CN116572026B - Pipe cutting, grinding and polishing integrated device - Google Patents
Pipe cutting, grinding and polishing integrated device Download PDFInfo
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- CN116572026B CN116572026B CN202310852179.2A CN202310852179A CN116572026B CN 116572026 B CN116572026 B CN 116572026B CN 202310852179 A CN202310852179 A CN 202310852179A CN 116572026 B CN116572026 B CN 116572026B
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- 238000005498 polishing Methods 0.000 title claims abstract description 48
- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 238000000227 grinding Methods 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000005389 magnetism Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims 4
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 6
- 241000251468 Actinopterygii Species 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/015—Frames, beds, pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a pipe cutting, grinding and polishing integrated device, and relates to the technical field of pipe machining. The polishing piece comprises a supporting frame, an integrated assembly and a sliding seat, wherein the integrated assembly is arranged on the supporting frame through the sliding seat, a blade is arranged on the integrated assembly, the blade is connected with a control rod through a limiting frame, a control shaft, a steering shaft and a rack in sequence, the shape of the blade is changed through the control rod, and polishing pieces on the surface of the blade are controlled to be embedded or protruded. According to the invention, the stability of the integrated assembly is improved by arranging the support frame and arranging the adjustable support arm on the support frame, so that the operation requirement of a hand can be effectively reduced when a pipe is processed, more attention is paid to the pipe by workers, and the cutting yield is improved; by arranging polishing sheets on the surface of the blade and combining a series of control structures, polishing treatment can be carried out under the condition of not stopping the motor, and the working efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of pipe machining, and particularly relates to a pipe cutting, grinding and polishing integrated device.
Background
In the processing of nonmetallic pipes, cutting and polishing are processes in a processing sequence of tandem. At present, the miniaturized pipe processing equipment still has the following problems when processing pipes:
in the pipe machining process, the cutting equipment is needed to be pressed by one hand, and the other hand rotates the pipe, so that the pipe machining process is troublesome, the working efficiency is low, and the production risk is high;
when the incision of tubular product needs to be polished after the cutting, need stop the motor, unpack equipment and switch the blade into the emery wheel, it is comparatively loaded down with trivial details to polish the tubular product again.
Disclosure of Invention
The invention aims to provide a pipe cutting, grinding and polishing integrated device, which solves the existing problems.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a pipe cutting, grinding and polishing integrated device which comprises a support frame, an integrated assembly and a sliding seat, wherein the integrated assembly is arranged on the support frame through the sliding seat.
Preferably, the support frame comprises an upper frame and a lower frame, the upper frame and the lower frame are both in rectangular frame-shaped structures, and the upper frame is arranged on the upper surface of the lower frame;
wherein, a plurality of pipe body supporting arms are arranged on two opposite side frame rods of the upper frame, the number of the pipe body supporting arms on the two side frame rods is the same, and the positions of the pipe body supporting arms are opposite; a driving rod is arranged in the upper frame and is in rotary fit with the pipe body supporting arm; the driving rods in the two side frame rods are connected through another driving rod in the transverse frame rod connected to the two side frame rods, and the two mutually connected driving rods are meshed through conical wheels arranged at the end parts; the end part of the pipe body supporting arm, which is far away from the driving rod, is provided with a pulley; the inner surface of the pipe body supporting arm is provided with a spiral chute, and the driving rod is connected with the pipe body supporting arm through a transmission cylinder; the inner surface of the transmission cylinder is provided with threads, the outer surface of the transmission cylinder is provided with a convex seat, the convex seat is arranged in the spiral chute, the threads are matched with the driving rod, and the spiral directions of the spiral chute on the pipe body supporting arms on the two side frame rods are opposite; the screw rod structure ensures that the driving rod cannot rotate due to the force on the transmission cylinder, and further the position of the pipe body supporting arm is locked. Two opposite body support arms on two side hack levers are a set of, improve the stability when tubular product processing through setting up the multiunit.
The bottom of the lower frame is provided with a plurality of foot pads, one side frame rod of the lower frame is connected with an adjustable support arm, the adjustable support arm is of a multi-connecting-rod structure, one end part of the adjustable support arm, which is far away from the lower frame, is provided with a sliding plate, and the sliding plate is in sliding fit with the sliding plate; the position of the integrated assembly is fixed through the arrangement of the adjustable support arm, so that when the pipe is processed, the manual work is not needed to fix, and the processing efficiency is improved.
