CN116584514A - Soft article conveyor and automatic deep-fried dough stick embryo production platform - Google Patents

Soft article conveyor and automatic deep-fried dough stick embryo production platform Download PDF

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Publication number
CN116584514A
CN116584514A CN202310867910.9A CN202310867910A CN116584514A CN 116584514 A CN116584514 A CN 116584514A CN 202310867910 A CN202310867910 A CN 202310867910A CN 116584514 A CN116584514 A CN 116584514A
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CN
China
Prior art keywords
powder
deep
conveying belt
fried dough
flour
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Granted
Application number
CN202310867910.9A
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Chinese (zh)
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CN116584514B (en
Inventor
赵明亮
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Zhao Mingliang
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Yantai Baixiang Food Technology Co ltd
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Priority to CN202310867910.9A priority Critical patent/CN116584514B/en
Publication of CN116584514A publication Critical patent/CN116584514A/en
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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/04Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/2045Mechanical means for guiding or retaining the load on the load-carrying surface
    • B65G21/2063Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0202Agricultural and processed food products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The utility model discloses a soft article conveying device and an automatic deep-fried dough stick blank production platform, and belongs to the technical field of article conveying, wherein the soft article conveying device comprises a conveying belt, and a stop bar is arranged at the edge of a working surface of the conveying belt; the powder discharging end of the powder spreading mechanism is arranged above the starting end of the conveying belt; the auxiliary blanking mechanism comprises an auxiliary blanking plate, the auxiliary blanking plate is located at the tail end of the conveying belt, a powder suction cavity is formed in the auxiliary blanking plate, a powder suction port communicated with the powder suction cavity is formed in one side, close to the conveying belt, of the auxiliary blanking plate, and the upper wall of the powder suction port is attached to the working face of the conveying belt. According to the utility model, the deep-fried dough sticks are placed on the flour, but not directly contacted with the working surface of the conveying belt, so that the deep-fried dough sticks are not deformed due to direct contact and adhesion with the conveying belt during transportation or blanking, and the flour can be recycled.

Description

Soft article conveyor and automatic deep-fried dough stick embryo production platform
Technical Field
The utility model belongs to the technical field of article conveying, and particularly relates to a soft article conveying device and an automatic deep-fried dough stick blank production platform.
Background
Conveyor is a very important class of pipelined products, which takes a significant place in enterprise production. Conveying equipment is classified into various categories according to application industries and products, such as: electronic product conveyor lines, food conveyor lines, etc.; there are also various classifications depending on the transport vehicle, such as: belt conveyor line, double speed chain conveyor line, roller conveyor line, etc. Among the numerous conveying apparatuses, food conveying lines are production apparatuses specialized for food processing. After the deep-fried dough sticks are produced, the deep-fried dough sticks need to be transported to a quick-freezing workshop for quick-freezing, and at the moment, the deep-fried dough sticks are strip-shaped soft dough sticks easily stuck on a conveying belt, and can deform during blanking, so that defective products are produced.
The utility model discloses an automatic powder spreading device for a cake skin conveying belt, which comprises a powder discharging component for outputting starch and a powder spreading mechanism for spreading the starch at the conveying belt, wherein the powder discharging component comprises a powder bin and a powder output mechanism arranged in the powder bin, the powder spreading mechanism comprises a movable frame, a transmission rod group, a driving motor and a powder spreading disc fixedly arranged, an elastic material nozzle is arranged at a discharge hole of the powder bin, a feeding end of the elastic material nozzle is fixedly connected with the discharge hole of the powder bin, the discharge end of the elastic material nozzle is fixedly arranged on a movable frame, the movable frame is movably arranged on the powder spreading disc, an elastic powder shaking net is arranged at the powder spreading disc, the driving motor drives the movable frame through the transmission rod group, and the elastic powder shaking net of the powder spreading disc is shaken off to the conveying belt by the movable frame. The utility model adopts the design of combining the powder discharging assembly and the powder spreading mechanism, realizes the full-automatic and uniform powder spreading of the conveyer belt, improves the production efficiency, and also plays a role in saving starch.
The Chinese patent with publication number of CN216315183U discloses a dough cover conveying device and a dumpling machine, which comprises a frame, two first conveying belts pivoted on the frame and arranged in parallel at intervals, and a second conveying belt pivoted on the frame, wherein the first conveying belt and the second conveying belt are both used for conveying dough covers; the second conveyor belts are positioned at the positions between the starting ends of the two first conveyor belts, and the conveying end surfaces of the second conveyor belts are flush with the conveying end surfaces of the two first conveyor belts; the interval position of the tail ends of the two first conveying belts is also provided with a discharging position for the flour skin to fall off. According to the dough sheet conveying device, the second conveying belts are arranged at the positions between the initial ends of the two first conveying belts, so that the two sides of the dough sheet can be supported by the two first conveying belts arranged at intervals in the conveying process, and the middle part of the dough sheet can be supported by the second conveying belts, so that the dough sheet is prevented from collapsing and deforming; in addition, the blanking positions are arranged at the interval positions of the tail ends of the two first conveying belts, so that instant noodles can be blanked.
The structure of spreading the flour is arranged on the conveying belt in the two prior art, so that the effect of preventing the soft dough from adhering and deforming is achieved, but the recycling structure of the recycled flour is lacking, and the recycling of the flour is not facilitated.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides a soft object conveying device and an automatic deep-fried dough stick raw embryo production platform, which have the advantage of recycling flour, and solve the problems that the recycling structure for recycling flour is lacked in the prior art and the recycling of flour is not facilitated.
