CN116550694B - Cleaning device for anti-corrosion treatment of outer wall of wind power tower - Google Patents
Cleaning device for anti-corrosion treatment of outer wall of wind power tower Download PDFInfo
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- CN116550694B CN116550694B CN202310833226.9A CN202310833226A CN116550694B CN 116550694 B CN116550694 B CN 116550694B CN 202310833226 A CN202310833226 A CN 202310833226A CN 116550694 B CN116550694 B CN 116550694B
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- wind power
- power tower
- corrosion
- wall
- transverse shaft
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- 238000005260 corrosion Methods 0.000 title claims abstract description 75
- 238000004140 cleaning Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000011248 coating agent Substances 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 15
- 230000001680 brushing effect Effects 0.000 claims description 10
- 230000007797 corrosion Effects 0.000 claims description 10
- 239000007921 spray Substances 0.000 abstract description 9
- 238000005536 corrosion prevention Methods 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 25
- 239000003292 glue Substances 0.000 description 15
- 239000011347 resin Substances 0.000 description 13
- 229920005989 resin Polymers 0.000 description 13
- 239000003973 paint Substances 0.000 description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 5
- 235000017491 Bambusa tulda Nutrition 0.000 description 5
- 241001330002 Bambuseae Species 0.000 description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 5
- 239000011425 bamboo Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- 239000011241 protective layer Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007605 air drying Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/022—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to the outer surface of hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0241—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The utility model discloses a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower, and belongs to the technical field of wind power tower protection equipment. Including two bottom plates, install two strutting arrangement through adjusting part on two bottom plates, the adjusting part lateral part is equipped with clearance protection machanism, clearance protection machanism includes locating part, strut, cleaning part, brush part, parcel part and roll extrusion part, and locating part includes two first telescopic cylinder, and two equal fixed mounting in telescopic cylinder top have actuating mechanism, and the strut includes two cross and main shaft, and cleaning part, brush part, parcel part and roll extrusion part's both ends are settled respectively on two cross. The utility model effectively solves the problems that when the wind power tower is subjected to corrosion prevention treatment, the device needs to move back and forth to spray the to-be-treated area of the barrel, the efficiency is low, and the anti-corrosion quality is affected due to untimely coating of anti-corrosion coating caused by time difference.
Description
Technical Field
The utility model relates to the technical field of wind power tower protection equipment, in particular to a cleaning device for anti-corrosion treatment of the outer wall of a wind power tower.
Background
Wind power is used as the key field of renewable energy development in China, wind power is increased in various places in China, a plurality of wind power towers are arranged in a relatively severe environment, along with blowing of wind and sand, leakage, sagging of rainwater, and attachment of wind and sand and flying insects are brought to pollution and corrosion of the inner wall and the outer wall of the towers, pollution and corrosion of the towers are formed, the outer wall structure of the tower pile foundation is also an important problem of engineering construction, heavy anti-corrosion paint, cathode protection and cladding anti-corrosion technology are generally adopted for the outer wall anti-corrosion of the wind power tower pile foundation, and the cladding anti-corrosion technology is more and more favored because of the characteristics of rusty construction, long anti-corrosion years and environmental protection, and the polluted and corroded land tower can be disassembled and transported to workshops for further anti-corrosion treatment.
The utility model patent with the publication number of CN218531435U discloses an auxiliary device for anti-corrosion treatment of a wind power tower, which comprises a bottom plate and a box body, wherein the left side of the upper surface of the bottom plate is fixedly connected with the box body, the left side of the upper surface of the box body is provided with a feed inlet, the right side of the upper surface of the box body is fixedly connected with a paint pump, and the input end of the paint pump is communicated with the box body. This anticorrosive auxiliary device of wind-powered electricity generation tower section of thick bamboo, the suction that produces through the input of paint pump can be with the inside anticorrosive paint of box extraction, spray out anticorrosive paint with the form of water smoke by atomizer at last, because atomizer is annular to install on the device, consequently atomizer can carry out simultaneous spraying paint to a week of wind-powered electricity generation tower section of thick bamboo simultaneously, labour saving and time saving has realized carrying out quick anticorrosive paint treatment to the surface of wind-powered electricity generation tower section of thick bamboo, staff's intensity of labour has been reduced, the work efficiency of staff has been guaranteed indirectly. When carrying out anticorrosive treatment to wind-powered electricity generation tower section of thick bamboo, the device needs the round trip movement, sprays the district of waiting of barrel, and efficiency is lower, and because the time difference, easily causes anticorrosive paint parcel untimely, influences anticorrosive quality.
