CN116535996A - Water vapor barrier type anti-aging white EVA packaging adhesive film and preparation process thereof - Google Patents
Water vapor barrier type anti-aging white EVA packaging adhesive film and preparation process thereof Download PDFInfo
- Publication number
- CN116535996A CN116535996A CN202310509258.3A CN202310509258A CN116535996A CN 116535996 A CN116535996 A CN 116535996A CN 202310509258 A CN202310509258 A CN 202310509258A CN 116535996 A CN116535996 A CN 116535996A
- Authority
- CN
- China
- Prior art keywords
- adhesive film
- white
- eva
- water vapor
- aging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002313 adhesive film Substances 0.000 title claims abstract description 76
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 230000004888 barrier function Effects 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 230000003712 anti-aging effect Effects 0.000 title claims abstract description 18
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 54
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 239000011347 resin Substances 0.000 claims abstract description 34
- 230000032683 aging Effects 0.000 claims abstract description 30
- 239000002131 composite material Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 17
- 239000002981 blocking agent Substances 0.000 claims abstract description 13
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 11
- 238000010894 electron beam technology Methods 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims abstract description 9
- 230000008018 melting Effects 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims description 42
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 34
- 238000005266 casting Methods 0.000 claims description 20
- 239000000047 product Substances 0.000 claims description 18
- 239000011265 semifinished product Substances 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 12
- 239000003381 stabilizer Substances 0.000 claims description 11
- 239000004408 titanium dioxide Substances 0.000 claims description 11
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 10
- 229940116351 sebacate Drugs 0.000 claims description 10
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 claims description 10
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 claims description 9
- 238000004132 cross linking Methods 0.000 claims description 9
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 9
- 239000000347 magnesium hydroxide Substances 0.000 claims description 9
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 9
- 239000012463 white pigment Substances 0.000 claims description 9
- IFXDUNDBQDXPQZ-UHFFFAOYSA-N 2-methylbutan-2-yl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CC IFXDUNDBQDXPQZ-UHFFFAOYSA-N 0.000 claims description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- -1 3, 4-epoxy cyclohexyl methyl 3, 4-epoxy cyclohexyl Chemical group 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 6
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 6
- UWDMKTDPDJCJOP-UHFFFAOYSA-N 4-hydroxy-2,2,6,6-tetramethylpiperidin-1-ium-4-carboxylate Chemical compound CC1(C)CC(O)(C(O)=O)CC(C)(C)N1 UWDMKTDPDJCJOP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000004611 light stabiliser Substances 0.000 claims description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 4
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 4
- 239000011787 zinc oxide Substances 0.000 claims description 4
- BSKJUAKMZZKMKC-UHFFFAOYSA-N 1,2-ditert-butyl-3,4-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=C(C(C)(C)C)C(C(C)(C)C)=C1C(C)C BSKJUAKMZZKMKC-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000001384 succinic acid Substances 0.000 claims description 3
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- SYXTYIFRUXOUQP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy butaneperoxoate Chemical compound CCCC(=O)OOOC(C)(C)C SYXTYIFRUXOUQP-UHFFFAOYSA-N 0.000 claims description 2
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 claims description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 claims description 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 2
- FIYMNUNPPYABMU-UHFFFAOYSA-N 2-benzyl-5-chloro-1h-indole Chemical compound C=1C2=CC(Cl)=CC=C2NC=1CC1=CC=CC=C1 FIYMNUNPPYABMU-UHFFFAOYSA-N 0.000 claims description 2
- GTELLNMUWNJXMQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical class OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCC(CO)(CO)CO GTELLNMUWNJXMQ-UHFFFAOYSA-N 0.000 claims description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 2
- ADAHGVUHKDNLEB-UHFFFAOYSA-N Bis(2,3-epoxycyclopentyl)ether Chemical compound C1CC2OC2C1OC1CCC2OC21 ADAHGVUHKDNLEB-UHFFFAOYSA-N 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims description 2
- 239000004471 Glycine Substances 0.000 claims description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 2
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims description 2
- 230000003078 antioxidant effect Effects 0.000 claims description 2
- JRPRCOLKIYRSNH-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC2OC2)C=1C(=O)OCC1CO1 JRPRCOLKIYRSNH-UHFFFAOYSA-N 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 claims description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 238000004049 embossing Methods 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 238000009775 high-speed stirring Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims description 2
