CN116593387A - A device for testing the strength of chrome plating layer for roll repair - Google Patents
A device for testing the strength of chrome plating layer for roll repair Download PDFInfo
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- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- G—PHYSICS
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Abstract
Description
技术领域technical field
本发明涉及轧辊修复检测技术领域,具体提出了一种轧辊修复镀铬层强度测试装置。The invention relates to the technical field of roll repair detection, and specifically provides a roll repair chrome plating strength testing device.
背景技术Background technique
轧辊在修复加工过程中,镀铬处理是进行轧辊辊面修复以及提高辊面耐磨强度的一种有效的方式,轧辊将在镀铬池中完成镀铬处理。轧辊完成镀铬处理后一般需要对镀铬层进行测试,以验证镀铬层在轧辊辊面的结合强度是否达到相应的标准要求,以保证轧辊镀铬的加工质量。During the repair process of the roll, chrome plating is an effective way to repair the roll surface and improve the wear resistance of the roll surface. The roll will be chrome-plated in the chrome plating pool. After the roll is chrome-plated, it is generally necessary to test the chrome-plated layer to verify whether the bonding strength of the chrome-plated layer on the roll surface meets the corresponding standard requirements, so as to ensure the processing quality of the chrome-plated roll.
现有技术下,对于金属镀层的结合强度测试具有很多方法,其中采用胶带粘接剥离的方式是一种可定性测试的测试方法,简单而言,测试时,首先对轧辊的镀铬层进行网格划分,将选取的测试部位分成若干可测试的网格单元,随后截取选用一段符合一定规格的强力胶带紧密贴合在镀铬面上,并通过拉力机按照指定牵拉角度匀速拉动强力胶带,使得强力胶带从辊面剥离,最后观察是否存在镀铬层被粘附在强力胶带上,整个测试过程较为简单,实际测试时基本依赖人工操作完成,但测试时为了提高测试的准确性、真实性以及轧辊整体辊面镀铬层的结合强度分布情况,一般需要在轧辊辊面上均匀选取若干测试部位,因此人工测试操作时需要完成多次重复测试,费时且费力,且人工多次重复操作存在较大的随机操作误差,不易稳定地控制测试变量,从而影响最终测试的准确度,测试失真的概率将大大提高。In the prior art, there are many methods for testing the bonding strength of the metal coating, among which the method of adhesive tape bonding and peeling is a qualitative test method. In simple terms, the chrome coating of the roll is firstly gridded Divide the selected test site into several measurable grid units, and then select a section of strong tape that meets certain specifications to fit closely on the chrome-plated surface, and use a tensile machine to pull the strong tape at a uniform speed according to the specified pulling angle, so that the strong The tape is peeled off from the roll surface, and finally it is observed whether there is a chrome layer adhered to the strong tape. The whole test process is relatively simple, and the actual test basically relies on manual operations. However, in order to improve the accuracy and authenticity of the test and the overall quality of the roll The bonding strength distribution of the chrome plating layer on the roll surface generally needs to uniformly select several test parts on the roll surface. Operating errors make it difficult to control the test variables stably, thereby affecting the accuracy of the final test, and the probability of test distortion will be greatly increased.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种轧辊修复镀铬层强度测试装置,用于解决上述背景技术中提到的问题。In order to solve the above-mentioned problems, the present invention provides a device for testing the strength of the chrome-plated layer of roll repair, which is used to solve the problems mentioned in the above-mentioned background technology.
为了实现上述目的,本发明采用以下技术方案来实现:一种轧辊修复镀铬层强度测试装置,包括用于轧辊水平夹紧转动的卧夹转动台;所述卧夹转动台的侧方设置有横移机构,所述横移机构的横移方向沿夹紧在所述卧夹转动台中的轧辊轴向设置;所述横移机构的移动端装配有测试预备机构。In order to achieve the above object, the present invention adopts the following technical solutions: a device for testing the strength of the chrome-plated layer for roll repair, including a horizontal clamp turntable for horizontally clamping and rotating the roll; A moving mechanism whose traversing direction is set along the axial direction of the roll clamped in the horizontal clamping turntable; the moving end of the traversing mechanism is equipped with a test preparation mechanism.
所述测试预备机构包括升降设置的横移切换组件,所述横移切换组件移动端的移动方向相对所述横移机构移动端的移动方向水平垂直设置;所述横移切换组件的移动端上在位于移动方向上依次装配有用于对轧辊镀铬层划线的划线部件以及用于对轧辊测试辊面压紧的压辊机构;所述划线部件包括两个沿垂直于所述横移切换组件移动端移动方向水平分布的划线端。The test preparation mechanism includes a lifting and lowering traversing switching assembly, the moving direction of the moving end of the traversing switching assembly is set horizontally and vertically relative to the moving direction of the moving end of the traversing mechanism; the moving end of the traversing switching assembly is located at In the direction of movement, a scribing component for scribing the chrome plating layer of the roll and a pressure roller mechanism for pressing the test roll surface of the roll are equipped in sequence; The dashed ends are distributed horizontally in the direction of end movement.