Disclosure of Invention
The utility model aims to provide a cleaning device for anti-corrosion treatment of the outer wall of a wind power tower, which aims to solve the problems that in the prior art, when a wind power tower cylinder is subjected to anti-corrosion treatment, the device needs to move back and forth to spray a to-be-treated area of the cylinder, the efficiency is low, and due to time difference, anti-corrosion coating is easy to cause untimely wrapping and the anti-corrosion quality is influenced.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the cleaning device for the anti-corrosion treatment of the outer wall of the wind power tower comprises two bottom plates, wherein two supporting devices are arranged on the two bottom plates through adjusting components, each supporting device comprises a base and two rollers, the two rollers are rotatably arranged in the base through rotating shafts and are symmetrically arranged, a power mechanism is arranged in the base, and the two rollers rotate under the driving of the power mechanism;
the utility model discloses a wind power tower, including adjustment part, adjustment part lateral part is equipped with clearance protection machanism, clearance protection machanism includes locating part, strut, cleaning part, brush part, parcel part and rolling part, locating part includes two first telescopic cylinder, two equal fixed mounting in first telescopic cylinder top has actuating mechanism, the strut includes two cross and main shaft, two the cross is all fixed cup joint on the main shaft, and the symmetry is settled, cleaning part, brush part, parcel part and rolling part's both ends are settled respectively on two cross, the main shaft both ends rotate respectively and inlay and establish in two actuating mechanism, under actuating mechanism's drive, can change the position of each part fast, handle wind power tower outer wall.
Realize the interval adjustment of base, adapt to the wind-powered electricity generation tower section of thick bamboo of different specifications, preferably, adjustment part includes two guide rails, motor, screw rod and lug, two the equal horizontal fixed mounting of guide rail is on two bottom plates, two the base is all slided and is inlayed and establish on two guide rails, motor and lug fixed mounting are respectively in two bottom plates upside, the horizontal thread bush of screw rod is established in two bases, and one end rotation cover is established in the lug, and the other end passes through shaft coupling and motor output shaft fixed connection.
To wasing protection machanism and fixing a position, preferably, locating part still includes two first sliders, two slide rails, two second sliders, two flexible jar of second, two third flexible jar, two first settling blocks and two second settling blocks, two first sliders all slide and inlay and establish on a guide rail, two the slide rail all level sets up, and the tip respectively with two first slider side fixed connection, two the second slider slides respectively and inlays and establish on two slide rails, two first settling blocks respectively fixed mounting is on two slide rails, two the flexible jar of second is equal level setting, and the tip is fixed to cup joint respectively in two first settling blocks, the output respectively with two second slider side fixed connection, two the equal fixed mounting of second settling blocks is in the guide rail side, two the flexible jar of third is equal level setting, and the one end that is close to each other is fixed respectively cup joints in two second settling blocks, two the flexible jar one end that keeps away from each other is respectively with two first sides that are close to each other of slide rail respectively two flexible jar fixed mounting is perpendicular to each other.
Realize the conversion of multiple part, preferably, actuating mechanism includes vaulting pole, motor, first gear and second gear, vaulting pole fixed mounting is on first telescopic cylinder top, and the upside has seted up the settling port, the main shaft is rotated through the settling port and is inlayed and establish in the vaulting pole, the motor is fixed cup joints in the vaulting pole, first gear is fixed cup joints on the motor output shaft, the second gear is fixed cup joints at the main shaft tip, and is connected with first gear meshing.
The wind power tower outer wall is cleaned, preferably, the cleaning component comprises a rolling brush and a first transverse shaft, the first transverse shaft is rotatably sleeved in the two cross frames, and the rolling brush is fixedly sleeved on the first transverse shaft.
