CN116535197A - Preparation process of novel environment-friendly water outlet brick combined with modified phosphate - Google Patents

Preparation process of novel environment-friendly water outlet brick combined with modified phosphate Download PDF

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Publication number
CN116535197A
CN116535197A CN202310404817.4A CN202310404817A CN116535197A CN 116535197 A CN116535197 A CN 116535197A CN 202310404817 A CN202310404817 A CN 202310404817A CN 116535197 A CN116535197 A CN 116535197A
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parts
powder
dihydrogen phosphate
aluminum dihydrogen
modified
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Inventor
刘华平
田红艳
刘威
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Henan Xintuo Refractories Co ltd
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Henan Xintuo Refractories Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/103Refractories from grain sized mixtures containing non-oxide refractory materials, e.g. carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/6303Inorganic additives
    • C04B35/6306Binders based on phosphoric acids or phosphates
    • C04B35/6309Aluminium phosphates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/425Graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/428Silicon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses a preparation process of a novel environment-friendly water gap brick combined by modified phosphate, which comprises the following main raw materials: 60-65 parts of 88-grade bauxite particles or corundum particles, 23-28 parts of 88-grade bauxite powder or corundum powder, 2-5 parts of 97 graphite powder, 1-5 parts of 95 metal silicon powder, 2-6 parts of white mud, 2-4 parts of 95 silicon carbide powder, 2-5 parts of high-temperature asphalt powder and 3-7 parts of modified aluminum dihydrogen phosphate. The modified aluminum dihydrogen phosphate can replace organic binder resin to play a role in temporary combination, and can meet the molding strength requirement of a semi-finished product of the sliding nozzle brick through a chemical combination mechanism.

