CN116535790A - Modified CPVC pipe and preparation method thereof - Google Patents

Modified CPVC pipe and preparation method thereof Download PDF

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Publication number
CN116535790A
CN116535790A CN202310442050.4A CN202310442050A CN116535790A CN 116535790 A CN116535790 A CN 116535790A CN 202310442050 A CN202310442050 A CN 202310442050A CN 116535790 A CN116535790 A CN 116535790A
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parts
modified
cpvc
pipe
raw materials
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Inventor
戴元生
江峰
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Suzhou Cuiping Plastic Co ltd
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Suzhou Cuiping Plastic Co ltd
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Priority to CN202310442050.4A priority Critical patent/CN116535790A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L27/24Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a modified CPVC pipe and a preparation method thereof, wherein the CPVC pipe comprises the following raw materials: CPVC, impact resistance reinforcing agent, lubricant, toughening agent, stabilizer and titanium white catalyst; the impact-resistant reinforcing agent is prepared from the following raw materials: modified carbon fiber, surfactant and nitrile rubber; the lubricant is prepared from the following raw materials: flake graphite and polyethylene wax. The beneficial effects of the invention are as follows: the modified CPVC pipe has fluidity, impact resistance and temperature resistance superior to those of CPVC pipes in the market. The pipe outer diameter of the pipe can reach 550mm, and when the pipe outer diameter is 315mm, the performance is still stable. The modified CPVC pipe has the advantages that the temperature resistance is between 100 ℃ and 110 ℃, the stability of the temperature resistance is good, and the temperature resistance of the pipe product is higher than that of the CPVC pipe and the pipe product existing in the market (the temperature resistance of the CPVC pipe in the market is generally between 90 ℃ and 100 ℃).