Preferably, the integrated assembly comprises a fixed wallboard, a motor, a cutter holder, a blade, a limit frame, a control shaft, a steering shaft, a rack and a control rod; the fixed wall plate is fixedly connected with the sliding seat; the motor is arranged on the fixed wallboard; the motor comprises an output shaft, and the tool apron is arranged at the end part of the output shaft; the blade is arranged on the blade holder; one end of the limiting frame is connected with the blade, and the other end of the limiting frame is connected with the control shaft; one end of the control shaft is connected with the steering shaft, and the steering shaft is connected with the control rod through the rack;
the fixed wall plate is of an L-shaped plate body structure, one outer side surface of the fixed wall plate is connected with a mounting plate, and the mounting plate is fixedly connected with the sliding seat; the inner side of the fixed wall plate is provided with a plurality of sliding bars, and the sliding bars are arranged on one side of the motor; the mounting plate is of a hinge structure; the mounting plate of hinge structure can be in cutting and the process of polishing need not cut off the power of motor, improves machining efficiency.
The sliding rod is in sliding fit with the limiting frame; the limiting frame is of a drop-shaped frame body structure, comprises a limiting cylinder and limiting rings, and the two limiting rings are arranged in parallel and are connected to one side of the limiting cylinder through a connecting rod; the blade is a circular saw blade, the blade is positioned between the two limiting rings, and two sides of the blade are mutually matched with the two limiting rings to form a roller structure; the limiting cylinder is arranged on the control shaft; the side surface of the connecting rod is provided with a plurality of perforations, and the sliding rod passes through the perforations and is in sliding fit with the connecting rod; one end of the control shaft, which is close to the limiting cylinder, is provided with threads, the other end of the control shaft is provided with a conical wheel, the control shaft is connected to the side surface of the fixed wallboard through a control fixing seat, and the control shaft is in rotary fit with the control fixing seat; the control shaft and the limit cylinder are mutually matched to form a screw rod structure; one end of the steering shaft is provided with a flat gear, the other end of the steering shaft is provided with a conical wheel, and the conical wheel of the steering shaft is meshed with the conical wheel of the control shaft; the steering shaft is connected to the side surface of the fixed wallboard through a steering fixed seat, and is in rotary fit with the steering fixed seat; the side surface and the top surface of the rack are respectively provided with teeth, a slide fastener is arranged on the opposite surface of one side surface of the rack and the set teeth, the slide fastener is connected with the fixed wallboard through a slide bar, and the slide fastener is in sliding fit with the slide bar;
the control rod comprises a deflector rod, an arc toothed plate, a handle, a rotating shaft and a limiting suction block, wherein the arc toothed plate and the handle are respectively arranged at two ends of the deflector rod, and the deflector rod is in rotary fit with the fixed wallboard through the rotating shaft; the two limiting suction blocks are arranged on the side surface of the fixed wallboard and are respectively positioned on the two sides of the deflector rod; the arc toothed plate is meshed with the teeth on the top surface of the rack; the two limiting suction blocks are magnets and have opposite magnetism with the contact position of the deflector rod; a magnet is also arranged at the contact position of the deflector rod and the limiting suction block; the magnetism of the magnet is opposite to that of the two contacted limiting attraction blocks respectively.
Preferably, the tool apron is of an annular structure, a plurality of limit strips and wedge strips are annularly arranged on the surface of the outer periphery side of the tool apron, and a wedge surface is arranged on one side of each wedge strip; the control rod is stirred to drive the rack to slide, and then the steering shaft is driven to rotate, the steering shaft drives the control shaft to rotate, the control shaft drives a limiting frame on the control shaft to move through a screw rod structure, the position of the blade on the blade holder is adjusted through the limiting frame, the structure of the blade is changed by a wedge strip on the blade holder, and machining conditions are provided for polishing.