- YPSLATCYOGSFDU-UHFFFAOYSA-N piperidine;triazine Chemical compound C1CCNCC1.C1=CN=NN=C1 YPSLATCYOGSFDU-UHFFFAOYSA-N 0.000 claims description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 claims description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 2
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 claims description 2
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 claims description 2
- 229940007718 zinc hydroxide Drugs 0.000 claims description 2
- 229910021511 zinc hydroxide Inorganic materials 0.000 claims description 2
- ONHRZVBYNTZMTB-UHFFFAOYSA-N CC.C(C)O[Si](OCC)OCC Chemical compound CC.C(C)O[Si](OCC)OCC ONHRZVBYNTZMTB-UHFFFAOYSA-N 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 abstract description 9
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 239000003292 glue Substances 0.000 abstract description 2
- 239000011159 matrix material Substances 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 abstract description 2
- 230000002087 whitening effect Effects 0.000 abstract description 2
- 239000002253 acid Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000005837 radical ions Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- IZRJPHXTEXTLHY-UHFFFAOYSA-N triethoxy(2-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)CC[Si](OCC)(OCC)OCC IZRJPHXTEXTLHY-UHFFFAOYSA-N 0.000 description 1
- 238000001392 ultraviolet--visible--near infrared spectroscopy Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09J123/0853—Vinylacetate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/14—Gas barrier composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/322—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
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Abstract
The invention relates to a solar cell packaging adhesive film, in particular to a water vapor barrier type anti-aging white EVA packaging adhesive film and a preparation process thereof, and particularly relates to a white EVA packaging adhesive film for packaging a single glass assembly, belonging to the field of photovoltaics. The packaging adhesive film comprises EVA matrix resin, high-volume impedance aging master batch, high-performance water-blocking agent, composite white master batch, cross-linking agent, auxiliary cross-linking agent, silane coupling agent and photostabilizer. The prepared adhesive film has the characteristics of improving PID resistance, high water vapor barrier, low formation of free acetic acid, high adhesive film melting point and the like. The electron beam irradiation process is matched with optimization, the glue film whitening condition is improved, and the adhesion formed after irradiation and during high-temperature transportation is improved.
Description
Technical Field
The invention relates to a solar cell packaging adhesive film, in particular to a water vapor barrier type anti-aging white EVA packaging adhesive film and a preparation process thereof, and particularly relates to a white EVA packaging adhesive film for packaging a single glass assembly, belonging to the field of photovoltaics.
Background
At present, the packaging modes of the photovoltaic module are various, but no packaging mode is required for module terminal manufacturers, so that the performance of the packaging adhesive film is excellent enough, the module can be protected to stably operate for a long time, and meanwhile, the power can be expected to be improved as much as possible in a limited module space. The white EVA packaging adhesive film is taken as a gain product, and the unique high reflection advantage of the white EVA packaging adhesive film can improve light utilization, so that component power improvement is brought, and the white EVA packaging adhesive film is favored by component terminal manufacturers. And because the process is mature compared with the POE production process, the additive has good compatibility, good processing performance and good matching property with the irradiation process, and no small amount of demand exists in the packaging adhesive film market all the time.
Although a large number of module end-users are interested in white films, the use of pre-crosslinked white EVA, which has been the mainstream in the market, has been unsatisfactory until now, with some problems. Firstly, EVA is higher than POE by an order of magnitude due to the characteristics of materials, water vapor is easy to enter the assembly after long-term aging, free acidic substances are further generated, corrosion exists on welding belts and batteries, and assembly power is affected. Particularly, the single glass component has worse water vapor barrier capability and more serious water vapor permeation condition; in addition, in order to improve the battery conversion efficiency, each battery manufacturer and component terminal continuously innovates the battery technology, the N-type TOPCon battery is or becomes the next mainstream, and the N-type TOPCon battery is more sensitive to acid and water vapor, and the conventional EVA packaging adhesive film is difficult to meet the packaging requirement of the N-type TOPCon battery, and the low-acid packaging adhesive film is urgently needed to meet the packaging requirement of the N-type TOPCon battery. Secondly, due to the generation of free acetic acid, free migration anions and cations can be