Description

Modified CPVC pipe and preparation method thereof
Technical Field
The invention belongs to the technical field of pipes, and particularly relates to a modified CPVC pipe and a preparation method thereof.
Background
Chlorinated polyvinyl chloride (CPVC) is a product of further chlorinated modification of polyvinyl chloride, and is the material of industrial CPVC pipe material formed by extrusion. Besides many excellent performances of PVC, the CPVC has corrosion resistance, acid resistance, alkalinity, temperature resistance, impact resistance, ageing resistance and the like which are greatly improved compared with the PVC, so that the CPVC is a high-end new energy material with excellent performances. The product performance is superior to the CPVC pipe currently available in the market, and is widely used in the industries of environmental protection, oil fields, hot springs, pharmacy, food, fire protection, steel, nuclear power, bioengineering, electronics, power, chemical industry, farmland, mariculture, water supply, drainage, pollution discharge and the like.
The CPVC mixed modified materials in the current market have uneven performances, the rejection rate in the preparation process is high, the loss is high, the quality of the formed pipe product is unstable, and most CPVC modified materials still meet the market demands through import.
Disclosure of Invention
The invention aims to provide a modified CPVC pipe with excellent fluidity, impact resistance and excellent temperature resistance and a preparation method thereof.
In order to achieve the above object, the present invention adopts the following technical scheme:
the modified CPVC pipe comprises the following raw materials in parts by weight: 60-70 parts of CPVC, 5-9 parts of impact reinforcement agent, 3-8 parts of lubricant, 4-6 parts of flexibilizer, 6-10 parts of stabilizer and 6-10 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 10-20 parts of modified carbon fiber, 1-3 parts of surfactant and 6-8 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 5-10 parts of flake graphite and 6-9 parts of polyethylene wax.
The modified CPVC pipe is taken as a preferred embodiment and comprises the following raw materials in parts by weight: 63-68 parts of CPVC, 6-8 parts of impact reinforcement agent, 4-6 parts of lubricant, 4-5 parts of flexibilizer, 7-9 parts of stabilizer and 7-9 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 12-18 parts of modified carbon fiber, 1-2 parts of surfactant and 6-7 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 6-8 parts of flake graphite and 7-8 parts of polyethylene wax.
The surfactant used in the present application is stearic acid or sodium dodecyl sulfonate.
The flake graphite is a modified graphite ore, belongs to a hexagonal system, is in a layered structure, and has good performances of high temperature resistance, electric conduction, heat conduction, lubrication, plasticity, acid and alkali resistance and the like.
In a preferred embodiment of the modified CPVC pipe described above, the toughening agent is CPE or ACR.
CPE is short for chlorinated polyethylene, and is a saturated high polymer material. Has excellent weather resistance, ozone resistance, chemical resistance and aging resistance, and has good oil resistance, flame retardance and coloring performance.
ACR is the acronym of acrylic ester copolymer, and has the advantages of promoting the plasticization of PVC resin, increasing the melt strength of the PVC resin, improving the processing performance and the product quality, and having better stability and increasing the yield of the product.
The modified CPVC pipe described above, as a preferred embodiment, the stabilizer is a butyl tin stabilizer or a methyl tin mercaptide stabilizer.
In a second aspect of the present application, there is provided a method of preparing a modified CPVC pipe comprising the steps of:
(1) Uniformly mixing CPVC and an impact resistant reinforcing agent under the heating condition to obtain a material A;
(2) Adding a lubricant, a toughening agent, a stabilizer and a titanium white catalyst into the material A, and uniformly mixing to obtain a mixture;
(3) Extruding the mixture by a double-screw extruder, cooling, shaping and cutting to obtain the finished product.
In the above method for producing a modified CPVC pipe, as a preferred embodiment, in step (1), the temperature of the heating and mixing is 120 to 130 ℃.
In the above preparation method of modified CPVC pipe, as a preferred embodiment, in step (2), the mixing is as follows: mixing and stirring at 50-70deg.C for 30-40min; heating to 80-90 ℃, and preserving heat and stirring for 1-2h; heating to 110-115 deg.C, maintaining the temperature and stirring for 40-50min.
In the above method for preparing modified CPVC pipe, as a preferred embodiment, the twin screw extruder has a feeding temperature of 120-125 ℃, a plasticizing zone temperature of 170-175 ℃, a vacuum degree of 0.08-0.09MPa, a melt conveying zone temperature of 140-145 ℃, and a screw rotation speed of 30-35r/min.
The beneficial effects of the invention are as follows: the modified CPVC pipe has fluidity, impact resistance and temperature resistance superior to those of CPVC pipes in the market. The pipe outer diameter of the pipe can reach 550mm, and when the pipe outer diameter reaches 315mm, the performance is still stable.
The modified CPVC pipe has the advantages that the temperature resistance is between 100 ℃ and 110 ℃, the stability of the temperature resistance is good, and the temperature resistance of the pipe product is higher than that of the CPVC pipe and the pipe product existing in the market (the temperature resistance of the CPVC pipe in the market is generally between 90 ℃ and 100 ℃).
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, based on the examples herein, which are within the scope of the invention as defined by the claims, will be within the scope of the invention as defined by the claims.
Example 1
