials in real time, so that production managers can acquire the material state of a batch of materials in the flow-type production materials more intuitively and rapidly in real time, the judgment accuracy is improved, misoperation is avoided, and the production line safety is ensured. Because the flow-type production materials have no fixed structure and various materials are possibly mixed in the container, the three-dimensional production line material tracking unit is different from the solid materials and is convenient for material tracking, so the three-dimensional production line material tracking unit of the embodiment is used for carrying out data stability judgment on the flow-type production materials and realizing real-time dynamic tracking on the materials based on a preset material tracking rule (namely, taking state change of the materials as a boundary and carrying out life cycle management on each batch of materials according to the state and the material flowing form).
Example 2:
as shown in fig. 2, the present embodiment provides a distribution tracking system of liquid materials in a flow-type nuclear material production line based on a three-dimensional visualization technology, which comprises a three-dimensional model management module 1, a visual display module 2, a material operation management module 3, a warehouse management module 4, a material data management module 5 and a statistical analysis module 6.
(1) The three-dimensional model management module 1 includes:
(1) the three-dimensional model unit is used for providing three-dimensional models and three-dimensional scene construction functions of different levels such as workshop level, production line level and equipment level, wherein the equipment level comprises models such as production equipment, metering appliances, pipelines, liquid tanks and the like. The three-dimensional model and the three-dimensional scene construction are the basis of visual management.
(2) The data acquisition unit is used for providing three-dimensional model driving related data acquisition functions such as valve state, liquid level, equipment state, equipment action signals, water, electricity and gas parameters, safety ring parameters and the like, and the acquired data can be concentrated and converged into an OPC real-time library and a history library for extraction and application of the material distribution tracking system.
(3) The digital-analog fusion unit is used for providing a binding function of the three-dimensional model, the acquired data and the analysis data, and the three-dimensional model not only can bind real-time data and historical data from the OPC service, but also can bind the analysis data from the material distribution tracking system.
(2) The visual display module 2 specifically comprises:
(1) the three-dimensional production line data display unit is used for providing three-dimensional scene data display functions of workshop level, production line level and equipment level. The workshop level and the production line level mainly display the information such as production plans, operation scheduling, material statistics, equipment statistics, metering appliance statistics, energy statistics, safety ring parameters and the like of workshops or production lines; the equipment level mainly displays information such as equipment states, equipment operation parameters, equipment energy consumption parameters, instrument parameters, security ring parameters and the like.
(2) The three-dimensional production line material distribution unit is used for providing a real-time distribution display function of materials in each tank in the three-dimensional production line. The material distribution can inquire the material condition of each tank in a steady state and after each discharging is finished, and the material distribution condition of each working procedure is counted based on the material distribution data of each tank.
(3) The three-dimensional production line material tracking unit is used for providing the source and the forward tracking display function of each batch of materials in each tank in the three-dimensional production line. The material tracking can inquire the feeding state, the steady state and the discharging state of each material batch, wherein the feeding state comprises the information of the feeding amount, the source material batch number, the material source and the like of each feeding, the steady state comprises the information of the material batch number, the material volume, the material concentration and the like, and the discharging state comprises the information of the discharging amount, the material batch number, the material direction, the material residual amount and the like of each discharging.
(4) And the three-dimensional production line operation playback unit is used for providing a playback function of a material operation process (namely a liquid material flowing process) in the three-dimensional production line. The system records the production operation process and the material circulation data in real time, stores the data in a historical database, and can perform operation playback according to the needs.
(5) The three-dimensional warehouse display unit is used for providing a function of displaying distribution of materials in the three-dimensional warehouse. And visually displaying the material information on each pit or shelf in the warehouse through the three-dimensional warehouse model.
(3) The material operation management module 3 specifically includes:
(1) and the job task unit is used for providing a function of receiving job tasks and job progress feedback issued by workshop scheduling.
(2) The post operation unit is used for providing a registering function of post personnel for carrying out material operation according to operation tasks, wherein the material operation comprises material inflow, material outflow, material consumption, sampling, material release, waste generation and various process operations, and the material operation results are synchronously displayed in a three-dimensional scene.
(3) And the shift-switching unit is used for providing a daily shift-switching registration function for staff. According to the job switching requirements, the switching form content comprises switching projects, operation task execution progress, equipment running states, metering device states, material states, energy consumption conditions, abnormal conditions, processing instructions and the like.