generated, leakage current is formed under the action of potential difference, PID effect is generated, and the power of the assembly is affected; moreover, the pre-crosslinked white EVA in the market at present is mostly irradiated by using high-energy particle beams, an energy absorption process exists in the irradiation process of the adhesive film, the melting point of the conventional photovoltaic EVA particles is lower, the adhesive film is softened after energy absorption to cause stretching, the wide width of the adhesive film is easy to change, the adhesive film is also sticky after energy absorption and softening, the inside of the adhesive film is easy to adhere under the influence of winding tension, and particularly the adhesion condition is easy to be aggravated after high-temperature transportation in summer. Finally, as the white EVA is added with the white pigment, if overflow to the surface of a battery, a welding strip and a confluence surface occurs, serious appearance problems can be brought, and the overflow to the surface of the battery can influence the power, so that use problems can be brought to customers.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a packaging adhesive film which comprises EVA matrix resin, high-volume impedance aging master batch, high-performance water-blocking agent, composite white master batch, cross-linking agent, auxiliary cross-linking agent, silane coupling agent and photostabilizer. The prepared adhesive film has the characteristics of improving PID resistance, high water vapor barrier, low formation of free acetic acid, high adhesive film melting point and the like. The water vapor barrier type anti-aging white EVA packaging adhesive film is matched with the optimization of an electron beam irradiation process, improves the adhesive film whitening condition, and improves adhesion formed after irradiation and during high-temperature transportation, and a preparation process thereof.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a water vapor barrier type anti-aging white EVA packaging adhesive film and a preparation process thereof comprise the following components in parts by weight:
40-89.5 parts of EVA resin raw material; 5-20 parts of high-body impedance aging master batch; 0.1 to 2.0 parts of high-performance water-blocking agent; 5-30 parts of composite white master batch; 0.2 to 2.0 portions of cross-linking agent; 0.1 to 2.0 portions of auxiliary cross-linking agent; 0.05 to 2.0 portions of silane coupling agent; 0.05 to 2.0 portions of light stabilizer;
the preparation process comprises the following steps:
the preparation method comprises the steps of firstly placing a high-performance water-blocking agent, a cross-linking agent, an auxiliary cross-linking agent, a silane coupling agent and a photostabilizer in an auxiliary mixing kettle, performing auxiliary mixing for more than 30 minutes under the relative humidity of 50+/-5% RH at the temperature of 25+/-5 ℃ to form a mixed auxiliary;
putting the composite white master batch, the high-body impedance aging master batch and the particles of EVA resin raw materials into a mixing kettle according to the parts by weight, mixing for 20-60 min by the mixing kettle, adding the mixing auxiliary agent, and mixing in the mixing kettle under the environment that the relative humidity is 50+/-5% RH and the temperature of the mixing kettle is 30-60 ℃, wherein the rotating speed of a screw rod is 20-70 rpm during mixing;
in the mixing process, a circulation system on the mixing kettle is started every 30-60 min, and the mixture at the bottom is added into the top so as to be more uniform, and the mixture is completed after the total duration is 2-6 h;
feeding the mixed materials through an automatic feeding system, putting the mixed materials into casting equipment, wherein the casting equipment is single-screw extrusion casting equipment, the temperature of a screw cylinder of the casting equipment is set to be 50-90 ℃, the temperature of a die head is set to be 70-110 ℃, and then casting extrusion, embossing by a steel rubber roller, cooling by a cooling roller, cutting by a cutter and rolling to form a white film semi-finished product.
Preferably, the EVA resin raw material comprises photovoltaic and non-photovoltaic EVA resin, wherein the ratio of the photovoltaic EVA to the non-photovoltaic EVA is 4:1-19:1; the melt index of EVA resin raw material is 3-40g/min, VA content is 18-35%, volume resistivity is not less than 1X 10 14 。
Preferably, the high-volume-impedance aging master batch is prepared by mixing EVA resin with high volume resistivity and low VA content with polyolefin elastomer according to the mass ratio of 1:1, and granulating by a double screw;
wherein the VA content of the EVA resin is 18%;
wherein the volume resistivity of EVA resin is more than or equal to 1×10 15 The VA content is 18-26%, and the melting point is more than 80 ℃;
wherein the polyolefin elastomer has a melting point of > 85 ℃.
Preferably, the high-performance water-blocking agent is one or more of poly [ (2-epoxy ethylene group) -1, 2-cyclohexanediol ] 2-ethyl-2- (hydroxymethyl) -1, 3-propanediol ether, 3, 4-epoxy cyclohexyl methyl 3, 4-epoxy cyclohexyl formate, diglycidyl phthalate, bis (2, 3-epoxy cyclopentyl) ether, 2, 3-epoxy cyclopentyl ether, diprenediepoxide, triglycidyl isocyanurate and tetraglycidyl diamino dimethylene benzene.
