CN116537477A - Heat-insulating and decorating integrated plate and manufacturing method thereof - Google Patents

Heat-insulating and decorating integrated plate and manufacturing method thereof Download PDF

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Publication number
CN116537477A
CN116537477A CN202310101973.3A CN202310101973A CN116537477A CN 116537477 A CN116537477 A CN 116537477A CN 202310101973 A CN202310101973 A CN 202310101973A CN 116537477 A CN116537477 A CN 116537477A
Authority
CN
China
Prior art keywords
layer
inorganic reinforcing
heat
decoration
reinforcing layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310101973.3A
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Chinese (zh)
Inventor
马强
乔林
杨庆伟
刘亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Chuangwei External Wall Insulation Material Group Co ltd
Original Assignee
Shandong Chuangwei External Wall Insulation Material Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Chuangwei External Wall Insulation Material Group Co ltd filed Critical Shandong Chuangwei External Wall Insulation Material Group Co ltd
Priority to CN202310101973.3A priority Critical patent/CN116537477A/en
Publication of CN116537477A publication Critical patent/CN116537477A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80Optical properties, e.g. transparency or reflexibility
    • C04B2111/82Coloured materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

The utility model provides an integrative board is decorated in heat preservation, includes heat preservation sheet layer, inorganic enhancement layer and decorative layer, and inorganic enhancement layer is located between decorative layer and the heat preservation sheet layer, its characterized in that: the decorative layer is prepared from fine sand, heavy calcium or mineral aggregate, cellulose, defoamer, emulsion, water, color paste and water repellent.

