CN116532821A - Device and process for machining bearing seat based on laser - Google Patents
Device and process for machining bearing seat based on laser Download PDFInfo
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- CN116532821A CN116532821A CN202310807311.8A CN202310807311A CN116532821A CN 116532821 A CN116532821 A CN 116532821A CN 202310807311 A CN202310807311 A CN 202310807311A CN 116532821 A CN116532821 A CN 116532821A
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- 238000003754 machining Methods 0.000 title claims description 12
- 238000000034 method Methods 0.000 title description 4
- 230000008569 process Effects 0.000 title description 3
- 238000012545 processing Methods 0.000 claims abstract description 190
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 238000005516 engineering process Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 73
- 238000003466 welding Methods 0.000 claims description 39
- 238000003825 pressing Methods 0.000 claims description 30
- 238000003698 laser cutting Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 21
- 230000003044 adaptive effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000013016 damping Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 239000011435 rock Substances 0.000 abstract description 2
- 238000009795 derivation Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 210000005056 cell body Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the field of laser processing equipment manufacture, and provides a device and a processing technology based on a laser processing bearing seat. Through above-mentioned technical scheme, solved among the prior art can not carry out the conduction of oblique guide formula when the processing board is transmitted for when the cutting, the phenomenon of uneven conduction can appear, causes to rock, influences the problem of the precision of processing.
Description
Technical Field
The invention relates to the field of laser processing equipment manufacturing, in particular to a device and a processing technology based on laser processing of a bearing seat.
Background
The laser processing technology is a door processing technology for cutting, welding, surface treatment, punching, micro-processing and the like of materials (including metals and non-metals) by utilizing the interaction characteristic of laser beams and substances. The laser processing is widely applied to national economy important departments such as automobile, electronics, electric appliances, aviation, metallurgy, mechanical manufacturing and the like as an advanced manufacturing technology, and plays an increasingly important role in improving the product quality, labor productivity, automation, no pollution, reducing material consumption and the like.
As the closest prior art, according to chinese patent publication No. CN112692449a, there is provided a device and a processing method for processing bearing balls based on laser, which mainly includes an intermittent feeding system, a suction discharging system, a rack system and a laser processing system, wherein the intermittent feeding system includes a feeding mechanism, a rotation driving mechanism and a feeding driving mechanism; the suction blanking system comprises a vacuum suction head mechanism and a blanking driving mechanism; the laser processing system comprises a laser emission mechanism and a plurality of translation mechanisms capable of controlling the rack system to do circular translation motion, and the laser emission mechanism and the plurality of translation mechanisms are matched together to realize continuous processing of the rod piece to be processed with intermittent feeding.
At present, device based on laser beam machining bearing frame is when using, mostly carries out the transmission of processing board through the transmission of direct formula to realize laser cutting work, realize the production work of mechanized bearing frame, but above-mentioned case and present device based on laser beam machining bearing frame, in the production process, can not carry out the conduction of oblique formula when processing board is transmitted, make when the cutting, can appear inhomogeneous conduction, cause to rock, influence the precision of processing, simultaneously when the separation of follow-up cutting material, can appear difficult phenomenon that drops, consequently need an equipment to improve it to above-mentioned problem.
Disclosure of Invention
The invention provides a device and a processing technology for processing a bearing seat based on laser, which solve the problem that the device and the processing technology in the related art cannot carry out adaptive mechanical adjustment when being assembled and fixed, thereby meeting the assembly and fixation work of different positions.
The technical scheme of the invention is as follows: the device based on the laser processing bearing seat comprises a laser cutting structure and a guide processing structure, wherein one side of the laser cutting structure is fixedly connected with the guide processing structure;
the laser cutting structure is used for performing laser cutting, forming and cutting of the bearing seat base, and conducting of the first processing plate can be performed, so that the stability of conducting of the first processing plate is improved;
wherein the guide processing structure is used for the row material operation after the cutting for the cutting material can carry out the quick separation with first processing board.
Specifically, the laser cutting structure includes spacing processing part and conduction drive part, the conduction drive part is used for the specific transmission of first processing board, spacing processing part carries out the specific laser cutting of first processing board, and spacing processing part, conduction drive part fixed connection, and the combination setting of spacing processing part and conduction drive part, when can carrying out the drive of first processing board, help carrying out first processing board and carry out cutting treatment.
Specifically, spacing processing part includes the control box, the control box is installed in the upper portion of supporting plate, one side that the supporting plate deviates from the control box is equipped with the dwang, the dwang is through cooperation axle fixedly connected with location tooth, dwang and supporting plate rotate and be connected, the four corners position at the supporting plate is fixed to the bearing seat, the control box is linked together with laser welding frame, the air guide mouth, and be equipped with the bonding tool on the laser welding frame, the air guide mouth, the bonding tool adjusts the setting under the drive of lead screw, and laser welding frame rear end and lead screw threaded connection, laser welding frame, the air guide mouth pass through flexible pipe and control box intercommunication, the dwang, cooperation axle, location tooth can rotate, carry out the spacing of first processing board through the rotation, bearing seat and supporting plate are fixed simultaneously, conveniently carry out the bearing connection of upper portion control box, laser welding frame, the air guide mouth can carry out position control on the lead screw, laser welding frame, the air guide mouth acts on the bonding tool simultaneously, carry out laser cutting operation through the bonding tool.