(4) The warehouse management module 4 specifically includes:
(1) the warehouse-in and warehouse-out management unit is used for providing functions of warehouse-in and warehouse-out registration, warehouse-in and warehouse-out history record inquiry and the like of a warehouse, carrying out warehouse-in and warehouse-out operation according to a material warehouse-in and warehouse-out dispatching order issued by a dispatcher, and carrying out warehouse-in and warehouse-out progress and result feedback.
(2) The inventory management unit is used for providing the functions of inventory inquiry, inventory early warning, purchasing and warehousing and the like, synchronously updating the existing inventory according to the purchasing and warehousing and the warehousing, carrying out early warning and purchasing reminding according to the inventory early warning rule, and inquiring the inventory change trend.
(3) And the inventory management unit is used for providing a periodic inventory function of the warehouse, and periodically inventory according to the management requirement of the warehouse, thereby ensuring that the quantity and the position of the warehouse materials are correct and the online and offline inventory is consistent.
(5) The material data management module 5 specifically includes:
(1) the material type management unit is used for providing material basic information maintenance functions such as material names, material codes, material types, material states, material forms and the like.
(2) The material formula management unit is used for providing a formula of reagent preparation and a formula version management function, reagent preparation is carried out according to the formula in a flow-type production line, and the reagent preparation with the same purpose can have a plurality of formulas due to process adjustment or optimization and can be managed through the formula version.
(3) The process parameter management unit is used for providing process parameters and index management functions in the production line, and each working procedure in the production process has process requirements, and quantitative requirements can be realized by issuing process parameters and index values thereof, such as furnace temperature, furnace pressure and the like.
(4) And the sample analysis feedback unit is used for providing sampling information and a sample inspection analysis result query function, and the sample inspection analysis result is fed back by an inspection analysis system (LIMS) interface.
(5) The material operation log unit is used for providing the query functions of automatic log recording of online operation and manual log recording of offline operation, and comprises automatic log recording data of material inflow, material outflow and the like, and manual log recording data of material consumption, sampling, material release, waste generation, various process operations and the like.
(6) And the shift log unit is used for providing a shift log query function of each post, can query the detailed information of the shift form, and can also be used for mainly querying non-conforming items or abnormal conditions in shift.
(6) The statistical analysis module 6 specifically includes:
(1) the collection and settlement statistics unit is used for providing a collection and settlement statistics function of main materials and auxiliary materials of a production line or a storehouse, and can be used for counting the material collection and settlement conditions of different levels of a workshop level, a production line level, a process level and the like under different time dimensions (daily, weekly, monthly, quarterly, annual and the like) according to workshop management requirements.
(2) And the auxiliary material consumption statistics unit is used for providing auxiliary material consumption statistics functions such as a crucible and the like and supporting statistics of different dimensions such as time, space, tissue and the like.
(3) And the waste output statistics unit is used for providing waste output statistics functions of slag, medium-level waste liquid, low-level waste liquid and the like and supporting statistics of different dimensions of time, space, organization and the like.
Optionally, since the materials in the process type nuclear material production line in the nuclear industry mainly exist in a liquid form, the distribution of the materials depends on the metering monitoring parameters such as tank liquid level, valve flow and the like of each process, and the analysis and detection parameters such as the concentration of the materials and acidity. The visual display module 2 is provided with a three-dimensional production line material distribution unit which is used for recording the feeding amount, the discharging amount and the residual amount of each tank, and counting the material distribution data of each process and each tank in the flow-type production line through data analysis.
Optionally, as the minimum granularity of liquid material tracking in the flow-path type nuclear material production line in the nuclear industry reaches the tank, a three-dimensional production line material tracking unit in the visual display module is used for realizing material tracking by a material batch management mode based on a state machine, wherein the state machine of the material comprises a feeding state, a steady state and a discharging state. The material flow form in the flow-type production line comprises one inlet and one outlet, one inlet and more outlet, multiple inlets and one outlet and multiple inlets and more outlets, the material flow conditions can be comprehensively considered during material batch management, and the material dynamic tracking is carried out by taking the state change of the material as a boundary and taking the 'feeding state-steady state-discharging state' as the effective life cycle of each material batch. Specifically, the first feeding (after the last discharging) is used for giving the batch number attribute of the material, each feeding is used for giving the feeding amount of the material, the batch number of the source material and the source attribute of the material, and the continuous feeding is used for giving the volume attribute (namely the tank liquid level difference) of the material; the material reaches a steady state after continuous feeding, at the moment, the material concentration attribute is endowed through analysis and detection, and the material has the attributes of material batch number, material volume, material concentration and the like in the steady state; the material batch number and the material concentration are consistent with each other in a steady state in a discharging state, and each discharging is used for giving the material discharging quantity, the material batch number and the material destination attribute. The material batch management based on the state machine can realize the dynamic tracking of the materials of each process and each tank.