优选的,所述划线部件包括上下开放的外导套,所述外导套的顶端固定有封顶板,所述封顶板顶端固定有连接于所述横移切换组件移动端的连接架,所述外导套从底端向内竖直滑动配合有伸缩滑块,所述伸缩滑块内上下贯通设置有气室,所述封顶板上贯穿固定有气管,且所述气管下端竖直滑动设置在所述气室中,所述气管上套设有压缩弹簧,且所述压缩弹簧两端分别固定在所述封顶板底端以及所述伸缩滑块的顶端,所述伸缩滑块的底端可拆卸安装有双头划线部,且由气管通入气室的气流从所述双头划线部向下排出。Preferably, the marking part includes an outer guide sleeve open up and down, a capping plate is fixed on the top end of the outer guide sleeve, and a connecting frame connected to the moving end of the traverse switching assembly is fixed on the top end of the capping plate. The outer guide sleeve vertically slides inward from the bottom end to cooperate with a telescopic slider, and an air chamber is arranged up and down inside the telescopic slider; In the air chamber, the air pipe is covered with a compression spring, and the two ends of the compression spring are respectively fixed on the bottom end of the capping plate and the top end of the telescopic slider, and the bottom end of the telescopic slider can be The double-headed marking part is disassembled and installed, and the airflow that is led into the air chamber through the air pipe is discharged downward from the double-headed marking part.
优选的,所述双头划线部包括可拆卸固定在所述伸缩滑块底端的锥头座以及固定在所述锥头座底端的两个划线锥,两个所述划线锥沿垂直于所述横移切换组件移动端移动方向水平分布;所述锥头座上设置有多个与所述气室竖直连通的气道。Preferably, the double-headed scribing part includes a conical head seat detachably fixed at the bottom end of the telescopic slider and two scribing cones fixed at the bottom end of the conical head seat, and the two scribing cones are vertically It is distributed horizontally in the moving direction of the moving end of the traversing switch assembly; a plurality of air passages vertically connected with the air chamber are arranged on the conical head seat.
优选的,所述压辊机构包括固定于所述横移切换组件移动端且沿竖直方向伸缩的弹性伸缩辊架,所述弹性伸缩辊架上水平转动安装有压辊,所述压辊的轴向平行于所述横移机构的横移方向。Preferably, the pressure roller mechanism includes an elastic telescopic roller frame that is fixed to the moving end of the traversing switching assembly and expands and contracts in the vertical direction, and a pressure roller is installed on the elastic telescopic roller frame for horizontal rotation. The axial direction is parallel to the traverse direction of the traverse mechanism.
优选的,所述弹性伸缩辊架包括固定于所述横移切换组件移动端的竖直导块,所述竖直导块底端竖直滑动有多个导杆,多个所述导杆的底端共同水平固定有辊架,所述导杆上套设有伸缩弹簧,所述伸缩弹簧两端分别固定在所述竖直导块与所述辊架上,所述压辊水平转动安装在所述辊架上。Preferably, the elastically telescopic roller frame includes a vertical guide block fixed to the moving end of the traverse switch assembly, the bottom end of the vertical guide block slides vertically with a plurality of guide rods, and the bottom ends of the plurality of guide rods Both ends are fixed horizontally with a roller frame, the guide rod is covered with a telescopic spring, and the two ends of the telescopic spring are respectively fixed on the vertical guide block and the roller frame, and the pressure roller is horizontally rotated and installed on the on the roll stand.
优选的,所述辊架侧方设置有引导部件,所述引导部件包括引导架,所述引导架包括两个一一对应固定在所述辊架两侧的连接侧板以及水平连接在两个所述连接侧板之间的水平板,位于所述水平板上方且在两个所述连接侧板上均竖直转动安装有多个引导辊,位于单侧所述连接侧板上的多个引导辊沿垂直于所述压辊的轴向水平分布。Preferably, guide parts are provided on the sides of the roll frame, and the guide parts include a guide frame, and the guide frame includes two connecting side plates fixed on both sides of the roll frame in one-to-one correspondence and connected horizontally between two The horizontal plate between the connecting side plates is located above the horizontal plate and a plurality of guide rollers are installed vertically on the two connecting side plates. The guide rollers are distributed horizontally along the axial direction perpendicular to the pressing rollers.
优选的,所述气道与两个所述划线锥一一对应分为两组,所述气道偏向相对位置的所述划线锥倾斜设置。Preferably, the air passage is divided into two groups in one-to-one correspondence with the two scoring cones, and the air passage is inclined to the opposite position of the marking cone.
优选的,所述卧夹转动台包括两个水平相对设置的用于轧辊单侧轴端夹紧的卧夹机构。Preferably, the horizontal clamping turntable includes two horizontally opposite horizontal clamping mechanisms for one-side shaft end clamping of the roll.