Preferably, the composite white master batch comprises master batch bearing resin, white pigment, pH stabilizer and compatible auxiliary agent; and granulating and molding by a double-screw extruder, wherein the granulating temperature is 90-150 ℃, the mass flow rate of the melt of the finished composite white master batch is 20-35g/10min, and the filtration pressure value FPV is 0.02-0.35 bar/g when the melt is diluted to 8% concentration.
Preferably, the master batch bearing resin comprises EVA resin and modified rosin resin, and the total part is 8-78.5 parts;
the white pigment is one or more of titanium dioxide, nano titanium dioxide and zinc oxide, and the total mass part of the white pigment is 20-70 parts; when titanium dioxide is used, in order to ensure that the whiteness of a finished product is better, rutile titanium dioxide and anatase titanium dioxide are added into a white pigment, the mass part of the rutile titanium dioxide is 70-99 parts, the mass part of the anatase titanium dioxide is 1-30 parts, the rutile titanium dioxide and the anatase titanium dioxide are used after being uniformly mixed by using a mixing kettle, and the mixing kettle is a high-speed stirring mixing kettle with the rotating speed of 350-1800rpm;
the pH stabilizer comprises one or more of magnesium hydroxide, aluminum hydroxide, zinc hydroxide and glycine, and the total mass part of the pH stabilizer is 1-20;
the compatible auxiliary agent is one or more of a silane coupling agent and an antioxidant, and the total mass part of the compatible auxiliary agent is 0.5-2 parts.
Preferably, the cross-linking agent is one or more of di-tert-butyl diisopropyl benzene peroxide, dicumyl peroxide, tert-butyl peroxy-2-ethylhexyl carbonate, tert-amyl peroxy-2-ethylhexanoate, ethyl 3, 3-di (tert-butyl peroxy) butyrate and di-tert-butyl peroxide.
Preferably, the auxiliary crosslinking agent is one or more of trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, triallyl cyanurate, ethoxylated trimethylolpropane triacrylate and triallyl isocyanurate.
Preferably, the silane coupling agent is one or more of 3-aminopropyl trimethoxysilane, 3-aminopropyl triethoxysilane, 3- (2, 3-epoxypropyl) trimethoxysilane, 3-methacryloxypropyl trimethoxysilane, gamma-glycidyl ether propyl trimethoxysilane, gamma-aminopropyl triethoxysilane, vinyl triethoxysilane, 1, 2-bis (triethoxysilyl) ethane and sunflower-base trimethoxysilane.
Preferably, the light stabilizer is N, polymers of the reaction product of N' -bis (2, 6-tetramethyl-4-piperidinyl) -1, 6-hexanediamine with 2,4, 6-trichloro-1, 3, 5-triazine and N-butyl-1-butylamine and N-butyl-2, 6-tetramethyl-4-piperidinamine the combination of the two (2, 6, -tetramethyl-4-piperidinyl) sebacate, poly (4-hydroxy-2, 6-tetramethyl-1-piperidylethanol) succinate, high molecular weight triazine-piperidine condensate one or more of bis (1-octyloxy-2, 6-tetramethyl-4-piperidyl) sebacate, succinic acid and (polymer of 4-hydroxy-2, 6-tetramethyl-1-piperidinol).
Preferably, the manufacturing process needs to carry out casting extrusion to form a white film semi-finished product, and the white film semi-finished product is irradiated by an electron beam irradiation process, wherein the irradiation process mainly comprises the procedures of unreeling, receiving, storing films, irradiating, cooling and winding to form a white EVA finished product.
Preferably, the white film semi-finished product is irradiated by an electron beam at the linear speed of 10-50m/min under the condition of 10mA-50mA, the total irradiation dose is 8-25 kgy, and the test value of the pre-crosslinking degree of the finished product is 15-45%.
The invention comprises two parts of contents: the preparation process of the white EVA packaging adhesive film and the aging packaging adhesive film comprises the following steps:
white EVA packaging adhesive film:
the formula is added with high-performance water blocking agent components, so that the crosslinking density in the EVA crosslinking process is mainly increased, a compact three-dimensional reticular crosslinking structure is formed, and the water vapor barrier effect is enhanced;
secondly, the pH stabilizer is added in the formula, so that acid and alkali substances in the component can be effectively absorbed, the acid value of a glue film is reduced, the stability of the pH value in the component is maintained, the corrosion effect on auxiliary materials such as a battery, a welding strip, a bus bar and the like is reduced, and a better protection effect is brought to a single glass component, in particular to a TOPCO single glass component;
thirdly, high-volume-resistance aging master batches are added into the system, so that on one hand, the volume resistivity of a finished adhesive film can be effectively improved by the high-volume-resistance aging master batches, free acid radical ions caused by the breakage of EVA vinyl acetate bonds can be reduced by the low VA content, and further, a certain PID resistance is improved; on the other hand, after the high-body impedance aging master batch is added in the system, an EVA+POE crosslinking system is formed by the original pure EVA crosslinking system, and the water vapor barrier effect is better than that of the pure EVA system. The formula system is optimized in three different modes, so that the water vapor barrier capability of the finished product and the ageing resistance effect of the adhesive film are improved.