An inner cavity is formed in the blade, and the inner cavity is of a strip-shaped structure; an opening is formed in one end, close to the tool apron, of the inner cavity, a side window is formed in one end, far away from the tool apron, of the inner cavity, and the side window and the opening are respectively formed in two opposite surfaces of the blade; a polishing sheet is movably arranged in the side window, and a bolt is arranged on the surface of the polishing sheet arranged in the inner cavity; a reset spring piece is arranged at one end, close to the side window, of the inner cavity, a push plate is also arranged in the inner cavity, and one side, close to the side window, of the push plate is of a zigzag structure and is matched with the bolt; one end of the push plate, which is close to the opening, is provided with an inclined plane which is matched with the wedge surface, and the push plate is mutually propped against the reset elastic piece; the reset elastic piece can select elastic parts such as a spring, and the like, and provides a restoring force for the push plate by the reset elastic piece, so that the polishing piece does not influence the blade to cut the pipe.
Preferably, the outside of fixed wallboard still is provided with the safety cover, and safety cover and fixed wallboard block fit, and the safety cover forms no lid box-like structure with fixed wallboard cooperation, and on the one hand protection personnel safety prevents by the blade fish tail, on the other hand can produce the flying chip at the cutting tubular product in-process of polishing, and this structure can prevent that the flying chip from dispersing, is convenient for clear up.
Preferably, the surface of safety cover and fixed wallboard still is provided with the gyro wheel, and the axle center of gyro wheel is symmetrical about the face that the output shaft is located, is convenient for take an organic whole assembly on tubular product through symmetrical gyro wheel, provides preliminary location, and the adjustment of the adjustable support arm of combination consolidates the stability of integrated device during operation again.
Preferably, one side of the support frame is also provided with a driving motor, the end part of the shaft of the driving motor is connected with a rubber roller, the driving motor drives the pipe to automatically rotate, the pipe is cut by the cooperation of the driving motor and the driving motor, and the labor participation is reduced.
Preferably, a locking mechanism is arranged at the joint of the adjustable support arm, and the locking mechanism is a locking nut.
Preferably, the control method including the integrated device includes the steps of:
step one: the diameter of the pipe is cut according to the requirement, and the distance between the driving rod and the pipe body supporting arms on the two side frame rods is adjusted to be smaller than the diameter of the pipe;
step two: placing the integrated assembly on the top of a pipe to be cut, and locking the adjustable support arm after determining the position of the integrated assembly;
step three: according to the length of the pipe to be cut, adjusting the position of the pipe, poking a handle to one cutting side, enabling a push plate to be not contacted with a wedge strip at the moment, enabling a motor to be started after a blade is aligned, putting a rubber roller on a driving motor into the inner side of the pipe, and starting cutting operation;
step four: and after the cutting is completed, the handle is stirred to one polishing side, and at the moment, the push plate is attached to the wedge strip, so that polishing is started.
The invention has the following beneficial effects:
according to the invention, the stability of the integrated assembly is improved by arranging the support frame and arranging the adjustable support arm on the support frame, so that the operation requirement of a hand can be effectively reduced when a pipe is processed, more attention is paid to the pipe by workers, and the cutting yield is improved; by arranging polishing sheets on the surface of the blade and combining a series of control structures, polishing treatment can be carried out under the condition of not stopping the motor, and the working efficiency is greatly improved.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of an integrated pipe cutting, grinding and polishing device of the invention;
FIG. 2 is a schematic view of a supporting frame structure according to the present invention;
FIG. 3 is a side view of the support frame of the present invention;
FIG. 4 is a top view of the support frame of the present invention;
FIG. 5 is a schematic view of the cross-sectional structure A-A of FIG. 4;
FIG. 6 is a schematic diagram of an integrated assembly structure according to the present invention;
FIG. 7 is an enlarged partial view of portion A of FIG. 6;
FIG. 8 is an enlarged partial view of portion B of FIG. 6;
FIG. 9 is a side view of an integral assembly of the present invention;
FIG. 10 is a front view of the integrated assembly of the present invention;
FIG. 11 is a top view of the integrated assembly of the present invention;
FIG. 12 is a schematic view of the B-B half-section structure of FIG. 11;
fig. 13 is a partial enlarged view of a portion C in fig. 12.