The brushing component preferably comprises a second transverse shaft and a roller, wherein the second transverse shaft is rotatably sleeved in the two cross frames, and the roller is fixedly sleeved on the second transverse shaft.
The roller and the rolling brush are driven to rotate, preferably, two power devices are fixedly arranged on the side surfaces of the cross, the output ends of the two power devices are respectively connected with the end parts of a first transverse shaft and a second transverse shaft, and the first transverse shaft and the second transverse shaft rotate under the driving of the power devices.
Realize the transportation of washing liquid and anticorrosion cream, preferably, two be equipped with two sets of conveying parts on the cross, conveying parts includes two fagging, honeycomb duct, a plurality of shower nozzle and joint, two equal fixed mounting of fagging is on the cross, the honeycomb duct both ends are fixed respectively cup joints in two fagging, and a plurality of the shower nozzle is all fixed cup joints in the honeycomb duct, connect fixedly cup joints at the honeycomb duct tip, two sets of conveying parts correspond cylinder and round brush respectively.
Realize the parcel of corrosion protection area, preferably, the parcel part includes roller and multireel corrosion protection area, the roller both ends cover respectively establish in two cross, multireel the corrosion protection area is all rotated the cover and is established on the roller, and the cross tip of installation roller forms the detachable tip through the connecting piece for change corrosion protection area.
The anti-corrosion belt is rolled, tight fitting is guaranteed, and preferably, the rolling component comprises a third transverse shaft and a pressing wheel, the third transverse shaft is fixedly sleeved in the cross, the pressing wheel is rotationally sleeved on the third transverse shaft, and pressing rings are symmetrically and fixedly sleeved on two sides of the pressing wheel.
Compared with the prior art, the utility model has the following beneficial effects:
according to the length of the area to be treated of the wind power tower, a cleaning and protecting mechanism with corresponding length is selected to treat the area to be treated, and the area in the length direction can be subjected to corrosion prevention treatment at one time by matching with the rotation of the wind power tower, so that the treatment efficiency is improved;
according to the processing steps, the cleaning component, the brushing component, the wrapping component and the rolling component are selected for rapid conversion, so that the anti-corrosion treatment efficiency is further improved, the rapid air drying of the glue solution can be realized by matching with the rotation of the wind power tower, and the progress of the processing steps is accelerated.
Drawings
Fig. 1 is a schematic perspective view of a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to the present utility model;
fig. 2 is a schematic perspective view of a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to the present utility model;
FIG. 3 is a schematic side view of a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to the present utility model;
fig. 4 is a schematic perspective view of a cleaning and protecting mechanism in a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower;
fig. 5 is an enlarged view of the structure at a in fig. 1.
In the figure: 1. a bottom plate; 2. a base; 3. a roller; 4. a rotating shaft; 5. a supporting frame; 501. a cross; 502. a main shaft; 6. a first telescopic cylinder; 7. a guide rail; 8. a motor; 9. a screw; 10. a bump; 11. a coupling; 12. a first slider; 13. a slide rail; 14. a second slider; 15. a second telescopic cylinder; 16. a third telescopic cylinder; 17. a first placement block; 18. a second placement block; 19. a brace rod; 20. a motor; 21. a first gear; 22. a second gear; 23. a rolling brush; 24. a first transverse axis; 25. a second transverse axis; 26. a roller; 27. a supporting plate; 28. a flow guiding pipe; 29. a spray head; 30. a joint; 31. a placement port; 32. a roll shaft; 33. an anticorrosive belt; 34. a connecting piece; 35. a third transverse axis; 36. a pinch roller; 37. a pressing ring; 38. a magnet plate; 39. a power device.