The utility model is realized in such a way that the soft object conveying device comprises a conveying belt, wherein a stop bar is arranged at the edge of a working surface of the conveying belt; the device also comprises a powder spreading mechanism and an auxiliary blanking mechanism;
the powder outlet end of the powder spreading mechanism is arranged above the starting end of the conveying belt; the auxiliary blanking mechanism comprises an auxiliary blanking plate, the auxiliary blanking plate is located at the tail end of the conveying belt, a powder suction cavity is formed in the auxiliary blanking plate, a powder suction port communicated with the powder suction cavity is formed in one side, close to the conveying belt, of the auxiliary blanking plate, and the upper wall of the powder suction port is attached to the working face of the conveying belt.
The conveying belt is set to be a rubber conveying belt, the working surface of the conveying belt is smooth, when the conveying belt is used, the powder paving mechanism lays a layer of flour on the working surface of the conveying belt, the stop strips are used for preventing flour from falling, the deep-fried dough sticks blanks are placed on the flour, when the deep-fried dough sticks blanks are conveyed to the tail end of the conveying belt, the deep-fried dough sticks blanks are fed along the auxiliary feeding plate, and meanwhile, the flour on the conveying belt is sucked through the powder sucking port, so that flour is recovered. Through this setting, the deep-fried dough stick embryo is placed on flour, and not directly with the working face contact of conveyer belt, the deep-fried dough stick embryo can not be because of with conveyer belt adhesion deformation when transporting or unloading, also is convenient for automatic unloading (need not take off with taking care of by the manual work). In addition, the upper wall of the powder suction port is attached to the working face of the conveying belt, so that the effect of scraping the flour can be achieved while the flour is sucked, and the flour can be recovered cleanly.
The auxiliary blanking plate is arranged at one side far away from the conveying belt in a downward inclined mode, a raw deep-fried dough stick automatic tray filler can be arranged at the lower side of the auxiliary blanking plate, and deep-fried dough sticks can roll into the raw deep-fried dough stick automatic tray filler under the action of gravity after the raw deep-fried dough sticks reach the upper surface of the auxiliary blanking plate.
It should be noted that, since the working environment is diffused by a trace amount of flour, various driving motors are all explosion-proof motors, and each device needs to be grounded, which is not described in detail below. In addition, the flour can be adsorbed by the ionization dust removing device, so that the working environment is optimized. In addition to conveying deep-fried dough sticks, the device can also convey other cylindrical dough-food blanks, such as fried dough twists, noodles and the like.
The utility model preferably further comprises a powder suction pump, wherein the inlet end of the powder suction pump is communicated with the powder suction cavity through a pipeline, and the outlet end of the powder suction pump is communicated with the powder paving mechanism through a pipeline.
When the flour feeding device is used, negative pressure can be generated in the flour suction cavity, so that flour at the tail end of the conveying belt is sucked through the flour suction port, the flour is conveyed to the flour spreading mechanism, and the flour is spread to the starting end of the conveying belt through the flour spreading mechanism, so that the flour can be recycled. Through the arrangement, the flour extraction pump can recycle flour and transmit flour, so that the degree of automation can be improved.
As a preferable aspect of the utility model, the powder spreading mechanism includes a first bracket, the lower end of the first bracket 31 is fixedly connected to the fixed brackets on two sides of the conveyor belt 1, the first bracket is fixedly connected with a containing box, and a discharge port is arranged on the lower side of the containing box; the upper part of the holding box is provided with a filter cover, and the holding box is communicated with the outlet end of the powder suction pump.
Illustratively, the filter housing is disposed in an upper portion of the holding tank, by which arrangement the powder pump delivers the flour into the holding tank, air exits the holding tank through the filter housing, the flour remains in the holding tank, and then is spread onto the conveyor belt through the discharge port.
Preferably, the second rotating shaft is rotationally connected to the discharging hole, the first driving part is arranged on the second rotating shaft, the powder laying cylinder is fixedly sleeved on the outer peripheral surface of the second rotating shaft, the powder laying cylinder part extends into the containing box, the outer peripheral surface of the powder laying cylinder is attached to the inner wall of the discharging hole, and the second containing groove is arranged on the outer peripheral surface of the powder laying cylinder.
Through the arrangement, the powder spreading cylinder can block the discharge hole, so that the powder pumping pump is prevented from blowing a large amount of flour in the accommodating box onto the conveying belt. One side of the powder spreading cylinder extends into the accommodating box, so that the flour enters the second accommodating groove, and the powder spreading cylinder rotates to bring the flour out of the accommodating box and spreads the flour onto the conveying belt under the action of gravity. Specifically, the width of the second accommodating groove is larger than the diameter of the fried bread stick blank, the flour accommodated in the second accommodating groove can be paved with a rectangular flour area on the working surface of the conveying belt, and the fried bread stick blank can be placed on the rectangular flour area.
Further, can set up vibration motor on holding the case to be convenient for shake the flour and fall on the transmission band, prevent that the flour from stagnating in the second holding tank.
The first driving member may be configured as a motor, and an output end of the motor is connected to the second rotating shaft, so as to drive the powder spreading cylinder to rotate. Of course, the first driving member may also be arranged in the following manner:
as the preferable mode of the utility model, the first driving piece comprises an inner ring, the inner ring is fixedly sleeved on the second rotating shaft, the outer ring of the inner ring is fixedly connected with a plurality of elastic pieces which are equidistantly arranged along the inner ring, the end part of each elastic piece is fixedly connected with an outer ring, and the outer ring of the outer ring is attached to the surface of the transmission belt and is in transmission connection with the transmission belt.