Specifically, the conduction driving part includes the mounting bracket, install the motor on the mounting bracket, the motor drives connecting rod, drive tooth rotates to be connected, and drive tooth meshing is connected with driven fluted disc, driven fluted disc is connected with the limiting plate through hold-in range, it is connected with spacing dish to rotate the axle drive, limiting plate and combination guide arm fixed connection, combination guide arm and drive connecting rod fixed connection, the locating rail frame carries out the spacing connection of combination guide arm, it is connected with spherical axle to rotate one side that the axle deviates from driven fluted disc to rotate, the spherical axle link up spacing setting with the middle part of locating rail frame, the mounting bracket carries out the installation of motor, the motor drives connecting rod and drive tooth and rotates, drive tooth drives driven fluted disc simultaneously and rotates for the rotation connecting shaft on upper portion is driven, rotate the connecting shaft and drive limiting plate rotation through the hold-in range and be connected, and rotate the connecting shaft and can rotate through spherical axle rotation regulation, the limiting plate drives the drive connecting rod, combination guide arm rotates, thereby realize slant drive work, the drive connecting rod that the symmetry set up simultaneously all rotates, thereby guarantee the stability of first processing board operation.
Specifically, guide processing structure includes the second processing board, and second processing board upper portion presses the part intermittent type nature to press the contact with deriving, one side that the second processing board deviates from the part of pressing of deriving is connected with lift control part, and lift control part bears the second processing board, drives the second processing board and keeps the slope, and the second processing board can press through deriving the part of pressing for the cutting member can be quick carry out the physics and drop.
Specifically, derive and press the part and include the location framed plate, it is connected with first rotation fluted disc, second rotation fluted disc to rotate on the location framed plate, be connected with half rack through the joint drive between first rotation fluted disc, the second rotation fluted disc, be connected with vibration processing mechanism meshing on the half rack, vibration processing mechanism is including bearing the grudging post, it is connected with the adaptation fluted disc to rotate on bearing the grudging post, adaptation fluted disc and straight guide arm, derivation processing mechanism fixed connection, straight guide arm lower part articulates there is the awl baffle, and presses the toper frame through spacing butt joint frame fixedly connected with on the awl baffle, and the location framed plate is used for first rotation fluted disc, the spacing of second rotation fluted disc is equipped with the motor in the location framed plate simultaneously, drive location framed plate, second rotation fluted disc rotates, location framed plate, second rotation fluted disc drive the joint and rotate to drive vibration processing mechanism through half rack and carry out work, bear the grudging post inside vibration processing mechanism, drive derivation processing mechanism, straight guide arm rotate when adaptation fluted disc, thereby control awl baffle, spacing butt joint frame, press the toper frame, press the position of leading to press the awl, the boss realizes that the boss is pressed, the boss is rotated to the realization, the arc contacts with the centre of operation, the boss is contacted with the arc, the boss is better, the arc is processed simultaneously.
Specifically, lift control part includes conveyer belt and carriage, be equipped with the carriage on the conveyer belt, the conveyer belt lateral part is equipped with the promotion control mechanism, and promotes control mechanism and have lift adjustment function, it includes location bottom plate frame to promote control mechanism, be equipped with initiative frame guide arm on the location bottom plate frame, the tooth piece drives second cooperation hinge pole through initiative frame guide arm and rotates to be connected, be connected with first cooperation hinge pole through spring damping frame spacing on the second cooperation hinge pole, first cooperation hinge pole upper portion articulates has and links the piece board, links piece board fixed connection at the lower extreme that promotes the roof, and location bottom plate frame lateral wall position installs elevator motor, and the flexible regulation of lift motor upper portion drive even lead branch, and even lead branch center fixedly connected with meshing restriction pinion rack, the bottom and the tooth piece meshing spacing carriage help second processing board transmission of meshing restriction pinion rack, the conveyer belt helps second processing board upper end cutting member to transmit, promotes the setting of control mechanism, conveniently lifts up the second processing board, produces the difference in height, better help the work of breaking away from of cutting member.
Specifically, deriving processing mechanism is including rotating the guide disc, rotate guide disc lower extreme fixedly connected with main connecting rod, main connecting rod is through the spacing location hinge frame that is connected with of contact seat, and location hinge frame lateral part is equipped with the arc piece, the arc piece adopts the arc structure setting.
Specifically, be equipped with the cell body on the arc piece, and link up spacingly through the fastening grafting axle in the cell body, be equipped with the runner on the fastening grafting axle, the runner can be around fastening grafting axle swivelling joint.
