CN116576666A - Ultrahigh-temperature tin slag regeneration integrated equipment - Google Patents
Ultrahigh-temperature tin slag regeneration integrated equipment Download PDFInfo
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- CN116576666A CN116576666A CN202310550330.7A CN202310550330A CN116576666A CN 116576666 A CN116576666 A CN 116576666A CN 202310550330 A CN202310550330 A CN 202310550330A CN 116576666 A CN116576666 A CN 116576666A
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- Prior art keywords
- wall
- box
- cooling
- smelting
- groove
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 239000002893 slag Substances 0.000 title claims abstract description 50
- 230000008929 regeneration Effects 0.000 title claims abstract description 12
- 238000011069 regeneration method Methods 0.000 title claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 129
- 238000003723 Smelting Methods 0.000 claims abstract description 60
- 238000005485 electric heating Methods 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 24
- 239000000110 cooling liquid Substances 0.000 claims abstract description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 25
- 230000006978 adaptation Effects 0.000 claims description 23
- 238000004064 recycling Methods 0.000 claims description 11
- 238000000746 purification Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 abstract description 39
- 239000002184 metal Substances 0.000 abstract description 39
- 238000002844 melting Methods 0.000 abstract description 10
- 230000008018 melting Effects 0.000 abstract description 10
- 239000007789 gas Substances 0.000 description 12
- 241001062472 Stokellia anisodon Species 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- NNIPDXPTJYIMKW-UHFFFAOYSA-N iron tin Chemical compound [Fe].[Sn] NNIPDXPTJYIMKW-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/02—Crucible or pot furnaces with tilting or rocking arrangements
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/02—Obtaining tin by dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/06—Obtaining tin from scrap, especially tin scrap
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/08—Refining
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B4/00—Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
- C22B4/04—Heavy metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B4/00—Electrothermal treatment of ores or metallurgical products for obtaining metals or alloys
- C22B4/08—Apparatus
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/02—Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action including acoustic waves
- C22B9/023—By filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids, removable covers
- F27D1/1808—Removable covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The application discloses ultra-high temperature tin slag regeneration integrated equipment, which relates to the technical field of metal smelting and comprises a bottom plate, wherein an installation component and a control component are arranged on the outer wall of the top of the bottom plate, the installation component is connected with a smelting box, the control component is connected with a cooling box, cooling liquid is contained in the cooling box, the smelting box is square, the cooling box is cylindrical, an electric heating block is arranged on the inner wall of the bottom of the smelting box and is positioned in the middle of the smelting box, and the electric heating block is matched with the smelting box. According to the application, the temperature of the electric heating block is sequentially adjusted according to the melting point of the metal contained in the tin dross, molten metal is led into the cooling tank every time one metal is molten, the control assembly drives the cooling tank to rotate so as to drive the cooling tank to rotate, and the cooling tank is convenient to replace different cooling tanks.
Description
Technical Field
The application relates to the technical field of metal smelting, in particular to ultra-high temperature tin slag regeneration integrated equipment.
Background
Tin slag is the leftover of tin bars and tin wires in the production process of products. The classification of tin dross is classified into lead-free tin dross, silver-containing tin dross, wave soldering tin dross, hand-dip furnace tin dross, soldering iron tin dross, tin wire dross, tin bar dross, and the like. Wherein the hot tinning slag contains the highest tin content and is less in quantity. At present, from the background of the large supply and demand of the tin metal industry, the total demand of the tin market in China is continuously increased, and the tin resource supply in a short period cannot be greatly increased. Due to the objectivity of the shortage of tin resources, the development and utilization technical level of the tin resources are inevitably promoted. The tin block tin ash contains a large amount of metal compounds, which has a certain influence on human body and environment, and the tin ash is reasonably used for recycling, and the product is recycled through recycling, so that the economic value is effectively created, and the effect of protecting the environment can be achieved.
However, the existing tin slag regeneration equipment cannot separate other metals in the tin slag when the tin slag is recovered, the metal is mixed with each other to influence the purity of tin, and meanwhile, other metals are wasted, and a large amount of waste gas is generated when the existing tin slag regeneration equipment is used, and the waste gas possibly contains certain harmful substances, so that effective treatment is required to ensure the cleanness and the safety of the environment.
Disclosure of Invention
The application aims to provide ultra-high temperature tin dross regeneration integrated equipment so as to solve the problems in the background technology.
