CN116588759A - Carrier tape inserting device and carrier tape inserting method - Google Patents
Carrier tape inserting device and carrier tape inserting method Download PDFInfo
- Publication number
- CN116588759A CN116588759A CN202211378571.XA CN202211378571A CN116588759A CN 116588759 A CN116588759 A CN 116588759A CN 202211378571 A CN202211378571 A CN 202211378571A CN 116588759 A CN116588759 A CN 116588759A
- Authority
- CN
- China
- Prior art keywords
- carrier tape
- bridge
- reel
- tape
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000003780 insertion Methods 0.000 claims abstract description 33
- 230000037431 insertion Effects 0.000 claims abstract description 33
- 238000013016 damping Methods 0.000 claims abstract description 26
- 238000012966 insertion method Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 10
- 239000002390 adhesive tape Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 4
- 230000008676 import Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
A carrier tape inserting apparatus and a carrier tape inserting method, comprising: a reel (101); a first carrier tape (103); a second carrier tape (105); an insertion groove (106); at least two carrier tape bridges (107) connecting and guiding the first carrier tape (103) to the insertion slot (106); at least one bridge mount (109) placed in front of the carrier web bridge (107) and having a first end (108) and a second end (110), wherein the first carrier web (103) can be tightly fitted into the insertion slot (106) of the reel (101) by means of the carrier web bridge (107); at least one buffer zone (2) positioned at a predetermined location behind the second end (110) of the bridge mount (109); and at least one damping bridge (111) placed at the buffer (2) and configured to guide the second carrier tape (105) to the buffer (2) during reel-to-reel displacement.
Description
Technical Field
A carrier tape inserting apparatus and a carrier tape inserting method, the carrier tape inserting apparatus includes: a reel (reel); a first carrier tape (first carrier tape); a second carrier tape; an insertion groove; at least two carrier tape bridges (carrier tape bridges) connecting and guiding the first carrier tape to the insertion slot; at least one bridge base located in front of the carrier web bridge and having a first end and a second end, wherein the first carrier web is capable of fitting tightly into the insertion slot located on the reel by means of the carrier web bridge; at least one buffer zone disposed at a predetermined location behind the second end of the bridge deck; and at least one damping bridge placed at the buffer configured to guide the second carrier tape to the buffer during a reel-to-reel replacement process (reel to reel exchanging process).
Background
The automated solutions of replacement reels available on the market have low insertion rates of the carrier tapes into the reels, high maintenance costs and high variations over time, which lead to low productivity.
The patent CN210824706U of the rest and others discloses a carrier tape introducing mechanism and automatic reel replacing equipment thereof, the carrier tape introducing mechanism comprises an introducing shell, a first introducing plate and a second introducing plate, wherein a hollow front end introducing groove is arranged in the introducing shell, a supporting groove penetrating from the bottom is arranged on the inner side of the first introducing plate, and a closed rear end introducing groove is arranged in the second introducing plate; the pinwheel is arranged below the rear end leading-in groove, the pinwheel is positioned and installed on the pinwheel, the bearing material belt is provided with a positioning hole, and the positioning hole can be clamped and assembled by the end part of the positioning needle. This novel has disclosed a bears material area import mechanism, it can be realized carrying the accurate leading-in of material area mouth that bears to realize bearing material area and reel automatic positioning, assembly, and bear the switching of material area import mechanism, make on the one hand bear the material area import convenient, on the other hand can also conveniently increase the length that bears the material area and pass through the leading-in groove of front end, increase simultaneously and bear the material area deposit, utilize the winding length of reel, thereby prevent to bear the material area and receive traction force and damage. However, CN210824706U does not disclose a buffer to meet the needs of the reel-to-reel replacement process.
In addition, takayuki and others' patent JPH06211386a disclose a guide for inserting a web into a spool. In the case of inserting the point end of the wound tape into the engagement groove of the reel core, the object of this invention is to insert the tape reliably without applying a load to the tape. The point end of the carrier tape transported along the tape transport path by the tape transport mechanism is received by means of a tape guide insertable into the engagement slot of the reel core, in which case the carrier tape is configured such that the point end of the carrier tape is inserted into the engagement slot together with the tape guide by inserting a clamping pin into the transport hole of the carrier tape and moving a guide block to one side of the reel. Thereafter, the point end of the carrier tape is engaged with the engagement groove by moving the guide block in the reverse direction to extract only the tape guide from the engagement groove. Nevertheless, this invention has the same limitations as CN210824706U, and therefore it does not include a buffer for meeting the needs of the reel-to-reel replacement process.
