CN116548881A - Large-scale full-automatic dish washer - Google Patents
Large-scale full-automatic dish washer Download PDFInfo
- Publication number
- CN116548881A CN116548881A CN202310740074.8A CN202310740074A CN116548881A CN 116548881 A CN116548881 A CN 116548881A CN 202310740074 A CN202310740074 A CN 202310740074A CN 116548881 A CN116548881 A CN 116548881A
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- China
- Prior art keywords
- frame
- assembly
- bowl
- fixing frame
- ultrasonic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 claims abstract description 79
- 238000004140 cleaning Methods 0.000 claims abstract description 36
- 239000007921 spray Substances 0.000 claims description 62
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000009977 dual effect Effects 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims 2
- 239000002893 slag Substances 0.000 abstract 2
- 239000007788 liquid Substances 0.000 description 13
- 238000004851 dishwashing Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0076—Washing or rinsing machines for crockery or tableware of non-domestic use type, e.g. commercial dishwashers for bars, hotels, restaurants, canteens or hospitals
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/02—Washing or rinsing machines for crockery or tableware with circulation and agitation of the cleaning liquid in the cleaning chamber containing a stationary basket
- A47L15/13—Washing or rinsing machines for crockery or tableware with circulation and agitation of the cleaning liquid in the cleaning chamber containing a stationary basket using sonic or ultrasonic waves
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/14—Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of dish washers, in particular to a large-scale full-automatic dish washer, which comprises: the ultrasonic slag removal device comprises a first lifting assembly, an ultrasonic slag removal assembly, a spraying assembly, a second lifting assembly and a controller; one side of the ultrasonic deslagging assembly is fixedly connected with the first lifting assembly, and the other side of the ultrasonic deslagging assembly is fixedly connected with one side of the spraying assembly; the other side of the spraying assembly is fixedly connected with the second lifting assembly; a bowl frame moving assembly is arranged on the ultrasonic deslagging assembly and/or the spraying assembly; the first lifting assembly, the ultrasonic deslagging assembly, the spraying assembly, the second lifting assembly and the bowl frame moving assembly are all electrically connected with the controller; the bowl frame cleaning device has the advantages that the bowl frame can be automatically cleaned by only arranging one person to transfer the bowl frame to the designated position, and the bowl frame is not required to be manually and repeatedly conveyed.
Description
Technical Field
The invention relates to the technical field of catering equipment, in particular to a large-scale full-automatic dish washer.
Background
With the improvement of the living standard of people, the dish-washing machine gradually enters a modern household. At least one layer of shelf is arranged in the dish-washing machine, the tableware to be washed is placed on the dish-washing machine, and the tableware is automatically washed through a dish-washing structure in the dish-washing machine, so that people can be liberated from the dish-washing.
Dish washer among the prior art generally needs to be equipped with that the professional personnel will be placed the bowl frame of the tableware of waiting to wash with the handcart and transport to the dish washer by, then carries the bowl frame to the cleaning chamber of dish washer and washs, need again carry the bowl frame back on the handcart after wasing. Therefore, the existing dish washing machine needs to consume more manpower, is generally suitable for household occasions with a small quantity of tableware, and is limited in application for occasions with dining of hundreds of people.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a large-scale full-automatic dish washer, which can automatically complete the cleaning work by only arranging one person to transfer the bowl frame to a designated position without manually and repeatedly carrying the bowl frame.
The technical aim of the invention is realized by the following technical scheme:
a large fully automatic dishwasher, comprising: the bowl frame cleaning device comprises a first lifting assembly, an ultrasonic deslagging assembly, a spraying assembly, a second lifting assembly and a controller, wherein the first lifting assembly is used for receiving a bowl frame containing tableware to be cleaned and adjusting the height of the bowl frame; the bowl frame moving assembly is arranged on the ultrasonic deslagging assembly and/or the spraying assembly and used for conveying the bowl frame from the first lifting assembly to the ultrasonic deslagging assembly, from the ultrasonic deslagging assembly to the spraying assembly and from the spraying assembly to the second lifting assembly; one side of the ultrasonic deslagging assembly is fixedly connected with the first lifting assembly, and the other side of the ultrasonic deslagging assembly is fixedly connected with one side of the spraying assembly; the other side of the spraying assembly is fixedly connected with the second lifting assembly; the first lifting assembly, the ultrasonic deslagging assembly, the spraying assembly, the second lifting assembly and the bowl frame moving assembly are all electrically connected with the controller.
Optionally, the first lifting assembly includes: the bowl rack comprises a first fixing frame, a first cart for loading a plurality of bowl frames, a first sliding frame for lifting the first cart, and a first driving motor for driving the first sliding frame to slide up and down; the first sliding frame is positioned in the first fixing frame and is in sliding connection with the first fixing frame; the first driving motor is positioned at the top of the first fixing frame and is fixedly connected with the first fixing frame; the driving end of the first driving motor is in transmission connection with the first sliding frame through a traction rope; when the first trolley is positioned in the first sliding frame, the first driving motor can drive the first sliding frame to slide upwards through the traction rope so as to clamp the first trolley; one side of the ultrasonic deslagging assembly is fixedly connected with the first fixing frame; the first driving motor is electrically connected with the controller.