In order to achieve the above purpose, the present application provides the following technical solutions: the utility model provides an ultra-high temperature tin slag regeneration integration equipment, includes the bottom plate, bottom plate top outer wall is provided with installation component and control assembly, installation component is connected with the smelting case, control assembly is connected with the cooling tank, cooling tank inside holds the coolant liquid, the smelting case is square, the cooling tank is cylindrical, the electric heat piece is installed to smelting case bottom inner wall, the electric heat piece is located smelting case intermediate position, the electric heat piece with smelt case looks adaptation, the cooling tank that the equidistance was distributed is pegged graft to cooling tank bottom inner wall, the cooling tank is cylindrical, the cooling tank is circular encircleing inside the cooling tank, cooling tank and cooling tank looks adaptation, it is provided with the fluid-discharge tube to smelt case one side outer wall bottom to be close to the cooling tank, the fluid-discharge tube is provided with the control valve, fluid-discharge tube and cooling tank looks adaptation, it is provided with the separation net to be close to fluid-discharge tube one side inner wall bottom inner wall, separation net and fluid-discharge tube looks adaptation, the separation net is tungsten material.
Preferably, the outer wall slidable mounting of smelting case top has the case lid, case lid and smelting case looks adaptation, the apron is installed in rotation of cooling tank top outer wall, apron and cooling tank looks adaptation, case lid bottom outer wall and apron bottom outer wall all are provided with sealed the pad, sealed pad respectively with case lid, apron looks adaptation.
Preferably, the outer wall of case lid top and the outer wall of apron top all are provided with purification subassembly, purification subassembly is including installing in the purifying box of case lid, apron top outer wall, purifying box inside holds the concentrated solution of sodium hydroxide, purifying box one side outer wall is provided with the connecting pipe that runs through case lid, apron, connecting pipe one end lets in the concentrated solution of sodium hydroxide inside.
Preferably, the purifying box top outer wall is provided with the exhaust tube, the exhaust tube outer wall is installed the aspiration pump, aspiration pump and exhaust tube looks adaptation, the purifying box outer wall is provided with the observation window, observation window and purifying box looks adaptation, purifying box is kept away from connecting pipe one side outer wall and is provided with the drain pipe, the control valve is installed to the drain pipe.
Preferably, the outer wall of the smelting box is provided with a control panel, the control panel is connected with a PLC (programmable logic controller) through a wire, and the PLC is connected with the electric heating block through a wire.
Preferably, the installation component is including welding in the installation pole of bottom plate top outer wall one end, the rotation groove has been seted up to installation pole one side outer wall, the connecting piece is installed in rotation groove inner wall rotation, the connecting piece welds with smelting case outer wall, the connecting piece with smelt case looks adaptation, installation pole is kept away from connecting piece one side outer wall and is installed first servo motor through the bolt, the output shaft and the connecting piece of first servo motor are connected.
Preferably, the control assembly comprises a control groove formed in the outer wall of the top of the bottom plate, the control groove is circular, the control groove is matched with the bottom plate, a control disc is rotatably mounted on the inner wall of the control groove, the control disc is matched with the control groove, a mounting groove is formed in the bottom plate, a second servo motor is mounted on the inner wall of the mounting groove, and an output shaft of the second servo motor is connected with the control disc.
Preferably, the support rods are welded at two ends of the outer wall of the top of the control panel, the support rods are square, and the two ends of the outer wall of the bottom of the cooling box are provided with support grooves which are matched with the support rods.
Preferably, the outer wall of cooling tank bottom is provided with the fixed block that the equidistance distributes, the fixed block is circular distribution along the cooling tank inner wall, cooling tank bottom outer wall welding has the dead lever, the draw-in groove with dead lever looks adaptation is seted up to fixed block top outer wall, draw-in groove inner wall and supporting groove inner wall all are provided with the slipmat, slipmat respectively with supporting groove, draw-in groove looks adaptation.
Preferably, the axis of rotation is installed in rotation of cooling tank top outer wall one side, the axis of rotation is connected with apron bottom outer wall, the axis of rotation respectively with cooling tank, apron looks adaptation, the inside drive slot of having seted up of cooling tank, drive motor is installed in the rotation of drive slot inner wall, drive motor's output shaft and rotation axis connection.