Description

Heat-insulating and decorating integrated plate and manufacturing method thereof
Technical Field
The invention relates to the field of heat-insulating decorative plates, in particular to a heat-insulating decorative integrated plate and a manufacturing method thereof.
Background
Two kinds of decoration intergral template products of mainstream in the market at present, to the first decoration intergral template product that adopts the calcium silicate board, its product defect mainly includes: 1. the inner and outer layers of the heat-insulating layer are high in density calcium silicate board reinforcing layers, have large weight, are not easy to install, and are easy to break at edges to cause anchoring failure. 2. The heat preservation and the panel are adhered by polyurethane adhesive, and are applied to the surface of an outer wall, and are affected by temperature difference, rainwater, ultraviolet rays and the like, so that the heat preservation and the panel are not easy to control in weather resistance, durability and cracking prevention, and the risk of peeling and falling easily occurs. For the second product, although the pasting and compounding of the calcium silicate board are eliminated and the polymer mortar is integrally compounded and molded, the mortar of the process has low compactness and poor flatness compared with the calcium silicate board. And because the mortar layer is thinner, the panel strength is low, so that surface cracking is very easy to occur in the actual installation and application process, and more potential safety hazards exist.
The invention aims to solve the quality defects of the prior art, improve the safety, applicability and durability of products, reduce the cost and improve the installation convenience, and realizes the heat-preservation and decoration integrated wallboard integrating the functions of building protection, heat preservation, heat insulation, water prevention and decoration.
Disclosure of Invention
The invention provides a heat-insulating and decorating integrated plate which comprises a heat-insulating plate layer, an inorganic reinforcing layer and a decorating layer, wherein the inorganic reinforcing layer is positioned between the decorating layer and the heat-insulating plate layer, and is characterized in that: the decorative layer comprises fine sand, heavy calcium or mineral aggregate, cellulose, defoamer, emulsion, water, color paste and water repellent. Preferably, the decorative layer contains 35% -60% of fine sand, 15% -50% of heavy calcium or mineral aggregate, 0.05% -0.2% of cellulose, 0.3% -1.5% of defoamer, 6% -12% of emulsion and 13% -25% of water.
Optionally, the heat-insulating and decorating integrated plate further comprises a metal honeycomb supporting net frame, and the metal honeycomb supporting net frame is embedded into the inorganic reinforcing layer.
Optionally, an alkali-resistant scrim is disposed between the inorganic reinforcing layer and the decorative layer.
The invention also provides a manufacturing method of the heat-preservation and decoration integrated plate, which comprises the following steps:
(1) Manufacturing heat-insulating board layer
(2) Covering inorganic reinforcing layer on the heat-insulating plate layer
(3) Preparing a decorative layer, wherein the decorative layer is prepared from fine sand, heavy calcium or mineral aggregate, cellulose, defoamer, emulsion, water, color paste and water repellent
(4) The inorganic reinforcing layer is covered with the decorative layer.
Preferably, the raw materials for preparing the decorative layer comprise 35-60% of fine sand, 15-50% of heavy calcium or mineral aggregate, 0.05-0.2% of cellulose, 0.3-1.5% of defoamer, 6-12% of emulsion and 13-25% of water in percentage by mass.
Preferably, after the inorganic reinforcing layer is covered, a metal honeycomb support grid is embedded in the inorganic reinforcing layer.
Preferably, a layer of alkali resistant scrim is applied to the inorganic reinforcing layer prior to applying the decorative layer to the inorganic reinforcing layer.
The invention adopts the flexible waterproof surface layer as the decorative layer, solves the problem of alkali return cracking of the cement-based surface layer, and improves the durability of the decorative surface layer. Color paste can be added into the flexible waterproof surface layer, the facing reinforcing layer is used as a facing layer or facing base color and becomes a part of the facing layer, a priming paint process in the traditional finishing paint construction process can be omitted, and construction efficiency and material cost are greatly saved.
Meanwhile, when the metal honeycomb net frame is used as a supporting transition layer of the inorganic reinforcing layer and the decorative layer, the problem of deformation and cracking of the whole board caused by internal stress release in the whole board using and curing process is solved, and the adhesion between the mortar surface layer and the flexible waterproof surface layer is improved.
Drawings
FIG. 1 is a diagram showing the structure of the first and second embodiments
In the figure: 1-heat insulation plate layer, 2-inorganic reinforcing layer, 3-decorative layer and 4-metal honeycomb supporting net frame.
Description of the embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Firstly, compounding a layer of 2-5 mm polymer inorganic mortar protection layer with alkali-resistant gridding cloth on one side of the heat preservation board close to a wall body, compounding a layer of 2-6 mm polymer inorganic mortar enhancement layer on one side of the heat preservation layer close to a facing layer, and pressing and embedding a metal honeycomb support grid (the thickness is 3-6 mm) on the surface of the heat preservation board to solve the problems of strength and flatness, wherein the support grid is of a netlike honeycomb or polygonal grid structure, and the structure can solve the shrinkage stress deformation of a mortar layer and a heat preservation core material in the curing process, and also can be used as a thickness positioning die to solve the problems of thickness deviation and flatness in the compounding process of the heat preservation outside enhancement layer. And finally, compounding a flexible waterproof surface layer with the thickness of 1-3 mm on the outer side surface, wherein the main components of the flexible surface layer comprise: 53.84% of fine sand, 20.19% of heavy calcium or mineral aggregate, 0.13% of cellulose, 0.4% of defoamer, 9.08% of emulsion and 16.36% of water. The water repellent, the short fiber and the color paste are added according to the functional requirements. At this time, the decorative layer has certain flexibility, hydrophobicity and firm adhesion with the base mortar, and can allocate colors according to the colors of the decorative layer, so that the stability is strong. The surface layer has good crack resistance and ductility and hydrophobicity, so that the problems of cracking of a base material of a coating facing and poor durability and stability can be solved, base mortar can be effectively sealed, the problem that a cement base is easy to return alkali is solved, and the damage to the coating facing caused by the return alkali is avoided.
Example two
Firstly, compounding a layer of 2-5 mm polymer inorganic mortar protection layer with alkali-resistant gridding cloth on one side of the heat preservation board close to a wall body, compounding a layer of 2-6 mm polymer inorganic mortar enhancement layer on one side of the heat preservation layer close to a facing layer, and pressing and embedding a metal honeycomb support grid (the thickness is 3-6 mm) on the surface of the heat preservation board to solve the problems of strength and flatness, wherein the support grid is of a netlike honeycomb or polygonal grid structure, and the structure can solve the shrinkage stress deformation of a mortar layer and a heat preservation core material in the curing process, and also can be used as a thickness positioning die to solve the problems of thickness deviation and flatness in the compounding process of the heat preservation outside enhancement layer. And finally, compounding a flexible waterproof surface layer with the thickness of 1-3 mm on the outer side surface, wherein the main components of the flexible surface layer comprise: 35.71% of fine sand, 42.75% of heavy calcium or mineral aggregate, 0.14% of cellulose, 0.14% of defoamer, 8.29% of emulsion, 12.86% of water and 0.29% of water repellent. Short fibers and color paste are added according to functional requirements. At this time, the decorative layer has certain flexibility, hydrophobicity and firm adhesion with the base mortar, and can allocate colors according to the colors of the decorative layer, so that the stability is strong. The surface layer has good crack resistance and ductility and hydrophobicity, so that the problems of cracking of a base material of a coating facing and poor durability and stability can be solved, base mortar can be effectively sealed, the problem that a cement base is easy to return alkali is solved, and the damage to the coating facing caused by the return alkali is avoided.