Optionally, the second lifting assembly includes: the bowl rack comprises a second fixing frame, a second trolley for loading a plurality of bowl frames, a second sliding frame for lifting the second trolley and a second driving motor for driving the second sliding frame to slide up and down; the second sliding frame is positioned in the second fixing frame and is in sliding connection with the second fixing frame; the second driving motor is positioned at the top of the second fixing frame and is fixedly connected with the second fixing frame; the driving end of the second driving motor is in transmission connection with the second sliding frame through a traction rope; when the second trolley is positioned in the second sliding frame, the second driving motor can drive the second sliding frame to slide upwards through the traction rope to clamp the second trolley; the other side of the spraying assembly is fixedly connected with the second fixing frame; the second driving motor is electrically connected with the controller.
Optionally, the ultrasonic deslagging assembly comprises: the bowl frame comprises a third fixing frame, an ultrasonic cleaning tank, a bowl frame lifting frame for bearing a bowl frame, a cross beam for driving the bowl frame lifting frame to move up and down, a third driving motor for driving the cross beam to move up and down, and an ultrasonic generator; the top of the third fixing frame is fixedly connected with a third driving motor, and the middle of the third fixing frame is fixedly connected with the ultrasonic cleaning tank; the two ends of the cross beam are in sliding connection with the third fixing frame, and the middle end of the cross beam is in transmission connection with the driving end of the third driving motor through a chain; the bowl frame lifting frame is fixed on the cross beam; one side of the third fixing frame is fixedly connected with the first fixing frame, and the other side of the third fixing frame is fixedly connected with one side of the spraying assembly; a plurality of ultrasonic vibrators are arranged at the bottom of the ultrasonic cleaning tank; the ultrasonic vibrators are electrically connected with the ultrasonic generator; the ultrasonic generator and the third driving motor are electrically connected with the controller.
Optionally, the spray assembly includes: the spray system comprises a fourth fixing frame, a spray groove, a sliding cover, an air cylinder and a double spray head, wherein the sliding cover is used for forming a spray chamber with the spray groove; the fourth fixing frame is fixedly connected with the spraying groove; the sliding cover is positioned above the spraying groove and is in sliding connection with the fourth fixing frame; the fixed end of the air cylinder is hinged with the fourth fixing frame, and the movable end of the air cylinder is hinged with the sliding cover; one side of the fourth fixing frame is fixedly connected with the third fixing frame, and the other side of the fourth fixing frame is fixedly connected with the second fixing frame; two support rods for bearing the bowl frame are arranged on the spray tank; the double spray heads are positioned in the spray chamber and fixedly connected with the spray grooves; the cylinder is electrically connected with the controller.
Optionally, the dual showerhead includes: the device comprises a C-shaped bracket, a C-shaped connecting pipe, an upper spraying part and a lower spraying part; the upper spraying part is arranged at the upper end of the C-shaped bracket, and the lower spraying part is arranged at the lower end of the C-shaped bracket; one end of the C-shaped connecting pipe is communicated with the upper spraying part, and the other end of the C-shaped connecting pipe is communicated with the lower spraying part.
Optionally, a plurality of spraying holes with different spraying directions are formed in the upper spraying part and the lower spraying part.
Optionally, the bowl frame moving assembly includes: a guide rail mounting plate; at least one guide rail and a rack are arranged on the guide rail mounting plate; a special-shaped connecting seat is arranged on the guide rail in a sliding manner; the upper end of the special-shaped connecting seat is provided with a cross rod, and the lower end of the special-shaped connecting seat is provided with a fourth driving motor; the cross bars are provided with first bowl frame conveying pieces at intervals, wherein the first bowl frame conveying pieces are used for conveying bowl frames from the first cart to the bowl frame lifting frames, second bowl frame conveying pieces are used for conveying bowl frames from the bowl frame lifting frames to the spraying grooves, and third bowl frame conveying pieces are used for conveying bowl frames from the spraying grooves to the second cart; a gear is arranged on an output shaft of the fourth driving motor and is meshed with the rack; the guide rail mounting plate is fixedly connected with the third fixing frame or the fourth fixing frame; the fourth driving motor is electrically connected with the controller.
Optionally, the first bowl frame conveying member includes: the inclined sliding block is used for being inserted into the portable hole on the bowl frame, the conveying base is provided with a sliding block groove, and the spring is arranged on the conveying base; one end of the inclined sliding block is hinged with the conveying base, and the other end of the inclined sliding block is provided with a limiting pin; the limiting pin is movably abutted against the conveying base; the spring is positioned in the slide block groove, one end of the spring abuts against the conveying base, and the other end of the spring abuts against the inclined slide block; when the cross rod moves towards the second lifting assembly, the inclined sliding block drives the bowl frame to move towards the second lifting assembly; when the cross rod moves towards the first lifting assembly, the inclined sliding block cannot drive the bowl frame to move towards the first lifting assembly.
Optionally, a first limiting hole is formed in the inclined sliding block; a second limiting hole is formed in the conveying base; one end of the spring is positioned in the first limiting hole, and the other end of the spring is positioned in the second limiting hole.