Fourth, after the high-body impedance aging master batch is added, the high-melting-point particles used in the master batch can promote the melting point of the adhesive film, improve the wide variation brought after irradiation and the adhesive film sticking phenomenon, and solve the problem that the adhesive film is broken by a cutting machine because the adhesive film is adhered with probability in the use process of customers.
The aging packaging adhesive film preparation process comprises the steps of mixing the composite white master batch with a water blocking agent, EVA resin, polyolefin resin, a cross-linking agent, an auxiliary cross-linking agent, a silane coupling agent and a photostabilizer through a mixing kettle, casting and extruding to form a white film semi-finished product, and then carrying out electron beam irradiation by using high-energy electron beam irradiation equipment under the conditions of the linear speed of 10-50m/min and the beam current of 10-50 mA, wherein the total irradiation dose is 8-20kgy, the test value of the pre-crosslinking degree of the finished product is 15-45%, the preferable irradiation dose range is used for solving the problem of overflow white phenomenon in the use process of customers, and meanwhile, the problem of adhesive film adhesion aggravation caused by the overhigh irradiation dose is avoided.
Compared with the existing white EVA packaging adhesive film and the preparation process thereof, the invention has the advantages that:
the high-volume-impedance aging master batch is added, so that on one hand, the volume resistivity of a finished adhesive film product can be effectively improved, and further, a certain PID resistance is improved; on the other hand, after the high-body impedance aging master batch is added in the system, an EVA+POE cross-linked system is formed by the original pure EVA cross-linked system, and the water vapor barrier effect is better than that of the pure EVA system; in addition, the high-body impedance aging master batch is added, and the high-melting-point component in the master batch can effectively improve the melting point of the adhesive film, so that the problems of wide variation and sticky generation caused by softening after irradiation energy absorption are solved, and the phenomenon that the adhesive film is broken due to the adhesive film adhesion cutting machine in the use process of customers is solved.
The high-performance water blocking agent can increase the crosslinking density, form a compact three-dimensional net structure and play a role in blocking water vapor; meanwhile, due to the existence of the water blocking agent, the gain effect on the electron beam irradiation process can be achieved to a certain extent, so that the three-dimensional net structure formed by irradiation is more compact, the probability of appearance problems caused by overflow, flanging and the like of the white EVA can be reduced, and the white EVA is guaranteed to have good appearance;
the composite white master batch is used, the high-efficiency PH stabilizer is added into the master batch, acidic substances capable of absorbing and generating exist in the PH stabilizer, the stability of the PH value inside the assembly is maintained, the corrosion condition of auxiliary materials such as batteries, welding strips, bus bars and the like inside the assembly is reduced, and the effect is more obvious especially on a single glass assembly. In addition, the PH stabilizer component has a certain infrared reflection function, can reflect infrared radiation, effectively reduce the internal temperature of the component, avoid forming a high-temperature and high-humidity environment, prolong the service life of the packaging material, and simultaneously reduce the power loss of the component due to a temperature coefficient.
The preparation process condition is optimized, the irradiation dose range is optimized, the irradiation dose is strictly controlled, and the conditions that the client side overflows due to the fact that the irradiation dose is too low and the adhesive film is adhered and aggravated due to the fact that the irradiation dose is too high, and the adhesive film is aged and easy to delaminate are avoided.