Description

Preparation process of novel environment-friendly water outlet brick combined with modified phosphate
Technical Field
The invention belongs to the technical field of sliding nozzle bricks for steelmaking, and particularly relates to a preparation process of a novel environment-friendly modified phosphate-bonded lower nozzle brick.
Background
In order to meet the national environmental protection requirement, the production cost is reduced on the premise of ensuring the use quality of the product, and the method becomes a main task of a current sliding nozzle brick manufacturer.
The conventional organic binder resin-bonded drain has the following disadvantages:
1. a plurality of antioxidant materials are required to be added, so that decarburization and oxidation are easy;
2. the mixing production equipment is more frequently cleaned, the workload is heavier, and the labor intensity of workers is increased;
3. the environment is greatly influenced by the ambient temperature and the humidity, and the environment has great limitation when used in different seasons;
4. due to the addition of the metal additive, the shelf life is limited, and the product is easy to hydrate;
5. the development trend of environmental protection requirements is carbon-free, and the resin is an organic binder;
6. free phenol and formaldehyde are contained in the resin, the resin is easy to volatilize during mixing, pollutes the environment and is harmful to the health of workers, and free water and bound water which is easy to form during the use process are contained in the resin, so that the service performance of pugs is affected, and the products are cracked after being dried; 7. the adding amount is greatly influenced by seasons, temperature and humidity, and the adding amount is large and the cost is high.
Disclosure of Invention
The invention solves the technical problem of providing a preparation process of a novel environment-friendly water outlet brick combined by modified phosphate.
The invention adopts the following technical scheme for solving the technical problems:
the preparation process of the novel environment-friendly water gap brick combined by modified phosphate is characterized by comprising the following specific steps of:
step S1, respectively weighing the following raw materials in parts by weight:
uniformly mixing the weighed 88-grade high bauxite powder or corundum powder, graphite powder, metal silicon powder, white mud, silicon carbide powder and high-temperature asphalt powder to prepare mixed powder, wherein modified aluminum dihydrogen phosphate consists of aluminum dihydrogen phosphate with specific gravity of more than or equal to 1.5, dextrin and oxalic acid;
s2, using an open wet mill or a closed wet mill or a high-speed closed wet mill to clean and mix the weighed 88-grade bauxite particles or corundum particles of the aggregate for 1-2 minutes, then adding 2-5 parts of modified aluminum dihydrogen phosphate to clean and mix for 3-5 minutes, then adding mixed powder to clean and mix for 10-15 minutes, and finally, trapping the mixed pug for 8-24 hours;
and S3, grinding the trapped pug back to mix for the second time, adding the rest modified aluminum dihydrogen phosphate, mixing for 10-15 minutes, pressing and forming into green bricks by using a press, drying, detecting to be qualified, sleeving, drying and drying.
Further limiting, in the step S1, the following raw materials are respectively weighed according to the following weight portions:
compared with the prior art, the invention has the following advantages and beneficial effects:
1. the modified aluminum dihydrogen phosphate is an inorganic bonding agent, and the production is simple and convenient. The adhesive has a temporary bonding effect during molding, the strength is increased at about 200 ℃, and then the bonding strength shows an increasing trend along with the increase of the use temperature during the use process, and the peak value can be reached at 1250 ℃.
2. Can replace organic binder resin to play a role in temporary combination, and can meet the molding strength requirement of the semi-finished product of the sliding nozzle brick through a chemical combination mechanism.
3. In the heating process of the product combined by the modified binding agent aluminum dihydrogen phosphate, the strength is gradually and evenly improved from low temperature to medium temperature, and reaches a peak value at 1250 ℃. Before the peak value is reached, substances in the pug are subjected to in-situ sintering reaction to form crystalline phases like mullite phases, so that the strength of the product is improved, the strength of the product is in relay baton-like connection with the strength of a bonding agent, and the strength of the product is ensured.
4. The oxidation caused by the bonding agent is avoided, so that the structure is collapsed and damaged in the use process of the product; the antioxidant substances can be reduced or removed and replaced according to the needs, so that the raw material cost can be effectively reduced, and the environment-friendly requirement and the low-carbon requirement are met.
5. Has lower requirement on mixing equipment and is convenient to clean. The operability of the mixed pug is stronger than that of the resin bonded pug; is substantially zero affected by environmental factors (temperature, humidity); the bonding agent has no volatile matter, does not cause environmental protection problem, has less addition amount than resin, and is stable. Price advantage: aluminum dihydrogen phosphate (4000-4500 yuan/t), thermosetting phenolic resin (12000-13500 yuan/t).
Detailed Description
The specific technical scheme of the present invention will be described in detail with reference to specific embodiments.
Example 1
Step S1, respectively weighing the following raw materials in parts by weight:
uniformly mixing the weighed 88-grade high bauxite powder or corundum powder, graphite powder, metal silicon powder, white mud, silicon carbide powder and high-temperature asphalt powder to prepare mixed powder, wherein modified aluminum dihydrogen phosphate consists of 3 parts of aluminum dihydrogen phosphate with the specific gravity of more than or equal to 1.5, 0.5 part of yellow dextrin and 0.5 part of oxalic acid;
s2, using an open wet mill or a closed wet mill or a high-speed closed wet mill to clean and mix the weighed 88-grade bauxite particles or corundum particles of the aggregate for 1-2 minutes, adding 4 parts of modified aluminum dihydrogen phosphate to clean and mix for 3-5 minutes, then adding mixed powder to clean and mix for 10-15 minutes, and finally, trapping the mixed pug for 8-24 hours;
and S3, grinding the trapped pug back to mix for the second time, adding the rest modified aluminum dihydrogen phosphate, mixing for 10-15 minutes, pressing and forming into green bricks by using a press, drying, detecting to be qualified, sleeving, drying and drying.
Example 2
Step S1, respectively weighing the following raw materials in parts by weight:
uniformly mixing the weighed 88-grade high bauxite powder or corundum powder, graphite powder, metal silicon powder, white mud, silicon carbide powder and high-temperature asphalt powder to prepare mixed powder, wherein modified aluminum dihydrogen phosphate consists of 2.5 parts of aluminum dihydrogen phosphate with specific gravity of more than or equal to 1.5, 0.3 part of dextrin and 0.2 part of oxalic acid;
s2, using an open wet mill or a closed wet mill or a high-speed closed wet mill to clean and mix the weighed 88-grade bauxite particles or corundum particles of the aggregate for 1-2 minutes, then adding 2 parts of modified aluminum dihydrogen phosphate to clean and mix for 3-5 minutes, then adding mixed powder to clean and mix for 10-15 minutes, and finally, trapping the mixed pug for 8-24 hours;
and S3, grinding the trapped pug back to mix for the second time, adding the rest modified aluminum dihydrogen phosphate, mixing for 10-15 minutes, pressing and forming into green bricks by using a press, drying, detecting to be qualified, sleeving, drying and drying.
Example 3
Step S1, respectively weighing the following raw materials in parts by weight:
uniformly mixing the weighed 88-grade high bauxite powder or corundum powder, graphite powder, metal silicon powder, white mud, silicon carbide powder and high-temperature asphalt powder to prepare mixed powder, wherein modified aluminum dihydrogen phosphate consists of 5 parts of aluminum dihydrogen phosphate with specific gravity of more than or equal to 1.5, 1 part of dextrin and 1 part of oxalic acid;
s2, using an open wet mill or a closed wet mill or a high-speed closed wet mill to clean and mix the weighed 88-grade bauxite particles or corundum particles of the aggregate for 1-2 minutes, then adding 5 parts of modified aluminum dihydrogen phosphate to clean and mix for 3-5 minutes, then adding mixed powder to clean and mix for 10-15 minutes, and finally, trapping the mixed pug for 8-24 hours;
and S3, grinding the trapped pug back to mix for the second time, adding the rest modified aluminum dihydrogen phosphate, mixing for 10-15 minutes, pressing and forming into green bricks by using a press, drying, detecting to be qualified, sleeving, drying and drying.
The inspection indexes of the sewer bricks prepared in the example 1 are shown in table 1.
TABLE 1
(1) After the resin binder is replaced, the environment-friendly requirement is met, and a large step is taken to low-carbon and carbon-free production;
(2) The labor intensity of workers is reduced; the running of the equipment is smoother, and the number of times of grinding and forging and the time consumed are reduced;
(3) The unqualified frequency of the process product is obviously reduced, and the qualification rate is obviously improved;
(4) Only one binding agent is used for directly reducing the production cost 142.42 ten thousand yuan for the company, as shown in table 2.
TABLE 2
While the basic principles of the invention have been shown and described, there are various changes and modifications to the invention, which fall within the scope of the invention as hereinafter claimed, without departing from the spirit and scope of the invention.