In summary, the invention has the following beneficial effects: 1) In the cleaning process, the bowl frame is transferred into the first lifting assembly by using the handcart, the dish washer can complete the cleaning work fully automatically, the bowl frame after the cleaning is placed on the handcart of the second lifting assembly, no personnel are required to carry the bowl frame from the handcart to a cleaning chamber of the dish washer, and no personnel are required to carry the bowl frame from the cleaning chamber of the dish washer to the handcart; 2) The first sliding frame in the first lifting assembly is matched with the first driving motor to lift the handcart to a designated height step by step, and the trouble that a bowl frame on the handcart is required to be manually conveyed to the ultrasonic deslagging assembly is omitted under the matching of the bowl frame moving assembly; similarly, the second sliding frame in the second lifting assembly is matched with the second driving motor to lift the trolley to the designated height step by step, and the trouble of manually carrying the bowl frame in the spraying assembly onto the trolley is omitted under the matching of the bowl frame moving assembly; 3) The ultrasonic cleaning tank in the ultrasonic deslagging assembly can strip and remove stains on the tableware in a short time, and the cleaning agent can quickly infiltrate into each corner of the surface of the tableware through a liquid transparent solid-liquid interface, so that the cleaning effect is enhanced; 4) The double spray heads in the spray assembly can simultaneously clean the top and the bottom of tableware, so that the cleaning time is shortened and the cleaning effect is enhanced; 5) The bowl frame moving assembly sequentially conveys the bowl frames positioned at different positions to the next preset position through the cooperation of the first bowl frame conveying piece, the second bowl frame conveying piece, the third bowl frame conveying piece and the fourth driving motor, so that continuity of bowl frame conveying of the dish washer is guaranteed.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an exploded view of the first lift assembly of the present invention;
FIG. 3 is a schematic diagram I of an ultrasonic deslagging assembly in accordance with the present invention;
FIG. 4 is a schematic diagram II of an ultrasonic deslagging assembly in accordance with the present invention;
FIG. 5 is a schematic view I of the spray assembly of the present invention;
FIG. 6 is a schematic view II of the spray assembly of the present invention;
FIG. 7 is a schematic view of a dual showerhead configuration of the present invention;
FIG. 8 is a schematic view of a bowl frame moving assembly of the present invention;
fig. 9 is a schematic view of the structure of the first bowl conveying element according to the invention.
In the figure: 1. a first lifting assembly; 11. a first fixing frame; 12. a first cart; 13. a first carriage; 14. a first driving motor; 2. an ultrasonic deslagging assembly; 21. a third fixing frame; 22. an ultrasonic cleaning tank; 23. bowl frame lifting frame; 24. a cross beam; 25. a third driving motor; 26. an ultrasonic generator; 27. an ultrasonic vibrator; 3. a spray assembly; 31. a fourth fixing frame; 32. a spray tank; 321. a support rod; 33. a sliding cover; 331. observing glass; 34. a cylinder; 35. a double spray header; 351. a C-shaped bracket; 352. a C-shaped connecting pipe; 353. an upper spray part; 354. a lower spray part; 4. a second lifting assembly; 5. a bowl frame moving assembly; 51. a guide rail mounting plate; 52. a guide rail; 53. a rack; 54. a special-shaped connecting seat; 55. a cross bar; 56. a fourth driving motor; 561. a gear; 57. a first bowl frame conveying member; 571. an inclined slide block; 572. a conveying base; 5721. a slider groove; 573. a spring; 574. a limiting pin; 58. a second bowl frame conveying member; 59. and a third bowl frame conveying member.
Detailed Description
In order that the objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Embodiments of the invention are illustrated in the accompanying drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances. The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used for descriptive purposes only and are not to indicate or imply that the devices or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
The present invention will be described in detail below with reference to the accompanying drawings and examples.
The present invention provides a large-sized full-automatic dish washer, as shown in fig. 1, comprising: the bowl frame cleaning device comprises a first lifting assembly 1, an ultrasonic deslagging assembly 2, a spraying assembly 3, a second lifting assembly 4 and a controller, wherein the first lifting assembly 1 is used for receiving a bowl frame containing tableware to be cleaned and adjusting the height of the bowl frame; a bowl frame moving assembly 5 for conveying a bowl frame from the first lifting assembly 1 to the ultrasonic deslagging assembly 2, from the ultrasonic deslagging assembly 2 to the spraying assembly 3 and from the spraying assembly 3 to the second lifting assembly 4 is arranged on the ultrasonic deslagging assembly 2 and/or the spraying assembly 3; one side of the ultrasonic deslagging assembly 2 is fixedly connected with the first lifting assembly 1, and the other side of the ultrasonic deslagging assembly is fixedly connected with one side of the spraying assembly 3; the other side of the spraying component 3 is fixedly connected with the second lifting component 4; the first lifting assembly 1, the ultrasonic deslagging assembly 2, the spraying assembly 3, the second lifting assembly 4 and the bowl frame moving assembly 5 are all electrically connected with the controller.