Detailed Description
The following description of the present utility model will be made more fully hereinafter with reference to the accompanying drawings, in which it is evident that only some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, a cleaning device for anti-corrosion treatment of an outer wall of a wind power tower comprises two bottom plates 1, two supporting devices are installed on the two bottom plates 1 through adjusting components, each supporting device comprises a base 2 and two rollers 3, each roller 3 is installed in the base 2 in a rotating mode through a rotating shaft 4 and is symmetrically arranged, a power mechanism is arranged in the base 2, each roller 3 is driven by the corresponding power mechanism to rotate, a cleaning protection mechanism is arranged on the side portion of each adjusting component, each cleaning protection mechanism comprises a positioning component, a supporting frame 5, a cleaning component, a brushing component, a wrapping component and a rolling component, each positioning component comprises two first telescopic cylinders 6, driving mechanisms are fixedly installed at the top ends of the two first telescopic cylinders 6, each supporting frame 5 comprises two cross frames 501 and a main shaft 502, each cross frame 501 is fixedly sleeved on the main shaft 502 and is symmetrically arranged, two ends of each cleaning component, each wrapping component and each rolling component are respectively arranged on the two cross frames 502, each end of each main shaft is rotationally embedded in each driving mechanism, and the positions of each component can be rapidly converted under the driving of the driving mechanism.
In the use process of the wind power tower, the bottom is buried in the soil, and other equipment is arranged at the top, so that the middle part is exposed outside and needs to be subjected to corrosion protection.
Each electrical equipment is supplied with power by an external power supply, and the whole device controls the implementation of the electrical equipment through the control terminal, and the electrical connection relation and the specific circuit structure of the electrical equipment are not repeated herein because the control terminal is common equipment and belongs to the prior art.
The adjusting part comprises two guide rails 7, a motor 8, a screw rod 9 and a protruding block 10, wherein the two guide rails 7 are horizontally and fixedly installed on the two bottom plates 1, the two bases 2 are slidably embedded on the two guide rails 7, the motor 8 and the protruding block 10 are fixedly installed on the upper sides of the two bottom plates 1 respectively, the screw rod 9 is horizontally and spirally sleeved in the two bases 2, one end of the screw rod 9 is rotatably sleeved in the protruding block 10, the other end of the screw rod 9 is fixedly connected with an output shaft of the motor 8 through a coupler 11, the motor 8 is started through a control terminal, the motor 8 drives the screw rod 9 to rotate through the coupler 11, and the screw rod 9 drives the two bases 2 to move on the two guide rails 7 simultaneously in opposite directions and to be close to or far away from each other.
The positioning component further comprises two first sliding blocks 12, two sliding rails 13, two second sliding blocks 14, two second telescopic cylinders 15, two third telescopic cylinders 16, two first positioning blocks 17 and two second positioning blocks 18, wherein the two first sliding blocks 12 are all slidably embedded on one guide rail 7, the two sliding rails 13 are horizontally arranged, the end parts are fixedly connected with the side surfaces of the two first sliding blocks 12 respectively, the two second sliding blocks 14 are slidably embedded on the two sliding rails 13 respectively, the two first positioning blocks 17 are fixedly installed on the two sliding rails 13 respectively, the two second telescopic cylinders 15 are horizontally arranged, the end parts are fixedly sleeved in the two first positioning blocks 17 respectively, the output ends are fixedly connected with the side surfaces of the two second sliding blocks 14 respectively, the two second positioning blocks 18 are fixedly installed on the side surfaces of the guide rail 7, the two third telescopic cylinders 16 are horizontally arranged, one ends close to each other are fixedly sleeved in the two second positioning blocks 18 respectively, one ends, far away from each other, of the two third telescopic cylinders 16 are fixedly sleeved on one sides of the two sliding rails 13 respectively, and the two first telescopic cylinders 14 are fixedly connected with the two first telescopic cylinders 14 at the top ends, and the two second telescopic cylinders 14 are fixedly installed at the top ends of the two sides of the two first telescopic cylinders 6 respectively.