Claims (3)

1. The preparation process of the novel environment-friendly water gap brick combined by modified phosphate is characterized by comprising the following specific steps of:
step S1, respectively weighing the following raw materials in parts by weight:
uniformly mixing the weighed 88-grade high bauxite powder or corundum powder, graphite powder, metal silicon powder, white mud, silicon carbide powder and high-temperature asphalt powder to prepare mixed powder, wherein modified aluminum dihydrogen phosphate consists of aluminum dihydrogen phosphate with specific gravity of more than or equal to 1.5, dextrin and oxalic acid;
s2, using an open wet mill or a closed wet mill or a high-speed closed wet mill to clean and mix the weighed 88-grade bauxite particles or corundum particles of the aggregate for 1-2 minutes, then adding 2-5 parts of modified aluminum dihydrogen phosphate to clean and mix for 3-5 minutes, then adding mixed powder to clean and mix for 10-15 minutes, and finally, trapping the mixed pug for 8-24 hours;
and S3, grinding the trapped pug back to mix for the second time, adding the rest modified aluminum dihydrogen phosphate, mixing for 10-15 minutes, pressing and forming the green brick by a press machine more than or equal to 630t, drying, detecting to be qualified, then sleeving, and drying.
2. The process for preparing the modified phosphate-bonded novel environment-friendly water bottom nozzle brick, which is characterized in that: the modified aluminum dihydrogen phosphate consists of 4-6 parts by weight of aluminum dihydrogen phosphate with specific gravity more than or equal to 1.5, 0.5-1.5 parts by weight of dextrin and 0.5-1.5 parts by weight of oxalic acid.
3. The preparation process of the novel environment-friendly water gap brick combined by modified phosphate as claimed in claim 1, wherein the step S1 is characterized by respectively weighing the following raw materials in parts by weight:
CN202310404817.4A 2023-04-14 2023-04-14 Preparation process of novel environment-friendly water outlet brick combined with modified phosphate Pending CN116535197A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0656539A (en) * 1992-08-10 1994-03-01 Yootai:Kk Monolithic refractory having phosphate bonding
CN101544504A (en) * 2009-05-08 2009-09-30 巩义市金岭耐火材料有限公司 Phosphate-bonded aluminum silicon carbide brick and preparation method thereof
CN102079652A (en) * 2010-11-22 2011-06-01 武汉科技大学 High thermal shock resisting Cr2O3-Al2O3-ZrO2 brick and production method thereof
CN107010972A (en) * 2017-05-09 2017-08-04 郑州耐都热陶瓷有限公司 High-temperature wearable mud
CN107032768A (en) * 2017-04-28 2017-08-11 巩义市鑫伟炉料厂 A kind of mineral hot furnace iron mouthful environment-friendly type green mud and preparation method thereof
WO2021238029A1 (en) * 2020-05-29 2021-12-02 郑州市瑞沃耐火材料有限公司 High-thermal-conductivity molten iron trough castable
CN113754417A (en) * 2021-10-15 2021-12-07 郑州大学 Environment-friendly low-carbon aluminum-carbon non-fired brick for sliding plate and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0656539A (en) * 1992-08-10 1994-03-01 Yootai:Kk Monolithic refractory having phosphate bonding
CN101544504A (en) * 2009-05-08 2009-09-30 巩义市金岭耐火材料有限公司 Phosphate-bonded aluminum silicon carbide brick and preparation method thereof
CN102079652A (en) * 2010-11-22 2011-06-01 武汉科技大学 High thermal shock resisting Cr2O3-Al2O3-ZrO2 brick and production method thereof
CN107032768A (en) * 2017-04-28 2017-08-11 巩义市鑫伟炉料厂 A kind of mineral hot furnace iron mouthful environment-friendly type green mud and preparation method thereof
CN107010972A (en) * 2017-05-09 2017-08-04 郑州耐都热陶瓷有限公司 High-temperature wearable mud
WO2021238029A1 (en) * 2020-05-29 2021-12-02 郑州市瑞沃耐火材料有限公司 High-thermal-conductivity molten iron trough castable
CN113754417A (en) * 2021-10-15 2021-12-07 郑州大学 Environment-friendly low-carbon aluminum-carbon non-fired brick for sliding plate and preparation method thereof

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