上述技术方案具有如下优点或者有益效果:本发明提供了一种轧辊修复镀铬层强度测试装置,可以在轧辊修复完成镀铬后对辊面镀铬层的结合强度进行测试,能够代替人工在轧辊辊面上进行测试部位的均匀化自动选取,且能够对镀铬层进行自动化网格分布划分,并在网格划分的过程中同步对测试部位进行灰尘清理,另外,能够在人工的配合下对多条测试用强力胶带相对轧辊上选取的测试部位进行逐条贴合覆盖缠绕,且能够对贴合的强力胶带进行自动往复辊压压紧操作,整个测试准备过程基本代替人工完成自动化操作,并能够完成多个测试部位的同步测试,大大提高了测试的效率,且避免了人工重复操作过程中存在的随机操作误差问题,提高了测试的准确性,能够更好地真实反应轧辊镀铬层整体结合强度的分布情况,具有更高的参考价值。The above technical solution has the following advantages or beneficial effects: the present invention provides a device for testing the strength of the chrome-plated layer on the roll repair, which can test the bonding strength of the chrome-plated layer on the roll surface after the chrome-plated layer is repaired on the roll, and can replace manual testing of the chrome-plated layer on the roll surface. The homogenization and automatic selection of test parts can be carried out, and the automatic mesh distribution division of the chrome plating layer can be carried out, and the dust cleaning of the test parts can be carried out synchronously during the mesh division process. The strong adhesive tape is attached one by one to the selected test parts on the roller, and can perform automatic reciprocating rolling and compacting operations on the attached strong adhesive tape. The entire test preparation process basically replaces the manual completion of the automatic operation, and can complete multiple tests. The synchronous test of the parts greatly improves the efficiency of the test, and avoids the random operation error in the manual repeated operation process, improves the accuracy of the test, and can better reflect the distribution of the overall bonding strength of the chrome-plated layer of the roll. have a higher reference value.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分,并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The invention and its characteristics, configurations and advantages will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings. Like numerals designate like parts throughout the drawings, and the drawings are not drawn to scale, emphasis being placed on illustrating the gist of the invention.
图1是本发明提供的一种轧辊修复镀铬层强度测试装置的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of a roll repair chrome plating strength testing device provided by the present invention.
图2是本发明提供的一种轧辊修复镀铬层强度测试装置的主视图。Fig. 2 is a front view of a roll repair chrome coating strength testing device provided by the present invention.
图3是本发明提供的一种轧辊修复镀铬层强度测试装置的侧视图。Fig. 3 is a side view of a roll repair chrome coating strength testing device provided by the present invention.
图4是横移切换组件、划线部件以及压辊机构装配结构的立体示意图。Fig. 4 is a three-dimensional schematic diagram of the assembly structure of the traverse switching assembly, the scribing component and the pressure roller mechanism.
图5是划线部件的立体图。Fig. 5 is a perspective view of a scribe member.
图6是划线部件的立体剖视图。Fig. 6 is a perspective sectional view of a scribing member.
图7是划线部件的平面剖视图。Fig. 7 is a plan sectional view of a scribing member.
图8是压辊机构的立体示意图。Fig. 8 is a three-dimensional schematic diagram of a pressing roller mechanism.
图中:1、卧夹转动台;11、卧夹机构;111、导轨;112、行程电机;113、丝杠;114、滑动台;115、电动卡盘;2、横移机构;21、支撑架;22、电动滑轨;23、电动滑块;3、测试预备机构;31、侧伸板;32、下压气缸;33、横移切换组件;331、导轨架;332、切换气缸;333、滑动板;4、划线部件;41、外导套;42、封顶板;43、连接架;44、伸缩滑块;441、气室;45、气管;451、连接嘴;46、压缩弹簧;47、双头划线部;471、锥头座;4711、气道;472、划线锥;5、压辊机构;51、弹性伸缩辊架;511、竖直导块;512、导杆;513、辊架;514、伸缩弹簧;52、压辊;53、引导部件;531、引导架;5311、连接侧板;5312、水平板;532、引导辊。In the figure: 1, horizontal clamp rotating table; 11, horizontal clamp mechanism; 111, guide rail; 112, travel motor; 113, lead screw; 114, sliding table; 115, electric chuck; Frame; 22, electric slide rail; 23, electric slider; 3, test preparation mechanism; 31, side extension plate; , sliding plate; 4, marking part; 41, outer guide sleeve; 42, capping plate; 43, connecting frame; 44, telescopic slider; 441, air chamber; 45, air pipe; 451, connecting nozzle; 46, compression spring ;47, double-head marking department; 471, cone head seat; 4711, air passage; 472, marking cone; 5, pressure roller mechanism; 51, elastic telescopic roller frame; 511, vertical guide block; 513, roller frame; 514, telescopic spring; 52, pressure roller; 53, guide part;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2和图3所示,一种轧辊修复镀铬层强度测试装置,包括用于轧辊水平夹紧转动的卧夹转动台1;卧夹转动台1的侧方设置有横移机构2,横移机构2的横移方向沿夹紧在卧夹转动台1中的轧辊轴向设置;横移机构2的移动端装配有测试预备机构3。As shown in Fig. 1, Fig. 2 and Fig. 3, a roll repair chrome-plated layer strength testing device includes a horizontal clamp rotating table 1 for the horizontal clamping and rotating of the roll; the side of the horizontal clamp rotating table 1 is provided with a lateral movement mechanism 2. The traversing direction of the traversing mechanism 2 is set along the axial direction of the rolls clamped in the horizontal chuck turntable 1; the moving end of the traversing mechanism 2 is equipped with a test preparation mechanism 3.