Based on the structure, the first lifting component 1, the ultrasonic deslagging component 2, the spraying component 3 and the second lifting component 4 are sequentially and closely arranged from right to left and are fixed together in a mode of welding, bolt fixing, lock catch fixing and the like in the prior art. The bowl frame moving assembly 5 is fixed on the front surface of the ultrasonic deslagging assembly 2, or on the front surface of the spraying assembly 3, or on the front surface of the ultrasonic deslagging assembly 2 and the front surface of the spraying assembly 3 at the same time in the prior art such as welding, bolt fixing and the like. The controller (not shown in the drawings) is a PLC controller and is installed in a control box, and the control box can be installed at the top of the ultrasonic deslagging assembly 2 or outside the dish washer according to actual needs. After a cleaning button on the control box is pressed, the controller controls the first lifting assembly 1 to lift the bowl frame to a preset height, then the bowl frame moving assembly 5 conveys the bowl frame to the ultrasonic deslagging assembly 2 for deslagging and pre-cleaning, after the pre-cleaning is finished, the bowl frame moving assembly 5 further conveys the bowl frame to the spraying assembly 3 for final cleaning, and after the final cleaning is finished, the bowl frame moving assembly 5 further conveys the bowl frame to the second lifting assembly 4.
The structure enables a dishwasher to automatically complete the cleaning work by only placing the bowl frame on the first lifting assembly 1 and then pressing the cleaning button, so that the dishwasher does not need to carry the bowl frame from the trolley to the cleaning chamber of the dishwasher or the personnel to carry the bowl frame from the cleaning chamber of the dishwasher to the trolley.
Further, the first lifting assembly 1 includes: the bowl rack comprises a first fixing frame 11, a first cart 12 for loading a plurality of bowl frames, a first sliding frame 13 for lifting the first cart 12, and a first driving motor 14 for driving the first sliding frame 13 to slide up and down; the first sliding frame 13 is located in the first fixing frame 11 and is slidably connected with the first fixing frame 11; the first driving motor 14 is located at the top of the first fixing frame 11 and is fixedly connected with the first fixing frame 11; the driving end of the first driving motor 14 is in transmission connection with the first sliding frame 13 through a traction rope; when the first cart 12 is located inside the first carriage 13, the first driving motor 14 may drive the first carriage 13 to slide upwards to clamp the first cart 12 through a traction rope; one side of the ultrasonic deslagging assembly 2 is fixedly connected with the first fixing frame 11; the first drive motor 14 is electrically connected to the controller.
As shown in fig. 2, the first carriage 13 is mounted inside the first fixing frame 11 by a conventional sliding connection manner such as a slide rail, a slider, and the like, and sliding members such as the slide rail or the slider are mounted on four columns in the height direction of the first carriage 13. The first driving motor 14 is fixed on the top of the first fixing frame 11 through bolts, and a wire take-up wheel is arranged on the output shaft; one end of the steel wire traction rope is fixed on the wire winding wheel, and the other end of the steel wire traction rope is fixed on the top of the first sliding frame 13; the first driving motor 14 may be a stepping motor or a servo motor, and in this embodiment, the stepping motor is selected, because the stepping motor can meet the precision requirement and does not need high purchase cost. The first cart 12 has three loading planes for loading three bowl frames (one bowl frame per floor) which have a smaller size than the first carriage 13 so as to be pushed into the first carriage 13. The bottom four end angles of the first sliding frame 13 are inwards bent to form clamping blocks, the clamping blocks are located below the lowest layer of object carrying plane, and when the first driving motor 14 drives the first sliding frame 13 to slide upwards through the traction rope, the four clamping blocks further lift the first trolley 12 to a preset height.
The structure enables a dishwasher to automatically complete the washing work by pushing the first cart 12 into the first sliding frame 13 and then pressing the washing button, so that the dishwasher does not need to carry a bowl frame from the first cart 12 into a washing chamber of the dishwasher, and does not need to carry the bowl frame from the washing chamber of the dishwasher.
Further, the second lifting assembly 4 includes: the bowl rack comprises a second fixing frame, a second trolley for loading a plurality of bowl frames, a second sliding frame for lifting the second trolley and a second driving motor for driving the second sliding frame to slide up and down; the second sliding frame is positioned in the second fixing frame and is in sliding connection with the second fixing frame; the second driving motor is positioned at the top of the second fixing frame and is fixedly connected with the second fixing frame; the driving end of the second driving motor is in transmission connection with the second sliding frame through a traction rope; when the second trolley is positioned in the second sliding frame, the second driving motor can drive the second sliding frame to slide upwards through the traction rope to clamp the second trolley; the other side of the spraying assembly is fixedly connected with the second fixing frame; the second driving motor is electrically connected with the controller.
As shown in fig. 1, the structure of the second lifting assembly 4 is completely identical to that of the first lifting assembly 1, and only a difference in naming is achieved, so that a bowl frame coming out of a washing chamber of the dish washer can be automatically received without manual carrying. The structure of the second lifting assembly 4 is not described in detail herein.
Further, the ultrasonic deslagging assembly 2 comprises: the bowl frame comprises a third fixing frame 21, an ultrasonic cleaning tank 22, a bowl frame lifting frame 23 for bearing a bowl frame, a cross beam 24 for driving the bowl frame lifting frame 23 to move up and down, a third driving motor 25 for driving the cross beam 24 to move up and down, and an ultrasonic generator 26; the top of the third fixing frame 21 is fixedly connected with a third driving motor 25, and the middle of the third fixing frame is fixedly connected with the ultrasonic cleaning tank 22; the two ends of the cross beam 24 are slidably connected with the third fixing frame 21, and the middle end is in transmission connection with the driving end of the third driving motor 25 through a chain; the bowl frame lifting frame 23 is fixed on the cross beam 24; one side of the third fixing frame 21 is fixedly connected with the first fixing frame 11, and the other side is fixedly connected with one side of the spraying assembly 3; a plurality of ultrasonic vibrators 27 are arranged at the bottom of the ultrasonic cleaning tank 22; the ultrasonic vibrators 27 are electrically connected with the ultrasonic generator 26; the ultrasonic generator 26 and the third driving motor 25 are electrically connected with the controller.