It would therefore be advantageous to alleviate the disadvantages by a carrier strip insertion device and carrier strip insertion method having a buffer that reduces idle time during reel-to-reel replacement.
Disclosure of Invention
It is therefore a primary object of the present invention to provide an apparatus and method for placing reels that includes a buffer to meet the needs of the reel-to-reel replacement process.
It is another object of the present invention to provide an apparatus and method for placing reels that aims to achieve no downtime during reel-to-reel replacement.
It is a further object of the present invention to provide an apparatus and method for placing reels that increases the productivity of the reel-to-reel replacement process.
It is a further object of the present invention to provide an apparatus and method for placing reels that aims to reduce human intervention.
It is a further object of the present invention to provide an apparatus and method for placing reels, wherein the apparatus comprises a carrier web bridge which is intended to achieve a higher insertion rate of the carrier web into the reel insertion holes.
It is a further object of the present invention to provide an apparatus and method for placing reels that includes a label dispensing system to automatically adhere at least one tape at the end of a carrier tape winding process.
Other further objects of the invention will become apparent upon an understanding of the following detailed description of the invention or upon actual application of the invention.
According to a preferred embodiment of the invention, the following is provided:
a carrier tape insertion device comprising:
a reel;
a first carrier tape;
a second carrier tape;
an insertion groove;
at least two carrier tape bridges connecting and guiding the first carrier tape into the insertion slot;
at least one bridge bed disposed in front of the carrier web bridge and having a first end and a second end; and
wherein the first carrier tape can be tightly fitted into the insertion slot of the reel by means of the carrier tape bridge;
the method is characterized in that:
at least one buffer zone positioned at a predetermined location behind the second end of the bridge deck; and
at least one damping bridge placed in the buffer, the at least one damping bridge configured to guide the second carrier tape into the buffer during reel-to-reel replacement, wherein the damping bridge extends in the same direction as the second carrier tape and is tiltable along a horizontal X-axis of the second carrier tape within the buffer.
In another embodiment of the present invention, the following scheme is provided:
a carrier tape insertion method comprising the steps of:
(i) Feeding (feeding) a first carrier tape from any type of tape reel (tape and reel machine) to a carrier tape insertion device;
(ii) Inserting the first carrier web into the insertion slot of the reel by means of at least two carrier web bridges; and
(iii) Winding (winding) the first carrier tape on the reel immediately after releasing the carrier tape bridge;
the method is characterized in that:
the carrier tape insertion method further comprises the step of guiding the second carrier tape into at least one buffer zone, wherein the buffer zone is positioned at a predetermined location behind the second end of at least one bridge foot, wherein the bridge foot is placed in front of the carrier tape bridge; and
the step of guiding the second carrier tape to the at least one buffer zone is performed by at least one damping bridge placed in the buffer zone, the damping bridge acting as a guide to guide the second carrier tape to the buffer zone during reel-to-reel replacement, wherein the damping bridge extends in the same direction as the second carrier tape and is tiltable along a horizontal X-axis of the second carrier tape within the buffer zone.
Drawings
Other aspects of the invention and their advantages will be found after studying the detailed description in conjunction with the following drawings:
fig. 1-a to 1-F show exemplary schematic views of the present invention during insertion of a carrier tape.
Fig. 1-G shows an exemplary schematic view when at least one damping bridge is guiding a second carrier web into at least one buffer.
Fig. 2 shows an exemplary method flow of the present invention.
Detailed Description
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, one of ordinary skill in the art will appreciate that: the invention may be practiced without these specific details. In other instances, well-known methods, procedures and/or components have not been described in detail so as not to obscure the present invention.
The invention will be more clearly understood from the following description of embodiments thereof, given by way of example only, with reference to the accompanying drawings, which are not drawn to scale.
As used in this disclosure and in the scope of the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise.
Throughout the disclosure and claims, the word "comprise" and variations such as "comprises" and "comprising" means "including but not limited to", and is not intended to exclude other elements, integers or steps. "exemplary" means "exemplary", and is not intended to imply that the expression implies a preferred or ideal embodiment, e.g. "such as" is not used in a limiting sense but is used for explanation purposes.
Referring to fig. 1-a through 1-F, exemplary schematic diagrams of the present invention during carrier tape insertion are shown. The invention discloses a carrier tape inserting device 1, which comprises a reel 101, a first carrier tape 103, a second carrier tape 105, an inserting groove 106, at least two carrier tape bridging members 107 for connecting and guiding the first carrier tape 103 into the inserting groove 106, and at least one bridge base 109 which is arranged in front of the carrier tape bridging members 107 and provided with a first end 108 and a second end 110; wherein the first carrier tape 103 can be tightly fitted into the insertion slot 106 of the reel 101 by means of the carrier tape bridge 107.