如图1和图2所示,卧夹转动台1包括两个水平相对设置的用于轧辊单侧轴端夹紧的卧夹机构11;两个卧夹机构11共同装配在固定在地面的底板上,卧夹机构11包括焊接在底板上的导轨111、通过电机座水平固定在底板上的行程电机112、水平转动安装的丝杠113、滑动安装在导轨111上的滑动台114以及通过轴承转动安装在滑动台114上的电动卡盘115;丝杠113一端固定在行程电机112的输出轴上,滑动台114螺纹连接在丝杠113上,电动卡盘115为现有的自动卡夹装置。在实际测试时,完成镀铬后的轧辊将水平夹紧在两个电动卡盘115之间,由于轧辊的结构不一定为两侧轴端等长对称的形式,测试时主要针对轧辊主辊面的镀铬层进行强度测试,而横移机构2位于卧夹转动台1的侧方位置固定,两个卧夹机构11独立设置,从而可以将夹紧的轧辊移动调整至其主辊面相对横移机构2居中的位置,以方便在轧辊的主辊面轴向上均匀等距选取多个测试部位。需要说明的是,位于其中一个卧夹机构11的滑动台114上还装配有驱动电动卡盘115旋转的伺服电机,且伺服电机自带现有的电机自锁机构,伺服电机在附图中未示出。As shown in Figure 1 and Figure 2, the horizontal clamp rotating table 1 includes two horizontally opposite horizontal clamp mechanisms 11 for clamping the one-side shaft end of the roll; the two horizontal clamp mechanisms 11 are jointly assembled on the bottom plate fixed on the ground Above, the horizontal clamping mechanism 11 includes a guide rail 111 welded on the base plate, a travel motor 112 horizontally fixed on the base plate through a motor base, a lead screw 113 mounted for horizontal rotation, a slide table 114 slidably installed on the guide rail 111 and a bearing rotating The electric chuck 115 that is installed on the sliding table 114; Leading screw 113 one ends are fixed on the output shaft of stroke motor 112, and sliding table 114 is threaded on the leading screw 113, and electric chuck 115 is existing automatic clamping device. In the actual test, the chrome-plated roll will be horizontally clamped between two electric chucks 115. Since the structure of the roll is not necessarily in the form of equal length and symmetry of the shaft ends on both sides, the test is mainly aimed at the surface of the main roll of the roll. The strength of the chrome-plated layer is tested, and the lateral movement mechanism 2 is fixed at the side of the horizontal clamp turntable 1, and the two horizontal clamp mechanisms 11 are set independently, so that the clamped roll can be moved and adjusted to the relative lateral movement mechanism of the main roll surface 2 The center position is convenient for selecting multiple test positions evenly and equidistantly in the axial direction of the main roll surface of the roll. It should be noted that a servomotor that drives the rotation of the electric chuck 115 is also equipped on the slide table 114 of one of the horizontal clamping mechanisms 11, and the servomotor has an existing motor self-locking mechanism. The servomotor is not shown in the accompanying drawings. Shows.
如图1和图4所示,横移机构2包括焊接在底板上的支撑架21、通过螺栓水平固定在支撑架21顶端的电动滑轨22以及滑动安装在电动滑轨22上的电动滑块23。测试预备机构3包括水平焊接在电动滑块23上的侧伸板31、通过螺栓竖直固定在侧伸板31顶端的下压气缸32以及固定在下压气缸32输出端的横移切换组件33,侧伸板31侧伸至卧夹转动台1的上方,横移切换组件33包括通过螺栓水平固定在下压气缸32输出杆上的导轨架331、通过螺栓固定在导轨架331侧端的切换气缸332以及水平滑动安装在导轨架331上的滑动板333,滑动板333固定于切换气缸332的输出端,滑动板333的滑动方向相对电动滑块23的滑动方向垂直设置;滑动板333上在位于移动方向上依次装配有用于对轧辊镀铬层划线的划线部件4以及用于对轧辊测试辊面压紧的压辊机构5;横移切换组件33可用于带动划线部件4以及压辊机构5在滑动板333移动方向上进行位置切换,且位置切换以卧夹转动台1的正上方为基准,当需要进行划线操作时,则将划线部件4移动切换至卧夹转动台1的正上方,当需要辊压时,便将压辊机构5移动切换至卧夹转动台1的正上方。As shown in Figures 1 and 4, the traversing mechanism 2 includes a support frame 21 welded on the bottom plate, an electric slide rail 22 horizontally fixed on the top of the support frame 21 by bolts, and an electric slide block slidably installed on the electric slide rail 22 twenty three. The test preparatory mechanism 3 comprises a side extension plate 31 welded horizontally on the electric slide block 23, a press-down cylinder 32 vertically fixed on the top of the side extension plate 31 by bolts, and a traverse switching assembly 33 fixed at the output end of the press-down cylinder 32, the side The extension plate 31 side extends to the top of the horizontal clamp turntable 1, and the traverse switching assembly 33 includes a guide rail frame 331 horizontally fixed on the output rod of the down-pressing cylinder 32 by bolts, a switching cylinder 332 fixed on the side end of the guide rail frame 331 by bolts, and a horizontal Slide the slide plate 333 that is installed on the guide rail frame 331, the slide plate 333 is fixed on the output end of the switching cylinder 332, the slide direction of the slide plate 333 is vertically set relative to the slide direction of the electric slider 23; the slide plate 333 is located in the moving direction The scribing part 4 for scribing the chrome-plated layer of the roll and the pressure roller mechanism 5 for pressing the roll test roll surface are assembled in sequence; the traverse switching assembly 33 can be used to drive the scribing part 4 and the pressure roller mechanism 5 to slide The position switching is carried out in the moving direction of the plate 333, and the position switching is based on the directly above the horizontal clamp rotating table 1. When the scribing operation is required, the scribing part 4 is moved and switched to directly above the horizontal clamp rotating table 1. When rolling is needed, the pressure roller mechanism 5 is moved and switched to the position directly above the clamping turntable 1 .