The outer ring of the outer ring can be directly attached to the working surface of the transmission belt, and the pulling sheets can be arranged on the outer surface of the outer ring at equal intervals and attached to the working surface of the transmission belt. The second rotating shaft can be driven to rotate by the movement of the transmission belt, so that the powder spreading process is completed. The conveyor belt runs stably, so that stable powder spreading can be realized, and when the conveyor belt runs slowly, the rotating speed of the first driving part is reduced, the powder spreading is correspondingly reduced, and when the conveyor belt runs quickly, the rotating speed of the first driving part is increased, the powder spreading is correspondingly increased, and the synchronism of the conveyor belt and the conveyor belt can be ensured. It should be noted that, the first driving piece can set up the second pivot, also can divide into two with the discharge gate, and first driving piece sets up in the middle part of second pivot, and is located between two discharge gates, and at this moment, the length of every discharge gate all is greater than the length of deep-fried dough stick embryo, and the conveyer belt accessible transports two rows of deep-fried dough stick embryos.
As the preferable mode of the utility model, the upper surface of the auxiliary blanking plate is provided with a plurality of powder suction holes at equal intervals.
When the automatic deep-fried dough stick packaging machine is used, the deep-fried dough stick blanks roll down from the upper surface of the auxiliary blanking plate, and meanwhile, the powder suction holes can suck redundant flour on the surfaces of the deep-fried dough stick blanks, and meanwhile, suction force can be generated on the deep-fried dough stick blanks, so that a speed reducing effect is achieved, and the deep-fried dough stick blanks on the automatic deep-fried dough stick packaging machine with the downstream blanks can be prevented from being impacted and deformed due to too fast rolling.
As a preferable mode of the utility model, a first accommodating groove is arranged between the upper surface of the auxiliary blanking plate and the powder suction cavity, a baffle is arranged in the first accommodating groove, an adjusting hole corresponding to the powder suction hole is arranged on the baffle, when the adjusting hole is overlapped with the powder suction hole, the ventilation area of the powder suction hole is maximum, and when the baffle blocks part of the powder suction hole, the ventilation area of the powder suction hole is reduced.
Through this setting, the ventilation area of inhaling the powder hole is adjustable, through the ventilation area of inhaling the powder hole, can adjust the suction that the deep-fried dough sticks embryo received when rolling down to, can adjust the suction of inhaling the powder mouth simultaneously.
Preferably, the side part of the auxiliary blanking plate is provided with a distance meter, and the distance meter is in signal connection with a driving motor of the transmission belt.
When the deep-fried dough stick embryo suction device is used, the ventilation area of the powder suction hole can be measured through the range finder, and when the diameter of the deep-fried dough stick embryo is large, the ventilation area of the powder suction hole is correspondingly increased, so that the suction force to the deep-fried dough stick embryo is increased, and the deep-fried dough stick embryo suction device can be suitable for deep-fried dough stick embryos with large diameters.
Because the quick-freezing time of the deep-fried dough sticks with large diameter and the earlier production time are longer, the speed of the control conveyor belt is correspondingly reduced, and the speed of powder spreading is correspondingly reduced; in addition, the ventilation area of the powder suction hole is increased, the suction force of the powder suction hole is correspondingly reduced, the speed of the conveying belt is reduced, and the suction force of the powder suction hole is reduced, so that the amount of the flour required to be sucked is reduced, and the effect of sucking the flour can be still achieved.
The utility model also provides an automatic deep-fried dough stick raw embryo production platform which comprises the soft object conveying device, a central processing module, an order processing module, a batching device, a proofing device, a full-automatic production line, a refrigerating device and an automatic sorting system;
the central processing module is directly or indirectly connected with the order processing module, the batching device, the proofing device, the full-automatic production line, the refrigerating device and the automatic sorting system through signals;
the order processing module is used for receiving orders and starting operation of each device according to the orders;
the batching device is used for automatically proportioning and stirring according to the formula to obtain dough, and conveying the dough to the proofing device;
the proofing device is used for carrying out automatic fermentation operation on dough for a preset time period;
the full-automatic production line is used for fully automatically producing standard deep-fried dough sticks blanks and conveying the deep-fried dough sticks blanks to the refrigerating device through the soft article conveying device;
the freezing device is used for quick-freezing of deep-fried dough sticks blanks;
the automatic sorting system is used for fully automatically sorting deep-fried dough sticks blanks, packaging and warehousing;
the utility model is preferable, wherein the full-automatic production line comprises a preformer, a transverse rolling machine, a longitudinal rolling machine, a multifunctional automatic noodle stacking machine and a multifunctional cutting table which are sequentially arranged;
the prepressing machine is used for prepressing dough sheets;
the transverse rolling machine is used for transversely rolling three dough covers;
the longitudinal rolling machine is used for longitudinally rolling the dough cover;
the multifunctional automatic noodle stacking machine is used for automatically stacking strips and automatically brushing water;
the multifunctional cutting table is used for automatically cutting fixed length.