In the drawings, the list of components represented by the various numbers is as follows:
1. a support frame; 101. loading on a frame; 102. placing the frame; 103. a tube body supporting arm; 104. an adjustable support arm; 105. a slide plate; 106. foot pads; 107. a driving rod; 2. an integral assembly; 3. a slide; 4. fixing the wallboard; 401. a slide bar; 402. a mounting plate; 5. a motor; 501. an output shaft; 6. a tool apron; 601. a limit bar; 602. wedge strips; 7. a blade; 701. polishing piece; 702. an inner cavity; 703. a push plate; 704. resetting the spring piece; 705. a side window; 8. a limiting frame; 9. a control shaft; 901. a control fixing seat; 10. a steering shaft; 1001. a steering fixing seat; 11. a rack; 1101. a slide bar; 12. a control lever; 1201. a deflector rod; 1202. arc toothed plates; 1203. a handle; 1204. a rotation shaft; 1205. and limiting the suction block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "middle," "outer," "inner," and the like indicate an orientation or a positional relationship, and are merely for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-13, an integrated pipe cutting, polishing and polishing device comprises a support frame 1, an integrated assembly 2 and a sliding seat 3, wherein the integrated assembly 2 is installed on the support frame 1 through the sliding seat 3.
The support frame 1 comprises an upper frame 101 and a lower frame 102, wherein the upper frame 101 and the lower frame 102 are of rectangular frame-shaped structures, and the upper frame 101 is arranged on the upper surface of the lower frame 102;
wherein, a plurality of pipe body supporting arms 103 are arranged on two opposite side frame rods of the upper frame 101, the number of the pipe body supporting arms 103 on the two side frame rods is the same, and the positions are opposite; a driving rod 107 is arranged in the upper frame 101, and the driving rod 107 is in rotary fit with the pipe body supporting arm 103; the driving rods 107 in the two side frame rods are connected through another driving rod 107 in the transverse frame rod connected to the two side frame rods, and the two mutually connected driving rods 107 are meshed through conical wheels arranged at the end parts; the end of the pipe body supporting arm 103 far away from the driving rod 107 is provided with a pulley; the inner surface of the pipe body supporting arm 103 is provided with a spiral chute, and the driving rod 107 is connected with the pipe body supporting arm 103 through a transmission cylinder; the inner surface of the transmission cylinder is provided with threads, the outer surface of the transmission cylinder is provided with a convex seat, the convex seat is arranged in the spiral chute, the threads are matched with the driving rod 107, and the spiral directions of the spiral chute on the pipe body supporting arm 103 on the two side frame rods are opposite; the screw structure ensures that the drive rod 107 does not rotate due to the force on the drive cylinder, thereby losing the lock on the position of the tubular support arm 103. Two opposite pipe body support arms 103 on two side hack levers are a set of, improve the stability when tubular product processing through setting up the multiunit.
The bottom of the lower frame 102 is provided with a plurality of padding feet 106, one side frame rod of the lower frame 102 is connected with an adjustable support arm 104, the adjustable support arm 104 is of a multi-link structure, one end part of the adjustable support arm 104 far away from the lower frame 102 is provided with a sliding plate 105, and the sliding seat 3 is in sliding fit with the sliding plate 105; the position of the integrated assembly 2 is fixed through the arrangement of the adjustable support arm 104, so that when the pipe is processed, the manual work is not needed for fixing, and the processing efficiency is improved.
Wherein, the joint of the adjustable support arm 104 is provided with a locking mechanism, and the locking mechanism is a locking nut.
Wherein, one side of support frame 1 still is provided with driving motor, and driving motor's axle head portion is connected with the rubber gyro wheel, drives tubular product autogiration through driving motor, cooperates integrative assembly 2 to accomplish the cutting to tubular product, reduces the manpower participation.
The integrated assembly 2 comprises a fixed wall plate 4, a motor 5, a tool apron 6, a blade 7, a limiting frame 8, a control shaft 9, a steering shaft 10, a rack 11 and a control rod 12; the fixed wall plate 4 is fixedly connected with the sliding seat 3; the motor 5 is arranged on the fixed wall plate 4; the motor 5 comprises an output shaft 501, and the tool holder 6 is mounted at the end of the output shaft 501; the blade 7 is arranged on the blade holder 6; one end of the limiting frame 8 is connected with the blade 7, and the other end is connected with the control shaft 9; one end of the control shaft 9 is connected with a steering shaft 10, and the steering shaft 10 is connected with a control rod 12 through a rack 11;
the fixed wall plate 4 is of an L-shaped plate body structure, one outer side surface of the fixed wall plate 4 is connected with a mounting plate 402, and the mounting plate 402 is fixedly connected with the sliding seat 3; a plurality of sliding bars 401 are arranged on the inner side of the fixed wall plate 4, and the sliding bars 401 are arranged on one side of the motor 5; the mounting plate 402 is of a hinge structure; the mounting plate 402 of the hinge structure can improve the processing efficiency without cutting off the power supply of the motor 5 during the cutting and polishing process.