As shown in fig. 3 to 4, the third driving motor 25 is a stepping motor and is fixed on the top of the third fixing frame 21 by bolts; the ultrasonic cleaning tank 22 is welded and fixed in the middle of the third fixing frame 21, and the ultrasonic generator 26 is prevented from being arranged on the object carrying plate at the bottom of the third fixing frame 21; twenty ultrasonic vibrators 27 are arranged at the bottom of the ultrasonic cleaning tank 22 according to the arrangement mode of 5*4; two ends of the cross beam 24 are arranged on the back surface of the third fixing frame 21 through two linear bearings; the output shaft of the third driving motor 25 and the third fixing frame 21 are both provided with transmission gears, one end and the other end of a chain are respectively sleeved on the transmission gears, wherein the middle part of the chain is fixed on the middle part of the cross beam 24, so that the third driving motor 25 drives the cross beam 24 to slide up and down through the chain; the top of the bowl frame lifting frame 23 is bent to be a hook structure and can be hung on the cross beam 24.
The ultrasonic cleaning tank 22 in the structure can strip and remove stains on tableware in a short time under the cooperation of the ultrasonic generator 26 and the ultrasonic vibrator 27, and enables the cleaning agent to quickly infiltrate into each corner of the surface of the tableware through a liquid transparent solid-liquid interface, so that the cleaning effect is enhanced.
Further, the spray assembly 3 includes: the spray system comprises a fourth fixing frame 31, a spray groove 32, a sliding cover 33 for forming a spray chamber with the spray groove 32, an air cylinder 34 for driving the sliding cover 33 to abut against the spray groove 32 to form the spray chamber, and a double spray header 35; the fourth fixing frame 31 is fixedly connected with the spraying groove 32; the sliding cover 33 is located above the spraying groove 32 and is slidably connected with the fourth fixing frame 31; the fixed end of the air cylinder 34 is hinged with the fourth fixing frame 31, and the movable end is hinged with the sliding cover 33; one side of the fourth fixing frame 31 is fixedly connected with the third fixing frame 21, and the other side is fixedly connected with the second fixing frame; two support rods 321 for bearing the bowl frame are arranged on the spray tank 32; the double spray heads 35 are positioned in the spray chamber and fixedly connected with the spray grooves 32; the cylinder 34 is electrically connected to the controller.
As shown in fig. 5 to 6, the back surface of the sliding cover 33 is mounted on the top of the fourth fixing frame 31 through a sliding block, the spraying groove 32 is welded on the middle of the fourth fixing frame 31, and other liquid supply parts (such as a liquid supply pump, a liquid supply tank, etc., not shown in the drawings) are mounted below the spraying groove 32. The lower end of the air cylinder 34 is hinged on the fourth fixing frame 31 in a pin and pin hole matching mode, the upper end of the air cylinder is also hinged on the sliding cover 33 in a pin and pin hole matching mode, and when the sliding cover 33 slides downwards to abut against the spraying groove 32, a sealed spraying chamber is formed between the air cylinder and the sliding cover; the double shower head 35 is mounted on the shower tank 32 by means of rust-proof bolts and communicates with other liquid supply components. The support bar 321 is welded to the shower recess 32. In addition, a transparent observation glass 331 is installed on the front surface of the sliding cover 33, so that the cleaning condition in the spray chamber can be observed conveniently.
The sliding cover 33 is movably abutted against the spray groove 32, and a spray chamber with a sealed stroke can prevent cleaning liquid from leaking out of the equipment in the cleaning process; during the process of conveying the bowl frame, the sliding cover 33 automatically slides upwards, so that the bowl frame is conveniently conveyed to the supporting rod 321 from the bowl frame lifting frame 23 by the bowl frame moving assembly 5.
The above construction makes it unnecessary for personnel to transport the bowl frame from the first cart 12 into the washing chamber and from the washing chamber into the second cart.
Further, the dual showerhead 35 includes: a C-shaped bracket 351, a C-shaped connecting pipe 352, an upper spraying part 353 and a lower spraying part 354; the upper spraying part 353 is installed at the upper end of the C-shaped bracket 351, and the lower spraying part 354 is installed at the lower end of the C-shaped bracket 351; one end of the C-shaped connecting pipe 352 is communicated with the upper spraying part 353, and the other end is communicated with the lower spraying part 354.
Further, a plurality of spraying holes with different spraying directions are formed in the upper spraying part 353 and the lower spraying part 354.
As shown in fig. 7, an upper spray portion 353 (S-shaped) and a lower spray portion 354 (S-shaped) are welded and fixed to the upper and lower ends of a C-shaped bracket 351, respectively, a C-shaped connecting pipe 352 communicates the upper spray portion 353 with the lower spray portion 354, and the lower spray portion 354 communicates with a liquid supply pump installed below the spray tank 32; the bottom of the C-shaped bracket 351 is welded on the bottom plate of the spraying groove 32; the lower spray portion 354 is located below the two support bars 321 so that the two support bars 321 carry the bowl frame. The water outlet directions of the spray holes are different, water is discharged to the side wall direction of the spray groove 32 by taking the center of the bottom plate of the spray groove 32 as the center, and the whole water outlet flow is in a circumferential divergent shape.