Through the arrangement, deep-fried dough sticks blanks can be automatically produced, batch automatic production and automatic supply are realized, the production efficiency is improved, and the production period and the production cost are reduced.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the flour laying mechanism lays a layer of flour on the working surface of the conveying belt, the stop strips are used for preventing the flour from falling, the deep-fried dough stick blanks are placed on the flour, when the deep-fried dough stick blanks are conveyed to the tail end of the conveying belt, the deep-fried dough stick blanks are fed along the auxiliary feeding plate, and meanwhile, the flour on the conveying belt is sucked through the flour suction port, so that the flour is recovered. Through the arrangement, the deep-fried dough sticks are placed on the flour, and are not directly contacted with the working surface of the conveying belt, so that the deep-fried dough sticks cannot deform due to adhesion with the conveying belt during transportation or blanking, and automatic blanking is facilitated. And the flour on the conveying belt is sucked through the flour suction port, so that the flour is recovered, and the utilization efficiency of the flour is improved.
Secondly, the powder spreading mechanism can automatically adjust the powder spreading speed and the powder spreading area according to the running speed, and compared with the prior art, the powder spreading mechanism omits the condition that the large-area powder spreading on the conveying belt causes excessive dust in the working space.
Drawings
Fig. 1 is a schematic perspective view of a soft object conveying device according to embodiment 1 of the present utility model;
fig. 2 is a schematic perspective view of a powder spreading mechanism according to embodiment 1 of the present utility model;
fig. 3 is a schematic top view of a soft object conveying device according to embodiment 1 of the present utility model;
FIG. 4 is a schematic cross-sectional view of the portion A-A of FIG. 3 provided in example 1 of the present utility model;
FIG. 5 is an enlarged schematic view of the portion B in FIG. 4 according to embodiment 1 of the present utility model;
fig. 6 is a schematic side view of a soft object conveying device according to embodiment 1 of the present utility model;
FIG. 7 is a schematic cross-sectional view of the portion C-C of FIG. 6 provided in example 1 of the present utility model;
FIG. 8 is an enlarged schematic view of the portion D in FIG. 7 according to embodiment 1 of the present utility model;
FIG. 9 is an enlarged schematic view of the portion E in FIG. 8 according to embodiment 1 of the present utility model;
FIG. 10 is a block diagram of an automated deep-fried dough stick embryo production platform according to embodiment 1 of the present utility model;
fig. 11 is a schematic top view of a fully automatic production line according to embodiment 1 of the present utility model;
fig. 12 is a schematic side view of a soft object conveying device according to embodiment 2 of the present utility model;
FIG. 13 is a schematic cross-sectional view of the portion F-F of FIG. 12 provided in example 2 of the present utility model;
fig. 14 is an enlarged schematic view of the structure of the portion G in fig. 13 provided in embodiment 2 of the present utility model.
In the figure: 1. a transmission belt; 2. a stop bar; 3. a powder spreading mechanism; 31. a first bracket; 32. a housing box; 33. a discharge port; 34. a filter cover; 35. a second rotating shaft; 36. a first driving member; 361. an inner ring; 362. an elastic member; 363. an outer ring; 37. a powder spreading cylinder; 371. a second accommodation groove; 4. an auxiliary blanking mechanism; 41. an auxiliary blanking plate; 42. a powder suction cavity; 43. a powder suction port; 5. a powder pump; 6. a second bracket; 7. a first rotating shaft; 8. a toggle member; 9. a second driving member; 10. a powder suction hole; 11. a first accommodation groove; 12. a baffle; 13. an adjustment aperture; 14. a range finder; 00. a central processing module; 01. an order processing module; 02. a batching device; 03. a proofing device; 04. a full-automatic production line; 041. a preformer; 042. a transverse rolling machine; 043. a longitudinal rolling machine; 044. multifunctional automatic noodle stacking machine; 045. multifunctional cutting table; 05. a refrigerating device; 06. an automated sorting system; 07. soft article conveying device.
Detailed Description
For a further understanding of the utility model, its features and advantages, reference is now made to the following examples, which are illustrated in the accompanying drawings.
The structure of the present utility model will be described in detail with reference to the accompanying drawings.
Example 1
Referring to fig. 1, 7 and 8, a soft article conveying device comprises a conveying belt 1, wherein a stop bar 2 is arranged at the edge of a working surface of the conveying belt 1; further comprises: the powder laying mechanism 3 and the auxiliary blanking mechanism 4 are arranged at the powder outlet end of the powder laying mechanism 3 above the starting end of the conveying belt 1; the auxiliary blanking mechanism 4 comprises an auxiliary blanking plate 41, the auxiliary blanking plate 41 is located at the tail end of the conveying belt 1, a powder suction cavity 42 is formed in the auxiliary blanking plate 41, a powder suction opening 43 communicated with the powder suction cavity 42 is formed in one side, close to the conveying belt 1, of the auxiliary blanking plate 41, and the upper wall of the powder suction opening 43 is attached to the working face of the conveying belt 1.
The conveyor belt 1 is an exemplary rubber conveyor belt, the working surface of the conveyor belt 1 is smooth, and when the conveyor belt is used, the powder spreading mechanism 3 spreads a layer of flour on the working surface of the conveyor belt 1, and the stop strips 2 are used for preventing the flour from falling off; the deep-fried dough sticks are placed on the flour, and when the deep-fried dough sticks are conveyed to the tail end of the conveying belt 1, the deep-fried dough sticks are fed along the auxiliary feeding plate 41, and meanwhile, the flour on the conveying belt 1 is sucked through the flour sucking port 43, so that the flour is recovered. Through the arrangement, the deep-fried dough sticks are placed on the flour, and are not directly contacted with the working surface of the conveying belt 1, so that the deep-fried dough sticks cannot be deformed due to adhesion with the conveying belt 1 during transportation or blanking, and automatic blanking is convenient (manual taking is not needed). And, the upper wall of the powder suction port 43 is attached to the working surface of the conveyor belt 1, so that the effect of scraping the flour can be achieved while the flour is sucked, and the flour can be recovered cleanly.