The liquid material distribution tracking system of the flow type nuclear material production line is used for realizing the tracking balance management of the quantity of materials and specific components based on the material management requirement of the flow type nuclear material production line of the nuclear industry by adopting a mode of combining automatic acquisition and manual registration and applying a material information acquisition majority judgment, data steady state judgment and material tracking rule to establish a material distribution tracking management method. Therefore, by combining three-dimensional visualization with production operation, material tracking, equipment management and safety management by using a three-dimensional visualization technology, a liquid material distribution tracking system of the flow-path type nuclear material production line based on the three-dimensional visualization technology is established, and the liquid material distribution tracking management of the flow-path type nuclear material production line is performed on the basis of the distribution tracking system, so that the visual management capacity of the flow-path type nuclear material production line can be improved. Specifically, the liquid material distribution tracking system of the flow-type nuclear material production line has the following effects:
(1) The material operation process is recorded by adopting a mode of combining automatic acquisition and manual registration, and a material distribution tracking management method is established by utilizing material information acquisition majority judgment, data steady state judgment and material tracking rules, so that tracking balance management of the quantity of materials and specific components is realized.
(2) By means of metering monitoring parameters such as tank liquid level, valve flow and the like of each process and analysis detection parameters such as substance concentration and acidity, the feeding quantity, the discharging quantity and the residual quantity of each tank are recorded, the material distribution statistics of each process and each tank in the flow-type production line are realized through data analysis, and the visual management of the liquid material distribution of the flow-type nuclear material production line is realized by applying a three-dimensional visual technology.
(3) The material batch management mode based on a state machine takes a feeding state-steady-state-discharging state as an effective life cycle of each material batch, so that the material source and the direction of each batch can be inquired, the material in and out tracking of each process and each tank can be realized, and the visual management of the liquid material tracking of the flow-type nuclear material production line is realized by applying a three-dimensional visual technology.
Example 3:
the embodiment provides a distribution tracking method of liquid materials in a flow-type nuclear material production line, which comprises the following steps:
the distribution tracking system of the liquid material of the flow type nuclear material production line based on the embodiment 1 or the distribution tracking system of the liquid material of the flow type nuclear material production line based on the three-dimensional visualization technology described in the embodiment 2 performs distribution tracking management on the liquid material of the flow type nuclear material production line of the nuclear plant. According to the distribution tracking method of the liquid materials in the flow type nuclear material production line, the real-time management and control of the operation process, the distribution state and the storage state of the liquid materials in the flow type nuclear material production line are realized in a three-dimensional visualization mode, and then the purpose of visual management of the materials is realized. The distribution tracking method of the liquid materials in the flow type nuclear material production line can be based on the liquid material management requirement of the flow type nuclear material production line in the nuclear industry, the material information adopts a method combining automatic acquisition and manual registration, and the distribution tracking management method of the materials is established by utilizing the majority judgment of the material information acquisition, the steady state judgment of the data and the material tracking rules, so that the tracking balance management of the quantity of the materials and the specific components is realized. Therefore, by combining three-dimensional visualization with production operation, material tracking, equipment management and safety management by using a three-dimensional visualization technology, a liquid material distribution tracking system of the flow-path type nuclear material production line based on the three-dimensional visualization technology is established, and the liquid material distribution tracking management of the flow-path type nuclear material production line is performed on the basis of the distribution tracking system, so that the visual management capacity of the flow-path type nuclear material production line can be improved.
It is to be understood that the above embodiments are merely illustrative of the application of the principles of the present invention, but not in limitation thereof. Various modifications and improvements may be made by those skilled in the art without departing from the spirit and substance of the invention, and are also considered to be within the scope of the invention.