Claims (10)

1. The utility model provides an integrative board is decorated in heat preservation, includes heat preservation sheet layer, inorganic enhancement layer and decorative layer, and inorganic enhancement layer is located between decorative layer and the heat preservation sheet layer, its characterized in that: the decorative layer is prepared from fine sand, heavy calcium or mineral aggregate, cellulose, defoamer, emulsion, water, color paste and water repellent.
2. The heat-insulating and decorating integrated plate according to claim 1, wherein the decorating layer is prepared from 35-60% of fine sand, 15-50% of heavy calcium or mineral aggregate, 0.05-0.2% of cellulose, 0.3-1.5% of defoaming agent, 6-12% of emulsion and 13-25% of water in percentage by mass.
3. The insulation and trim panel as defined in either claim 1 or claim 2, further comprising a metal honeycomb support grid embedded in the inorganic reinforcing layer.
4. The thermal insulation and decoration integrated board according to any one of claim 1 or claim 2, wherein an alkali-resistant mesh cloth is provided between the inorganic reinforcing layer and the decoration layer.
5. A thermal insulation and decoration integrated plate as claimed in claim 3, wherein an alkali-resistant mesh cloth is arranged between the inorganic reinforcing layer and the decoration layer.
6. The manufacturing method of the heat-preservation and decoration integrated plate comprises the following steps:
(1) Manufacturing heat-insulating board layer
(2) Covering inorganic reinforcing layer on the heat-insulating plate layer
(3) Preparing a decorative layer, wherein the decorative layer is prepared from fine sand, heavy calcium or mineral aggregate, cellulose, defoamer, emulsion, water, color paste and water repellent
(4) The inorganic reinforcing layer is covered with the decorative layer.
7. The method for manufacturing a thermal insulation and decoration integrated plate according to claim 6, wherein the raw materials for preparing the decoration layer comprise 35% -60% of fine sand, 15% -50% of heavy calcium or mineral aggregate, 0.05% -0.2% of cellulose, 0.3% -1.5% of defoaming agent, 6% -12% of emulsion and 13% -25% of water in percentage by mass.
8. The method for manufacturing the heat-insulating and decorating integrated plate according to any one of claim 6 and claim 7, wherein the metal honeycomb supporting grid is embedded in the inorganic reinforcing layer after the inorganic reinforcing layer is covered.
9. The method for manufacturing a thermal insulation and decoration integrated plate according to any one of claim 6 and claim 7, wherein a layer of alkali-resistant mesh cloth is covered on the inorganic reinforcing layer before the inorganic reinforcing layer is covered with the decoration layer.
10. The method of manufacturing a thermal insulation and decoration integrated board according to claim 8, wherein a layer of alkali-resistant mesh cloth is covered on the inorganic reinforcing layer before the inorganic reinforcing layer is covered with the decoration layer.
CN202310101973.3A 2023-02-13 2023-02-13 Heat-insulating and decorating integrated plate and manufacturing method thereof Pending CN116537477A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310101973.3A CN116537477A (en) 2023-02-13 2023-02-13 Heat-insulating and decorating integrated plate and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310101973.3A CN116537477A (en) 2023-02-13 2023-02-13 Heat-insulating and decorating integrated plate and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN116537477A true CN116537477A (en) 2023-08-04

Family

ID=87453088

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310101973.3A Pending CN116537477A (en) 2023-02-13 2023-02-13 Heat-insulating and decorating integrated plate and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN116537477A (en)

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