The sliding rod 401 is in sliding fit with the limit frame 8; the limiting frame 8 is of a drop-shaped frame body structure, the limiting frame 8 comprises a limiting cylinder and limiting rings, and the two limiting rings are arranged in parallel and are connected to one side of the limiting cylinder through a connecting rod; the blade 7 is a circular saw blade, the blade 7 is positioned between the two limiting rings, and two sides of the blade 7 are mutually matched with the two limiting rings to form a roller structure; the limiting cylinder is arranged on the control shaft 9; the side surface of the connecting rod is provided with a plurality of perforations, and the sliding rod 401 passes through the perforations and is in sliding fit with the connecting rod; one end of the control shaft 9, which is close to the limiting cylinder, is provided with threads, the other end of the control shaft 9 is provided with a conical wheel, the control shaft 9 is connected to the side surface of the fixed wallboard 4 through a control fixing seat 901, and the control shaft 9 is in rotary fit with the control fixing seat 901; the control shaft 9 and the limit cylinder are mutually matched to form a screw rod structure; one end of the steering shaft 10 is provided with a flat gear, the other end of the steering shaft is provided with a conical wheel, and the conical wheel of the steering shaft 10 is meshed with the conical wheel of the control shaft 9; the steering shaft 10 is connected to the side surface of the fixed wall plate 4 through a steering fixing seat 1001, and the steering shaft 10 is in rotary fit with the steering fixing seat 1001; the side surface and the top surface of the rack 11 are provided with teeth, a slide fastener is arranged on the opposite surface of one side surface of the rack 11 with the teeth, the slide fastener is connected with the fixed wallboard 4 through a slide bar 1101, and the slide fastener is in sliding fit with the slide bar 1101;
the control rod 12 comprises a shift rod 1201, an arc toothed plate 1202, a handle 1203, a rotary shaft 1204 and a limiting suction block 1205, wherein the arc toothed plate 1202 and the handle 1203 are respectively arranged at two ends of the shift rod 1201, and the shift rod 1201 is in rotary fit with the fixed wall plate 4 through the rotary shaft 1204; the two limiting suction blocks 1205 are arranged on the side surface of the fixed wall plate 4 and are respectively positioned on the two sides of the deflector rod 1201; the arc toothed plate 1202 is meshed with the teeth on the top surface of the rack 11; the two limiting suction blocks 1205 are magnets and have magnetism opposite to that of the contact position of the shift lever 1201; a magnet is also arranged at the contact position of the deflector rod 1201 and the limiting suction block 1205; the magnetism of the magnets is opposite to that of the two contacted limit blocks 1205, respectively.
The tool apron 6 is of an annular structure, a plurality of limit strips 601 and wedge strips 602 are annularly arranged on the surface of the outer periphery side of the tool apron 6, and a wedge surface is arranged on one side of each wedge strip 602; the control rod 12 is shifted to drive the rack 11 to slide, and then the steering shaft 10 is driven to rotate, the steering shaft 10 drives the control shaft 9 to rotate, the control shaft 9 drives the limiting frame 8 on the control shaft to move through the screw rod structure, the position of the blade 7 on the tool apron 6 is adjusted through the limiting frame 8, the structure of the blade 7 is changed by the wedge strip 602 on the tool apron 6, and processing conditions are provided for polishing.