Illustratively, the side of the auxiliary blanking plate 41 away from the conveyor belt 1 is inclined downwards, the lower side of the auxiliary blanking plate 41 is provided with an automatic raw fried bread stick tray loader, and the raw fried bread sticks can roll into the automatic raw fried bread stick tray loader under the action of gravity after reaching the upper surface of the auxiliary blanking plate 41.
It should be noted that, since the working environment has a trace flour diffusion, various driving motors (such as the driving motor of the conveying belt 1) are all explosion-proof motors, and each device needs to be grounded, which is not described in detail below. In addition, the flour can be adsorbed by the ionization dust removing device, so that the working environment is improved. In addition, besides conveying deep-fried dough sticks, the device can also convey other cylindrical dough-food blanks, such as fried dough twists, noodles and the like.
Referring to fig. 7 and 8, the soft object conveying device further includes a powder pump 5, an inlet end of the powder pump 5 is communicated with the powder suction cavity 42 through a pipeline, and an outlet end of the powder pump 5 is communicated with the powder spreading mechanism 3 through a pipeline.
When in use, negative pressure can be generated in the powder suction cavity 42, so that the flour at the tail end of the conveying belt 1 is sucked through the powder suction port 43 and conveyed to the powder spreading mechanism 3, and then the flour is spread to the starting end of the conveying belt 1 through the powder spreading mechanism 3, so that the flour can be recycled. Through the arrangement, the flour can be recovered by the flour extraction pump 5, and the flour can be conveyed, so that the degree of automation is improved.
Referring to fig. 2, the powder spreading mechanism 3 includes a first bracket 31, the lower end of the first bracket 31 is fixedly connected to fixed brackets on two sides of the conveyor belt 1, a containing box 32 is fixedly connected to the first bracket 31, and a discharge port 33 is provided on the lower side of the containing box 32; the upper part of the accommodating box 32 is provided with a filter cover 34, and the accommodating box 32 is communicated with the outlet end of the powder suction pump 5.
Illustratively, a filter housing 34 is provided in the upper part of the holding tank 32, by means of which arrangement the suction pump 5 delivers the flour into the holding tank 32, the air is discharged out of the holding tank 32 through the filter housing 34, the flour remains in the holding tank 32 and is then spread onto the conveyor belt 1 through the discharge opening 33. To increase the degree of filtration, a filter layer is provided in the filter housing 34. It should be noted that the problem of filter clogging can be solved by:
and (3) cleaning regularly: the filter layer is cleaned regularly to avoid accumulation of excessive flour. The cleaner or brush can be used for cleaning, so that ventilation is smooth.
Pretreatment of a filter layer: the pretreatment device such as a pretreatment net, a cyclone separator and the like is added on the filter layer, so that large-particle flour can be well separated, and the blocking of the filter layer is reduced.
And (3) air flow control: air flow parameters, such as air flow rate, compressed air dryness, etc., are adjusted to reduce flour aggregation and accumulation, thereby slowing the rate of filter clogging.
Use of anti-clogging filter materials: the selection of filter materials having anti-clogging properties, such as microfiltration membranes, honeycomb filter materials, etc., can be effective in reducing clogging problems.
Increasing the filtering area: the area of the filter layer is increased, the deposition of flour is dispersed, and the blocking degree is reduced. This can be achieved by increasing the number of filters or enlarging the area of the individual filters.
In addition, a dust bag can be arranged on the outer side of the filter cover 34, so that the filtering effect is further improved, and flour in the dust bag can be conveniently cleaned at regular time.
Referring to fig. 2, 3 and 4, the discharge port 33 is rotatably connected with a second rotating shaft 35, a first driving member 36 is disposed on the second rotating shaft 35, a powder spreading cylinder 37 is fixedly sleeved on an outer peripheral surface of the second rotating shaft 35, the powder spreading cylinder 37 partially extends into the accommodating box 32, an outer peripheral surface of the powder spreading cylinder 37 is attached to an inner wall of the discharge port 33, and a second accommodating groove 371 is disposed on the outer peripheral surface of the powder spreading cylinder 37.
With the above arrangement, the powder spreading cylinder 37 can block the discharge hole 33, one side of the powder spreading cylinder 37 extends into the accommodating box 32, so that the flour enters the second accommodating groove 371, and the powder spreading cylinder 37 rotates to bring the flour out of the accommodating box 32 and spread the flour onto the conveying belt 1 under the action of gravity. Specifically, the width of the second accommodating groove 371 is larger than the diameter of the deep-fried dough sticks, the flour accommodated in the second accommodating groove 371 can be paved with a rectangular flour area on the working surface of the conveying belt 1, and the deep-fried dough sticks can be placed on the rectangular flour area.
Further, the housing box 32 is provided with a vibration motor so as to facilitate the vibration of the flour to the conveyor belt 1, preventing the flour from being stagnated in the second housing groove 371.
Preferably, referring to fig. 5, the first driving member 36 includes an inner ring 361, the inner ring 361 is fixedly sleeved on the second rotating shaft 35, an outer ring of the inner ring 361 is fixedly connected with a plurality of elastic members 362 (e.g. springs) disposed along the inner ring 361 at equal intervals, an end of the elastic member 362 is fixedly connected with an outer ring 363, an outer ring of the outer ring 363 is attached to the surface of the conveying belt 1, and is in transmission connection with the conveying belt 1, and the outer ring 363 is driven to rotate by movement of the conveying belt 1, so as to drive the second rotating shaft 35 to rotate.