The machining process of the device based on the laser machining of the bearing seat comprises the following steps of:
the method comprises the steps that S1, a first processing plate is placed at the upper end of a conduction driving part, a welding head drives, a connecting rod and driving teeth are driven to rotate, the driving teeth are in meshed connection with a driven fluted disc and synchronously drive the driven fluted disc to rotate, when the driven fluted disc rotates, a rotation connecting shaft is driven to rotate, the rotation connecting shaft is limited by a spherical shaft, the rotation connecting shaft can rotate around the spherical shaft, when the driven fluted disc rotates, a synchronous belt drives a limiting disc to rotate in a follow-up mode, the limiting disc can simultaneously drive a combined guide rod and the spherical shaft to rotate, the combined guide rod and the driving connecting rod are limited by a positioning track frame, rotation of the driving connecting rod is guaranteed, and when the symmetrically arranged driving connecting rod rotates, the first processing plate can conduct;
s2, afterwards, the limit processing component works, the motor drives the rotating rod, the matching shaft and the positioning teeth to rotate, the positioning teeth at the moment can be in limit connection with the first processing plate through rotation to limit the first processing plate, at the moment, the first processing plate keeps limited position, the control box works, the control box drives the laser welding frame and the air guide port to work, meanwhile, the screw rod rotates, the screw rod changes the positions of the laser welding frame, the air guide port and the welding head, so that the cutting position is controlled, the laser cutting processing is carried out through the welding head, the processing production is carried out on the first processing plate, and after the processing is finished, the motor is reversed, so that the positioning teeth are released from limit with the first processing plate, and limit processing is carried out again when the position reaches a proper position;
s3, finally, the cut second machining plate reaches the position of the guide processing structure, the pushing control mechanism in the lifting control part works at first, the second machining plate is lifted, the first matched hinge rod in the pushing control mechanism rotates through driving, the driving frame guide rod and the second matched hinge rod rotate, the upper part of the second matched hinge rod is connected with the first matched hinge rod through the spring damping frame, the upper part of the first matched hinge rod is connected with the pushing top plate through the connecting block plate, the pushing top plate changes the height, when the specified height is reached, the lifting motor works at the moment, the connecting guide support rod and the meshing limiting toothed plate are controlled to enable the meshing limiting toothed plate and the toothed block to be locked in a limiting manner, the toothed block is prevented from rotating, the lifting control precision is improved, the pushing top plate lifts one side of the second machining plate at the moment, the second machining plate is obliquely arranged, the deducing pressing part works, the first rotating fluted disc and the second rotating fluted disc in the deducing pressing part drive, the connecting toothed disc and the half toothed frame are driven to rotate, the half toothed frame is meshed and connected with the adapting fluted disc, so as to drive the adapting fluted disc to rotate at a certain angle, the deducing processing mechanism and the straight guide rod are controlled to rotate along with the rotating, and after the vibration processing mechanism is driven to complete due to the semi-toothed structure design of the half toothed frame, the vibration processing mechanism at the moment resets due to the spring connected with the adapting fluted disc and the bearing vertical frame, so that the deducing processing mechanism and the straight guide rod reciprocate, when the straight guide rod rotates, the straight guide rod drives the cone guide plate, the limiting butt joint frame and the pressing cone frame to integrally move, the pressing cone frame touches the side part of the second processing plate through the pressing cone frame, the pressing of the second processing plate is convenient for the separation of the inside of the second processing plate, meanwhile, the deduction processing mechanism works, the rotary guide disc rotates around the straight guide rod to drive the main connecting rod, the positioning hinge frame, the arc-shaped block and the contact seat to rotate along with the straight guide rod, the central position is pressed through the contact of the arc-shaped block and the contact seat, separation of the cutting piece in the second processing plate is achieved, waste materials are conducted through the conveying frame, the cutting material reaches the conveying belt, the conveying belt is driven to conduct, and meanwhile the control mechanism is pushed to reset.
The working principle and the beneficial effects of the invention are as follows:
according to the invention, through the combined arrangement of the laser cutting structure and the material guiding treatment structure, the processing plate can be conducted in an inclined guide manner in the production process, so that the processing plate is more stable and convenient to process and treat during cutting, the shaking phenomenon is reduced, meanwhile, the structure arrangement of the material guiding treatment structure can be used for rapidly helping the falling-off treatment of the cutting material and reducing the sticking phenomenon, and through the combined arrangement of the laser cutting structure and the material guiding treatment structure, the automatic laser cutting treatment can be performed, and meanwhile, the positioning of a machined part can be performed during laser cutting, so that the processing precision is improved, and the combination of the laser cutting structure and the material guiding treatment structure can be used for performing automatic mechanical processing, so that the manual intervention is reduced.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of a front perspective view of a main body of the present invention;
FIG. 2 is a schematic view of a front view perspective of a laser cutting structure according to the present invention;
FIG. 3 is a schematic view of a front perspective view of a spacing processing component according to the present invention;
FIG. 4 is a schematic view of a left side view of a spacing processing component of the present invention;
FIG. 5 is a schematic view of a front perspective of a conductive driving member according to the present invention;
FIG. 6 is a disassembled view of the conductive drive component of the present invention;
FIG. 7 is an enlarged view of the conductive drive member of FIG. 6 at A in accordance with the present invention;
FIG. 8 is a schematic view of a front perspective view of a guide processing structure according to the present invention;
FIG. 9 is a schematic view showing a front perspective of a pressing member according to the present invention;
FIG. 10 is a schematic view of a perspective view of the front view of the vibration processing mechanism according to the present invention;
FIG. 11 is a schematic view of a front perspective view of the deriving mechanism according to the present invention;
FIG. 12 is a front perspective view of the elevation control member of the present invention;
FIG. 13 is a disassembled view of the push control mechanism of the present invention;
fig. 14 is a schematic front perspective view of a second embodiment of the deriving mechanism according to the present invention.