An inner cavity 702 is arranged in the blade 7, and the inner cavity 702 is of a strip-shaped structure; the inner cavity 702 is provided with an opening at one end close to the tool holder 6, a side window 705 is arranged at one end of the inner cavity 702 far away from the tool holder 6, and the side window 705 and the opening are respectively arranged on two opposite surfaces of the blade 7; a polishing sheet 701 is movably installed in the side window 705, and a bolt is arranged on the surface of the polishing sheet 701, which is arranged in the inner cavity 702; a reset spring 704 is arranged at one end, close to the side window 705, of the inner cavity 702, a push plate 703 is also arranged in the inner cavity 702, and one side, close to the side window 705, of the push plate 703 is in a zigzag structure and is matched with the bolt; one end of the push plate 703 close to the opening is provided with an inclined plane which is matched with the wedge surface, and the push plate 703 and the reset spring 704 are mutually propped against each other; the reset elastic piece 704 can select elastic parts such as a spring, and the reset elastic piece 704 provides a restoring force for the push plate 703, so that the polishing piece 701 does not influence the blade 7 to cut the pipe.
Wherein, the outside of fixed wallboard 4 still is provided with the safety cover, and safety cover and fixed wallboard 4 block fit, and the safety cover forms no lid box-like structure with fixed wallboard 4 cooperation, and on the one hand protection personnel safety prevents by blade 7 fish tail, on the other hand can produce the flying chip at the cutting tubular product in-process of polishing, and this structure can prevent flying chip scattering, is convenient for clear up.
Wherein, the surface of safety cover and fixed wallboard 4 still is provided with the gyro wheel, and the axle center of gyro wheel is symmetrical about the face that output shaft 501 is located, is convenient for take integrative assembly 2 on the tubular product through symmetrical gyro wheel, provides preliminary location, and the adjustment of the adjustable support arm 104 of combination consolidates the stability of integration device during operation again.
The control method of the integrated device comprises the following steps:
step one: the diameter of the pipe is cut according to the requirement, and the distance between the driving rod 107 and the pipe body supporting arms 103 on the two side frame rods is adjusted to be smaller than the diameter of the pipe;
step two: placing the integrated assembly 2 on the top of a pipe to be cut, and locking the adjustable support arm 104 after determining the position of the integrated assembly 2;
step three: according to the length of the pipe to be cut, the position of the pipe is adjusted, the handle 1203 is shifted to one cutting side, at the moment, the push plate 703 is not contacted with the wedge strip 602, then the blade 7 is aligned, the motor 5 is started, the rubber roller on the driving motor is placed into the inner side of the pipe, and the cutting operation is started;
step four: after the cutting is completed, the handle 1203 is stirred to the polishing side, and at the moment, the push plate 703 is attached to the wedge strip 602, and polishing is started.
It should be further noted that, the motor 5 and the driving motor are both selected to be of suitable types according to the requirements, and the opening and closing angle of the hinge of the mounting plate 402 should be adjusted according to the requirements of actual pipes.
Working principle: the invention realizes the hardware mode switching of cutting and polishing the integrated equipment through one handle 1203; according to the control of the blade 7, two sides of the handle 1203 are respectively a polishing side and a cutting side, and the specific positions of the handle 1203 are determined by the displacement control of the limit frame 8 during the rotation of the screw thread and the cooperation of the blade 7 and the wedge strip 602;
when the handle 1203 is stirred to one cutting side, at the moment, the wedge strip 602 is not attached to the push plate 703, the push plate 703 is pressed to the bottom of the inner cavity 702 under the action of the reset elastic piece 704, and as the other end of the push plate 703 is of a shape structure, the polishing piece 701 is dragged to the inner cavity 702 through the bolt, so that a pipe cannot be polished when the surface of the blade 7 passes through the side surface of the pipe body;
when the handle 1203 is stirred to one polishing side, at the moment, the wedge strip 602 is attached to the pushing plate 703, the wedge strip 602 jacks up the pushing plate 703, the reset elastic piece 704 compresses and stores energy, the polishing sheet 701 is pushed out by the other end of the pushing plate 703, at the moment, the polishing sheet 701 protrudes out of the blade 7, the blade 7 is matched with the polishing sheet 701 to form a polishing structure, and polishing of the pipe are realized by contacting the pipe.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (5)