The main advantages are high water vapor barrier, low acid value, PID resistance, aging resistance, no delamination, no white overflow, small wide variation after irradiation, no adhesion and the like, and can protect the components from long-time stable operation in severe environments.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1: 80.1 parts of EVA resin, 0 part of high-body-resistance aging master batch, 0 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 18 parts of composite white master batch (titanium dioxide 60 parts and magnesium hydroxide 0 part in the master batch), 0.5 part of t-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane and 0.1 part of bis (2, 6-tetramethyl-4-piperidyl) sebacate; the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Example 2: 89.5 parts of EVA resin, 3.5 parts of high-body-impedance aging master batch, 0.1 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 5 parts of composite white master batch (70 parts of titanium dioxide and 1 part of magnesium hydroxide in the master batch), 0.5 part of tert-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane and 0.1 part of bis (2, 6-tetramethyl-4-piperidyl) sebacate; the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Example 3: 74.3 parts of EVA resin, 5 parts of high-body-resistance aging master batch, 0.8 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 18 parts of composite white master batch (titanium dioxide 60 parts and magnesium hydroxide 0 parts in the master batch), 0.5 part of t-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane and 0.1 part of bis (2, 6-tetramethyl-4-piperidyl) sebacate; the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Example 4: 69.3 parts of EVA resin, 10 parts of high-body-resistance aging master batch, 0.8 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 18 parts of composite white master batch (titanium dioxide 60 parts and magnesium hydroxide 3 parts in the master batch), 0.5 part of tert-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane, and a polymer of succinic acid and (4-hydroxy-2, 6-tetramethyl-1-piperidinol); the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Example 5: 64.3 parts of EVA resin, 15 parts of high-body-resistance aging master batch, 0.8 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 18 parts of composite white master batch (60 parts of titanium dioxide and 6 parts of magnesium hydroxide in the master batch), 0.5 part of t-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane and 0.1 part of bis (2, 6-tetramethyl-4-piperidyl) sebacate; putting the raw materials into a mixing kettle, mixing for 3 hours, putting into an extruder for casting extrusion, rolling into a semi-finished product, and preparing a white EVA finished product after irradiation processing under the condition of a beam of 36mA at 30m/min of an electron accelerator
Example 6: 58.1 parts of EVA resin, 20 parts of high-volume-impedance aging master batch, 2 parts of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 18 parts of composite white master batch (titanium dioxide 59 parts+magnesium hydroxide 9 parts+zinc oxide 1 part in the master batch), 0.5 part of bis (tert-butyl) diisopropylbenzene peroxide, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-aminopropyl triethoxysilane and 0.1 part of bis (2, 6, -tetramethyl-4-piperidyl) sebacate; the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Example 7: 67 parts of EVA resin, 1 part of high-volume impedance aging master batch, 0.1 part of 3, 4-epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate, 30 parts of composite white master batch (titanium dioxide 59 parts+magnesium hydroxide 9 parts+zinc oxide 1 part in the master batch), 0.5 part of tert-amyl peroxy-2-ethylhexanoate, 0.8 part of trimethylolpropane triacrylate, 0.5 part of gamma-glycidyl ether propyl trimethoxysilane and 0.1 part of bis (2, 6, -tetramethyl-4-piperidyl) sebacate; the raw materials are put into a mixing kettle, mixed for 3 hours, put into an extruder for casting extrusion, rolled into a semi-finished product, and irradiated and processed under the condition of 36mA beam current of 30m/min of an electron accelerator to prepare a white EVA finished product.
Test example:
the performance of the finished white EVA films of examples 1-7 was tested and the test results are shown in Table 1. Wherein: appearance inspection is carried out under the illumination condition of not less than 1000lux according to the IEC 61215-2 appearance inspection standard;
the volume resistivity is tested by a ZC-90E volume resistivity tester;
reflectance tests were performed using Cary 5000 UV-Vis-NIR;
the acid value is tested by using an 888 OMNIS potentiometric titrator, the test adhesive film simulates the lamination of a single glass component, namely, the lamination is carried out according to the modes of glass, white EVA adhesive film and backboard, and the adhesive film is scraped after PCT48 hours for testing;
the peeling strength is tested by adopting an MX-B800 tensile machine;
the width is measured by a calibrated steel ruler;
the water vapor transmittance is tested by adopting C390 under the conditions of 38+/-0.5 ℃ and 90 percent RH+/-2 percent RH;
the adhesive film for testing the adhesion condition is irradiated by adopting 20m/min 30mA, the temperature of an irradiation workshop is 25 ℃, the humidity is 55 percent RH+/-5 percent, the irradiated adhesive film is placed at a high temperature of 38 ℃ for 48 hours, then the adhesive film is rewound on a YZHG-1600SA slitting machine, the rewinding machine sets the tension of 10N/m and the speed of 5m/min, and the actual tension condition of each combined adhesive film is recorded.