Preferably, the outer ring of the outer ring 363 can be directly abutted against the working surface of the transmission belt 1, and the outer surface of the outer ring 363 can be provided with a poking plate at equal intervals, and the poking plate is abutted against the working surface of the transmission belt 1. During operation, the powder spreading mechanism 3 is fixed, and the outer ring 363 is driven to rotate by the movement of the conveying belt 1, so as to drive the second rotating shaft 35 to rotate, thereby completing the powder spreading process. Since the conveyor belt 1 runs smoothly, smooth powder spreading can be realized, and when the conveyor belt 1 runs slowly, the rotation speed of the first driving member 36 becomes slow, and powder spreading becomes slow correspondingly; when the conveyor belt 1 runs fast, the rotation speed of the first driving member 36 is fast, and the powder spreading speed is correspondingly fast, so that the synchronism of the first driving member and the powder spreading speed can be ensured. It should be noted that, the first driving member 36 may be disposed at one end of the second rotating shaft 35, or may divide the discharge hole 33 into two as shown in the drawing, where the first driving member 36 is disposed in the middle of the second rotating shaft 35 and is located between the two discharge holes 33, and at this time, the length of each discharge hole 33 is greater than that of the deep-fried dough stick blank, so that two rectangular flour areas may be laid on the working surface of the conveying belt 1, and the deep-fried dough stick blanks may be placed on the rectangular flour areas, so that the conveying belt 1 may transport two rows of deep-fried dough stick blanks simultaneously.
Referring to fig. 6-8, the upper surface of the auxiliary blanking plate 41 is provided with a plurality of powder suction holes 10 at equal intervals.
When the automatic deep-fried dough stick packaging machine is used, the deep-fried dough stick blanks roll down from the upper surface of the auxiliary blanking plate 41, the powder suction holes 10 can suck redundant flour on the surface of the deep-fried dough stick blanks, and meanwhile suction force can be generated on the deep-fried dough stick blanks, so that the effect of reducing speed is achieved, and the deep-fried dough stick blanks on the automatic lower-side packaging machine are prevented from being impacted and deformed due to too fast rolling.
It should be noted that, because the deep-fried dough sticks are rolled down from the upper surface of the auxiliary blanking plate 41, the deep-fried dough sticks do not adhere to the auxiliary blanking plate 41 because of short contact time and small contact area between the deep-fried dough sticks and the auxiliary blanking plate 41, and similar to the dough kneading effect, when the dough is kneaded rapidly, the contact time between the dough and the dough kneading part is short and the dough kneading part is not adhered; to better prevent the stick green body from sticking to the auxiliary blanking plate 41, the auxiliary blanking plate 41 may be made of an anti-sticking material, such as a plastic handling plate, which is not easily stuck to the dough, or an anti-sticking coating, such as a silicone layer, may be applied to the surface.
Referring to fig. 8 and 9, a first accommodating groove 11 is disposed between the upper surface of the auxiliary blanking plate 41 and the powder suction cavity 42, a baffle 12 is disposed in the first accommodating groove 11, an adjusting hole 13 corresponding to the powder suction hole 10 is disposed on the baffle 12, when the adjusting hole 13 and the powder suction hole 10 overlap, the ventilation area of the powder suction hole 10 is the largest, and when the baffle 12 blocks a part of the powder suction hole 10, the ventilation area of the powder suction hole 10 is smaller.
With this arrangement, the ventilation area of the suction hole 10 is adjustable, and by adjusting the ventilation area of the suction hole 10, the suction force applied when the deep-fried dough sticks blank is rolled down can be adjusted, and the suction force of the suction hole 43 can be adjusted at the same time (when the air intake of the suction hole 10 is reduced, the air intake of the suction hole 43 becomes larger, and vice versa).
Referring to fig. 8, a distance meter 14 (e.g., a laser distance meter) is disposed on the side of the auxiliary blanking plate 41, and the distance meter 14 is in signal connection with the driving motor of the conveyor belt 1.
When the deep-fried dough stick embryo measuring device is used, the ventilation area of the powder suction hole 10 can be measured through the range finder 14, and when the diameter of the deep-fried dough stick embryo is large, the ventilation area of the powder suction hole 10 is correspondingly increased, so that the suction force on the deep-fried dough stick embryo is increased, and the deep-fried dough stick embryo measuring device can be suitable for deep-fried dough stick embryos with large diameters. Because the quick-freezing time of the deep-fried dough sticks with large diameter and the earlier production time are longer, the speed of the control conveyor belt 1 is correspondingly reduced, and the speed of powder spreading is correspondingly reduced; in addition, the ventilation area of the powder suction hole 10 is increased, the suction force of the powder suction hole 43 is correspondingly reduced, the speed of the conveyor belt 1 is reduced, and the suction force of the powder suction hole 43 is reduced, so that the amount of the flour required to be sucked is reduced, and the effect of sucking the flour can be still achieved.