In summary, the application has the technical effects and advantages that:
1. in the application, when the device works, the box cover is opened, tin slag is poured into the smelting box, then the temperature of the electric heating block is adjusted through the control panel, so that the electric heating block heats up to smelt the tin slag, firstly, the temperature of the electric heating block is adjusted according to the melting point of tin, tin in the tin slag is slowly melted, then the temperature is increased to be slightly higher than the melting point temperature of tin, the tin is guaranteed to be melted as liquid state as much as possible, then the cover plate is opened, then the smelting box is driven to rotate through the installation component, so that the liquid discharge pipe is aligned to a cooling tank in the cooling box, a control valve of the liquid discharge pipe is opened, so that tin liquid flows into the cooling tank through the liquid discharge pipe to be cooled, the blocking net blocks unmelted tin slag, the tin slag is prevented from flowing into the liquid discharge pipe, then, the temperature of the electric heating block is sequentially adjusted according to the melting point of metal contained in the tin slag, and each molten metal is led into the cooling tank, and the cooling tank is driven to rotate by the control component to drive the cooling box to drive the cooling tank to rotate so as to be convenient for different cooling tanks, the operation is simple and convenient to use, compared with the traditional device, the device can be used for separating metals in sequence, the tin slag can be directly separated, and the metal in the metal slag can be directly polluted, and the air can be directly polluted with the bottom of the metal pad can be prevented, and the air can be directly sealed, and the bottom is prevented from being directly from being polluted by the cover plate.
2. In the application, a large amount of gas is generated during metal smelting and cooling, at the moment, the air in the purifying box is discharged through the air sucking pump, the purifying box generates suction force due to negative pressure, at the moment, the gas in the smelting box and the cooling box is discharged through the connecting pipe, and the concentrated solution of sodium hydroxide in the purifying box washes the gas, so that the gas is purified, and the air pollution generated in the tin slag regeneration process or the influence on workers is prevented.
3. According to the application, when tin slag is smelted, the first servo motor drives the connecting piece to rotate so as to drive the smelting box to overturn, so that molten metal is conveniently poured out of the smelting box, meanwhile, after the tin slag is smelted, the smelting box is conveniently cleaned, the second servo motor drives the control panel to rotate so as to drive the cooling box connected with the control panel to rotate, thereby driving the cooling tank in the cooling box to rotate, facilitating the replacement of different cooling tanks so as to cool different metals, being more convenient to use, enabling the cooling tank to be spliced with the fixed block, facilitating the installation and disassembly of the cooling tank, facilitating the taking out of the metal after cooling, being more convenient to use, and driving the motor to drive the rotating shaft to rotate so as to drive the cover plate to rotate so as to realize the opening and closing of the cover plate.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the appearance of a main body according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a cooling tank according to an embodiment of the present application;
FIG. 3 is a schematic diagram of a control component according to an embodiment of the present application;
FIG. 4 is a schematic view of a mounting assembly according to an embodiment of the present application;
FIG. 5 is a schematic cross-sectional view of a cooling box according to an embodiment of the present application;
FIG. 6 is a schematic view of a purification assembly according to an embodiment of the present application;
FIG. 7 is a schematic view of a smelting tank in an embodiment of the application.
In the figure: 1. a bottom plate; 2. a smelting tank; 3. a cooling box; 4. an electric heating block; 5. a cooling tank; 6. a liquid discharge pipe; 7. a barrier web; 8. a case cover; 9. a cover plate; 10. a sealing gasket; 11. a purifying box; 12. a connecting pipe; 13. an air extracting pump; 14. an observation window; 15. a drain pipe; 16. a control panel; 17. a mounting rod; 18. a connecting piece; 19. a first servo motor; 20. a control panel; 21. a second servo motor; 22. a support rod; 23. a support groove; 24. a fixed block; 25. a fixed rod; 26. an anti-slip pad; 27. a rotating shaft; 28. the motor is driven.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Examples: the ultra-high temperature tin slag regeneration integrated equipment shown by referring to figures 1-7 comprises a bottom plate 1, wherein the outer wall of the top of the bottom plate 1 is provided with a mounting component and a control component, the mounting component is connected with a smelting box 2, the control component is connected with a cooling box 3, cooling liquid is contained in the cooling box 3, the smelting box 2 is square, the cooling box 3 is cylindrical, the inner wall of the bottom of the smelting box 2 is provided with an electric heating block 4, the electric heating block 4 is positioned in the middle position of the smelting box 2, the electric heating block 4 is matched with the smelting box 2, the inner wall of the bottom of the cooling box 3 is inserted with cooling grooves 5 distributed at equal intervals, the cooling grooves 5 are cylindrical, the cooling grooves 5 are circularly encircling the inside of the cooling box 3, the cooling grooves 5 are matched with the cooling box 3, the bottom of the outer wall of one side of the smelting box 2 close to the cooling box 3 is provided with a liquid discharge pipe 6, the drain pipe 6, the drain pipe 6 is provided with the control valve, drain pipe 6 and cooling tank 5 looks adaptation, smelting case 2 bottom inner wall is close to drain pipe 6 one side and is provided with separation net 7, separation net 7 and drain pipe 6 looks adaptation, separation net 7 is tungsten metal material, smelting case 2 top outer wall slidable mounting has case lid 8, case lid 8 and smelting case 2 looks adaptation, apron 9 is installed in rotation of cooling tank 3 top outer wall, apron 9 and cooling tank 3 looks adaptation, case lid 8 bottom outer wall and apron 9 bottom outer wall all are provided with sealed pad 10, sealed pad 10 respectively with case lid 8, apron 10 looks adaptation, smelting case 2 outer wall is provided with control panel 16, control panel 16 is connected with the PLC controller through the wire, the PLC controller passes through the wire and is connected with electric heat 4.