In addition to this, at least one buffer zone 2 is positioned at a predetermined location behind the second end 110 of the bridge mount 109; and at least one damping bridge 111 is placed in the buffer 2, the damping bridge 111 acting as a guide or being configured to guide the second carrier tape 105 into the buffer 2 during reel-to-reel replacement, wherein the damping bridge 111 extends in the same direction as the second carrier tape 105 and is tiltable along a horizontal X-axis of the second carrier tape 105 within the buffer 2.
And, the carrier tape inserting apparatus 1 further comprises at least one label distribution system 113 provided above the bridge base 109 to adhere at least one adhesive tape 115 to the first carrier tape 103 and the second carrier tape 105 after the winding process, wherein the adhesive tape 115 is adhered to the ends of the first carrier tape 103 and the second carrier tape 105. The purpose of adhering the adhesive tape 115 to the first carrier tape 103 and the second adhesive tape 105 is to prevent the ends of the first carrier tape 103 and the second carrier tape 105 from loosening and causing problems in winding and the like. The label distribution system 113 is an automated system.
Referring now to fig. 1-G, the carrier tape insertion device 1 further includes at least one sensor 117, the at least one sensor 117 being positioned at the second end 110 of the bridge base 109 to determine the presence of the second carrier tape 105. When the sensor 117 detects the presence of the second carrier tape 105, the damping bridge 111 guides the second carrier tape 105 into the buffer 2 to avoid any idle time during reel-to-reel replacement, thereby speeding up the overall process. In addition, the damping bridge 111 includes, but is not limited to, a hemispherical arched bridge (hemisphere arch bridge), a rectangular prismatic bridge (rectangular prism bridge), or the like.
As shown in fig. 2, an exemplary process flow of the present invention for inserting a carrier web is shown. The carrier tape insertion method 3 includes the steps of: (i) Feeding a first carrier tape 103 from any type of tape reel to a carrier tape insertion device 1 (step 301), wherein the tape reel includes, but is not limited to, a die sorting device (die sorter); next, (ii) inserting the first carrier tape 103 into the insertion slot 106 of the reel 101 by means of at least two carrier tape bridges 107 (step 303), whereby the first carrier tape 103 can be precisely fitted into the insertion slot 106; then, (iii) immediately after releasing the carrier web bridge 107, the first carrier web 103 is wound onto the reel 101 (step 305).
The main part of the invention comprises a step 309 of guiding a second carrier tape 105 into at least one buffer zone 2, wherein the buffer zone 2 is positioned at a predetermined location behind the second end 110 of at least one bridge foot 109, the bridge foot 109 is placed before the carrier tape bridge 107, the step 309 of guiding the second carrier tape 105 into the at least one buffer zone 2 is performed by at least one damping bridge 111 placed in the buffer zone 2, and the at least one damping bridge 111 is configured to guide the second carrier tape 105 into the buffer zone 2 during a reel-to-reel replacement, the damping bridge 111 extending in the same direction as the second carrier tape 105 and being tiltable along the horizontal X-axis of the second carrier tape 105 in the buffer zone 2. The damping bridge 111 comprises a hemispherical arch bridge, a rectangular prism bridge or the like.
In addition, immediately after the step 305 of winding the first carrier tape 103 on the reel 101 after releasing the carrier tape bridge 107, the carrier tape insertion method 3 further comprises a step 307 of adhering at least one adhesive tape 115 to the first carrier tape 103 and the second carrier tape 105, wherein the step 307 of adhering the at least one adhesive tape 115 to the first carrier tape 103 and the second carrier tape 105 is performed by at least one label distribution system 113 provided to the bridge base 109.
In addition, the carrier tape insertion method 3 further includes at least one sensor 117, the at least one sensor 117 being positioned at the second end 110 of the bridge base 109 to determine whether the second carrier tape 105 is present.
Claims (10)
1. A carrier tape insertion device (1) comprising:
a reel (101);
a first carrier tape (103);
a second carrier tape (105);
an insertion groove (106);
at least two carrier tape bridges (107), the at least two carrier tape bridges (107) connecting and guiding the first carrier tape (103) to the insertion slot (106);
at least one bridge foot (109), the at least one bridge foot (109) being placed in front of the carrier web bridge (107) and comprising a first end (108) and a second end (110); and
wherein the first carrier tape (103) can be tightly fitted into the insertion groove (106) on the reel (101) by means of the carrier tape bridge (107);
the method is characterized in that:
at least one buffer zone (2), the at least one buffer zone (2) being positioned at a predetermined location behind the second end (110) of the bridge mount (109); and
at least one damping bridge (111) placed in the buffer (2), the at least one damping bridge (111) being configured to guide the second carrier tape (105) into the buffer (2) during reel-to-reel replacement, wherein the damping bridge (111) extends in the same direction as the second carrier tape (105) and is tiltable along a horizontal X-axis of the second carrier tape (105) in the buffer (2).