The double spray heads 353 in the structure can simultaneously clean the top and the bottom of the tableware, thereby shortening the cleaning time and enhancing the cleaning effect.
Further, the bowl moving assembly 5 includes: a guide rail mounting plate 51; at least one guide rail 52 and a rack 53 are provided on the guide rail mounting plate 51; a special-shaped connecting seat 54 is arranged on the guide rail 52 in a sliding manner; a cross bar 55 is arranged at the upper end of the special-shaped connecting seat 54, and a fourth driving motor 56 is arranged at the lower end of the special-shaped connecting seat; a first bowl frame conveying member 57 for conveying bowl frames from the first cart 12 to the bowl frame lifting frame 23, a second bowl frame conveying member 58 for conveying bowl frames from the bowl frame lifting frame 23 to the spray tank 32, and a third bowl frame conveying member 59 for conveying bowl frames from the spray tank 32 to the second cart are arranged on the cross bar 55 at intervals; a gear 561 is provided on the output shaft of the fourth driving motor 56, and the gear 561 is engaged with the rack 53; the guide rail mounting plate 51 is fixedly connected with the third fixing frame 21 or fixedly connected with the fourth fixing frame 31; the fourth drive motor 56 is electrically connected to the controller.
As shown in fig. 8, the guide rail mounting plate 51 is mounted on the front surface of the third fixing frame 21 or the fourth fixing frame 31, in order to ensure balance of the whole structure, two guide rails 52 and a gear 53 are fixed on the guide rail mounting plate 51 through bolts, two special-shaped connecting seats 54 are in sliding connection with the two guide rails 52 through sliding blocks, and a cross bar 55 is clamped and fixed by the tops of the two special-shaped connecting seats 54; the bottoms of the two special-shaped connecting seats 54 are fixed on a fourth driving motor 56 through bolts, the fourth driving motor 56 is a servo motor, and an output shaft of the servo motor is meshed with the rack 53 through a gear 561. The first bowl frame conveying member 57, the second bowl frame conveying member 58 and the third bowl frame conveying member 59 are fixed on the cross bar 55 through bolts; the cross bar 55 is at any one of the left end position, the middle end position and the right end position, when the cross bar 55 is at the left end position, the third bowl frame conveying member 59 is opposite to the second fixing frame, the second bowl frame conveying member 58 is opposite to the fourth fixing frame 41, and the first bowl frame conveying member 57 is opposite to the third fixing frame 31; when the cross bar 55 is at the middle end position, the third bowl frame conveying member 59 is positioned at the connection position of the second fixing frame and the fourth fixing frame 41, the second bowl frame conveying member 58 is positioned at the connection position of the fourth fixing frame 41 and the third fixing frame 31, and the first bowl frame conveying member 57 is positioned at the connection position of the first fixing frame 11 and the third fixing frame 31; when the cross bar 55 is at the right end position, the third bowl frame conveying member 59 is opposite to the fourth fixing frame 41, the second bowl frame conveying member 58 is opposite to the third fixing frame 31, and the first bowl frame conveying member 57 is opposite to the first fixing frame 11; when the cross bar 55 slides from the right end position to the left end position, the bowl frame on the first cart 12 is pushed onto the bowl frame lifting frame 23 by the first bowl frame conveying member 57, the bowl frame on the bowl frame lifting frame 23 is simultaneously pushed onto the support bar 321 by the second bowl frame conveying member 58, and the bowl frame on the support bar 321 is simultaneously pushed onto the second cart by the third bowl frame conveying member 59. When the bowl frame does not need to be conveyed, the cross bar 55 is at the middle end of the waiting state.
The bowl frame moving assembly 5 sequentially conveys the bowl frames positioned at different positions from the previous process to the next preset position through the cooperation of the first bowl frame conveying piece 57, the second bowl frame conveying piece 58, the third bowl frame conveying piece 59 and the fourth driving motor 56, so that the continuity of bowl frame conveying of the dish washer is ensured.
Further, the first bowl conveying part 57 includes: an inclined slide 571 for inserting into the portable hole on the bowl frame, a conveying base 572 provided with a slide groove 5721, and a spring 573; one end of the inclined sliding block 571 is hinged with the conveying base 572, and the other end of the inclined sliding block 571 is provided with a limiting pin 574; the limiting pin 574 is movably abutted against the conveying base 572; the spring 573 is located in the slider groove 5721, one end of the spring abuts against the conveying base 572, and the other end abuts against the inclined slider 571; when the cross bar 55 moves towards the second lifting assembly 4, the inclined sliding block 571 drives the bowl frame to move towards the second lifting assembly 4; when the cross bar 55 moves towards the first lifting assembly 1, the inclined sliding block 571 cannot drive the bowl frame to move towards the first lifting assembly 1.
Further, a first limiting hole is formed in the inclined sliding block 571; a second limiting hole is formed in the conveying base 572; one end of the spring 573 is located in the first limiting hole, and the other end of the spring is located in the second limiting hole.