By the above structure: during operation of the device, the box cover 8 is opened, tin slag is poured into the smelting box, then the temperature of the electric heating block 4 is adjusted through the control panel 16, so that the electric heating block 4 heats up to smelt tin slag, firstly, the temperature of the electric heating block 4 is adjusted according to the melting point of tin, tin in the tin slag is slowly melted, then the temperature is increased to be slightly higher than the melting point of tin, tin is guaranteed to be melted as much as possible to be in a liquid state, the cover plate 9 is opened, then the smelting box 2 is driven to rotate through the installation component, the liquid discharge pipe 6 is aligned to the cooling tank 5 in the cooling box 3, the control valve of the liquid discharge pipe 6 is opened, molten tin flows into the cooling tank 5 through the liquid discharge pipe 6 to be cooled, the blocking net 7 blocks unmelted tin slag, the molten tin slag is prevented from flowing into the liquid discharge pipe 6, the pipeline is prevented from being blocked, then, the temperature of the electric heating block 4 is sequentially adjusted according to the metal melting point contained in the tin slag, each time, the molten metal is poured into the cooling tank 5, the cooling tank 3 is driven to rotate through the control component, the cooling tank 3 to drive the cooling tank 5 to rotate so as to be replaced by different cooling tanks 5, the operation is simple, the operation is convenient, the device is used, the waste of the metal slag is prevented from being directly polluted by the air, and the air is prevented from being directly polluted by the metal in the cover, and the cover plate 9, and the device is directly used, and the device is convenient to realize the sealing and is convenient to realize, and the bottom is compared with the sealing of the device.
As a preferred implementation manner of this embodiment, the top outer wall of the case lid 8 and the top outer wall of the cover plate 9 are both provided with purification components, the purification components includes the purifying case 11 installed on the top outer wall of the case lid 8 and the top outer wall of the cover plate 9, the concentrated solution of sodium hydroxide is contained in the purifying case 11, one side outer wall of the purifying case 11 is provided with the connecting pipe 12 penetrating through the case lid 8 and the cover plate 9, one end of the connecting pipe 12 is led into the concentrated solution of sodium hydroxide, the top outer wall of the purifying case 11 is provided with the exhaust pipe, the exhaust pipe outer wall of the exhaust pipe is provided with the exhaust pump 13, the exhaust pump 13 is matched with the exhaust pipe, the outer wall of the purifying case 11 is provided with the observation window 14, the observation window 14 is matched with the purifying case 11, one side outer wall of the purifying case 11 far away from the connecting pipe 12 is provided with the drain pipe 15, the drain pipe 15 is provided with the control valve, when metal smelting and cooling, at this moment, air in the purifying case 11 is discharged through the exhaust pipe 13, because negative pressure is generated, at this moment, the connecting pipe 12 discharges the gas in the cooling case 2 and the concentrated solution, the sodium hydroxide solution in the purifying case 11 washes the gas, thereby realizing the purification treatment of the gas, the tin slag pollution or the influence on the working process is prevented.