1. The utility model provides a tubular product cutting burnishing and polishing integrated device, includes support frame (1), integrative assembly (2) and slide (3), its characterized in that: the integrated assembly (2) is arranged on the support frame (1) through the sliding seat (3);
the support frame (1) comprises an upper frame (101) and a lower frame (102), wherein the upper frame (101) and the lower frame (102) are of rectangular frame-shaped structures, and the upper frame (101) is arranged on the upper surface of the lower frame (102);
wherein, two opposite side frame rods of the upper frame (101) are provided with a plurality of pipe body supporting arms (103), the number of the pipe body supporting arms (103) on the two side frame rods is the same, and the positions are opposite; a driving rod (107) is arranged in the upper frame (101), and the driving rod (107) is in rotary fit with the pipe body supporting arm (103); the driving rods (107) in the two side frame rods are connected through another driving rod (107) in the transverse frame rod connected to the two side frame rods, and the two driving rods (107) connected with each other are meshed through conical wheels arranged at the ends; the end part of the pipe body supporting arm (103) far away from the driving rod (107) is provided with a pulley; the inner surface of the pipe body supporting arm (103) is provided with a spiral chute, and the driving rod (107) is connected with the pipe body supporting arm (103) through a transmission cylinder; the inner surface of the transmission cylinder is provided with threads, the outer surface of the transmission cylinder is provided with a convex seat, the convex seat is arranged in the spiral chute, the threads are matched with the driving rod (107), and the spiral directions of the spiral chute on the pipe body supporting arms (103) on the two side frame rods are opposite;
the bottom of the lower frame (102) is provided with a plurality of pad feet (106), one side frame rod of the lower frame (102) is connected with an adjustable support arm (104), the adjustable support arm (104) is of a multi-connecting-rod structure, one end part of the adjustable support arm (104) far away from the lower frame (102) is provided with a sliding plate (105), and the sliding seat (3) is in sliding fit with the sliding plate (105);
the integrated assembly (2) comprises a fixed wall plate (4), a motor (5), a tool apron (6), a blade (7), a limiting frame (8), a control shaft (9), a steering shaft (10), a rack (11) and a control rod (12); the fixed wall plate (4) is fixedly connected with the sliding seat (3); the motor (5) is arranged on the fixed wall plate (4); the motor (5) comprises an output shaft (501), and the tool apron (6) is arranged at the end part of the output shaft (501); the blade (7) is arranged on the blade holder (6); one end of the limiting frame (8) is connected with the blade (7), and the other end is connected with the control shaft (9); one end of the control shaft (9) is connected with a steering shaft (10), and the steering shaft (10) is connected with a control rod (12) through a rack (11);
the fixed wall plate (4) is of an L-shaped plate body structure, one outer side surface of the fixed wall plate (4) is connected with a mounting plate (402), and the mounting plate (402) is fixedly connected with the sliding seat (3); a plurality of sliding rods (401) are arranged on the inner side of the fixed wall plate (4), and the sliding rods (401) are arranged on one side of the motor (5); the mounting plate (402) is of a hinge structure;
the sliding rod (401) is in sliding fit with the limiting frame (8); the limiting frame (8) is of a drop-shaped frame body structure, the limiting frame (8) comprises a limiting cylinder and limiting rings, and the two limiting rings are arranged in parallel and are connected to one side of the limiting cylinder through a connecting rod; the blade (7) is a circular saw blade, the blade (7) is positioned between the two limiting rings, and two sides of the blade (7) are mutually matched with the two limiting rings to form a roller structure; the limiting cylinder is arranged on the control shaft (9); the side surface of the connecting rod is provided with a plurality of perforations, and the sliding rod (401) passes through the perforations and is in sliding fit with the connecting rod; one end of the control shaft (9) close to the limiting cylinder is provided with threads, the other end of the control shaft is provided with a conical wheel, the control shaft (9) is connected to the side face of the fixed wall plate (4) through a control fixing seat (901), and the control shaft (9) is in rotary fit with the control fixing seat (901); the control shaft (9) and the limit cylinder are mutually matched to form a screw rod structure; one end of the steering shaft (10) is provided with a flat gear, the other end of the steering shaft is provided with a conical wheel, and the conical wheel of the steering shaft (10) is meshed with the conical wheel of the control shaft (9); the steering shaft (10) is connected to the side surface of the fixed wall plate (4) through a steering fixed seat (1001), and the steering shaft (10) is in rotary fit with the steering fixed seat (1001); the side surface and the top surface of the rack (11) are provided with teeth, the opposite surface of one side surface of the rack (11) with the teeth is provided with a slide fastener, the slide fastener is connected with the fixed wallboard (4) through a slide bar (1101), and the slide fastener is in sliding fit with the slide bar (1101);