As shown in fig. 9, the inclined surface end of the inclined sliding block 571 is inserted into the hand-held hole on the bowl frame, when the inclined sliding block 571 moves leftwards, the left end surface of the inclined sliding block 571 can abut against the left side wall of the hand-held hole to push the bowl frame to move leftwards; when the inclined sliding block 571 moves rightwards, the inclined surface of the inclined sliding block 571 is abutted against the side wall of the bowl frame and then compressed into the sliding block groove 5721, so that the inclined sliding block 571 is completely inserted into the hand-held hole on the bowl frame, and even if the inclined sliding block 571 continues to move rightwards, the bowl frame cannot be pushed to move rightwards. In order to prevent the spring 573 from falling out of the slider groove 5721, a first limiting hole (not shown in the drawing) for accommodating one end of the spring 573 is formed in the inclined slider 571, and a second limiting hole (not shown in the drawing) for accommodating one end of the spring 573 is formed in the conveying base 572.
The structures of the three parts, namely the second bowl frame conveying part 58, the third bowl frame conveying part 59 and the first bowl frame conveying part 57, are completely identical, and only the positions of the three parts mounted on the cross bar 55 are different, so that the structures of the three parts are not described in detail.
The oblique sliding block 571, the conveying base 572, the spring 573 and the limiting pin 574 in the structure can realize unidirectional pushing of the bowl frame to the next station under mutual cooperation, but can not push the bowl frame to the previous station, thereby ensuring continuity of conveying the bowl frame.
The whole dishwasher has the following working procedures:
pushing the first trolley 12 into the first sliding frame 13, and sequentially driving the first sliding frame 13 and the first trolley 12 to rise to a preset position by the first driving motor 14; the bowl frame at the uppermost layer is pushed onto the bowl frame lifting frame 23 by the first bowl frame conveying piece 57, then the third driving motor 25 sequentially drives the cross beam 24 and the bowl frame lifting frame 23 to move downwards, so that the bowl frame is soaked in the ultrasonic cleaning tank 22, then the ultrasonic generator 26 works, and after the preset cleaning time is reached, the bowl frame lifting frame 23 is lifted to the initial position; the second bowl frame conveying piece 58 pushes the bowl frame to the supporting rod 321, then the sliding cover 33 slides downwards to abut against the spraying groove, the liquid supply pump starts to pump liquid to clean tableware, and the sliding cover 33 slides upwards to an initial position after cleaning is completed; the third bowl frame transport 59 pushes the bowl frame onto the second cart; the steps are taken as a cleaning cycle, the two cycles are repeated to clean the remaining two bowl frames, and the controller automatically adjusts the heights of the first cart 11 and the second cart during the period; after three cycles, the cleaning personnel push out the second cart from the second lifting assembly 4. After the bottom bowl frame is conveyed to the bowl frame lifting frame 23, another barrow with tableware can be pushed into the first sliding frame 13 for continuous cleaning, and the cleaning is stopped until the cleaning liquid needs to be replaced.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (10)
1. A large fully automatic dishwasher, comprising: the bowl frame cleaning device comprises a first lifting assembly, an ultrasonic deslagging assembly, a spraying assembly, a second lifting assembly and a controller, wherein the first lifting assembly is used for receiving a bowl frame containing tableware to be cleaned and adjusting the height of the bowl frame; the bowl frame moving assembly is arranged on the ultrasonic deslagging assembly and/or the spraying assembly and used for conveying the bowl frame from the first lifting assembly to the ultrasonic deslagging assembly, from the ultrasonic deslagging assembly to the spraying assembly and from the spraying assembly to the second lifting assembly; one side of the ultrasonic deslagging assembly is fixedly connected with the first lifting assembly, and the other side of the ultrasonic deslagging assembly is fixedly connected with one side of the spraying assembly; the other side of the spraying assembly is fixedly connected with the second lifting assembly; the first lifting assembly, the ultrasonic deslagging assembly, the spraying assembly, the second lifting assembly and the bowl frame moving assembly are all electrically connected with the controller.
2. The large fully automatic dishwasher of claim 1, wherein the first elevating assembly comprises: the bowl rack comprises a first fixing frame, a first cart for loading a plurality of bowl frames, a first sliding frame for lifting the first cart, and a first driving motor for driving the first sliding frame to slide up and down; the first sliding frame is positioned in the first fixing frame and is in sliding connection with the first fixing frame; the first driving motor is positioned at the top of the first fixing frame and is fixedly connected with the first fixing frame; the driving end of the first driving motor is in transmission connection with the first sliding frame through a traction rope; when the first trolley is positioned in the first sliding frame, the first driving motor can drive the first sliding frame to slide upwards through the traction rope so as to clamp the first trolley; one side of the ultrasonic deslagging assembly is fixedly connected with the first fixing frame; the first driving motor is electrically connected with the controller.
3. The large fully automatic dishwasher of claim 2, wherein the second elevating assembly comprises: the bowl rack comprises a second fixing frame, a second trolley for loading a plurality of bowl frames, a second sliding frame for lifting the second trolley and a second driving motor for driving the second sliding frame to slide up and down; the second sliding frame is positioned in the second fixing frame and is in sliding connection with the second fixing frame; the second driving motor is positioned at the top of the second fixing frame and is fixedly connected with the second fixing frame; the driving end of the second driving motor is in transmission connection with the second sliding frame through a traction rope; when the second trolley is positioned in the second sliding frame, the second driving motor can drive the second sliding frame to slide upwards through the traction rope to clamp the second trolley; the other side of the spraying assembly is fixedly connected with the second fixing frame; the second driving motor is electrically connected with the controller.