As a preferred implementation mode of this embodiment, the installation component is including welding in the installation pole 17 of bottom plate 1 top outer wall one end, the rotation groove has been seted up to installation pole 17 one side outer wall, the connecting piece 18 is installed in the rotation groove inner wall rotation, connecting piece 18 and smelting case 2 outer wall welding, connecting piece 18 and smelting case 2 looks adaptation, the installation pole 17 is kept away from connecting piece 18 one side outer wall and is installed first servo motor 19 through the bolt, first servo motor 19's output shaft and connecting piece 18 are connected, when the tin dross was smelted, first servo motor 19 drives connecting piece 18 and rotates 2 and then drive smelting case 2 and overturn, the metal that the smelting case 2 will melt of being convenient for is poured out, simultaneously after the tin dross is smelted, be convenient for clear up smelting case 2.
As a preferred implementation manner of this embodiment, the control assembly includes a control groove that is formed in the top outer wall of the bottom plate 1, the control groove is circular, the control groove is adapted to the bottom plate 1, the control disc 20 is rotatably mounted on the inner wall of the control groove, the control disc 20 is adapted to the control groove, the mounting groove is formed in the bottom plate 1, the second servo motor 21 is mounted on the inner wall of the mounting groove, the output shaft of the second servo motor 21 is connected with the control disc 20, the two ends of the top outer wall of the control disc 20 are welded with support rods 22, the support rods 22 are square, the two ends of the outer wall of the bottom of the cooling box 3 are provided with support grooves 23, the support grooves 23 are adapted to the support rods 22, in the working process of the device, the second servo motor 21 drives the cooling box 3 connected with the control disc 20 to rotate so as to drive the cooling groove 5 in the cooling box 3 to rotate, so that different cooling grooves 5 can be replaced conveniently, and different metals can be cooled.
As a preferred implementation manner of this embodiment, the outer wall of the bottom of the cooling tank 3 is provided with fixed blocks 24 distributed equidistantly, the fixed blocks 24 are circular, the fixed blocks 24 are distributed circularly along the inner wall of the cooling tank 3, the outer wall of the bottom of the cooling tank 5 is welded with a fixed rod 25, the outer wall of the top of the fixed block 24 is provided with a clamping groove matched with the fixed rod 25, the inner walls of the clamping groove and the inner wall of the supporting groove 23 are respectively provided with an anti-slip pad 26, the anti-slip pad 26 is respectively matched with the supporting groove 23 and the clamping groove, the cooling tank 5 is spliced with the fixed blocks 24, and the installation and the disassembly of the cooling tank 5 are facilitated, so that the metal cooling tank is taken out after being cooled conveniently, and the metal cooling tank is more convenient to use.
As a preferred implementation manner of this embodiment, a rotation shaft 27 is rotatably installed on one side of the outer wall of the top of the cooling tank 3, the rotation shaft 27 is connected with the outer wall of the bottom of the cover plate 9, the rotation shaft 27 is respectively matched with the cooling tank 3 and the cover plate 9, a driving groove is formed in the cooling tank 3, a driving motor 28 is rotatably installed on the inner wall of the driving groove, an output shaft of the driving motor 28 is connected with the rotation shaft 27, and the driving motor 28 drives the rotation shaft 27 to rotate so as to drive the cover plate 9 to rotate, so that the cover plate 9 is opened and closed, and the cooling tank is more convenient to use.