如图4、图5、图6和图7所示,划线部件4包括上下开放的外导套41,外导套41的顶端焊接有封顶板42,封顶板42顶端焊接有通过螺栓固定在滑动板333上的连接架43,外导套41从底端向内竖直滑动配合有伸缩滑块44,伸缩滑块44内上下贯通设置有气室441,封顶板42上贯穿固定有气管45,气管45为L形,气管45的水平管段穿过连接架43,且气管45的水平管段的端口处设置有与外部通气软管对接的连接嘴451,气管45的竖直管段固定在封顶板42上,且气管45的竖直管段通过固定在气室441中的滑套竖直滑动安装在气室441中,气管45与滑套之间保持滑动密封状态,气管45的竖直管段上套设有压缩弹簧46,且压缩弹簧46两端分别焊接在封顶板42底端以及伸缩滑块44的顶端,伸缩滑块44的底端可拆卸安装有双头划线部47,双头划线部47包括通过螺栓固定在伸缩滑块44底端的锥头座471以及一体加工成型在锥头座471底端的两个划线锥472,两个划线锥472沿垂直于滑动板333的滑动方向水平分布;锥头座471上设置有六个与气室441竖直连通的气道4711,六个气道4711等分为两组,两组气道4711与两个划线锥472一一对应设置,且气道4711偏向相对位置的划线锥472倾斜设置。As shown in Fig. 4, Fig. 5, Fig. 6 and Fig. 7, marking part 4 comprises the outer guide sleeve 41 that opens up and down, and the top end of outer guide sleeve 41 is welded with capping plate 42, and capping plate 42 top is welded with and is fixed on by bolt. The connecting frame 43 on the sliding plate 333 and the outer guide sleeve 41 slide vertically inward from the bottom end to cooperate with a telescopic slider 44. The telescopic slider 44 is provided with an air chamber 441 up and down, and the capping plate 42 is fixed with a gas pipe 45. , the air pipe 45 is L-shaped, the horizontal pipe section of the air pipe 45 passes through the connecting frame 43, and the port of the horizontal pipe section of the air pipe 45 is provided with a connecting nozzle 451 docked with the external ventilation hose, and the vertical pipe section of the air pipe 45 is fixed on the capping plate 42, and the vertical pipe section of the air pipe 45 is vertically slid and installed in the air chamber 441 through the sliding sleeve fixed in the air chamber 441, the sliding seal between the air pipe 45 and the sliding sleeve is maintained, and the vertical pipe section of the air pipe 45 is put on the sleeve A compression spring 46 is provided, and the two ends of the compression spring 46 are respectively welded to the bottom end of the capping plate 42 and the top end of the telescopic slider 44. The bottom end of the telescopic slider 44 is detachably equipped with a double-head marking part 47, and the double-head marking part The part 47 includes a conical head seat 471 fixed on the bottom end of the telescopic slide block 44 by bolts and two marking cones 472 formed integrally at the bottom end of the conical head seat 471. The two marking cones 472 are along the sliding direction perpendicular to the sliding plate 333 Horizontally distributed; the cone head seat 471 is provided with six air passages 4711 vertically connected with the air chamber 441, the six air passages 4711 are divided into two groups, and the two groups of air passages 4711 correspond to the two scoring cones 472 one by one set, and the air passage 4711 is inclined to the scribe cone 472 in the opposite position.
在对轧辊镀铬层进行结合强度测试时,需要通过划线部件4对轧辊主辊面进行网格划线,划线通过两个划线锥472完成,在本实施中,两个划线锥472的锥尖间距为25mm,其代表了划线网格在轧辊轴向上的宽度,另外,划线锥472在长时间划线过程中其锥尖部会形成损耗,可拆卸装配的双头划线部47既方便了对划线锥472锥尖部位进行磨尖处理,也方便进行直接换新。When carrying out bonding strength test to roll chromium plating layer, need to carry out grid scribing to roll main roll surface by scribing part 4, scribing is finished by two scribing cones 472, and in this implementation, two scribing cones 472 The distance between the tip of the cone is 25mm, which represents the width of the scribing grid in the axial direction of the roll. In addition, the scribing cone 472 will form a loss at the tip of the cone during the long-term scribing process. The detachable double-headed scribing The part 47 has not only facilitated the sharpening treatment of the awl point of the marking cone 472, but also facilitates direct replacement.