Claims (9)
1. A distribution tracking system of liquid materials in a flow type nuclear material production line is characterized by comprising a material operation management module, a material data management module, a statistical analysis module, a three-dimensional model management module and a visual display module,
the material operation management module is used for receiving the job tasks issued by the workshop scheduling, providing a registering function for carrying out material operation according to the job tasks and outputting a material operation result, wherein the material operation comprises material inflow, material outflow, material consumption and material release,
the material data management module is used for maintaining material type management, material formula management, process parameter management, sample analysis feedback and material operation log,
the statistical analysis module is used for counting the collection and settlement of main materials and auxiliary materials, the consumption of auxiliary materials and the output of waste of a production line or a warehouse to obtain statistical analysis data,
the three-dimensional model management module is connected with the material operation management module, the material data management module and the statistical analysis module, is used for constructing a three-dimensional model of a workshop, a production line and equipment and a three-dimensional scene thereof, is also used for collecting model driving data, is used for binding the three-dimensional model with the model driving data and the statistical analysis data, wherein the equipment comprises production equipment, a metering appliance, a pipeline and a tank,
the visual display module is connected with the three-dimensional model management module and is used for displaying three-dimensional models of workshops, production lines and equipment and three-dimensional scene data thereof in real time and displaying real-time distribution of materials in the three-dimensional models of the production lines and dynamic tracking of materials in each batch.
2. The system of claim 1, wherein the visual display module comprises a three-dimensional product line material distribution unit,
the three-dimensional production line material distribution unit is used for acquiring material distribution data in each tank in the production line after the steady state and each discharging are finished, and acquiring material distribution data of each procedure according to the material distribution data in each tank so as to acquire real-time distribution data of materials in a three-dimensional model of the production line.
3. The system of claim 2, wherein the model driven data comprises metering monitoring parameters including tank level, valve flow, analytical detection parameters including material concentration, material acidity,
the three-dimensional production line material distribution unit is used for obtaining the feeding amount, the discharging amount and the residual amount of each tank according to the metering monitoring parameters and the analysis and detection parameters of each process in the three-dimensional model of the production line, and carrying out statistical analysis on the feeding amount, the discharging amount and the residual amount to obtain real-time distribution data of each process material in the flow-type production line.
4. The system of claim 1, wherein the visual display module further comprises a three-dimensional product line material tracking unit,
the three-dimensional production line material tracking unit is connected with the three-dimensional production line material distribution unit and is used for managing the life cycle of each batch of materials according to the state and the material flow form by taking the state change of the materials as a boundary so as to realize dynamic tracking of each batch of materials.
5. The system of claim 4, wherein the conditions include a feed condition, a steady state condition, and a discharge condition, and the material flow pattern includes one or more of the following combinations: one in and one out, one in and multiple out, multiple in and one out, multiple in and multiple out, the life cycle includes from the feeding state to the steady state, and from the steady state to the discharging state,
the three-dimensional production line material tracking unit is used for giving material feeding quantity, source material batch number and material source attribute when feeding each time, is also used for giving material volume attribute and material batch number after continuous feeding is finished, is used for giving material concentration attribute through detection and analysis, and is used for giving material discharging quantity, material batch number, material destination attribute and material residual quantity when discharging each time.
6. The system of claim 5, wherein the visual display module further comprises a three-dimensional production line operation playback unit and a three-dimensional stereoscopic warehouse display unit,
a three-dimensional production line operation playback unit for providing playback functions of material operation process and material circulation data in a three-dimensional model of the production line,
the three-dimensional warehouse display unit is used for displaying the distribution of materials in the three-dimensional model of the three-dimensional warehouse.
7. The system of claim 1, further comprising a warehouse management module,
the warehouse management module is connected with the three-dimensional model management module and used for providing warehouse in-out management, inventory management and inventory management functions.
8. The system of claim 1, wherein the three-dimensional model management module comprises a data acquisition unit,
the data acquisition unit is used for acquiring model driving data and transmitting the acquired model driving data to the real-time library and the history library of the object linking and embedded process control OPC.
9. The distribution tracking method of the liquid material of the flow-type production line is characterized by comprising the following steps of:
distribution tracking management of liquid materials in a flow-type nuclear material production line of a nuclear plant is performed based on the distribution tracking system of liquid materials in the flow-type nuclear material production line of any one of claims 1 to 8.
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| CN117666518A (en) * | 2024-01-31 | 2024-03-08 | 山东国泰民安玻璃科技有限公司 | Digital intelligent production method, device and medium for medical glass bottle |
| CN117666518B (en) * | 2024-01-31 | 2024-04-12 | 山东国泰民安玻璃科技有限公司 | Digital intelligent production method, device and medium for medical glass bottle |
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