The driving mechanism comprises a supporting rod 19, a motor 20, a first gear 21 and a second gear 22, wherein the supporting rod 19 is fixedly arranged at the top end of the first telescopic cylinder 6, a placement opening 31 is formed in the upper side of the supporting rod, a main shaft 502 is rotationally embedded in the supporting rod 19 through the placement opening 31, the motor 20 is fixedly sleeved in the supporting rod 19, the first gear 21 is fixedly sleeved on an output shaft of the motor 20, the second gear 22 is fixedly sleeved at the end part of the main shaft 502 and is meshed and connected with the first gear 21, during conversion, the motor 20 is started, the output shaft of the motor 20 drives the first gear 21 to rotate, the first gear 21 drives the second gear 22 to rotate, so that the rotation of the main shaft 502 is realized, a cleaning part, a wrapping part and a rolling part are converted, the wind power tower is convenient to process, and the motor 20 has a self-locking function to limit and lock the rotation of the main shaft 502.
When the wind power tower is subjected to corrosion prevention treatment, firstly, the distance between the two bases 2 is adjusted according to the wind power tower to be treated, then the wind power tower to be treated is horizontally placed on the two bases 2 by using lifting equipment, the wind power tower is supported by the four rollers 3, the region to be treated of the wind power tower is positioned between the two groups of rollers 3, then the position of the supporting frame 5 is adjusted and converted by controlling the terminal to operate the positioning part, the two third telescopic cylinders 16 stretch and retract, the two sliding rails 13 are driven to drive the two first sliding blocks 12 to move on the guide rails 7, so that the second sliding blocks 14 and the first telescopic cylinders 6 are driven to move to adapt to the length of the region to be treated, the first telescopic cylinders 6 stretch and retract to adapt to the height of the region to be treated, the second telescopic cylinders 15 stretch and retract, the distance between the cleaning protection mechanism and the wind power tower is adjusted, the cleaning protection mechanism with the length being adapted to the length of the region to be treated is selected, then the main shaft is clamped in the two arranging ports 31, the two second gears 22 are matched with the supporting rods 19, and the cleaning protection mechanism is limited, and the main shaft is prevented from deviating.
Through the mode, the cleaning and protecting mechanism with the corresponding length can be selected to process the to-be-processed area according to the length of the to-be-processed area of the wind power tower, and the area anti-corrosion treatment in the length direction can be completed at one time by matching with the rotation of the wind power tower, so that the treatment efficiency is improved.
The cleaning component comprises a rolling brush 23 and a first transverse shaft 24, the first transverse shaft 24 is rotatably sleeved in the two cross frames 501, and the rolling brush 23 is fixedly sleeved on the first transverse shaft 24.
The brushing part comprises a second transverse shaft 25 and a roller 26, wherein the second transverse shaft 25 is rotatably sleeved in the two cross frames 501, and the roller 26 is fixedly sleeved on the second transverse shaft 25.
The cross 501 is fixedly provided with two power devices 39 on the side surface, the output ends of the two power devices 39 are respectively connected with the end parts of the first transverse shaft 24 and the second transverse shaft 25, and the first transverse shaft 24 and the second transverse shaft 25 rotate under the driving of the power devices 39.
Two sets of conveying components are arranged on the two cross frames 501, each conveying component comprises two supporting plates 27, a flow guide pipe 28, a plurality of spray heads 29 and a joint 30, the two supporting plates 27 are fixedly arranged on the cross frames 501, two ends of the flow guide pipe 28 are fixedly sleeved in the two supporting plates 27 respectively, the spray heads 29 are fixedly sleeved in the flow guide pipe 28, the joint 30 is fixedly sleeved at the end part of the flow guide pipe 28, and the two sets of conveying components correspond to the roller 26 and the roller brush 23 respectively.
The antiseptic treatment comprises: outer wall surface treatment, coating of anti-corrosion paste, coating of anti-corrosion tape, and coating of protective layer.
When cleaning the outer wall, the rolling brush 23 is rotated to the side wall of the wind power tower through the motor 20, so that the brush hair is contacted with the wall of the wind power tower, the corresponding connector 30 is connected with external cleaning liquid conveying equipment, the power device 39 connected with the first transverse shaft 24 is started, the first transverse shaft 24 drives the rolling brush 23 to rotate, meanwhile, the power mechanism in the base 2 is started, the roller 3 is enabled to rotate, the wind power tower is driven to rotate, the rolling brush 23 is opposite to the wind power tower in rotation direction, and meanwhile, cleaning liquid is sprayed out of the spray heads 29, so that the wall of the wind power tower is cleaned efficiently.