进行划线时,先对轧辊完成周向划线,再进行轴向划线,从而通过周向线条与轴向线条的分隔形成若干圆弧矩形网格。具体的,进行周向划线时,先通过横移切换组件33将划线部件4移动切换至轧辊的正上方,使得两个划线锥472锥尖位于轧辊中心轴的竖直所在面上,通过横移机构2带动整个测试预备机构3在轧辊轴向上间歇等距移动切换位置,从而获取多个等间距测试点位,在每个横移暂停位置处,通过启动下压气缸32带动划线部件4随着横移切换组件33整体下降,使得两个划线锥472的锥尖插在轧辊的镀铬层上,随着继续下降,压缩弹簧46收缩,且在弹力作用下使得划线锥472的锥尖扎入深度增大,直到划线锥472的锥尖完全扎透镀铬层为止,并记录下压气缸32的下降行程,随后,通过伺服电机带动轧辊旋转,使得通过划线锥472完成两条周向线条的划线,随后重复周向划线操作,依次在轧辊轴向等距分布选取的测试点位上完成周向划线,接着进行轴向划线,下压气缸32保持与周向划线时同样的下降行程,使得划线锥472保持将镀铬层扎透的状态,随后通过横移机构2带动划线部件4在轧辊轴向上移动,从而对轧辊完成一条轴向划线,在轴向划线过程中,伺服电机自锁使得轧辊保持固定状态,随后,伺服电机带动轧辊转动某一设置角度,并再次重复轴向划线操作,继而在每次等角度间歇转动后完成一次轴向划线,在完成周向划线以及轴向划线后,在每个选取的测试点位处形成了周向连续分布的若干网格。When scribing, first complete the circumferential scribing of the roll, and then carry out the axial scribing, so that several circular arc rectangular grids are formed by separating the circumferential lines and the axial lines. Specifically, when performing circumferential scribing, the scribing member 4 is first moved and switched to directly above the roll through the traverse switching assembly 33, so that the two scribing cones 472 are located on the vertical plane of the central axis of the roll, The entire test preparation mechanism 3 is driven by the traversing mechanism 2 to move intermittently and equidistantly in the axial direction of the roll to obtain a plurality of equidistant test points. The line member 4 descends as a whole along with the traverse switching assembly 33, so that the cone tips of the two scoring cones 472 are inserted on the chrome-plated layer of the roll, and as it continues to descend, the compression spring 46 shrinks, and under the action of elastic force, the scoring cones The piercing depth of the cone tip of 472 increases until the cone tip of the marking cone 472 penetrates the chrome plating layer completely, and the descending stroke of the pressing cylinder 32 is recorded. Complete the scribing of two circumferential lines, then repeat the circumferential scribing operation, complete the circumferential scribing at the test points selected in the axial equidistant distribution of the rolls, and then carry out the axial scribing, and press down the cylinder 32 to keep The same descending stroke as that of circumferential marking keeps the marking cone 472 in the state of penetrating the chrome plating layer, and then drives the marking part 4 to move in the axial direction of the roll through the traversing mechanism 2, thereby completing an axial movement of the roll. Marking, in the process of axial marking, the servo motor self-locks to keep the roll in a fixed state, then, the servo motor drives the roll to rotate at a certain set angle, and repeats the axial marking operation again, and then rotates intermittently at equal angles each time Finally, an axial scribing is completed. After the circumferential scribing and axial scribing are completed, several grids distributed continuously in the circumferential direction are formed at each selected test point.
另外,在整个划线过程中,划线部件4均保持吹气状态,进入到气管45中的加压空气将顺着气管45进入到气室441中,并最终从每个气道4711中吹出,吹出的加压空气既可以在划线的同时同步对划线过程中产生的镀铬层粉末进行清理,也可对两条周向划线之间以及附近的区域进行同步清理,完成同步自动清理,有利于保证后续过程中强力胶带与网格面之间的粘合精密度以及粘合强度,避免轧辊表面的灰尘以及粉末对测试过程产生不利影响。In addition, during the whole scribing process, the scribing component 4 is kept in the blowing state, and the pressurized air entering the air pipe 45 will enter the air chamber 441 along the air pipe 45, and finally blow out from each air channel 4711 , the blown pressurized air can not only clean the chrome coating powder produced during the scribing process simultaneously, but also clean the area between and near the two circumferential scribing lines synchronously to complete the synchronous automatic cleaning , which is beneficial to ensure the bonding precision and bonding strength between the strong tape and the mesh surface in the subsequent process, and avoid the dust and powder on the surface of the roll from adversely affecting the testing process.
如图1、图4和图8所示,压辊机构5包括弹性伸缩辊架51,弹性伸缩辊架51包括通过螺栓固定于滑动板333底端的竖直导块511,竖直导块511底端竖直滑动有两个导杆512,两个导杆512的底端共同水平焊接有辊架513,导杆512上套设有伸缩弹簧514,伸缩弹簧514两端分别焊接在竖直导块511与辊架513上,辊架513上水平转动安装有压辊52,且压辊52的轴向平行于电动滑块23的滑动方向。辊架513侧方设置有引导部件53,引导部件53包括引导架531,引导架531包括两个一一对应焊接在辊架513两侧的连接侧板5311以及水平焊接在两个连接侧板5311之间的水平板5312,位于水平板5312上方且在两个连接侧板5311上均竖直转动安装有三个引导辊532,位于单侧连接侧板5311上的三个引导辊532沿垂直于压辊52的轴向水平分布。两组引导辊532关于两个划线锥472的等距中心点等距设置,且水平板5312的上端面略低于压辊52的下端水平切面。需要说明的是,压辊52可通过电机带动旋转,也可选择现有的电动辊作为压辊52。As shown in Fig. 1, Fig. 4 and Fig. 8, the pressure roller mechanism 5 includes an elastic telescopic roller frame 51, and the elastic telescopic roller frame 51 includes a vertical guide block 511 fixed on the bottom end of the slide plate 333 by bolts, and the bottom end of the vertical guide block 511 There are two guide rods 512 vertically sliding at the end, and the bottom ends of the two guide rods 512 are welded with a roller frame 513 horizontally. 511 and the roller frame 513 , the roller frame 513 is horizontally rotatably mounted with a pressure roller 52 , and the axial direction of the pressure roller 52 is parallel to the sliding direction of the electric slider 23 . Roll frame 513 side is provided with guide part 53, and guide part 53 comprises guide frame 531, and guide frame 531 comprises two connecting side plates 5311 that are welded on both sides of roll frame 513 one by one and horizontally welded on two connecting side plates 5311. The horizontal plate 5312 between is located above the horizontal plate 5312 and three guide rollers 532 are vertically rotated on the two connecting side plates 5311. The axial direction of the rollers 52 is distributed horizontally. Two sets of guide rollers 532 are equidistantly arranged with respect to the equidistant central points of the two scribe cones 472 , and the upper end surface of the horizontal plate 5312 is slightly lower than the horizontal tangent surface of the lower end of the pressure roller 52 . It should be noted that the pressing roller 52 can be driven to rotate by a motor, and an existing motorized roller can also be selected as the pressing roller 52 .