4. The large fully automatic dishwasher of claim 3, wherein the ultrasonic deslagging assembly comprises: the bowl frame comprises a third fixing frame, an ultrasonic cleaning tank, a bowl frame lifting frame for bearing a bowl frame, a cross beam for driving the bowl frame lifting frame to move up and down, a third driving motor for driving the cross beam to move up and down, and an ultrasonic generator; the top of the third fixing frame is fixedly connected with a third driving motor, and the middle of the third fixing frame is fixedly connected with the ultrasonic cleaning tank; the two ends of the cross beam are in sliding connection with the third fixing frame, and the middle end of the cross beam is in transmission connection with the driving end of the third driving motor through a chain; the bowl frame lifting frame is fixed on the cross beam; one side of the third fixing frame is fixedly connected with the first fixing frame, and the other side of the third fixing frame is fixedly connected with one side of the spraying assembly; a plurality of ultrasonic vibrators are arranged at the bottom of the ultrasonic cleaning tank; the ultrasonic vibrators are electrically connected with the ultrasonic generator; the ultrasonic generator and the third driving motor are electrically connected with the controller.
5. The large fully automatic dishwasher of claim 4, wherein the spray assembly comprises: the spray system comprises a fourth fixing frame, a spray groove, a sliding cover, an air cylinder and a double spray head, wherein the sliding cover is used for forming a spray chamber with the spray groove; the fourth fixing frame is fixedly connected with the spraying groove; the sliding cover is positioned above the spraying groove and is in sliding connection with the fourth fixing frame; the fixed end of the air cylinder is hinged with the fourth fixing frame, and the movable end of the air cylinder is hinged with the sliding cover; one side of the fourth fixing frame is fixedly connected with the third fixing frame, and the other side of the fourth fixing frame is fixedly connected with the second fixing frame; two support rods for bearing the bowl frame are arranged on the spray tank; the double spray heads are positioned in the spray chamber and fixedly connected with the spray grooves; the cylinder is electrically connected with the controller.
6. The large fully automatic dishwasher of claim 5, wherein the dual spray comprises: the device comprises a C-shaped bracket, a C-shaped connecting pipe, an upper spraying part and a lower spraying part; the upper spraying part is arranged at the upper end of the C-shaped bracket, and the lower spraying part is arranged at the lower end of the C-shaped bracket; one end of the C-shaped connecting pipe is communicated with the upper spraying part, and the other end of the C-shaped connecting pipe is communicated with the lower spraying part.
7. The large-sized fully automatic dish washer according to claim 6, wherein a plurality of spray holes with different spray directions are formed in the upper spray part and the lower spray part.
8. The large fully automatic dishwasher of claim 5, wherein the bowl frame moving assembly comprises: a guide rail mounting plate; at least one guide rail and a rack are arranged on the guide rail mounting plate; a special-shaped connecting seat is arranged on the guide rail in a sliding manner; the upper end of the special-shaped connecting seat is provided with a cross rod, and the lower end of the special-shaped connecting seat is provided with a fourth driving motor; the cross bars are provided with first bowl frame conveying pieces at intervals, wherein the first bowl frame conveying pieces are used for conveying bowl frames from the first cart to the bowl frame lifting frames, second bowl frame conveying pieces are used for conveying bowl frames from the bowl frame lifting frames to the spraying grooves, and third bowl frame conveying pieces are used for conveying bowl frames from the spraying grooves to the second cart; a gear is arranged on an output shaft of the fourth driving motor and is meshed with the rack; the guide rail mounting plate is fixedly connected with the third fixing frame or the fourth fixing frame; the fourth driving motor is electrically connected with the controller.
9. The large fully automatic dishwasher of claim 8, wherein the first bowl frame conveyor comprises: the inclined sliding block is used for being inserted into the portable hole on the bowl frame, the conveying base is provided with a sliding block groove, and the spring is arranged on the conveying base; one end of the inclined sliding block is hinged with the conveying base, and the other end of the inclined sliding block is provided with a limiting pin; the limiting pin is movably abutted against the conveying base; the spring is positioned in the slide block groove, one end of the spring abuts against the conveying base, and the other end of the spring abuts against the inclined slide block; when the cross rod moves towards the second lifting assembly, the inclined sliding block drives the bowl frame to move towards the second lifting assembly; when the cross rod moves towards the first lifting assembly, the inclined sliding block cannot drive the bowl frame to move towards the first lifting assembly.
10. The large-sized fully automatic dish washer according to claim 9, wherein a first limiting hole is formed in the inclined slide block; a second limiting hole is formed in the conveying base; one end of the spring is positioned in the first limiting hole, and the other end of the spring is positioned in the second limiting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310740074.8A CN116548881A (en) | 2023-06-21 | 2023-06-21 | Large-scale full-automatic dish washer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310740074.8A CN116548881A (en) | 2023-06-21 | 2023-06-21 | Large-scale full-automatic dish washer |
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| CN116548881A true CN116548881A (en) | 2023-08-08 |
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| CN202310740074.8A Pending CN116548881A (en) | 2023-06-21 | 2023-06-21 | Large-scale full-automatic dish washer |
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