After the cleaning is finished, the wind power tower drum is kept to continue to rotate so as to facilitate the air drying, brush coating components are adjusted to the side wall of the wind power tower drum through the motor 20, the roller 26 is contacted with the wind power tower drum, the connector 30 corresponding to the brush coating components is connected with the anti-corrosion paste conveying equipment, the power device 39 connected with the second transverse shaft 25 is started, the second transverse shaft 25 rotates, anti-corrosion paste flows out of the spray nozzle 29, the anti-corrosion paste is adhered to the outer wall of the wind power tower drum in the upper side space contacted between the wind power tower drum and the roller 26, the wind power tower drum slowly rotates in the anticlockwise direction, and the roller 26 slowly rotates clockwise so as to realize the uniform adhesion of the anti-corrosion paste.
The wrapping part comprises a roll shaft 32 and a plurality of rolls of anti-corrosion belts 33, wherein two ends of the roll shaft 32 are respectively sleeved in two cross frames 501, the plurality of rolls of anti-corrosion belts 33 are respectively and rotatably sleeved on the roll shaft 32, and the end parts of the cross frames 501 for installing the roll shaft 32 form detachable end parts through connecting pieces 34 for replacing the anti-corrosion belts 33.
After the coating of the anti-corrosion paste is completed, the anti-corrosion tape 33 is wrapped, the anti-corrosion tape 33 needs to be wrapped in two layers, the first layer is an inner layer and is in contact with the wind power tower, the second layer is an outer layer, the outer side of the first layer is wrapped, when in wrapping, a wrapping part is switched to the side surface of the tower, then the end parts of a plurality of rolls of anti-corrosion tapes 33 are attached to the outer wall of the wind power tower, the end parts of the anti-corrosion tapes 33 are pressed on the outer wall of the wind power tower by using a magnet plate 38, the anti-corrosion tapes are prevented from being separated, a power mechanism in the base 2 is started, the roller 3 rotates, the wind power tower rotates, the anti-corrosion tapes 33 are fully stretched through the resistance of the roller shaft 32, so that the anti-corrosion tapes 33 are tightly wrapped on the surface of the wind power tower after the anti-corrosion paste construction is completed, the wrapping construction of the first layer anti-corrosion tapes 33 is completed, then the first layer anti-corrosion tapes 33 are cut off, the connecting piece 34 is opened, the roller shaft 32 is taken down, the second layer anti-corrosion tapes 33 are replaced, the middle parts of each roll of the second layer anti-corrosion tapes 33 are pressed at the positions of the first layer anti-corrosion tapes 33 just, the positions of the anti-corrosion tapes 33 are guaranteed, and the overlapping positions of the second layer are guaranteed, and the wrapping mode is identical to the wrapping operation mode.
After the anticorrosive belt 33 is wrapped, the rolling part is adjusted to the side part of the wind power tower, the rolling part comprises a third transverse shaft 35 and a pressing wheel 36, the third transverse shaft 35 is fixedly sleeved in a cross 501, the pressing wheel 36 is rotationally sleeved on the third transverse shaft 35, pressing rings 37 are symmetrically and fixedly sleeved on two sides of the pressing wheel 36, the pressing wheel 36 is contacted with the anticorrosive belt 33 in the middle part, the two pressing rings 37 are contacted with the anticorrosive belt 33 at the end part, a power mechanism in the base 2 is started, the rolling wheel 3 rotates, the wind power tower rotates, and the anticorrosive belt 33 is tightly attached to the outer wall of the wind power tower under the rolling action.