In the figure: 1-laser cutting structure, 2-guiding processing structure, 3-first processing plate, 4-limit processing part, 5-conduction driving part, 6-control box, 7-bearing plate, 8-bearing seat, 9-rotating rod, 10-matching shaft, 11-positioning tooth, 12-laser welding frame, 13-air guiding port, 14-screw rod, 15-welding head, 16-motor, 17-connecting rod, 18-driving tooth, 19-mounting frame, 20-driving connecting rod, 21-combined guide rod, 22-spherical shaft, 23-positioning track frame, 24-limit disc, 25-synchronous belt, 26-driven fluted disc, 27-rotation connecting shaft, 28-derivation pressing part, 29-second processing plate, 30-lifting control part, and 31-half rack, 32-connecting belt, 33-positioning frame plate, 34-first rotating fluted disc, 35-second rotating fluted disc, 36-deriving processing mechanism, 37-straight guide rod, 38-adapting fluted disc, 39-bearing vertical frame, 40-cone guide plate, 41-limiting butt joint rack, 42-pressing conical rack, 43-rotating guide disc, 44-main connecting rod, 45-positioning hinge rack, 46-arc block, 47-contact seat, 48-conveying belt, 49-pushing control mechanism, 50-conveying frame, 51-pushing top plate, 52-connecting block plate, 53-connecting guide support rod, 54-lifting motor, 55-meshing limiting toothed plate, 56-spring damping rack, 57-first matched hinge rod, 58-tooth blocks, 59-positioning baseplate frame, 60-driving frame guide rod, 61-second matched hinge rod, 62-fastening plug-in shaft, 63-rotating wheel and 64-vibration processing mechanism.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1 to 13, the present embodiment provides a device based on laser processing of bearing blocks, where a laser cutting structure 1 and a guiding processing structure 2 are fixedly connected for production processing of a first processing board 3.
The conducting driving part 5 is used for the specific transmission of the first processing plate 3, the limiting processing part 4 is used for carrying out the specific laser cutting of the first processing plate 3, the limiting processing part 4 and the conducting driving part 5 are fixedly connected, and the first processing plate 3 is used for carrying out transmission processing on the limiting processing part 4 and the conducting driving part 5.
The control box 6 controls the work, the lower end of the bearing plate 7 is provided with a rotating rod 9, the rotating rod 9, a matching shaft 10 and a positioning tooth 11 are fixedly connected, the rotating rod 9 is rotationally connected with the bearing plate 7, a bearing seat 8 is fixed at the four corners of the bearing plate 7, the control box 6 is communicated with a laser welding frame 12 and an air guide opening 13, a welding head 15 is arranged on the laser welding frame 12, the air guide opening 13 and the welding head 15 are regulated and arranged under the driving of a screw rod 14, the rear end of the laser welding frame 12 is in threaded connection with the screw rod 14, the laser welding frame 12 and the air guide opening 13 are communicated with the control box 6 through telescopic pipes, a limit processing part 4 limits the first processing plate 3 through the rotation of the rotating rod 9, the matching shaft 10 and the positioning tooth 11, the bearing plate 7 and the bearing seat 8 are fixed to help the bearing of the control box 6, and the bottom of the bearing seat 8 is fixedly connected with a mounting frame 19, the first processing plate 3 is arranged at the upper end of the conduction driving part 5, the conduction driving part 5 works, the welding head 15 in the conduction driving part 5 drives, the connecting rod 17 and the driving tooth 18 are driven to rotate, the driving tooth 18 is meshed with the driven fluted disc 26 and synchronously drives the driven fluted disc 26 to rotate, when the driven fluted disc 26 rotates, the rotating connecting shaft 27 is driven to rotate, the rotating connecting shaft 27 limits through the spherical shaft 22, the rotating connecting shaft 27 can rotate around the spherical shaft 22, when the driven fluted disc 26 rotates, the limiting disc 24 is driven to rotate through the synchronous belt 25, the limiting disc 24 can simultaneously drive the combined guide rod 21 and the spherical shaft 22 to rotate, the combined guide rod 21 and the driving connecting rod 20 are limited through the positioning track frame 23, the rotation of the driving connecting rod 20 is ensured, when the symmetrically arranged driving connecting rod 20 rotates, the first tooling plate 3 can be made conductive.
The motor 16 is installed on the mounting bracket 19, the motor 16 drives the connecting rod 17 and the driving teeth 18 to rotate and connect, the connecting rod 17 and the driving teeth 18 are fixed with each other, 10 driving teeth 18 are arranged on the connecting rod 17 simultaneously, and the driving teeth 18 are connected with the driven fluted disc 26 in a meshed manner, thereby the matched driving work is conveniently carried out, the driven fluted disc 26 is connected with the limiting disc 24 through the synchronous belt 25 and the rotating connecting shaft 27 in a driving manner, the limiting disc 24 is fixedly connected with the combined guide rod 21, the combined guide rod 21 is fixedly connected with the driving connecting rod 20, the positioning track frame 23 carries out the limiting connection of the combined guide rod 21, the limiting disc 24, the synchronous belt 25, the driven fluted disc 2 and the rotating connecting shaft 27 are provided with a plurality of groups, each group can rotate, the oblique driving purpose is realized, the spherical shaft 22 is rotationally connected with the middle part of the positioning track frame 23 on the rotating connecting shaft 27, the motor 16 drives the connecting rod 17 and the driving teeth 18 to rotate on the mounting bracket 19, the driven fluted disc 26 and the rotating connecting shaft 27 through the driven fluted disc 26, the rotating connecting shaft 27 drives the synchronous belt 25 to rotate, the limiting disc 24 to rotate along with the combined guide rod 21, and the combined guide rod 21 to rotate, and the combined guide rod 21, and the combined guide rod 3 are fixedly connected with the positioning track frame 23, and the combined guide rod 21 are simultaneously, and the combined guide rod 22 is guaranteed to be connected with the combined and the position of the combined guide rod 21 through the combined guide rod and the position of the combined guide rod and the position.