The working principle of the application is as follows:
when the device works, the box cover 8 is opened, tin slag is poured into the smelting box, then the temperature of the electric heating block 4 is adjusted through the control panel 16, so that the electric heating block 4 heats up to smelt the tin slag, firstly, the temperature of the electric heating block 4 is adjusted according to the melting point of tin, tin in the tin slag is slowly melted, then the temperature is increased to be slightly higher than the melting point temperature of tin, tin is guaranteed to be melted as liquid as much as possible, the cover plate 9 is opened, then the smelting box 2 is driven to rotate through the installation component, the liquid drain pipe 6 is aligned to the cooling tank 5 in the cooling box 3, the control valve of the liquid drain pipe 6 is opened, molten tin flows into the cooling tank 5 through the liquid drain pipe 6 to be cooled, the blocking net 7 blocks unmelted tin slag, the molten tin slag is prevented from flowing into the liquid drain pipe 6, the pipeline is prevented from being blocked, then, the temperature of the electric heating block 4 is sequentially adjusted according to the melting point of metal contained in the tin slag, each time one metal is melted, the molten metal is poured into the cooling tank 5, the cooling tank 3 is driven to rotate through the control component, the cooling tank 3 to drive the cooling tank 5 to rotate so as to be replaced by different cooling tanks 5, the operation is easy, the operation is simple, compared with the traditional device, the device can be used for directly sealing the bottom of the tin slag, the device is convenient to realize, and the pollution is prevented, and the bottom pollution is caused by the metal slag is directly, and the pollution is caused by the metal, and the sealing device is compared with the metal pad, and the sealing device is directly when the bottom is directly and has the pollution is compared with the metal pad, and the bottom when the device is used to realize;
when the metal is smelted and cooled, a large amount of gas is generated, at the moment, the air in the purifying box 11 is discharged through the air pump 13, the purifying box 11 generates suction force due to negative pressure, at the moment, the connecting pipe 12 discharges the gas in the smelting box 2 and the cooling box 3, and the concentrated solution of sodium hydroxide in the purifying box 11 washes the gas, so that the gas is purified, and the air is prevented from being polluted by the gas generated in the tin slag regeneration process or the influence on workers is prevented;
when the tin dross is smelted, first servo motor 19 drive connecting piece 18 rotates 2 and then drives smelting case 2 and overturn, be convenient for smelt case 2 and pour out molten metal, simultaneously after the tin dross is smelted, be convenient for clear up smelting case 2, second servo motor 21 drive control panel 20 rotates and drives the cooling tank 5 rotation that drives the cooling tank 3 inside that is connected with control panel 20, thereby be convenient for change different cooling tanks 5 and cool off different metals, and therefore, the steam generator is more convenient to use, cooling tank 5 and fixed block 24 peg graft, the installation and the dismantlement of cooling tank 5 are convenient for take out it after the metal cooling of being convenient for, and is more convenient to use, thereby drive motor 28 drive axis of rotation 27 rotates and drives apron 9 rotation and realize opening and closing of apron 9, and is more convenient to use.
Finally, it should be noted that: the foregoing description of the preferred embodiments of the present application is not intended to be limiting, but rather, although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present application.
Claims (10)
1. Ultra-high temperature tin slag regeneration integrated equipment, including bottom plate (1), its characterized in that: the outer wall of the top of the bottom plate (1) is provided with a mounting component and a control component, the mounting component is connected with a smelting box (2), the control component is connected with a cooling box (3), cooling liquid is contained in the cooling box (3), the smelting box (2) is square, the cooling box (3) is cylindrical, an electric heating block (4) is arranged on the inner wall of the bottom of the smelting box (2), the electric heating block (4) is positioned in the middle of the smelting box (2), the electric heating block (4) is matched with the smelting box (2), the inner wall of the bottom of the cooling box (3) is inserted with cooling grooves (5) which are distributed equidistantly, the cooling groove (5) is cylindrical, the cooling groove (5) is circular and surrounds the inside of the cooling box (3), the cooling tank (5) is matched with the cooling tank (3), a liquid discharge pipe (6) is arranged at the bottom of the outer wall of one side of the smelting tank (2) close to the cooling tank (3), the liquid discharge pipe (6), the liquid discharge pipe (6) is provided with a control valve, the liquid discharge pipe (6) is matched with the cooling tank (5), a blocking net (7) is arranged on one side of the inner wall of the bottom of the smelting tank (2) close to the liquid discharge pipe (6), the barrier net (7) is matched with the liquid discharge pipe (6), and the barrier net (7) is made of tungsten.
2. The ultra-high temperature tin slag recycling integrated apparatus according to claim 1, wherein: the utility model discloses a smelting box, including box cover (8), cooling box (3), box cover (8) are installed to smelting box (2) top outer wall slidable mounting, box cover (8) and smelting box (2) looks adaptation, apron (9) and cooling box (3) looks adaptation, box cover (8) bottom outer wall and apron (9) bottom outer wall all are provided with sealed pad (10), sealed pad (10) respectively with box cover (8), apron (9) looks adaptation.
3. The ultra-high temperature tin slag recycling integrated apparatus according to claim 2, wherein: the utility model discloses a purifying box, including case lid (8), apron (9) top outer wall, case lid (8) top outer wall and apron (9) top outer wall all are provided with purification subassembly, purification subassembly is including installing in case lid (8), apron (9) top outer wall purifying box (11) inside has contained sodium hydroxide concentrate, purifying box (11) one side outer wall is provided with connecting pipe (12) that run through case lid (8), apron (9), connecting pipe (12) one end lets in inside the sodium hydroxide concentrate.