通过划线部件4划线分隔形成的每个圆弧矩形状的网格镀铬层均作为可进行结合强度测试的单元,测试过程中,在位于轧辊辊面上每个选取的环形网格区域上均需要贴紧覆盖用于剥离测试的强力胶带,强力胶带可在市面上进行选取购买,选取的强力胶带需要有对应明确的粘合力剥离强度参数,其剥离强度参数需要大于待测试轧辊镀铬层的设定合格强度参数,且优选强力胶带中其剥离强度参数与轧辊镀铬层设定合格强度参数越接近的胶带产品。Each arc-shaped rectangular grid chrome-plated layer formed by scribing part 4 is used as a unit for bonding strength test. During the test, each selected ring-shaped grid area on the roll surface Both need to be closely covered with the strong tape used for the peel test. The strong tape can be selected and purchased in the market. The selected strong tape needs to have a corresponding definite peel strength parameter of the adhesive force. The peel strength parameter needs to be greater than the chrome plating layer of the roll to be tested The set qualified strength parameters of the strong tape, and the tape products whose peel strength parameters are closer to the set qualified strength parameters of the chrome-plated layer of the roll are preferred.
进行强力胶带贴合覆盖时,具体的,先通过横移机构2将压辊机构5移动至位于最侧端的测试点位处,接着通过横移切换组件33将压辊机构5横移切换至轧辊的正上方,使得压辊52的中心轴与轧辊的中心轴处于同一竖直面上,随后,通过下压气缸32带动压辊机构5随着横移切换组件33整体下降,下降至压辊52与轧辊之间留有强度胶带可穿过的缝隙时为止,为了对强力胶带形成输送贴合压力,实际缝隙要略小于强力胶带的厚度,接着将截断的强力胶带一端置于水平板5312上方,且从两组引导辊532之间穿过,并顺势送至缝隙中,以附图3所示,强力胶带从右侧送入,伺服电机将带动轧辊逆时针转动,而压辊52做顺时针转动,继而将强力胶带向左输送,并贴合覆盖缠绕在周向网格区上,在对强力胶带进行贴合覆盖缠绕时,引导部件53可提供有利的引导,使得强力胶带可居中覆盖贴合在周向网格区上,当强力胶带在送入端出现较小倾斜时,显然随着周向覆盖其偏离程度将越来越大。When carrying out strong adhesive tape bonding and covering, specifically, the pressure roller mechanism 5 is first moved to the test point at the most lateral end through the traverse mechanism 2, and then the pressure roller mechanism 5 is traversed and switched to the roller through the traverse switch assembly 33. directly above, so that the central axis of the pressure roller 52 and the central axis of the roll are on the same vertical plane, and then, the pressure roller mechanism 5 is driven down by the pressing cylinder 32 to descend as a whole with the traverse switching assembly 33, and then descends to the pressure roller 52. Until there is a gap through which the strength tape can pass between the roll and the roller, in order to form a conveying pressure on the strength tape, the actual gap should be slightly smaller than the thickness of the strength tape, and then place one end of the cut-off strength tape above the horizontal plate 5312, and Pass between the two sets of guide rollers 532, and send them into the gap. As shown in Figure 3, the strong adhesive tape is fed in from the right side, and the servo motor will drive the rollers to rotate counterclockwise, while the pressure roller 52 will rotate clockwise. , and then convey the strong tape to the left, and fit and cover it on the circumferential grid area. When the strong tape is fitted and covered, the guide part 53 can provide a favorable guide, so that the strong tape can be centered and covered On the circumferential grid area, when the strong tape has a small inclination at the feeding end, it is obvious that the degree of deviation will increase with the circumferential coverage.
当完成强力胶带贴合后,继续下降压辊52,使得伸缩弹簧514产生压缩,压辊52对强力胶带产生压紧力,在保持压辊52压紧以及非启动旋转状态下,通过伺服电机带动轧辊进行多次的往复转动,从而通过压辊52滚动压紧强力胶带,以提高强力胶带在轧辊上的贴合紧密度。接着通过横移机构2在轧辊轴向上移动,并在经过的每个选取的测试点位处重复强力胶带的贴合缠绕以及往复辊压操作。After the strong adhesive tape is pasted, continue to lower the pressure roller 52, so that the telescopic spring 514 generates compression, and the pressure roller 52 produces a pressing force on the strong tape. When the pressure roller 52 is kept pressed and in the non-starting rotation state, the servo motor The roll is driven to rotate repeatedly to and fro, so that the strong adhesive tape is rolled and compressed by the pressure roller 52, so as to improve the bonding tightness of the strong adhesive tape on the roll. Then, move the roller axially through the traversing mechanism 2, and repeat the bonding and winding of the strong adhesive tape and the reciprocating rolling operation at each selected test point.