Referring to fig. 10, an automatic deep-fried dough stick blank production platform comprises the soft article conveying device, a central processing module 00, an order processing module 01, a batching device 02, a proofing device 03, a full-automatic production line 04, a refrigerating device 05 and an automatic sorting system 06; the central processing module 00 is directly or indirectly connected with the order processing module 01, the batching device 02, the proofing device 03, the full-automatic production line 04, the refrigerating device 05 and the automatic sorting system 06 in a signal manner; the order processing module 01 is used for receiving orders and starting operation of various equipment according to the orders; the batching device 02 is used for automatically proportioning and stirring according to a formula to obtain dough, and conveying the dough to the proofing device 03; the proofing device 03 is used for performing automatic fermentation operation on dough for a preset time period; the full-automatic production line 04 is used for fully automatically producing standard deep-fried dough sticks blanks, and conveying deep-fried dough sticks blanks (which are subjected to the automatic tray filling of the deep-fried dough sticks by the automatic tray filling machine) to the refrigerating device 05 through the soft object conveying device 07; the freezing device 05 is used for quick-freezing of deep-fried dough sticks blanks; the automatic sorting system 06 is used for fully automatically sorting deep-fried dough sticks blanks, packaging and warehousing.
Referring to fig. 11, the full-automatic production line 04 includes a prepress 041, a transverse rolling machine 042, a longitudinal rolling machine 043, a multifunctional automatic noodle stacking machine 044 and a multifunctional cutting table 045 which are sequentially arranged.
The preformer 041 is used for pre-pressing dough sheets; the transverse rolling machine 042 is used for transversely rolling three dough covers; the longitudinal rolling machine 043 is used for longitudinally rolling the dough cover; the multifunctional automatic noodle stacking machine 044 is used for automatically stacking strips and automatically brushing water; the multifunctional cutting table 045 is used for automatic fixed-length cutting.
Through the arrangement, deep-fried dough sticks blanks can be automatically produced, batch automatic production and automatic supply are realized, the production efficiency is improved, and the production period and the production cost are shortened. Note that, the deep-fried dough stick conveyor in fig. 11 is a specific embodiment of the soft object conveying device 07, and the soft object is a deep-fried dough stick green body.
Example 2
In contrast to embodiment 1, referring to fig. 12-14, the portable electronic device further comprises a second bracket 6, wherein a first rotating shaft 7 is rotatably connected to the second bracket 6, the first rotating shaft 7 is provided with a stirring member 8, and a second driving member 9 is connected to the first rotating shaft 7.
For example, the stirring member 8 may be provided as a soft brush, or a rubber stirring piece. Through this setting, the deep-fried dough stick embryo rolls down through the upper surface of supplementary blanking plate 41, if it is difficult to roll down, or the inhomogeneous that both sides descend when rolling down, drives through first pivot 7 and stir piece 8 and stir the deep-fried dough stick embryo, makes the even atress of deep-fried dough stick embryo to the deep-fried dough stick embryo unloading of being convenient for.
The second driving member 9 may be configured as a motor, or may be configured in the same structure as the first driving member 36, and is in driving connection with the transmission belt 1, and drives the second driving member 9 to rotate by the transmission belt 1, which is not described herein.
Preferably, when the stirring piece 8 is set as a brush, the brush can be inserted into the powder suction hole 10, and the powder suction hole 10 can be cleaned.
The working principle of the utility model is as follows:
when the flour spreading mechanism 3 is used, a layer of flour is spread on the working surface of the conveying belt 1, the stop bars are used for preventing the flour from falling, the deep-fried dough sticks blanks are placed on the flour, when the deep-fried dough sticks blanks are conveyed to the tail end of the conveying belt 1, the deep-fried dough sticks blanks are fed along the auxiliary feeding plate 41, and meanwhile, the flour on the conveying belt 1 is sucked through the flour sucking port 43, so that the flour is recovered. By means of the arrangement, the deep-fried dough sticks are placed on the flour, but not directly contacted with the working surface of the conveying belt 1, the deep-fried dough sticks cannot be deformed due to adhesion with the conveying belt 1 during transportation or discharging, and automatic discharging is facilitated (manual taking is not needed). And, the upper wall of the powder suction port 43 is attached to the working surface of the conveyor belt 1, so that the effect of scraping the flour can be achieved while the flour is sucked, and the flour can be recovered cleanly.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. A soft article conveying device, which comprises a conveying belt (1) and is characterized in that,
the edge of the working surface of the transmission belt (1) is provided with a stop bar (2);
further comprises:
the powder discharging end of the powder spreading mechanism (3) is arranged above the starting end of the conveying belt (1);
the auxiliary blanking mechanism (4) comprises an auxiliary blanking plate (41), and the auxiliary blanking plate (41) is positioned at the tail end of the conveying belt (1); a powder suction cavity (42) is formed in the auxiliary blanking plate (41), a powder suction opening (43) communicated with the powder suction cavity (42) is formed in one side, close to the conveying belt (1), of the auxiliary blanking plate (41), and the upper wall of the powder suction opening (43) is attached to the working surface of the conveying belt (1);
the powder spreading device further comprises a powder suction pump (5), wherein the inlet end of the powder suction pump (5) is communicated with the powder suction cavity (42) through a pipeline, and the outlet end of the powder suction pump (5) is communicated with the powder spreading mechanism (3) through a pipeline;
the powder spreading mechanism (3) comprises a first bracket (31), the lower end of the first bracket (31) is fixedly connected to fixed brackets on two sides of the transmission belt (1), a containing box (32) is fixedly connected to the first bracket (31), and a discharge hole (33) is formed in the lower side of the containing box (32);
the upper part of the accommodating box (32) is provided with a filter cover (34), and the accommodating box (32) is communicated with the outlet end of the powder pumping pump (5);
the utility model discloses a powder paving machine, including discharge gate (33), second pivot (35) are connected with in the rotation in discharge gate (33), be equipped with first driving piece (36) on second pivot (35), the outer peripheral face of second pivot (35) is fixed to be cup jointed and is spread powder section of thick bamboo (37), spread powder section of thick bamboo (37) part to in holding case (32), just spread the outer peripheral face of powder section of thick bamboo (37) with the laminating of discharge gate (33) inner wall, be equipped with second holding tank (371) on the outer peripheral face of shop's powder section of thick bamboo (37).