The upper part of the second processing plate 29 is in intermittent pressing contact with the deducing pressing component 28, one side of the second processing plate 29, which is away from the deducing pressing component 28, is connected with a lifting control component 30, the lifting control component 30 bears the second processing plate 29 and drives the second processing plate 29 to incline, the side end of the deducing pressing component 28 is communicated with the conductive driving component 5, the transmission of the first processing plate 3 is convenient, the positioning frame plate 33 is rotationally connected with a first rotary fluted disc 34 and a second rotary fluted disc 35, a half toothed frame 31 is rotationally connected between the first rotary fluted disc 34 and the second rotary fluted disc 35 through a connecting belt 32, the half toothed frame 31 is in meshing connection with a vibration treatment mechanism 64, the vibration treatment mechanism 64 comprises a bearing vertical frame 39, an adaptive fluted disc 38 is rotationally connected on the bearing vertical frame 39, the adaptive fluted disc 38 is fixedly connected with a straight guide rod 37 and the deducing treatment mechanism 36, the lower end of the rotary guide disc 43 is fixedly connected with a main connecting rod 44, the main connecting rod 44 is connected with a positioning hinge frame 45 in a limiting way through a contact seat 47, the side part of the positioning hinge frame 45 is provided with an arc block 46, the arc block 46 is arranged in an arc structure, the lower part of a straight guide rod 37 is hinged with a conical guide plate 40, the conical guide plate 40 is fixedly connected with a pressing conical frame 42 through a limiting butt joint frame 41, a positioning frame plate 33 is used for limiting a first rotating fluted disc 34 and a second rotating fluted disc 35, when the first rotating fluted disc 34 and the second rotating fluted disc 35 rotate, a half-toothed frame 31 and a connecting belt 32 are driven to rotate, the half-toothed frame 31 adopts a half-toothed structure design, the rotation angle of a vibration processing mechanism 64 is ensured, meanwhile, the vibration processing mechanism 64 can rotate through a spring to adjust, a deducing pressing part 28 is operated, the first rotating fluted disc 34 and the second rotating fluted disc 35 inside the deducing pressing part 28 are driven, the connecting belt 32 and the half-toothed frame 31 are driven to rotate, the half-toothed frame 31 is meshed with the adaptive fluted disc 38, so that the adaptive fluted disc 38 is driven to rotate at a certain angle, the deducing mechanism 36 and the straight guide rod 37 are controlled to rotate along with each other, and after the vibrating mechanism 64 is driven to finish due to the half-toothed structure design of the half-toothed frame 31, the vibrating mechanism 64 at the moment resets due to the spring connected with the bearing vertical frame 39 by the adaptive fluted disc 38, so that the deducing mechanism 36 and the straight guide rod 37 can reciprocate.
The conveyer belt 48 is provided with a conveyer frame 50, the side part of the conveyer belt 48 is provided with a pushing control mechanism 49, the pushing control mechanism 49 has a lifting adjusting function, the pushing control mechanism 49 comprises a positioning bottom plate frame 59, a driving frame guide rod 60 is arranged on the positioning bottom plate frame 59, a tooth block 58 drives a second matched hinge rod 61 to be connected in a rotating way through the driving frame guide rod 60, the second matched hinge rod 61 is connected with a first matched hinge rod 57 in a limiting way through a spring damping frame 56, the upper part of the first matched hinge rod 57 is hinged with a connecting block plate 52, the connecting block plate 52 is fixedly connected with the lower end of the pushing top plate 51, a lifting motor 54 is arranged at the side wall position of the positioning bottom plate frame 59, the upper part of the lifting motor 54 drives a connecting guide supporting rod 53 to be adjusted in a telescopic way, the center of the connecting guide supporting rod 53 is fixedly connected with a meshing limiting toothed plate 55, the bottom of the meshing limiting toothed plate 55 is meshed with the tooth block 58 in a limiting way, the pushing control mechanism 49 can be used for performing telescopic adjustment, so that the position of the second processing plate 29 is controlled, the pushing control mechanism 49 in the lifting control component 30 works to lift the second processing plate 29, the first matching hinge rod 57 in the pushing control mechanism 49 rotates through driving to drive the driving frame guide rod 60 and the second matching hinge rod 61 to rotate, the first matching hinge rod 57 is connected to the upper portion of the second matching hinge rod 61 through the spring damping frame 56, the upper portion of the first matching hinge rod 57 is connected with the pushing top plate 51 through the connecting block plate 52, the pushing top plate 51 changes in height, when the designated height is reached, the lifting motor 54 works at the moment, the connecting guide rod 53 is controlled, the meshing limiting toothed plate 55 is controlled to be in height, the meshing limiting toothed plate 55 and the toothed block 58 are locked in a limiting mode, the toothed block 58 is guaranteed not to rotate, and the lifting control precision is improved.