4. The ultra-high temperature tin slag recycling integrated apparatus according to claim 3, wherein: the purifying box is characterized in that an exhaust pipe is arranged on the outer wall of the top of the purifying box (11), an exhaust pump (13) is arranged on the outer wall of the exhaust pipe, the exhaust pump (13) is matched with the exhaust pipe, an observation window (14) is arranged on the outer wall of the purifying box (11), the observation window (14) is matched with the purifying box (11), a drain pipe (15) is arranged on the outer wall of one side of the purifying box (11) far away from the connecting pipe (12), and a control valve is arranged on the drain pipe (15).
5. The ultra-high temperature tin slag recycling integrated apparatus according to claim 1, wherein: the outer wall of the smelting box (2) is provided with a control panel (16), the control panel (16) is connected with a PLC (programmable logic controller) through a wire, and the PLC is connected with the electric heating block (4) through the wire.
6. The ultra-high temperature tin slag recycling integrated apparatus according to claim 1, wherein: the installation component is including welding in installation pole (17) of bottom plate (1) top outer wall one end, the rotation groove has been seted up to installation pole (17) one side outer wall, rotate inslot wall rotation and install connecting piece (18), connecting piece (18) and smelting case (2) outer wall welding, connecting piece (18) and smelting case (2) looks adaptation, installation pole (17) are kept away from connecting piece (18) one side outer wall and are installed first servo motor (19) through the bolt, the output shaft of first servo motor (19) is connected with connecting piece (18).
7. The ultra-high temperature tin slag recycling integrated apparatus according to claim 1, wherein: the control assembly comprises a control groove which is formed in the outer wall of the top of the bottom plate (1), the control groove is circular, the control groove is matched with the bottom plate (1), a control disc (20) is rotatably arranged on the inner wall of the control groove, the control disc (20) is matched with the control groove, an installation groove is formed in the bottom plate (1), a second servo motor (21) is arranged on the inner wall of the installation groove, and an output shaft of the second servo motor (21) is connected with the control disc (20).
8. The ultra-high temperature tin slag recycling integrated apparatus of claim 7, wherein: the cooling box is characterized in that supporting rods (22) are welded at two ends of the outer wall of the top of the control panel (20), the supporting rods (22) are square, supporting grooves (23) are formed in two ends of the outer wall of the bottom of the cooling box (3), and the supporting grooves (23) are matched with the supporting rods (22).
9. The ultra-high temperature tin slag recycling integrated apparatus of claim 8, wherein: the cooling tank is characterized in that fixed blocks (24) distributed at equal distances are arranged on the outer wall of the bottom of the cooling tank (3), the fixed blocks (24) are round, the fixed blocks (24) are distributed circularly along the inner wall of the cooling tank (3), fixed rods (25) are welded on the outer wall of the bottom of the cooling tank (5), clamping grooves matched with the fixed rods (25) are formed in the outer wall of the top of the fixed blocks (24), anti-slip pads (26) are arranged on the inner wall of each clamping groove and the inner wall of each supporting groove (23), and the anti-slip pads (26) are respectively matched with the supporting grooves (23) and the clamping grooves.
10. The ultra-high temperature tin slag recycling integrated apparatus according to claim 1, wherein: the cooling box is characterized in that a rotating shaft (27) is rotatably arranged on one side of the outer wall of the top of the cooling box (3), the rotating shaft (27) is connected with the outer wall of the bottom of the cover plate (9), the rotating shaft (27) is respectively matched with the cooling box (3) and the cover plate (9), a driving groove is formed in the cooling box (3), a driving motor (28) is rotatably arranged on the inner wall of the driving groove, and an output shaft of the driving motor (28) is connected with the rotating shaft (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310550330.7A CN116576666A (en) | 2023-05-16 | 2023-05-16 | Ultrahigh-temperature tin slag regeneration integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310550330.7A CN116576666A (en) | 2023-05-16 | 2023-05-16 | Ultrahigh-temperature tin slag regeneration integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116576666A true CN116576666A (en) | 2023-08-11 |
Family
ID=87542763
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310550330.7A Pending CN116576666A (en) | 2023-05-16 | 2023-05-16 | Ultrahigh-temperature tin slag regeneration integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116576666A (en) |
-
2023
- 2023-05-16 CN CN202310550330.7A patent/CN116576666A/en active Pending
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