After the anti-corrosion belt 33 is attached, a layer of protective layer is coated on the outer side of the anti-corrosion belt, firstly, cleaning liquid is introduced into a brushing part to clean the inner part of the anti-corrosion belt, then the brushing part is adjusted to be close to the side part of the outer wall of the wind power tower, the connector 30 is connected with a conveying device of the protective layer glue solution, a layer of resin glue solution is coated on the surface of the second anti-corrosion belt 33 to enable the surface of the anti-corrosion belt 33 to be fully soaked in the resin glue solution, a layer of chopped strand mat is adhered on the surface of the resin glue solution by using a wrapping part, a layer of resin glue solution is coated after the chopped mat is adhered, the roller 26 is used for repeatedly rolling and extruding to enable the resin glue solution to fully soak the chopped mat, meanwhile, air in the chopped mat is discharged, a layer of alkali-free glass fiber cloth is adhered on the surface of the first layer of chopped mat fully soaked in the resin glue solution by using the wrapping part, and coating a layer of resin glue solution on the surface of the alkali-free glass fiber cloth, fully soaking the resin glue solution in the alkali-free glass fiber cloth by repeatedly extruding and rolling coating, repeating the previous steps for two times, continuously finishing the pasting of the two layers of alkali-free glass fiber cloth, pasting a layer of chopped strand mats on the surface of the outermost layer of alkali-free glass fiber cloth, coating a layer of resin glue solution on the surface of the chopped strand mats by using a brushing part, fully soaking the resin glue solution in the chopped strand mats, polishing the surface of the outermost layer of resin glue solution after the surface is dried, coating a layer of gel coating resin solution, curing to form an integral and hard outer protective layer, polishing the surface of the outer protective layer after the gel coating resin glue solution is completely cured, and finishing the integral coating anti-corrosion construction.
Through the mode, the cleaning component, the brushing component, the wrapping component and the rolling component can be quickly converted according to the processing steps, the anti-corrosion treatment efficiency is further improved, the wind power tower is matched with the rotation of the wind power tower, the glue solution can be quickly air-dried, and the processing steps are accelerated.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Cleaning device for anti-corrosion treatment of outer wall of wind power tower, comprising two bottom plates (1), characterized in that: two supporting devices are arranged on the two bottom plates (1) through adjusting parts, each supporting device comprises a base (2) and two rollers (3), the two rollers (3) are rotatably arranged in the base (2) through rotating shafts (4) and are symmetrically arranged, a power mechanism is arranged in the base (2), and the two rollers (3) rotate under the driving of the power mechanism;
the cleaning and protecting mechanism comprises a positioning part, a bracket (5), a cleaning part, a brushing part, a wrapping part and a rolling part, wherein the positioning part comprises two first telescopic cylinders (6), driving mechanisms are fixedly arranged at the top ends of the two first telescopic cylinders (6), the bracket (5) comprises two cross frames (501) and a main shaft (502), the two cross frames (501) are fixedly sleeved on the main shaft (502) and are symmetrically arranged, two ends of the cleaning part, the brushing part, the wrapping part and the rolling part are respectively arranged on the two cross frames (501), two ends of the main shaft (502) are respectively and rotatably embedded in the two driving mechanisms, and the positions of the parts can be rapidly converted under the driving of the driving mechanisms to treat the outer wall of a wind power tower;
the adjusting part comprises two guide rails (7), a motor (8), a screw (9) and a lug (10), wherein the two guide rails (7) are horizontally and fixedly arranged on the two bottom plates (1), the two bases (2) are slidably embedded on the two guide rails (7), the motor (8) and the lug (10) are respectively and fixedly arranged on the upper sides of the two bottom plates (1), the screw (9) is horizontally and spirally sleeved in the two bases (2), one end of the screw is rotatably sleeved in the lug (10), and the other end of the screw is fixedly connected with an output shaft of the motor (8) through a coupler (11);
the positioning component further comprises two first sliding blocks (12), two sliding rails (13), two second sliding blocks (14), two second telescopic cylinders (15), two third telescopic cylinders (16), two first positioning blocks (17) and two second positioning blocks (18), wherein the two first sliding blocks (12) are all slidably embedded on one guide rail (7), the two sliding rails (13) are horizontally arranged, the end parts are fixedly connected with the side surfaces of the two first sliding blocks (12) respectively, the two second sliding blocks (14) are slidably embedded on the two sliding rails (13) respectively, the two first positioning blocks (17) are fixedly installed on the two sliding rails (13) respectively, the two second telescopic cylinders (15) are horizontally arranged respectively, the end parts are fixedly sleeved in the two first positioning blocks (17) respectively, the output ends are fixedly connected with the side surfaces of the two second sliding blocks (14) respectively, the two second positioning blocks (18) are fixedly installed on the side surfaces of the guide rail (7), the two first sliding blocks (16) are fixedly installed in a way, and the two first telescopic cylinders (16) are fixedly installed in a way, and the two telescopic cylinders (16) are fixedly installed on the two sides of the two telescopic cylinders (13) respectively.
2. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 1, wherein: the driving mechanism comprises a supporting rod (19), a motor (20), a first gear (21) and a second gear (22), wherein the supporting rod (19) is fixedly installed at the top end of a first telescopic cylinder (6), a placement opening (31) is formed in the upper side of the supporting rod, a main shaft (502) is rotationally embedded in the supporting rod (19) through the placement opening (31), the motor (20) is fixedly sleeved in the supporting rod (19), the first gear (21) is fixedly sleeved on an output shaft of the motor (20), and the second gear (22) is fixedly sleeved at the end part of the main shaft (502) and is meshed and connected with the first gear (21).
3. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 1, wherein: the cleaning component comprises a rolling brush (23) and a first transverse shaft (24), the first transverse shaft (24) is rotatably sleeved in the two cross frames (501), and the rolling brush (23) is fixedly sleeved on the first transverse shaft (24).
4. A cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 3, wherein: the brush coating component comprises a second transverse shaft (25) and a roller (26), wherein the second transverse shaft (25) is rotatably sleeved in the two cross frames (501), and the roller (26) is fixedly sleeved on the second transverse shaft (25).
5. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 4, wherein: two power devices (39) are fixedly arranged on the side faces of the cross (501), the output ends of the two power devices (39) are respectively connected with the end parts of the first transverse shaft (24) and the end parts of the second transverse shaft (25), and the first transverse shaft (24) and the second transverse shaft (25) rotate under the driving of the power devices (39).
6. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 5, wherein: two be equipped with two sets of conveying parts on cross (501), conveying parts includes two fagging (27), honeycomb duct (28), a plurality of shower nozzles (29) and connects (30), two fagging (27) are all fixed mounting on cross (501), honeycomb duct (28) both ends are fixed respectively cup joints in two fagging (27), and a plurality of shower nozzles (29) are all fixed cup joints in honeycomb duct (28), connect (30) to be fixed cup joints in honeycomb duct (28) tip, two sets of conveying parts correspond cylinder (26) and round brush (23) respectively.
7. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 1, wherein: the wrapping component comprises a roll shaft (32) and a plurality of rolls of corrosion protection belts (33), wherein two ends of the roll shaft (32) are respectively sleeved in two cross frames (501), the plurality of rolls of corrosion protection belts (33) are respectively and rotatably sleeved on the roll shaft (32), and the end parts of the cross frames (501) for installing the roll shaft (32) form detachable end parts through connecting pieces (34) for replacing the corrosion protection belts (33).
8. The cleaning device for anti-corrosion treatment of an outer wall of a wind power tower according to claim 1, wherein: the rolling component comprises a third transverse shaft (35) and a pressing wheel (36), wherein the third transverse shaft (35) is fixedly sleeved in the cross (501), the pressing wheel (36) is rotatably sleeved on the third transverse shaft (35), and pressing rings (37) are symmetrically and fixedly sleeved on two sides of the pressing wheel (36).
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| CN202310833226.9A CN116550694B (en) | 2023-07-10 | 2023-07-10 | Cleaning device for anti-corrosion treatment of outer wall of wind power tower |
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| CN202310833226.9A CN116550694B (en) | 2023-07-10 | 2023-07-10 | Cleaning device for anti-corrosion treatment of outer wall of wind power tower |
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| CN116550694B true CN116550694B (en) | 2023-09-29 |
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| CN117920692A (en) * | 2024-03-22 | 2024-04-26 | 国网山东省电力公司安丘市供电公司 | Cleaning mechanism for power cable sleeve |
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