The modified CPVC pipe provided in the embodiment 1 comprises the following raw materials in parts by weight: 60 parts of CPVC, 5 parts of impact reinforcement agent, 3 parts of lubricant, 4 parts of CPE toughening agent, 6 parts of butyl tin stabilizer and 6 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 10 parts of modified carbon fiber, 1 part of sodium dodecyl sulfate and 6 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 5 parts of flake graphite and 6 parts of polyethylene wax.
The preparation method of the modified CPVC pipe in the embodiment 1 comprises the following steps:
(1) Uniformly mixing CPVC and an impact resistant reinforcing agent under the condition that the heating temperature is 120 ℃ to obtain a material A;
(2) Adding a lubricant, a toughening agent, a stabilizer and a titanium white catalyst into the material A, and mixing and stirring for 40min at the temperature of 50 ℃; heating to 80 ℃, and preserving heat and stirring for 1.5h; heating to 110 ℃, preserving heat and stirring for 45 min to obtain a mixture;
(3) Extruding the mixture by a double-screw extruder, cooling, shaping and cutting to obtain the finished product; the twin-screw extruder had a feed temperature of 120℃and a plasticizing zone temperature of 170℃and a vacuum of 0.08MPa, and the melt conveying zone temperature of 140℃and a screw speed of 30 r/min.
Example 2
The modified CPVC pipe in the embodiment 2 comprises the following raw materials in parts by weight: 65 parts of CPVC, 7 parts of impact reinforcement agent, 5 parts of lubricant, 5 parts of ACR toughening agent, 8 parts of methyl tin stabilizer and 8 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 15 parts of modified carbon fiber, 2 parts of sodium dodecyl sulfate and 7 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 8 parts of flake graphite and 7 parts of polyethylene wax.
The preparation method of the modified CPVC pipe in the embodiment 2 comprises the following steps:
(1) Uniformly mixing CPVC and an impact resistant reinforcing agent under the condition that the heating temperature is 125 ℃ to obtain a material A;
(2) Adding a lubricant, a toughening agent, a stabilizer and a titanium white catalyst into the material A, and mixing and stirring for 35 min at the temperature of 60 ℃; heating to 85 ℃, and preserving heat and stirring for 1.5h; heating to 110 ℃, preserving heat and stirring for 45 min to obtain a mixture;
(3) Extruding the mixture by a double-screw extruder, cooling, shaping and cutting to obtain the finished product; the twin-screw extruder had a feed temperature of 120 ℃, a plasticizing zone temperature of 170 ℃, a vacuum of 0.085MPa, a melt conveying zone temperature of 140 ℃, and a screw speed of 35r/min.
Example 3
The modified CPVC pipe in the embodiment 3 comprises the following raw materials in parts by weight: 70 parts of CPVC, 9 parts of impact reinforcement agent, 8 parts of lubricant, 6 parts of CPE toughening agent, 10 parts of butyl tin stabilizer and 10 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 20 parts of modified carbon fiber, 3 parts of stearic acid and 8 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 10 parts of flake graphite and 9 parts of polyethylene wax.
The preparation method of the modified CPVC pipe in the embodiment 3 comprises the following steps:
(1) Uniformly mixing CPVC and an impact resistant reinforcing agent under the condition that the heating temperature is 130 ℃ to obtain a material A;
(2) Adding a lubricant, a toughening agent, a stabilizer and a titanium white catalyst into the material A, and mixing and stirring for 30 min at the temperature of 70 ℃; heating to 90 ℃, and preserving heat and stirring for 1h; heating to 115 ℃, and preserving heat and stirring for 40min to obtain a mixture;
(3) Extruding the mixture by a double-screw extruder, cooling, shaping and cutting to obtain the finished product; the twin-screw extruder had a feed temperature of 125℃and a plasticizing zone temperature of 175℃and a vacuum of 0.09MPa, and the melt conveying zone temperature of 145℃and a screw speed of 30 r/min.
Comparative example 1
The modified CPVC pipe of comparative example 1 differs from the pipe of example 1 in that the impact reinforcement used in the pipe of comparative example 1 is nitrile rubber.
Comparative example 2
The modified CPVC pipe of comparative example 2 differs from the pipe of example 2 in that the lubricant used in the pipe of comparative example 2 is a higher fatty acid.
Comparative example 3
Comparative example 3 a modified CPVC pipe differs from the pipe described in example 3 in that the lubricant used in the pipe described in comparative example 3 is a polyethylene wax.
Performance research of the modified CPVC pipe comprises the following steps:
1. flowability study of modified CPVC tubing described herein: the gravity flow test method is adopted: powder was added to the outflow rotating vessel type mixer in the funnel and the data were measured by flow rate, wall angle of repose, outflow limit aperture.
The results of the study are shown in table 1:
TABLE 1
As can be seen from table 1: the modified CPVC pipe described herein has better flowability relative to the CPVC pipe described in comparative examples 1, 2, 3.
The outer diameter of the pipe commonly used in the current market is 32mm-200mm, and the modified CPVC pipe can be 20mm-550mm, and has better plastic melting expansibility than the market products.
2. Impact resistance study of modified CPVC tubing described herein: the drop hammer impact test of mechanical properties is adopted, and according to the GB/T14152-2001 detection standard, the uniform medium-grade M test of the pipes of the pipe series S5-S10 at the temperature of 0 ℃ is regulated.
The results of the study are shown in table 2:
TABLE 2
As can be seen from table 2: the modified CPVC pipe has good impact resistance, and the bursting loss is obviously lower than that of the pipes described in comparative examples 1, 2 and 3.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (8)