In the embodiment, before the equipment is used, assembling and checking are performed, the laser cutting structure 1 and the material guiding processing structure 2 are integrally assembled and fixed, and then production and processing can be performed;
the user places the first processing plate 3 at the upper end of the conduction driving part 5, at this time, the conduction driving part 5 works, the welding head 15 in the conduction driving part 5 drives, the connecting rod 17 and the driving tooth 18 rotate, the driving tooth 18 is meshed with the driven fluted disc 26 and synchronously drives the driven fluted disc 26 to rotate, when the driven fluted disc 26 rotates, the rotating connecting shaft 27 is simultaneously driven to rotate, the rotating connecting shaft 27 limits through the spherical shaft 22, the rotating connecting shaft 27 can rotate around the spherical shaft 22, when the driven fluted disc 26 rotates, the limiting disc 24 is driven to rotate through the synchronous belt 25, the limiting disc 24 can simultaneously drive the combined guide rod 21 and the spherical shaft 22 to rotate, the combined guide rod 21 and the driving connecting rod 20 are limited through the positioning track frame 23, the rotation of the driving connecting rod 20 is guaranteed, and when the symmetrically arranged driving connecting rod 20 rotates, the first processing plate 3 can be conducted;
when the first processing plate 3 reaches the lower end position of the limit processing part 4, the limit processing part 4 works at the moment, a motor is arranged at the connecting position of the bearing plate 7 on the rotating rod 9, the motor drives the rotating rod 9, the matching shaft 10 and the positioning teeth 11 to rotate, the positioning teeth 11 at the moment can be in limit connection with the first processing plate 3 through rotation, the limit of the first processing plate 3 is carried out, the first processing plate 3 keeps the position limited at the moment, the control box 6 works, the control box 6 drives the laser welding frame 12 and the air guide port 13 to work, meanwhile, the screw rod 14 rotates, the screw rod 14 changes the positions of the laser welding frame 12, the air guide port 13 and the welding head 15, so that the cutting position is controlled, the air guide port 13 is inflated in the laser welding frame 12 to protect, the laser cutting processing is carried out through the welding head 15, the processing production is carried out on the first processing plate 3, and after the processing is finished, the positioning teeth 11 are released from the limit of the first processing plate 3 through reversing the motor, and the limit processing is carried out again at the proper position;
at this time, the cut second processing plate 29 reaches the position of the material guiding structure 2, firstly, the pushing control mechanism 49 in the lifting control component 30 works to lift the second processing plate 29, the first matching hinge rod 57 in the pushing control mechanism 49 rotates through driving to drive the driving frame guide rod 60 and the second matching hinge rod 61 to rotate, the upper part of the second matching hinge rod 61 is connected with the first matching hinge rod 57 through the spring damping frame 56, the upper part of the first matching hinge rod 57 is connected with the pushing top plate 51 through the connecting block plate 52, so that the pushing top plate 51 changes in height, and when reaching the designated height, the lifting motor 54 works to control the height of the connecting support rod 53 and the meshing limiting toothed plate 55, so that the meshing limiting toothed plate 55 and the toothed block 58 are limited and locked, the toothed block 58 is guaranteed not to rotate, and the lifting control precision is improved;
at this time, the top plate 51 is pushed to lift one side of the second processing plate 29, the second processing plate 29 is obliquely arranged, the deducing pressing component 28 works, the first rotating fluted disc 34 and the second rotating fluted disc 35 inside the deducing pressing component 28 are driven to drive the connecting disc 32 and the half-toothed frame 31 to rotate, the half-toothed frame 31 is meshed with the adapting fluted disc 38 to drive the adapting fluted disc 38 to rotate at a certain angle, so that the deducing processing mechanism 36 and the straight guide rod 37 are controlled to rotate along with the rotating, and due to the semi-toothed structure design of the half-toothed frame 31, after the vibrating processing mechanism 64 is driven, the vibrating processing mechanism 64 resets due to the spring connected with the adapting fluted disc 38 and the bearing upright frame 39, and the reciprocating operation of the deducing processing mechanism 36 and the straight guide rod 37 is realized;
when the straight guide rod 37 rotates, the straight guide rod 37 drives the cone guide plate 40, the limiting butt joint frame 41 and the pressing cone frame 42 to integrally move, and the pressing cone frame 42 touches the side part of the second processing plate 29 to press the second processing plate 29, so that the second processing plate 29 is conveniently separated from the inner part of the second processing plate 29;
meanwhile, the deducing and processing mechanism 36 works, the rotating guide disc 43 rotates around the straight guide rod 37 to drive the main connecting rod 44, the positioning hinge frame 45, the arc-shaped block 46 and the contact seat 47 to rotate along with the rotation, and the center position is pressed through the contact of the arc-shaped block 46 and the contact seat 47 to realize the detachment of the cutting piece in the second processing plate 29;
finally, the waste is conducted through the conveying frame 50, the cutting material reaches the conveying belt 48, the conveying belt 48 is driven to conduct, automatic mechanical production work is achieved, and meanwhile the control mechanism 49 is pushed to reset, so that the work is completed.
Example 2
As shown in fig. 14, based on the same concept as that of the above embodiment 1, this embodiment also provides a device based on laser processing a bearing seat, a groove body is disposed on the arc-shaped block 46, the groove body is penetrated and limited by a fastening insertion shaft 62, a rotating wheel 63 is disposed on the fastening insertion shaft 62, and the rotating wheel 63 can be rotatably connected around the fastening insertion shaft 62.