完成贴合覆盖后的多条测试强力胶带可统一夹紧在一个现有的夹紧板上,并将夹紧板固定在现有的拉力机的拉力端,使得强力胶带保持竖直绷紧状态,随后,松开伺服电机的自锁机构,使得轧辊保持可自由旋转状态,在轧辊自由转动释放下,通过拉力机匀速拉动夹紧板,使得多条强力胶带同步在轧辊上完成剥离,完成剥离后,对每条强力胶带的粘合面进行观察,观察是否存在网格单元的镀铬层从轧辊上剥离并粘合在强力胶带上,当强力胶带上出现粘合的镀铬层,说明强力胶带的剥离强度大于对应位置的网格单元镀铬层的结合强度,从而出现了与轧辊脱离的现象,即该位置的镀铬层结合强度未达标,通过对每条强力胶带的综合对比分析,从而可以定性的获知镀铬层在轧辊表面的结合强度分布情况。The multiple test strong tapes after the fit and coverage are completed can be uniformly clamped on an existing clamping plate, and the clamping plate is fixed on the tension end of the existing tension machine, so that the strong tapes remain vertically tight , and then loosen the self-locking mechanism of the servo motor, so that the rollers can be kept in a state of free rotation. Under the release of the free rotation of the rollers, the clamping plate is pulled at a constant speed by the tension machine, so that multiple strong tapes are peeled off on the rollers synchronously, and the peeling is completed. Finally, observe the bonding surface of each strong tape to see if the chrome layer of the mesh unit is peeled off from the roll and adhered to the strong tape. When the bonded chrome layer appears on the strong tape, it indicates the strength of the strong tape The peeling strength is greater than the bonding strength of the chrome-plated layer of the grid unit at the corresponding position, so that the phenomenon of detachment from the roll appears, that is, the bonding strength of the chrome-plated layer at this position is not up to the standard. Through comprehensive comparative analysis of each strong adhesive tape, it can be qualitatively Get the bonding strength distribution of the chrome plating layer on the roll surface.
本发明提供了一种轧辊修复镀铬层强度测试装置,可以在轧辊修复完成镀铬后对辊面镀铬层的结合强度进行测试,能够代替人工在轧辊辊面上进行测试部位的均匀化自动选取,且能够对镀铬层进行自动化网格分布划分,并在网格划分的过程中同步对测试部位进行灰尘清理,另外,能够在人工的配合下对多条测试用强力胶带相对轧辊上选取的测试部位进行逐条贴合覆盖缠绕,且能够对贴合的强力胶带进行自动往复辊压压紧操作,整个测试准备过程基本代替完成自动化操作,并能够完成多个测试部位的同步测试,大大提高了测试的效率,且避免了人工重复操作过程中存在的随机操作误差问题,提高了测试的准确性,能够更好地真实反应轧辊镀铬层整体结合强度的分布情况,具有更高的参考价值。The invention provides a device for testing the strength of the chrome-plated layer on the roll repair, which can test the bond strength of the chrome-plated layer on the roll surface after the chrome-plated layer is repaired on the roll, and can replace manual automatic selection of test parts on the roll surface, and It can carry out automatic grid distribution division on the chrome plating layer, and simultaneously clean the test site for dust cleaning during the grid division process. In addition, it can perform manual testing on the test sites selected by multiple test strong tapes relative to the roll. Covering and winding one by one, and can perform automatic reciprocating rolling and compacting operation on the attached strong tape, the whole test preparation process basically replaces the completion of automatic operation, and can complete the simultaneous test of multiple test parts, greatly improving the efficiency of the test , and avoid the random operation error problem in the manual repeated operation process, improve the accuracy of the test, and can better truly reflect the distribution of the overall bonding strength of the chrome plating layer of the roll, which has a higher reference value.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "central", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "vertical", Orientation or position indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语"设置"、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "connecting", "installing", and "connecting" should be understood in a broad sense, for example, it can be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上对本发明的较佳实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施;任何熟悉本领域的技术人员,在不脱离本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例,这并不影响本发明的实质内容。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; Many possible changes and modifications are made in the technical solution of the invention, or modified into equivalent embodiments with equivalent changes, which do not affect the essence of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solution of the present invention, still fall within the protection scope of the technical solution of the present invention.
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Denomination of invention: A Strength Testing Device for Repairing Chromium Coating on Rolling Rolls Granted publication date: 20230929 Pledgee: TANGSHAN BANK Co.,Ltd. Pledgor: Tangshan Caofeidian Tongyi Electromechanical Equipment Co.,Ltd. Registration number: Y2024980019415 |
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Denomination of invention: A Strength Testing Device for Repairing Chromium Coating on Rolling Rolls Granted publication date: 20230929 Pledgee: TANGSHAN BANK Co.,Ltd. Pledgor: Tangshan Caofeidian Tongyi Electromechanical Equipment Co.,Ltd. Registration number: Y2025980021580 |