1. The modified CPVC pipe is characterized by comprising the following raw materials in parts by weight: 60-70 parts of CPVC, 5-9 parts of impact reinforcement agent, 3-8 parts of lubricant, 4-6 parts of flexibilizer, 6-10 parts of stabilizer and 6-10 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 10-20 parts of modified carbon fiber, 1-3 parts of surfactant and 6-8 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 5-10 parts of flake graphite and 6-9 parts of polyethylene wax.
2. The modified CPVC pipe according to claim 1, comprising the following raw materials in parts by weight: 63-68 parts of CPVC, 6-8 parts of impact reinforcement agent, 4-6 parts of lubricant, 4-5 parts of flexibilizer, 7-9 parts of stabilizer and 7-9 parts of titanium white catalyst;
the impact-resistant reinforcing agent is prepared from the following raw materials: 12-18 parts of modified carbon fiber, 1-2 parts of surfactant and 6-7 parts of nitrile rubber;
the lubricant is prepared from the following raw materials: 6-8 parts of flake graphite and 7-8 parts of polyethylene wax.
3. A modified CPVC pipe as claimed in claim 1, wherein said toughening agent is CPE or ACR.
4. A modified CPVC pipe as claimed in claim 1, wherein said stabilizer is a butyl tin stabilizer or a methyl tin mercaptide stabilizer.
5. A method of making a modified CPVC pipe according to any one of claims 1 to 4 comprising the steps of:
(1) Uniformly mixing CPVC and an impact resistant reinforcing agent under the heating condition to obtain a material A;
(2) Adding a lubricant, a toughening agent, a stabilizer and a titanium white catalyst into the material A, and uniformly mixing to obtain a mixture;
(3) Extruding the mixture by a double-screw extruder, cooling, shaping and cutting to obtain the finished product.
6. The method for producing a modified CPVC pipe according to claim 5, wherein in step (1), the temperature of the heating and mixing is 120 to 130 ℃.
7. The method for producing a modified CPVC pipe according to claim 5, wherein in step (2), said uniformly mixing is: mixing and stirring at 50-70deg.C for 30-40min; heating to 80-90 ℃, and preserving heat and stirring for 1-2h; heating to 110-115 deg.C, maintaining the temperature, and stirring for 40-50min.
8. The method for producing a modified CPVC pipe according to claim 5, wherein said twin screw extruder has a feed temperature of 120-125 ℃, a plasticizing zone temperature of 170-175 ℃, a vacuum of 0.08-0.09MPa, a melt conveying zone temperature of 140-145 ℃, and a screw speed of 30-35r/min.
CN202310442050.4A 2023-04-23 2023-04-23 Modified CPVC pipe and preparation method thereof Pending CN116535790A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101880429A (en) * 2010-08-11 2010-11-10 聊城大学 High-tenacity heat-resisting ageing-resisting chlorinated polyvinyl chloride alloy material and preparation method thereof
CN102532762A (en) * 2011-11-15 2012-07-04 山东群升伟业塑胶科技有限公司 Chlorinated polyvinyl chloride tube and preparation process thereof
CN109438873A (en) * 2018-10-25 2019-03-08 福建亚通新材料科技股份有限公司 A kind of impact-resistant modified polyvinyl chloride draining sewage pipe
CN115449169A (en) * 2021-06-09 2022-12-09 中国石油化工股份有限公司 Chlorinated polyvinyl chloride pipe for automatic water spraying fire extinguishing and preparation method thereof
CN115772305A (en) * 2022-12-03 2023-03-10 金川集团股份有限公司 Preparation method of CPVC cold and hot water pipe

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101880429A (en) * 2010-08-11 2010-11-10 聊城大学 High-tenacity heat-resisting ageing-resisting chlorinated polyvinyl chloride alloy material and preparation method thereof
CN102532762A (en) * 2011-11-15 2012-07-04 山东群升伟业塑胶科技有限公司 Chlorinated polyvinyl chloride tube and preparation process thereof
CN109438873A (en) * 2018-10-25 2019-03-08 福建亚通新材料科技股份有限公司 A kind of impact-resistant modified polyvinyl chloride draining sewage pipe
CN115449169A (en) * 2021-06-09 2022-12-09 中国石油化工股份有限公司 Chlorinated polyvinyl chloride pipe for automatic water spraying fire extinguishing and preparation method thereof
CN115772305A (en) * 2022-12-03 2023-03-10 金川集团股份有限公司 Preparation method of CPVC cold and hot water pipe

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
孙建林: "《材料成形摩擦与润滑 第2版》", 31 May 2021, 国防工业出版社, pages: 66 - 67 *

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