In this embodiment, runner 63 installs on arc piece 46 through fastening grafting axle 62, and when arc piece 46 rotated, can drive fastening grafting axle 62, runner 63 and follow and rotate, and runner 63 can rotate, through the contact, can make the connection smoother, avoids the emergence of the phenomenon of colliding with.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. The device based on the laser processing bearing seat is characterized by comprising a laser cutting structure (1) and a material guiding processing structure (2), wherein one side of the laser cutting structure (1) is fixedly connected with the material guiding processing structure (2);
the laser cutting structure (1) is used for performing laser cutting work, forming and cutting of the bearing seat base, and simultaneously conducting of the first processing plate (3) can be performed, so that the conducting stability of the first processing plate (3) is improved;
the material guiding treatment structure (2) is used for discharging operation after cutting, so that the cut material can be rapidly separated from the first processing plate (3);
the laser cutting structure (1) comprises a limit processing component (4) and a conduction driving component (5), wherein the conduction driving component (5) is used for specific transmission of the first processing plate (3), the limit processing component (4) is used for specific laser cutting of the first processing plate (3), and the limit processing component (4) and the conduction driving component (5) are fixedly connected;
the limit processing component (4) comprises a control box (6), the control box (6) is installed on the upper portion of a supporting plate (7), one side, deviating from the control box (6), of the supporting plate (7) is provided with a rotating rod (9), the rotating rod (9) is fixedly connected with a positioning tooth (11) through a matching shaft (10), the rotating rod (9) is rotationally connected with the supporting plate (7), the supporting seat (8) is fixed at the four corners of the supporting plate (7), the control box (6) is communicated with a laser welding frame (12) and an air guide port (13), and the laser welding frame (12) is provided with a welding head (15), the laser welding frame (12), the air guide port (13) and the welding head (15) are adjusted and arranged under the driving of a screw rod (14), the rear end of the laser welding frame (12) is in threaded connection with the screw rod (14), and the laser welding frame (12) and the air guide port (13) are communicated with the control box (6) through telescopic pipes.
2. A laser-machined bearing seat based apparatus as claimed in claim 1, wherein: the conduction driving part (5) comprises a mounting frame (19), a motor (16) is mounted on the mounting frame (19), the motor (16) drives a connecting rod (17) and driving teeth (18) to rotate and are connected, the driving teeth (18) are meshed and connected with driven fluted discs (26), the driven fluted discs (26) are connected with limiting discs (24) through synchronous belts (25) and rotation connecting shafts (27), the limiting discs (24) are fixedly connected with a combined guide rod (21), the combined guide rod (21) is fixedly connected with a driving connecting rod (20), the positioning track frame (23) is in limiting connection with the combined guide rod (21), one side, deviating from the driven fluted discs (26), of the rotation connecting shafts (27) is connected with a spherical shaft (22) in a rotating mode, and the middle of the spherical shaft (22) and the positioning track frame (23) are in through limiting arrangement.
3. A device for laser machining a bearing housing according to claim 2, wherein: the guide processing structure (2) comprises a second processing plate (29), the upper portion of the second processing plate (29) is in intermittent pressing contact with the deducing pressing component (28), one side, deviating from the deducing pressing component (28), of the second processing plate (29) is connected with a lifting control component (30), and the lifting control component (30) bears the second processing plate (29) and drives the second processing plate (29) to keep inclined.
4. A device for laser machining a bearing housing according to claim 3, wherein: deriving and pressing part (28) including location framed board (33), it is connected with first rotation fluted disc (34), second rotation fluted disc (35) to rotate on location framed board (33), be connected with half rack (31) through the drive of company (32) between first rotation fluted disc (34), the second rotation fluted disc (35), with vibration treatment mechanism (64) meshing connection on half rack (31), vibration treatment mechanism (64) are including bearing grudging post (39), it is connected with adaptation fluted disc (38) to bear the rotation on grudging post (39), adaptation fluted disc (38) and straight guide arm (37), derive processing mechanism (36) fixed connection, straight guide arm (37) lower part articulates there is cone guide plate (40), and presses cone guide plate (42) through spacing interfacing apparatus (41) fixedly connected with on cone guide plate (40).
5. The laser-machined bearing seat based apparatus of claim 4, wherein: the lifting control component (30) comprises a conveying belt (48) and a conveying frame (50), the conveying belt (48) is provided with the conveying frame (50), a pushing control mechanism (49) is arranged on the side portion of the conveying belt (48), the pushing control mechanism (49) has a lifting adjusting function, the pushing control mechanism (49) comprises a positioning bottom plate frame (59), a driving frame guide rod (60) is arranged on the positioning bottom plate frame (59), a tooth block (58) drives a second matching hinge rod (61) to rotate and be connected through the driving frame guide rod (60), a first matching hinge rod (57) is connected to the second matching hinge rod (61) in a limiting mode through a spring damping frame (56), a connecting block plate (52) is hinged to the upper portion of the first matching hinge rod (57), the connecting block plate (52) is fixedly connected to the lower end of the pushing top plate (51), a lifting motor (54) is arranged at the side wall position of the positioning bottom plate frame (59), the upper portion of the lifting motor (54) drives the connecting guide rod (53) to stretch out and draw back, the center of the connecting rod (53) is fixedly connected with a meshing limiting tooth plate (55), and the bottom of the connecting rod (55) is meshed with the limiting tooth block (55).
6. The laser-machined bearing seat based apparatus of claim 5, wherein: the deriving mechanism (36) comprises a rotating guide disc (43), the lower end of the rotating guide disc (43) is fixedly connected with a main connecting rod (44), the main connecting rod (44) is limited and connected with a positioning hinge frame (45) through a contact seat (47), an arc-shaped block (46) is arranged on the side part of the positioning hinge frame (45), and the arc-shaped block (46) is arranged in an arc-shaped structure.