The power test of the small assembly adopts an N-type 210 MBB TOPCO battery, the front film adopts I-department transparent EVA, the rear film adopts the finished white adhesive films of examples 1-7, and the welding is carried out by adopting 250mm×The 250mm glass and the backboard are laminated into a single glass component by three-section pressure maintaining 780S at 145 ℃.
Table 1 test table for performance of packaging film
As can be seen from test data, the product prepared by the invention has the advantages that the water vapor transmittance is greatly improved compared with the embodiment 1 without the water blocking agent, the high-body-resistance aging master batch and the PH stabilizer, the acid value and the water vapor transmittance are greatly improved, the appearance of the PCT small component is obviously better than that of the embodiment 1, the power attenuation is obviously lower than that of the embodiment 1, the wide variation is obviously better than that of the embodiment 1, and the adhesion is far better than that of the embodiment 1. The invention can effectively reduce the water vapor transmission, reduce the acid value, reduce the corrosion of bus bars and welding strips, improve the ageing resistance and effectively prevent the ageing and delamination of the component.
The above embodiments are only preferred embodiments of the present invention, and the scope of protection of the present invention is not limited thereto, but any insubstantial changes and transformation made by those skilled in the art in the present invention are included in the scope of protection claimed in the present invention.
Claims (12)
1. A water vapor barrier type anti-aging white EVA packaging adhesive film and a preparation process thereof are characterized in that: the composition comprises the following components in parts by mass:
40-89.5 parts of EVA resin raw material; 5-20 parts of high-body impedance aging master batch; 0.1 to 2.0 parts of high-performance water-blocking agent; 5-30 parts of composite white master batch; 0.2 to 2.0 portions of cross-linking agent; 0.1 to 2.0 portions of auxiliary cross-linking agent; 0.05 to 2.0 portions of silane coupling agent; 0.05 to 2.0 portions of light stabilizer;
the preparation process comprises the following steps:
the preparation method comprises the steps of firstly placing a high-performance water-blocking agent, a cross-linking agent, an auxiliary cross-linking agent, a silane coupling agent and a photostabilizer in an auxiliary mixing kettle, performing auxiliary mixing for more than 30 minutes under the relative humidity of 50+/-5% RH at the temperature of 25+/-5 ℃ to form a mixed auxiliary;
putting the composite white master batch, the high-body impedance aging master batch and the particles of EVA resin raw materials into a mixing kettle according to the parts by weight, mixing for 20-60 min by the mixing kettle, adding the mixing auxiliary agent, and mixing in the mixing kettle under the environment that the relative humidity is 50+/-5% RH and the temperature of the mixing kettle is 30-60 ℃, wherein the rotating speed of a screw rod is 20-70 rpm during mixing;
in the mixing process, a circulation system on the mixing kettle is started every 30-60 min, and the mixture at the bottom is added into the top so as to be more uniform, and the mixture is completed after the total duration is 2-6 h;
feeding the mixed materials through an automatic feeding system, putting the mixed materials into casting equipment, wherein the casting equipment is single-screw extrusion casting equipment, the temperature of a screw cylinder of the casting equipment is set to be 50-90 ℃, the temperature of a die head is set to be 70-110 ℃, and then casting extrusion, embossing by a steel rubber roller, cooling by a cooling roller, cutting by a cutter and rolling to form a white film semi-finished product.
2. A according to claim 1A water vapor barrier type anti-aging white EVA packaging adhesive film and a preparation process thereof are characterized in that: the EVA resin raw material comprises photovoltaic and non-photovoltaic EVA resins, and the ratio of the photovoltaic EVA to the non-photovoltaic EVA is 4:1-19:1; the melt index of EVA resin raw material is 3-40g/min, VA content is 18-35%, volume resistivity is not less than 1X 10 14 。
3. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the high-volume-impedance aging master batch is prepared by mixing EVA resin with high volume resistivity and low VA content with polyolefin elastomer according to the mass part ratio of 1:1, and granulating by a double screw;
wherein the VA content of the EVA resin is 18%;
wherein the volume resistivity of EVA resin is more than or equal to 1×10 15 The VA content is 18-26%, and the melting point is more than 80 ℃;
wherein the polyolefin elastomer has a melting point of > 85 ℃.
4. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the high-performance water-blocking agent is one or more of poly [ (2-epoxy ethylene group) -1, 2-cyclohexanediol ] 2-ethyl-2- (hydroxymethyl) -1, 3-propanediol ether, 3, 4-epoxy cyclohexyl methyl 3, 4-epoxy cyclohexyl formate, diglycidyl phthalate, bis (2, 3-epoxy cyclopentyl) ether, 2, 3-epoxy cyclopentyl ether, diprenediepoxide, triglycidyl isocyanurate and tetraglycidyl diamino dimethylene benzene.
5. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the composite white master batch comprises master batch bearing resin, white pigment, a pH stabilizer and compatible auxiliary agents; and granulating and molding by a double-screw extruder, wherein the granulating temperature is 90-150 ℃, the mass flow rate of the melt of the finished composite white master batch is 20-35g/10min, and the filtration pressure value FPV is 0.02-0.35 bar/g when the melt is diluted to 8% concentration.
6. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 5, wherein the adhesive film is characterized in that:
the master batch bearing resin comprises 8 to 78.5 parts of EVA resin and modified rosin resin;
the white pigment is one or more of titanium dioxide, nano titanium dioxide and zinc oxide, and the total mass part of the white pigment is 20-70 parts; when titanium dioxide is used, in order to ensure that the whiteness of a finished product is better, rutile titanium dioxide and anatase titanium dioxide are added into a white pigment, the mass part of the rutile titanium dioxide is 70-99 parts, the mass part of the anatase titanium dioxide is 1-30 parts, the rutile titanium dioxide and the anatase titanium dioxide are used after being uniformly mixed by using a mixing kettle, and the mixing kettle is a high-speed stirring mixing kettle with the rotating speed of 350-1800rpm;
the pH stabilizer comprises one or more of magnesium hydroxide, aluminum hydroxide, zinc hydroxide and glycine, and the total mass part of the pH stabilizer is 1-20;
the compatible auxiliary agent is one or more of a silane coupling agent and an antioxidant, and the total mass part of the compatible auxiliary agent is 0.5-2 parts.
7. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the cross-linking agent is one or more of di-tert-butyl diisopropyl benzene peroxide, dicumyl peroxide, tert-butyl peroxy-2-ethylhexyl carbonate, tert-amyl peroxy-2-ethylhexanoate, ethyl 3, 3-di (tert-butyl peroxy) butyrate and di-tert-butyl peroxide.
8. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the auxiliary cross-linking agent is one or more of trimethylolpropane triacrylate, trimethylolpropane trimethacrylate, triallyl cyanurate, ethoxylated trimethylolpropane triacrylate and triallyl isocyanurate.
9. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the silane coupling agent is one or more of 3-aminopropyl trimethoxy silane, 3-aminopropyl triethoxy silane, 3- (2, 3-epoxypropyl) trimethoxy silane, 3-methacryloxypropyl trimethoxy silane, gamma-glycidyl ether propyl trimethoxy silane, gamma-aminopropyl triethoxy silane, vinyl triethoxy silane, 1, 2-bis (triethoxy silicon) ethane and sunflower-base trimethoxy silane.
10. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the light stabilizer is N, polymers of the reaction product of N' -bis (2, 6-tetramethyl-4-piperidinyl) -1, 6-hexanediamine with 2,4, 6-trichloro-1, 3, 5-triazine and N-butyl-1-butylamine and N-butyl-2, 6-tetramethyl-4-piperidinamine the combination of the two (2, 6, -tetramethyl-4-piperidinyl) sebacate, poly (4-hydroxy-2, 6-tetramethyl-1-piperidylethanol) succinate, high molecular weight triazine-piperidine condensate one or more of bis (1-octyloxy-2, 6-tetramethyl-4-piperidyl) sebacate, succinic acid and (polymer of 4-hydroxy-2, 6-tetramethyl-1-piperidinol).
11. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof as claimed in claim 1, wherein the adhesive film is characterized in that: the manufacturing process comprises casting and extruding to form a white film semi-finished product, and irradiating the white film semi-finished product by an electron beam irradiation process, wherein the irradiation process mainly comprises the procedures of unreeling, receiving materials, storing films, irradiating, cooling and winding to form a white EVA finished product.
12. The water vapor barrier type anti-aging white EVA packaging adhesive film and the preparation process thereof are characterized in that:
the white film semi-finished product is irradiated by electron beam at the linear speed of 10-50m/min under the condition of 10mA-50mA beam current, the total irradiation dose is 8-25 kgy, and the test value of the pre-crosslinking degree of the finished product is 15-45%.
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CN117511425B (en) * | 2023-12-27 | 2024-03-29 | 浙江祥邦永晟新能源有限公司 | Anti-sticking packaging adhesive film for photovoltaic module and preparation method and application thereof |
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