the control rod (12) comprises a deflector rod (1201), an arc toothed plate (1202), a handle (1203), a rotating shaft (1204) and a limiting suction block (1205), wherein the arc toothed plate (1202) and the handle (1203) are respectively arranged at two ends of the deflector rod (1201), and the deflector rod (1201) is in rotary fit with the fixed wallboard (4) through the rotating shaft (1204); the two limiting suction blocks (1205) are arranged on the side face of the fixed wall plate (4) and are respectively positioned on the two sides of the deflector rod (1201); the arc toothed plate (1202) is meshed with the teeth on the top surface of the rack (11); the two limiting suction blocks (1205) are magnets and have magnetism opposite to that of the contact position of the deflector rod (1201); a magnet is also arranged at the contact position of the deflector rod (1201) and the limiting suction block (1205); the magnetism of the magnet is opposite to that of the two contacted limiting attraction blocks (1205);
the tool apron (6) is of an annular structure, a plurality of limit strips 601 and wedge strips (602) are annularly arranged on the peripheral side surface of the tool apron (6), and a wedge surface is arranged on one side of each wedge strip (602);
an inner cavity (702) is formed in the blade (7), and the inner cavity (702) is of a strip-shaped structure; an opening is formed in one end, close to the tool apron (6), of the inner cavity (702), a side window (705) is formed in one end, far away from the tool apron (6), of the inner cavity (702), and the side window (705) and the opening are respectively formed in two opposite surfaces of the blade (7); a polishing sheet (701) is movably arranged in the side window (705), and a bolt is arranged on the surface of the polishing sheet (701) arranged in the inner cavity (702); a reset spring (704) is arranged at one end, close to the side window (705), in the inner cavity (702), and a push plate (703) is also arranged in the inner cavity (702), and one side, close to the side window (705), of the push plate (703) is in a zigzag structure and is matched with the bolt; one end of the push plate (703) close to the opening is provided with an inclined plane, the inclined plane is matched with the wedge surface, and the push plate (703) and the reset elastic piece (704) are mutually propped.
2. The pipe cutting, grinding and polishing integrated device according to claim 1, wherein a protective cover is further arranged outside the fixed wall plate (4), the protective cover is clamped and assembled with the fixed wall plate (4), and the protective cover is matched with the fixed wall plate (4) to form a non-cover box-shaped structure.
3. The pipe cutting, grinding and polishing integrated device according to claim 2, wherein the surfaces of the protective cover and the fixed wall plate (4) are further provided with rollers, and the axes of the rollers are symmetrical with respect to the plane of the output shaft (501).
4. The pipe cutting, grinding and polishing integrated device according to claim 3, wherein a driving motor is further arranged on one side of the supporting frame (1), and the shaft end part of the driving motor is connected with a rubber roller.
5. The integrated pipe cutting, grinding and polishing device according to claim 4, wherein a locking mechanism is arranged at the joint of the adjustable support arm (104), and the locking mechanism is a locking nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310852179.2A CN116572026B (en) | 2023-07-12 | 2023-07-12 | Pipe cutting, grinding and polishing integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310852179.2A CN116572026B (en) | 2023-07-12 | 2023-07-12 | Pipe cutting, grinding and polishing integrated device |
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| Publication Number | Publication Date |
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| CN116572026A CN116572026A (en) | 2023-08-11 |
| CN116572026B true CN116572026B (en) | 2023-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310852179.2A Active CN116572026B (en) | 2023-07-12 | 2023-07-12 | Pipe cutting, grinding and polishing integrated device |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117086409B (en) * | 2023-10-19 | 2023-12-26 | 四川中哲新材料科技有限公司 | Sodium ion battery pole piece pressing and slicing equipment |
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| Publication number | Publication date |
|---|---|
| CN116572026A (en) | 2023-08-11 |
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Denomination of invention: An integrated device for cutting, polishing, and polishing pipes Granted publication date: 20230919 Pledgee: Bank of China Limited Meishan Branch Pledgor: SICHUAN MINHE PIPELINE CONSTRUCTION ENGINEERING CO.,LTD.|Sichuan Minhe Pipe Industry Co.,Ltd. Registration number: Y2024980006802 |