7. The laser-machined bearing seat based apparatus of claim 6, wherein: the arc-shaped block (46) is provided with a groove body, the groove body is internally communicated and limited through a fastening plug-in shaft (62), the fastening plug-in shaft (62) is provided with a rotating wheel (63), and the rotating wheel (63) can be rotationally connected around the fastening plug-in shaft (62).
8. A processing technology of a device for processing a bearing seat based on laser, which adopts the device based on the laser processing of claim 7, and is characterized by comprising the following steps:
s1, firstly, a first processing plate (3) is placed at the upper end of a conduction driving part (5), a welding head (15) is driven to drive a connecting rod (17) and a driving tooth (18) to rotate, the driving tooth (18) is meshed with a driven fluted disc (26) and synchronously drives the driven fluted disc (26) to rotate, when the driven fluted disc (26) rotates, a rotation connecting shaft (27) is driven to rotate, the rotation connecting shaft (27) is limited by a spherical shaft (22), the rotation connecting shaft (27) can rotate around the spherical shaft (22), when the driven fluted disc (26) rotates, a limiting disc (24) is driven to rotate by a synchronous belt (25), the limiting disc (24) can simultaneously drive a combined guide rod (21) and the spherical shaft (22) to rotate, the combined guide rod (21) and the driving connecting rod (20) are limited by a positioning track frame (23), so that the rotation of the driving connecting rod (20) is ensured, and when the symmetrically arranged driving connecting rod (20) rotates, the first processing plate (3) can conduct conduction;
s2, afterwards, the limit processing component (4) works, the motor drives the rotating rod (9), the matching shaft (10) and the positioning teeth (11) to rotate, the positioning teeth (11) at the moment can be in limit connection with the first processing plate (3) through rotation, limit of the first processing plate (3) is carried out, at the moment, the first processing plate (3) keeps limited position, the control box (6) works, the control box (6) drives the laser welding frame (12) and the air guide port (13) to work, meanwhile, the screw rod (14) rotates, the screw rod (14) changes the positions of the laser welding frame (12), the air guide port (13) and the welding head (15), so that the cutting position is controlled, the welding head (15) carries out laser cutting processing, the processing production is carried out on the first processing plate (3), and after the processing is finished, the motor is reversed, the positioning teeth (11) are released from limit of the first processing plate (3), and limit processing is carried out again when the position is reached.
S3, finally, the cut second processing plate (29) reaches the position of the material guiding processing structure (2), firstly, a pushing control mechanism (49) in the lifting control component (30) works, the second processing plate (29) is lifted, a first matching hinge rod (57) in the pushing control mechanism (49) rotates through driving, a driving frame guide rod (60) and a second matching hinge rod (61) are driven to rotate, the upper part of the second matching hinge rod (61) is connected with the first matching hinge rod (57) through a spring damping frame (56), the upper part of the first matching hinge rod (57) is connected with a pushing top plate (51) through a connecting block plate (52), when the top plate (51) is pushed to change the height and reach the designated height, the lifting motor (54) works, the connecting guide supporting rod (53) and the meshing limiting toothed plate (55) are controlled to be at the height, the meshing limiting toothed plate (55) and the toothed block (58) are limited and locked, the toothed block (58) is guaranteed not to rotate, lifting control precision is improved, the top plate (51) is pushed to lift one side of the second processing plate (29), the second processing plate (29) is obliquely arranged, the pushing component (28) is deduced to work, the first rotating fluted disc (34) and the second rotating fluted disc (35) inside the pushing component (28) are deduced to drive, the connecting belt (32) is driven, the half-toothed frame (31) rotates, the half-toothed frame (31) is meshed with the adaptive fluted disc (38), thereby driving the adaptive fluted disc (38) to rotate at a certain angle, thereby controlling the deducing treatment mechanism (36) and the straight guide rod (37) to rotate along with the adaptive fluted disc (38), and due to the half-toothed structure design of the half-toothed frame (31), after the vibration treatment mechanism (64) is driven, the vibration treatment mechanism (64) at the moment resets due to the spring connected with the adaptive fluted disc (38) and the bearing vertical frame (39), thereby realizing the reciprocating operation of the deducing treatment mechanism (36) and the straight guide rod (37), when the straight guide rod (37) rotates, the straight guide rod (37) drives the conical guide plate (40), the limiting butt joint frame (41) and the pressing conical frame (42) to integrally move, the pressing conical frame (42) touches the side part of the second processing plate (29) through the pressing conical frame (42), the pressing of the second processing plate (29) is convenient for the separation of the inside of the second processing plate (29), meanwhile, the deducing treatment mechanism (36) works, the rotating guide plate (43) rotates around the straight guide plate (37) to rotate, drives the main guide rod (44) and the positioning block (46) to contact the arc-shaped seat (47) through the arc-shaped seat (47), the cutting piece in the second processing plate (29) is separated, waste materials are conducted through the conveying frame (50), the cutting materials reach the conveying belt (48), the cutting materials are conducted through driving of the conveying belt (48), and meanwhile the control mechanism (49) is pushed to reset.
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| CN202310807311.8A CN116532821B (en) | 2023-07-04 | 2023-07-04 | Device and process for machining bearing seat based on laser |
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| CN202310807311.8A CN116532821B (en) | 2023-07-04 | 2023-07-04 | Device and process for machining bearing seat based on laser |
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| US20170066033A1 (en) * | 2014-05-22 | 2017-03-09 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Device and Method for Mutual Separation of Two Workpiece Components of a Plate-Like Workpiece |
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