2. A soft goods conveying apparatus as claimed in claim 1, wherein:
the first driving piece (36) comprises an inner ring (361), the inner ring (361) is fixedly sleeved on the second rotating shaft (35), an outer ring of the inner ring (361) is fixedly connected with a plurality of elastic pieces (362) which are arranged at equal intervals along the inner ring (361), an outer ring (363) is fixedly connected to the end part of the elastic pieces (362), and the outer ring of the outer ring (363) is attached to the surface of the conveying belt (1) and is in transmission connection with the conveying belt (1).
3. A soft goods conveying apparatus as claimed in claim 1, wherein:
the upper surface of the auxiliary blanking plate (41) is provided with a plurality of powder suction holes (10) at equal intervals.
4. A soft goods conveying apparatus as claimed in claim 3, wherein:
be provided with first holding tank (11) between the upper surface of supplementary flitch (41) with inhale powder chamber (42), be provided with baffle (12) in first holding tank (11), be equipped with on baffle (12) with inhale regulation hole (13) that powder hole (10) correspond, work as regulation hole (13) with inhale when powder hole (10) coincide, the ventilation area of inhaling powder hole (10) is biggest, work as baffle (12) block some inhale powder hole (10) when, inhale the ventilation area of powder hole (10) diminish.
5. A soft goods conveying apparatus as claimed in claim 4, wherein:
the side part of the auxiliary blanking plate (41) is provided with a distance meter (14), and the distance meter (14) is in signal connection with a driving motor of the transmission belt (1).
6. A soft goods conveying apparatus as claimed in claim 5, wherein:
the novel rotary shaft driving device is characterized by further comprising a second support (6), wherein a first rotary shaft (7) is connected to the second support (6) in a rotary mode, the first rotary shaft (7) is provided with a stirring piece (8), and a second driving piece (9) is connected to the first rotary shaft (7).
7. A soft goods conveying apparatus as claimed in claim 6, wherein: when the stirring piece (8) is arranged as a brush, the brush can be inserted into the powder suction hole (10).
8. An automatic deep-fried dough stick embryo production platform, which comprises the soft object conveying device according to any one of claims 1-7, and is characterized by further comprising a central processing module (00), an order processing module (01), a batching device (02), a proofing device (03), a full-automatic production line (04), a refrigerating device (05) and an automatic sorting system (06);
the central processing module (00) is directly or indirectly connected with the order processing module (01), the batching device (02), the proofing device (03), the full-automatic production line (04), the refrigerating device (05) and the automatic sorting system (06);
the order processing module (01) is used for receiving orders and starting operation of each device according to the orders;
the batching device (02) is used for automatically proportioning and stirring according to a formula to obtain dough, and conveying the dough to the proofing device (03);
the proofing device (03) is used for carrying out automatic fermentation operation on dough for a preset time period;
the full-automatic production line (04) is used for fully automatically producing standard deep-fried dough sticks blanks and conveying the deep-fried dough sticks blanks to the refrigerating device (05) through the soft object conveying device;
the freezing device (05) is used for quick-freezing of deep-fried dough sticks blanks;
the automatic sorting system (06) is used for fully automatically sorting deep-fried dough sticks blanks, packaging and warehousing.
9. The automated deep-fried dough stick embryo production platform of claim 8 wherein:
the full-automatic production line (04) comprises a preformer (041), a transverse rolling machine (042), a longitudinal rolling machine (043), a multifunctional automatic noodle stacking machine (044) and a multifunctional cutting table (045) which are sequentially arranged;
the prepressing machine (041) is used for prepressing dough sheets;
the transverse rolling machine (042) is used for transversely rolling three dough covers;
the longitudinal rolling machine (043) is used for longitudinally rolling the dough cover;
the multifunctional automatic noodle stacking machine (044) is used for automatically stacking strips and automatically brushing water;
the multifunctional cutting table (045) is used for automatic fixed-length cutting.
CN202310867910.9A 2023-07-17 2023-07-17 Soft article conveyor and automatic deep-fried dough stick embryo production platform Active CN116584514B (en)

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US4123213A (en) * 1977-05-31 1978-10-31 Laramore William D Automatic bakery product dusting flour recycling system
EP0101674A2 (en) * 1982-08-17 1984-02-29 Ing. Franz Prohaska Gesellschaft m.b.H. Apparatus for the production of pieces of dough
CN2586361Y (en) * 2002-09-23 2003-11-19 陈茂威 Multifunctional noodle maker
US20150056328A1 (en) * 2012-10-16 2015-02-26 Jiangnan University Preparation and the use of frozen dough for microwavable fried fritters
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Effective date of registration: 20231219

Address after: No. 16, Unit 1, Building 19, Chenguang Community, Fushan District, Yantai City, Shandong Province, 264000

Patentee after: Zhao Mingliang

Address before: Room 510, 5th Floor, No. 11, Zhongchangxing Industrial Park, No. 11 Jinshajiang Road, Economic and Technological Development Zone, Yantai City, Shandong Province, 264006

Patentee before: Yantai Baixiang Food Technology Co.,Ltd.