2. The carrier tape insertion device (1) of claim 1, further comprising at least one label distribution system (113), the at least one label distribution system (113) being arranged above the bridge base (109) to adhere at least one adhesive tape (115) to the first carrier tape (103) and the second carrier tape (105) after a winding procedure.
3. The carrier tape insertion device (1) of claim 1, further comprising at least one sensor (117), the at least one sensor (117) being positioned at the second end (110) of the bridge base (109) to determine whether the second carrier tape (105) is present.
4. A carrier tape insertion device (1) according to claim 3, wherein the damping bridge (111) is a hemispherical arch bridge, a rectangular prism bridge or the like.
5. Carrier tape insertion device (1) according to claim 1, wherein the label distribution system (113) is an automated system.
6. A carrier tape insertion method (3) comprising the steps of:
(i) Feeding a first carrier tape (103) from any type of tape reel to a carrier tape insertion device (1) (301);
(ii) Inserting (303) the first carrier tape (103) into an insertion slot (106) of the reel (101) by means of at least two carrier tape bridges (107); and
(iii) Immediately after releasing the carrier tape bridge (107), winding the first carrier tape (103) on the reel (101) (305);
the method is characterized in that:
the carrier tape insertion method (3) further comprises the step (309) of guiding the second carrier tape (105) into at least one buffer zone (2), wherein the buffer zone (2) is positioned at a predetermined location behind the second end (110) of at least one bridge mount (109), wherein the bridge mount (109) is placed before the carrier tape bridge (107); and
the step (309) of guiding the second carrier tape (105) into the at least one buffer zone (2) is performed by at least one damping bridge (111) placed in the buffer zone (2) and the at least one damping bridge (111) is configured to guide the second carrier tape (105) into the buffer zone (2) during a reel-to-reel replacement, wherein the damping bridge (111) extends in the same direction as the second carrier tape (105) and is tiltable along a horizontal X-axis of the second carrier tape (105) in the buffer zone (2).
7. The carrier tape insertion method (3) of claim 6, further comprising the step (307) of adhering at least one adhesive tape to the first carrier tape (103) and the second carrier tape (105) after the step (iii) of winding the first carrier tape (103) on the reel (101) immediately after releasing the carrier tape bridge (107).
8. The carrier tape insertion method (3) of claim 6, wherein the step of adhering the at least one adhesive tape (115) to the first carrier tape (103) and the second carrier tape (105) is performed by at least one label distribution system (113) provided to the bridge base (109).
9. The carrier tape insertion method (3) of claim 6, further comprising determining the presence of the second carrier tape (105) by at least one sensor (117), the at least one sensor (117) being positioned at the second end (110) of the bridge mount (109).
10. The carrier tape insertion method (3) of claim 9, wherein the damping bridge (111) is a hemispherical arch bridge, a rectangular prism bridge, or the like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211378571.XA CN116588759A (en) | 2022-11-04 | 2022-11-04 | Carrier tape inserting device and carrier tape inserting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211378571.XA CN116588759A (en) | 2022-11-04 | 2022-11-04 | Carrier tape inserting device and carrier tape inserting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116588759A true CN116588759A (en) | 2023-08-15 |
Family
ID=87610408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211378571.XA Pending CN116588759A (en) | 2022-11-04 | 2022-11-04 | Carrier tape inserting device and carrier tape inserting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116588759A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06211386A (en) * | 1993-01-14 | 1994-08-02 | Takayuki Konyamachi | Guide device for inserting tape to reel |
| JP2005119880A (en) * | 2004-10-14 | 2005-05-12 | Shin Etsu Polymer Co Ltd | Tape winding device |
| CN105307517A (en) * | 2014-05-14 | 2016-02-03 | 菲利普莫里斯生产公司 | Apparatus and method for combining tobacco sheets |
| CN206069025U (en) * | 2016-08-31 | 2017-04-05 | 蒙牛乳制品（天津）有限责任公司 | A kind of film paper is not shut down and connects film device |
| US20170106681A1 (en) * | 2015-10-14 | 2017-04-20 | Océ-Technologies B.V. | Guide device for guiding a printed medium onto a take-up roll in a printing system |
| CN110467034A (en) * | 2019-09-04 | 2019-11-19 | 上海梓柏自动化科技有限公司 | A kind of adhesive tape closing disk module and its reeling apparatus is replaced automatically |
| CN210393096U (en) * | 2019-08-15 | 2020-04-24 | 深圳市晟兴宏科技有限公司 | Device for guiding material belt into material disc of belt winding machine |
| CN111301748A (en) * | 2020-02-27 | 2020-06-19 | 深圳格兰达智能装备股份有限公司 | Automatic splicing mechanism for IC chip braid and braid re-inspection machine |
| CN215797434U (en) * | 2021-09-28 | 2022-02-11 | 宝鸡大秦纺织有限公司 | Continuous cloth inspecting quick joint device of automatic cloth inspecting machine |
-
2022
- 2022-11-04 CN CN202211378571.XA patent/CN116588759A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06211386A (en) * | 1993-01-14 | 1994-08-02 | Takayuki Konyamachi | Guide device for inserting tape to reel |
| JP2005119880A (en) * | 2004-10-14 | 2005-05-12 | Shin Etsu Polymer Co Ltd | Tape winding device |
| CN105307517A (en) * | 2014-05-14 | 2016-02-03 | 菲利普莫里斯生产公司 | Apparatus and method for combining tobacco sheets |
| US20170106681A1 (en) * | 2015-10-14 | 2017-04-20 | Océ-Technologies B.V. | Guide device for guiding a printed medium onto a take-up roll in a printing system |
| CN206069025U (en) * | 2016-08-31 | 2017-04-05 | 蒙牛乳制品（天津）有限责任公司 | A kind of film paper is not shut down and connects film device |
| CN210393096U (en) * | 2019-08-15 | 2020-04-24 | 深圳市晟兴宏科技有限公司 | Device for guiding material belt into material disc of belt winding machine |
| CN110467034A (en) * | 2019-09-04 | 2019-11-19 | 上海梓柏自动化科技有限公司 | A kind of adhesive tape closing disk module and its reeling apparatus is replaced automatically |
| CN111301748A (en) * | 2020-02-27 | 2020-06-19 | 深圳格兰达智能装备股份有限公司 | Automatic splicing mechanism for IC chip braid and braid re-inspection machine |
| CN215797434U (en) * | 2021-09-28 | 2022-02-11 | 宝鸡大秦纺织有限公司 | Continuous cloth inspecting quick joint device of automatic cloth inspecting machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0958913B1 (en) | Apparatus and method for aligning and splicing strip members | |
| US10336480B2 (en) | Air-guided tape-and-reel system and method | |
| DE60236747D1 (en) | METHOD, SYSTEM AND ARRANGEMENT FOR TREATING COMPONENT TAPES | |
| JP2002533943A (en) | Parts machine tape guides and magazines | |
| KR102189042B1 (en) | Wind-up system and how to wind up the strip | |
| US8052832B2 (en) | Splicing assembly and method | |
| DK1209107T3 (en) | Method and apparatus for replacing coil frames at a number of coil systems | |
| CN104684374A (en) | Tape feeder, component mounting apparatus and component feeding method | |
| CN210393096U (en) | Device for guiding material belt into material disc of belt winding machine | |
| JP2011023723A (en) | Clip ribbon, clip supply unit, and transfer tape combining device | |
| JP5448887B2 (en) | Spliced carrier tape, detection mark applied to the carrier tape, method of feeding the carrier tape, and component supply device | |
| CN116588759A (en) | Carrier tape inserting device and carrier tape inserting method | |
| JPH04243757A (en) | Automatic connecting device for series of chip component | |
| US6045318A (en) | Lead frame supplying method and apparatus | |
| JPH06166467A (en) | Method and apparatus for winding metal wire around spool | |
| TWM648121U (en) | Apparatus for carrier tape insertion | |
| CN114406641A (en) | Feeding structure and assembling equipment | |
| US4642965A (en) | Device for automatically attaching an arrow label | |
| CN219322895U (en) | Material frame for chip mounter | |
| JPH02222946A (en) | Method for taking up web | |
| CN116367455A (en) | Tailing processing method for chip mounter material receiving | |
| CN220351284U (en) | Sectional type adhesive tape supply mechanism | |
| US4557425A (en) | Problem-cartridge film processing method | |
| CN217470429U (en) | A transfer device for automatic feeding's electronic components | |
| WO1997039171B1 (en) | Weaving frame and method for bobbin changing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |