CN116526440A - High-voltage energy storage active power decoupling circuit of electrolytic capacitor-free driving system - Google Patents
High-voltage energy storage active power decoupling circuit of electrolytic capacitor-free driving system Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J1/00—Circuit arrangements for DC mains or DC distribution networks
- H02J1/02—Arrangements for reducing harmonics or ripples
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J1/00—Circuit arrangements for DC mains or DC distribution networks
- H02J1/10—Parallel operation of DC sources
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
- H02M1/4208—Arrangements for improving power factor of AC input
- H02M1/4225—Arrangements for improving power factor of AC input using a non-isolated boost converter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P25/00—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
- H02P25/02—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
- H02P25/022—Synchronous motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
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Abstract
Description
技术领域technical field
本发明涉及无电解电容电机驱动系统功率变换器拓扑的设计与控制,特别是有源功率解耦电路结构及母线电压脉动抑制,属于电力电子技术领域。The invention relates to the design and control of the power converter topology of the electrolytic capacitor motor drive system, in particular to the active power decoupling circuit structure and bus voltage pulsation suppression, belonging to the technical field of power electronics.
背景技术Background technique
永磁同步电机结构简单、功率密度和效率高,广泛用于工业生产、交通运输和日常生活等领域。为实现永磁电机高性能运行,传统电机驱动系统直流母线需并联大容值电解电容吸收电网脉动功率、维持直流母线电压的稳定。但是,电解电容寿命短、热稳定性差,成为驱动系统故障频发的主因。Permanent magnet synchronous motors have simple structure, high power density and high efficiency, and are widely used in industrial production, transportation and daily life. In order to achieve high-performance operation of permanent magnet motors, the DC bus of traditional motor drive systems needs to be connected in parallel with large-capacity electrolytic capacitors to absorb the pulsating power of the grid and maintain the stability of the DC bus voltage. However, the short life and poor thermal stability of electrolytic capacitors have become the main cause of frequent failures in the drive system.
无电解电容驱动系统采用薄膜电容替代大容量电解电容,显著提高驱动系统的可靠性。但是,由于成本和体积的制约,薄膜电容容量仅为传统驱动系统电解电容的0.1-0.2倍。实践表明,小容量薄膜电容直接替代大容量电解电容的技术手段无法有效吸收电网脉动功率,直流母线上存在幅度较大的二倍电网频率脉动电压,恶化了驱动系统的输入电能质量及电机性能。更为严重的是,动态工况下,驱动系统输入功率滞后电机功率变化,进一步增大无电解电容驱动系统母线电压的脉动,导致电机性能急剧下降,严重时无电解电容驱动系统甚至无法正常工作。The non-electrolytic capacitor drive system uses film capacitors instead of large-capacity electrolytic capacitors, which significantly improves the reliability of the drive system. However, due to cost and volume constraints, the capacity of film capacitors is only 0.1-0.2 times that of electrolytic capacitors in traditional drive systems. Practice has shown that the technical means of directly replacing large-capacity electrolytic capacitors with small-capacity film capacitors cannot effectively absorb grid pulsating power, and there is a large amplitude of double grid frequency pulsating voltage on the DC bus, which deteriorates the input power quality of the drive system and motor performance. What's more serious is that under dynamic working conditions, the input power of the drive system lags behind the change of the motor power, which further increases the pulsation of the bus voltage of the non-electrolytic capacitor drive system, resulting in a sharp decline in motor performance. In severe cases, the non-electrolytic capacitor drive system even cannot work normally. .
有源功率解耦电路是克服上述问题的有效手段,其通过控制解耦电路中的小容量薄膜功率解耦电容和无电解电容驱动系统直流母线薄膜电容之间的能量流动,实现电网脉动功率的有序控制,进而达到无电解电容驱动系统母线电压脉动抑制的目的,是目前电机驱动系统领域研究热点方向之一。然而,现有有源功率解耦电路功率解耦电容和直流母线薄膜电容之间功率耦合紧密,控制难度大、母线电压脉动抑制效果受限。此外,有源功率解耦电路所用功率器件和无源器件较多,无电解电容驱动系统成本、体积均难以进一步降低,限制了无电解电容驱动系统的推广和应用。The active power decoupling circuit is an effective means to overcome the above problems. By controlling the energy flow between the small-capacity film power decoupling capacitor in the decoupling circuit and the film capacitor of the DC bus of the non-electrolytic capacitor drive system, the grid pulsating power is realized. Orderly control, and then achieve the purpose of suppressing the bus voltage ripple of the electrolytic capacitor drive system, is one of the current research hotspots in the field of motor drive systems. However, the power coupling between the power decoupling capacitor and the DC bus film capacitor in the existing active power decoupling circuit is tight, the control is difficult, and the bus voltage ripple suppression effect is limited. In addition, the active power decoupling circuit uses many power devices and passive devices, and it is difficult to further reduce the cost and volume of the non-electrolytic capacitor drive system, which limits the promotion and application of the non-electrolytic capacitor drive system.
发明内容Contents of the invention
本发明针对现有有源功率解耦电路功率密度低、功率耦合紧密等问题,提出了一种具有高电压储能电容和脉动功率完全解耦的有源功率解耦电路。该解耦电路构建两个独立的能量流动路径,实现功率解耦电容和直流母线电容之间脉动功率的完全解耦,有效抑制直流母线电压波动,大幅提高电机动态性能。同时,相比于同类电路,本发明能有效降低电网电流谐波,实现电机驱动系统综合性能的显著提升。此外,本发明所述有源功率解耦电路的高电压增益特性大幅提升脉动功率解耦电容的工作电压,有效提高单位电容能量存储密度,显著减小无电解电容容值和体积。Aiming at the problems of low power density and tight power coupling of the existing active power decoupling circuit, the invention proposes an active power decoupling circuit with high-voltage energy storage capacitor and complete decoupling of pulsating power. The decoupling circuit constructs two independent energy flow paths, realizes the complete decoupling of the pulsating power between the power decoupling capacitor and the DC bus capacitor, effectively suppresses the fluctuation of the DC bus voltage, and greatly improves the dynamic performance of the motor. At the same time, compared with similar circuits, the present invention can effectively reduce the current harmonics of the power grid, and achieve a significant improvement in the comprehensive performance of the motor drive system. In addition, the high voltage gain characteristic of the active power decoupling circuit of the present invention greatly increases the working voltage of the pulsating power decoupling capacitor, effectively improves the energy storage density per unit capacitor, and significantly reduces the capacitance and volume of the non-electrolytic capacitor.
本发明为实现上述目的,采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种新型高电压储能有源功率解耦电路,其与二极管单相不控整流电路、PFC变换器、电机三相逆变器及永磁同步电机(PMSM)共同构成永磁同步电机无电解电容驱动系统。其中,整流电路单元输入端与电网相连,整流电路输出端的正极与PFC单元输入端正极相连,整流电路输出端的负极与PFC单元输入端的负极相连;PFC单元输出端正极与有源功率解耦电路的输入端正极相连,PFC单元输出端负极与有源功率解耦电路输入端负极相连;有源功率解耦电路输出端的正极与直流母线的正极相连,有源功率解耦电路的输出端的负极与直流母线的负极相连;电机三相逆变器输入端的正极与直流母线的正极相连,三相逆变器输入端的负极与直流母线的负极相连,三相逆变器的输出端与永磁同步电机(PMSM)三相绕组连接;定义第一电容(C1)两端的电压为直流母线电压。A new type of high-voltage energy storage active power decoupling circuit, which together with a diode single-phase uncontrolled rectifier circuit, a PFC converter, a motor three-phase inverter and a permanent magnet synchronous motor (PMSM) constitute a permanent magnet synchronous motor without electrolysis Capacitive drive system. Among them, the input end of the rectification circuit unit is connected to the power grid, the positive pole of the output end of the rectification circuit is connected to the positive pole of the input end of the PFC unit, the negative pole of the output end of the rectification circuit is connected to the negative pole of the input end of the PFC unit; the positive pole of the output end of the PFC unit is connected to the positive pole of the active power decoupling circuit The positive pole of the input terminal is connected, the negative pole of the output terminal of the PFC unit is connected with the negative pole of the input terminal of the active power decoupling circuit; the positive pole of the output terminal of the active power decoupling circuit is connected with the positive pole of the DC bus, and the negative pole of the output terminal of the active power decoupling circuit The negative pole of the bus bar is connected; the positive pole of the input end of the three-phase inverter of the motor is connected with the positive pole of the DC bus bar, the negative pole of the input end of the three-phase inverter is connected with the negative pole of the DC bus bar, and the output end of the three-phase inverter is connected with the permanent magnet synchronous motor ( PMSM) three-phase winding connection; define the voltage across the first capacitor (C1) as the DC bus voltage.
所述整流电路单元由二极管D1~D4构成单相整流电路;所述PFC单元基于Boost电路构建,其由第一电感(L1)、第一开关管(S1)、第五二极管(D5)组成;所述高电压储能有源功率解耦电路由第二电感(L2),第一电容(C1),第二电容(C2),第二开关管(S2)、第三开关管(S3)组成;所述三相电机逆变器由功率器件T1-T6构成;The rectifier circuit unit consists of diodes D1-D4 to form a single-phase rectifier circuit; the PFC unit is constructed based on a Boost circuit, which consists of a first inductor (L1), a first switch tube (S1), and a fifth diode (D5) Composition; the high-voltage energy storage active power decoupling circuit is composed of a second inductor (L2), a first capacitor (C1), a second capacitor (C2), a second switch tube (S2), a third switch tube (S3 ) form; the three-phase motor inverter is composed of power devices T1-T6;
所述整流电路单元的输出正极与第一电感(L1)的一端连接,整流单元输出负极同时与第一开关管(S1)的源极、第二开关管(S2)的源极、第一电容(C1)的负极、三相逆变桥的输入负极连接;第一开关管(S1)的漏极与第一电感(L1)的另一端、第五二极管(D5)的阳极连接;第一电容(C1)的正极与第五二极管(D5)的阴极、第二电感(L2)的一端、第二电容(C2)的负极、三相逆变桥的输入正极连接;第二开关管(S2)的漏极与第二电感(L2)另一端、第三开关管(S3)的源极连接;第三开关管(S3)的漏极与第二电容(C2)的正极连接;第二电容(C2)的负极同时与第五二极管(D5)的阴极、第一电容(C1)的正极、第二电感(L2)的一端以及三相电机逆变器正端连接。The output anode of the rectification circuit unit is connected to one end of the first inductor (L1), and the output cathode of the rectification unit is simultaneously connected to the source of the first switch (S1), the source of the second switch (S2), and the first capacitor The negative pole of (C1) is connected to the negative pole of the input of the three-phase inverter bridge; the drain of the first switching tube (S1) is connected to the other end of the first inductor (L1) and the anode of the fifth diode (D5); The anode of a capacitor (C1) is connected to the cathode of the fifth diode (D5), one end of the second inductance (L2), the cathode of the second capacitor (C2), and the input anode of the three-phase inverter bridge; the second switch The drain of the tube (S2) is connected to the other end of the second inductor (L2) and the source of the third switching tube (S3); the drain of the third switching tube (S3) is connected to the positive pole of the second capacitor (C2); The negative pole of the second capacitor (C2) is simultaneously connected with the cathode of the fifth diode (D5), the positive pole of the first capacitor (C1), one end of the second inductor (L2) and the positive end of the three-phase motor inverter.
本发明所述有源功率解耦电路构建两个完全独立的能量流动路径,实现电网脉动功率、直流母线功率及解耦电容功率独立控制,有效避免直流母线电压受电网脉动功率的影响,实现无电解电容条件下母线电压脉动的有效抑制。进一步,所述有源功率解耦电路的高电压增益特性实现功率解耦电容工作电压大幅度提高,有效提高单位电容能量存储密度,显著减小功率解耦电容容值和体积。The active power decoupling circuit of the present invention constructs two completely independent energy flow paths, realizes independent control of grid pulsating power, DC bus power and decoupling capacitor power, effectively avoids the DC bus voltage being affected by grid pulsating power, and realizes no Effective suppression of bus voltage ripple under the condition of electrolytic capacitors. Further, the high voltage gain characteristic of the active power decoupling circuit can greatly increase the working voltage of the power decoupling capacitor, effectively improve the energy storage density per unit capacitor, and significantly reduce the capacitance and volume of the power decoupling capacitor.
所述无电解电容驱动系统PFC变换器中,第一开关管(S1)控制驱动系统输入电流跟随电网电压相位变化,驱动系统实现高功率因数、低电流谐波控制目标。In the PFC converter of the non-electrolytic capacitor drive system, the first switching tube (S1) controls the input current of the drive system to follow the phase change of the grid voltage, and the drive system realizes the control target of high power factor and low current harmonics.
所述无电解电容驱动系统有源功率解耦电路中,第二开关管(S2)、第三开关管(S3)根据直流母线电压实际值与给定值的误差开通或关断,以第二电感(L2)为能量传递器件,实现第一电容(C1)和第二电容(C2)之间脉动能量的转移和控制。设计第二电感(L2)工作在电流断续模式,实现第一电容(C1)、第二电容(C2)间脉动能量完全解耦,不仅简化了控制器的设计,而且有效降低直流母线电压的脉动。In the active power decoupling circuit of the non-electrolytic capacitor drive system, the second switch (S2) and the third switch (S3) are turned on or off according to the error between the actual value of the DC bus voltage and the given value, and the second The inductor (L2) is an energy transfer device, which realizes the transfer and control of pulsating energy between the first capacitor (C1) and the second capacitor (C2). The second inductor (L2) is designed to work in the current discontinuous mode to realize the complete decoupling of the pulsating energy between the first capacitor (C1) and the second capacitor (C2), which not only simplifies the design of the controller, but also effectively reduces the DC bus voltage pulsation.
所述无电解电容驱动系统有源功率解耦电路当第二开关管(S2)工作在斩波状态,第三开关管(S3)工作在关断状态,该解耦电路可看作以第一电容(C1)为输入电源,第二电容(C2)为负载的升压电路。因此,第二电容(C2)电压远高于电网峰值电压,提高第二电容(C2)单位电容储能密度。此外,母线电压脉动抑制控制过程中,第一电容(C1)、第二电容(C2)能量交互流动,对应第二电感(L2)电流方向交替变化。因电感电流不能突变,设计第二电感(L2)工作在电流断续模式,实现第一电容(C1)、第二电容(C2)能量控制解耦。In the active power decoupling circuit of the non-electrolytic capacitor drive system, when the second switching tube (S2) works in the chopping state and the third switching tube (S3) works in the off state, the decoupling circuit can be regarded as the first The capacitor (C1) is the input power supply, and the second capacitor (C2) is the boost circuit of the load. Therefore, the voltage of the second capacitor (C2) is much higher than the peak voltage of the power grid, and the energy storage density per unit capacitor of the second capacitor (C2) is increased. In addition, during the bus voltage ripple suppression control process, the energy of the first capacitor (C1) and the second capacitor (C2) flows alternately, corresponding to the alternate change of the current direction of the second inductor (L2). Since the inductor current cannot change abruptly, the second inductor (L2) is designed to work in the current discontinuous mode to realize energy-controlled decoupling of the first capacitor (C1) and the second capacitor (C2).
PFC单元控制:第一开关管(S1)工作在斩波状态,通过控制第一电感(L1)的充、放电,实现电网电流跟踪电网电压变化,满足驱动系统低谐波要求。具体方法为:当电网输出电流ig小于参考电流ig *时,第一开关管(S1)导通,第一电感(L1)电流上升;当电网输出电流ig大于参考电流ig *时,第一开关管(S1)关断,第一电感(L1)下降。通过第一开关管(S1)的导通和关断,实现电网电流单位功率因数、低电流谐波运行。PFC unit control: the first switching tube (S1) works in the chopping state, and by controlling the charging and discharging of the first inductor (L1), the grid current can track the grid voltage change to meet the low harmonic requirements of the drive system. The specific method is: when the grid output current i g is less than the reference current i g * , the first switch tube (S1) is turned on, and the current of the first inductor (L1) rises; when the grid output current i g is greater than the reference current i g * , the first switching tube (S1) is turned off, and the first inductance (L1) drops. Through the turn-on and turn-off of the first switching tube (S1), the grid current unit power factor and low current harmonic operation are realized.
直流母线电压脉动抑制控制:有源功率解耦电路用于抑制直流母线电压脉动抑制,其中第二开关管(S2)、第三开关管(S3)开关状态仅与第一电容(C1)电压与直流母线设定电压误差和设定阈值有关,与PFC变换器中第一开关管(S1)状态无关。DC bus voltage pulsation suppression control: The active power decoupling circuit is used to suppress the DC bus voltage pulsation suppression. The set voltage error of the DC bus is related to the set threshold, and has nothing to do with the state of the first switching tube (S1) in the PFC converter.
当第一电容(C1)两端的直流母线电压uDC大于设定电压时,第二开关管(S2)工作在斩波状态,第三开关管(S3)处于关断状态:第二开关管(S2)导通时,第一电容(C1)的能量通过第二开关管(S2)存储在第二电感(L2)中。当第二开关管(S2)为关断时,第二电感(L2)经由第三开关管(S3)的反并联二极管向第二电容(C2)释放能量,对应第二电容(C2)电压上升,第二电感(L2)电流降低。该阶段直至第一电容(C1)电压低于设定值。When the DC bus voltage u DC at both ends of the first capacitor (C1) is greater than the set voltage, the second switching tube (S2) works in the chopping state, and the third switching tube (S3) is in the off state: the second switching tube ( When S2) is turned on, the energy of the first capacitor (C1) is stored in the second inductor (L2) through the second switch tube (S2). When the second switch tube (S2) is turned off, the second inductor (L2) releases energy to the second capacitor (C2) through the anti-parallel diode of the third switch tube (S3), corresponding to the voltage rise of the second capacitor (C2) , the current of the second inductor (L2) decreases. In this stage, the voltage of the first capacitor (C1) is lower than the set value.
当第一电容(C1)两端的直流母线电压uDC小于设定电压时,第二开关管(S2)工作在关断状态,第三开关管(S3)工作在斩波状态:当第三开关管(S3)导通时,第二电容(C2)的能量通过第三开关管(S3)存储在第二电感(L2)中。当第三开关管(S3)为关断时,第二电感(L2)经由第二开关管(S2)的反并联二极管向第一电容(C1)释放能量,对应第一电容(C1)电压上升,第二电感(L2)电流降低。该阶段直至第一电容(C1)电压低于设定值。When the DC bus voltage u DC across the first capacitor (C1) is less than the set voltage, the second switch (S2) works in the off state, and the third switch (S3) works in the chopping state: when the third switch When the tube (S3) is turned on, the energy of the second capacitor (C2) is stored in the second inductor (L2) through the third switch tube (S3). When the third switch tube (S3) is turned off, the second inductor (L2) releases energy to the first capacitor (C1) through the anti-parallel diode of the second switch tube (S2), corresponding to the voltage rise of the first capacitor (C1) , the current of the second inductor (L2) decreases. In this stage, the voltage of the first capacitor (C1) is lower than the set value.
本发明采用上述技术方案后具有的技术效果是:The technical effect that the present invention has after adopting above-mentioned technical scheme is:
(1)本发明提出的有源功率解耦电路具备两个独立的能量流动路径,实现电网、功率解耦电容及直流母线电容间的脉动功率吸收和释放完全独立,有效抑制直流母线电压脉动,实现电机驱动系统各工况下高性能运行。(1) The active power decoupling circuit proposed by the present invention has two independent energy flow paths, which realizes completely independent absorption and release of pulsating power between the power grid, power decoupling capacitor and DC bus capacitor, and effectively suppresses DC bus voltage pulsation, Realize high-performance operation of the motor drive system under various working conditions.
(2)本发明所提出的有源功率解耦电路结构简单可靠,实现电网电能质量控制和直流母线电压脉动抑制控制相互独立,降低控制器设计难度。在保证系统控制效果前提下,具备更高的控制自由度。(2) The structure of the active power decoupling circuit proposed by the present invention is simple and reliable, realizes the independent control of the power quality control of the power grid and the suppression control of the DC bus voltage fluctuation, and reduces the difficulty of controller design. Under the premise of ensuring the system control effect, it has a higher degree of control freedom.
(3)本发明结构和原理的独特性能提升脉动功率解耦电容的工作电压,有效提高单位电容能量存储密度,减小该电容容值和体积。(3) The unique performance of the structure and principle of the present invention improves the working voltage of the pulsating power decoupling capacitor, effectively increases the energy storage density per unit capacitor, and reduces the capacitance and volume of the capacitor.
附图说明Description of drawings
图1是本发明提出的基于新型功率解耦电路的无电解电容驱动系统示意图;Fig. 1 is the schematic diagram of the non-electrolytic capacitor driving system based on the novel power decoupling circuit proposed by the present invention;
图2是图1中整流电路+PFC电路第一开关管(S1)关断时的工作原理图;Fig. 2 is a working principle diagram when the first switching tube (S1) of the rectifier circuit + PFC circuit in Fig. 1 is turned off;
图3是图1中整流电路+PFC电路第一开关管(S1)导通时的工作原理图;Fig. 3 is a working principle diagram when the first switching tube (S1) of the rectifier circuit+PFC circuit in Fig. 1 is turned on;
图4是图1中有源功率解耦电路第二开关管(S2)导通、第三开关管(S3)关断时的工作原理图;Fig. 4 is a working principle diagram when the second switching tube (S2) of the active power decoupling circuit in Fig. 1 is turned on and the third switching tube (S3) is turned off;
图5是图1中有源功率解耦电路第二开关管(S2)关断、第三开关管(S3)关断时的工作原理图;Fig. 5 is a working principle diagram when the second switching tube (S2) and the third switching tube (S3) of the active power decoupling circuit in Fig. 1 are turned off;
图6是图1中有源功率解耦电路第二开关管(S2)关断、第三开关管(S3)导通时的工作原理图;Fig. 6 is a working principle diagram when the second switching tube (S2) of the active power decoupling circuit in Fig. 1 is turned off and the third switching tube (S3) is turned on;
图7是图1中有源功率解耦电路第二开关管(S2)关断、第三开关管(S3)关断时的工作原理图;Fig. 7 is a working principle diagram when the second switching tube (S2) and the third switching tube (S3) of the active power decoupling circuit in Fig. 1 are turned off;
图8是本发明所提出的有源功率解耦电路的控制策略框图:Fig. 8 is a control strategy block diagram of the active power decoupling circuit proposed by the present invention:
(a)电网电流、功率因数校正控制策略;(a) Grid current, power factor correction control strategy;
(b)直流母线电压脉动抑制控制策略;(b) DC bus voltage ripple suppression control strategy;
表1是本发明所提出的有源功率解耦电路功率器件控制逻辑。Table 1 is the control logic of the power device of the active power decoupling circuit proposed by the present invention.
具体实施方式Detailed ways
下文结合实例、附图及附表对本发明的具体技术方案进一步详细说明:Below in conjunction with example, accompanying drawing and attached table, the concrete technical scheme of the present invention is described in further detail:
本发明提出一种高电压储能有源功率解耦电路。该电路由两个功率器件、两个小容量薄膜电容及一个电感构成。特色在于:解耦电容、直流母线电容之间的功率完全解耦,在无电解电容驱动系统电能质量满足相关标准的基础上,进一步降低直流母线电压脉动值,实现动态工况下无电解电容驱动系统高性能运行;该电路高电压增益特性通过提高解耦电容工作电压,进一步减小解耦电容容量,降低无电解电容驱动系统的成本和体积,有利于基于本发明的无电解电容驱动系统推广和应用。The invention proposes a high voltage energy storage active power decoupling circuit. The circuit consists of two power devices, two small-capacity film capacitors and an inductor. The feature is that the power between the decoupling capacitor and the DC bus capacitor is completely decoupled. On the basis of the power quality of the non-electrolytic capacitor drive system meeting the relevant standards, the DC bus voltage ripple value is further reduced, and the non-electrolytic capacitor drive is realized under dynamic conditions. The system operates with high performance; the high voltage gain characteristic of the circuit further reduces the capacity of the decoupling capacitor by increasing the working voltage of the decoupling capacitor, reduces the cost and volume of the non-electrolytic capacitor drive system, and is conducive to the promotion of the non-electrolytic capacitor drive system based on the present invention and apply.
本发明所述用于永磁同步电机的无电解电容驱动系统功率变换器由整流电路和PFC单元A、新型有源功率解耦电路B和三相逆变器单元C构成,如附图1所示。整流电路和PFC单元A的输入端与电网相连,整流电路和PFC单元A的输出正极与第二电感(L2)的一端、第二电容(C2)的负极、第一电容(C1)的正极、三相逆变桥的输入端正极连接;整流电路和PFC单元A输出负极同时与第二开关(S2)的源极、第一电容(C1)的负极和三相逆变桥的输入端负极连接;第二开关管(S2)的漏极与第二电感(L2)的一端、第三开关管(S3)的源极相连接;第三开关管(S3)的漏极与第二电容(C2)的正极连接;第一电容(C1)的正极与第五二极管(D5)的阴极、第二电感(L2)的另一端、第二电容(C2)的负极、三相逆变桥的输入端正极连接;三相逆变器C的输出端与永磁同步电机的三相绕组连接。The electrolytic capacitor drive system power converter for permanent magnet synchronous motors according to the present invention is composed of a rectifier circuit and a PFC unit A, a new type of active power decoupling circuit B and a three-phase inverter unit C, as shown in Figure 1 Show. The input terminals of the rectification circuit and PFC unit A are connected to the power grid, and the output positive pole of the rectification circuit and PFC unit A is connected to one end of the second inductor (L2), the negative pole of the second capacitor (C2), the positive pole of the first capacitor (C1), The positive pole of the input terminal of the three-phase inverter bridge is connected; the output negative pole of the rectifier circuit and the PFC unit A is simultaneously connected with the source pole of the second switch (S2), the negative pole of the first capacitor (C1) and the negative pole of the input terminal of the three-phase inverter bridge. ; The drain of the second switching tube (S2) is connected to one end of the second inductor (L2) and the source of the third switching tube (S3); the drain of the third switching tube (S3) is connected to the second capacitor (C2 ) positive pole connection; the positive pole of the first capacitor (C1) and the cathode of the fifth diode (D5), the other end of the second inductor (L2), the negative pole of the second capacitor (C2), the three-phase inverter bridge The positive pole of the input terminal is connected; the output terminal of the three-phase inverter C is connected with the three-phase winding of the permanent magnet synchronous motor.
本发明所述高电压储能和完全脉动功率解耦有源功率解耦电路的主要控制目标分别是:控制电网电流跟踪电网电压相位变化,控制驱动系统输入电能质量满足IEC61000-3-2谐波和功率因数要求;抑制直流母线电压脉动,实现稳态、动态工况下的电机高性能运行。本发明具体实现过程为:The main control objectives of the high-voltage energy storage and complete pulsating power decoupling active power decoupling circuit in the present invention are: to control the grid current to track the phase change of the grid voltage, and to control the input power quality of the drive system to meet IEC61000-3-2 harmonics and power factor requirements; suppress the DC bus voltage pulsation, and realize the high-performance operation of the motor under steady-state and dynamic conditions. The concrete realization process of the present invention is:
控制目标一实现步骤是:采用直流母线电压外环,电网电流内环双闭环控制策略。具体实现过程:采样并经平均滤波算法后获取直流母线平均电压,其与给定值误差经PI控制器获取电网电流平均值,进一步与电网相位乘积得到电网参考工作电流。电网参考电流和第一电感(L1)反馈电流误差经PI控制器生成调制信号,与高频三角载波比较后生成第一开关管(S1)的控制信号。当第一开关管(S1)导通时,第一电感(L1)电流增加,当第一开关管(S1)关断时,第一电感(L1)电流下降。通过第一开关管(S1)控制电网电流跟踪参考值,实现无电解电容驱动系统输入电能质量和直流母线平均电压控制,如表1、图2、图3及图8(a)所示。The first step to realize the control goal is to adopt the double-closed-loop control strategy of DC bus voltage outer loop and grid current inner loop. The specific implementation process: the average voltage of the DC bus is obtained after sampling and the average filtering algorithm, and the error between it and the given value is obtained by the PI controller to obtain the average value of the grid current, and further multiplied by the phase of the grid to obtain the reference working current of the grid. The grid reference current and the feedback current error of the first inductor (L1) generate a modulation signal through a PI controller, and compare it with a high-frequency triangular carrier to generate a control signal for the first switching tube (S1). When the first switch tube (S1) is turned on, the current of the first inductor (L1) increases, and when the first switch tube (S1) is turned off, the current of the first inductor (L1) decreases. The grid current tracking reference value is controlled by the first switching tube (S1), and the input power quality and DC bus average voltage control of the non-electrolytic capacitor drive system are realized, as shown in Table 1, Figure 2, Figure 3 and Figure 8(a).
表1Table 1
控制目标二实现步骤是:根据直流母线电压设定值和实际值误差,控制第二开关管(S2)、第三开关管(S3)动作,实现脉动功率解耦,抑制直流母线电压脉动。因有源功率解耦电路与第一电容(C1)功率完全解耦,第一开关管(S1)开通或关断不影响后级电路的工作状态,本发明分析有源功率解耦电路的工作原理时忽略第一开关管(S1)工作状态,有源功率解耦电路第二开关管(S2)、第三开关管(S3)工作状态及控制流程如附图4-图8所示。根据二开关管(S2)、第三开关管(S3)导通、关断状态,有源功率解耦电路共有四种工作模式,如表1所示。The second realization step of the control goal is: according to the error between the set value and the actual value of the DC bus voltage, control the actions of the second switching tube (S2) and the third switching tube (S3), so as to realize the decoupling of pulsating power and suppress the pulsation of the DC bus voltage. Because the active power decoupling circuit is completely decoupled from the power of the first capacitor (C1), the opening or closing of the first switching tube (S1) does not affect the working state of the subsequent stage circuit. The present invention analyzes the work of the active power decoupling circuit In principle, the working state of the first switching tube (S1) is ignored, and the working status and control process of the second switching tube (S2) and the third switching tube (S3) of the active power decoupling circuit are shown in Figures 4-8. According to the on and off states of the second switch tube (S2) and the third switch tube (S3), the active power decoupling circuit has four working modes, as shown in Table 1.
状态一:第一电容(C1)电压大于设定直流母线电压。第二开关管(S2)工作在斩波状态,第三开关管(S3)始终关断。第二开关管(S2)导通时,第一电容(C1)向第二电感(L2)、永磁同步电机同时提供能量,第二电感(L2)电流增加,第一电容(C1)电压下降,见附图4。State 1: the voltage of the first capacitor ( C1 ) is greater than the set DC bus voltage. The second switching tube (S2) works in a chopping state, and the third switching tube (S3) is always turned off. When the second switch tube (S2) is turned on, the first capacitor (C1) provides energy to the second inductor (L2) and the permanent magnet synchronous motor at the same time, the current of the second inductor (L2) increases, and the voltage of the first capacitor (C1) drops , see Figure 4.
第二开关管(S2)关断时,第二电感(L2)经第三开关管(S3)反并联二极管向第二电容(C2)放电,第二电容(C2)电压增加,第一电容(C1)停止向第二电感(L2)提供能量,继续向电机提供能量,第一电容(C1)电压继续下降,见附图5。该状态直至第一电容(C1)电压低于设定直流母线电压结束。When the second switch tube (S2) is turned off, the second inductor (L2) discharges to the second capacitor (C2) through the anti-parallel diode of the third switch tube (S3), the voltage of the second capacitor (C2) increases, and the first capacitor ( C1) stops supplying energy to the second inductor (L2), continues to supply energy to the motor, and the voltage of the first capacitor (C1) continues to drop, see FIG. 5 . This state ends until the voltage of the first capacitor ( C1 ) is lower than the set DC bus voltage.
状态二:第一电容(C1)电压小于设定直流母线电压。该状态下,第二开关管(S2)始终关断,第三开关管(S3)工作在斩波状态。第三开关管(S3)导通时,第二电容(C2)经第三开关管(S3)向第二电感(L2)提供能量,第二电容(C2)电压下降。此时,第一电容(C1)经三相逆变器共同向永磁同步电机提供能量,第一电容(C1)电压下降,见附图6。State two: the voltage of the first capacitor (C1) is lower than the set DC bus voltage. In this state, the second switch tube (S2) is always turned off, and the third switch tube (S3) works in a chopping state. When the third switch tube (S3) is turned on, the second capacitor (C2) supplies energy to the second inductor (L2) through the third switch tube (S3), and the voltage of the second capacitor (C2) drops. At this time, the first capacitor (C1) provides energy to the permanent magnet synchronous motor through the three-phase inverter, and the voltage of the first capacitor (C1) drops, see FIG. 6 .
第三开关管(S3)关断时,第二电容(C2)停止输出能量,第二电容(C2)电压维持不变。同时,第二电感(L2)通过第二开关管(S2)反并联二极管向第一电容(C1)供电,第二电感(L2)电流下降,第一电容(C1)电压增加。此时第一电容(C1)和第二电感(L2)并联经三相逆变器共同向永磁同步电机提供能量,见附图7。状态二直至第一电容(C1)电压高于设定直流母线电压。When the third switch tube (S3) is turned off, the second capacitor (C2) stops outputting energy, and the voltage of the second capacitor (C2) remains unchanged. At the same time, the second inductor (L2) supplies power to the first capacitor (C1) through the second switching tube (S2) anti-parallel diode, the current of the second inductor (L2) decreases, and the voltage of the first capacitor (C1) increases. At this time, the first capacitor (C1) and the second inductor (L2) are connected in parallel to provide energy to the permanent magnet synchronous motor through the three-phase inverter, see FIG. 7 . State two until the voltage of the first capacitor ( C1 ) is higher than the set DC bus voltage.
状态一、二工作时,第二电感(L2)电流方向相反。上述电路抑制母线电压脉动控制过程中,上述工作状态切换频繁。因电感电流方向不能突变,为不影响两种工作状态切换,提高有源功率解耦电路的动态响应能力,设计第二电感(L2)工作在电流断续状态,从而实现状态一和状态二工作完全解耦,确保第一电容(C1)电压脉动抑制效果。When the state 1 and state 2 are working, the current direction of the second inductor (L2) is opposite. During the process of suppressing bus voltage pulsation control by the above-mentioned circuit, the above-mentioned working state switches frequently. Because the direction of the inductor current cannot change suddenly, in order not to affect the switching between the two working states and improve the dynamic response capability of the active power decoupling circuit, the second inductor (L2) is designed to work in the current intermittent state, so as to realize the work of state 1 and state 2 Complete decoupling ensures the voltage ripple suppression effect of the first capacitor (C1).
上述过程中,当第一电容(C1)向第二电容(C2)输送能量时,有源功率解耦电路可看作升压电路。因此,第二电容(C2)电压高于第一电容(C1)电压,又因第一电容(C1)电压高于电网峰值电压,实现第二电容(C2)高电压工作,大幅提升第二电容(C2)储能能力。In the above process, when the first capacitor (C1) transmits energy to the second capacitor (C2), the active power decoupling circuit can be regarded as a boost circuit. Therefore, the voltage of the second capacitor (C2) is higher than the voltage of the first capacitor (C1), and because the voltage of the first capacitor (C1) is higher than the peak voltage of the grid, the high voltage operation of the second capacitor (C2) is realized, which greatly improves the second capacitor (C2) Energy storage capacity.
综上所述,该新型有源功率解耦电路采用高可靠性小容量薄膜电容替代传统大容量电解电容实现系统功率解耦,显著提高电机驱动系统的可靠性和工作寿命。该功率解耦电路大幅提升脉动功率解耦电容的工作电压,有效提高单位电容能量存储密度,大幅减小无电解电容容值和体积。同时所提有源功率解耦电路构建两个独立的能量流动路径,实现解耦电容和直流母线电容脉动功率解耦,有效抑制直流母线电压脉动,实现稳态、动态工况下电机驱动系统高性能运行。此外,有源功率解耦电路功率解耦和驱动系统电网电能质量控制策略相互独立,有效降低控制器设计难度。In summary, the new active power decoupling circuit uses high-reliability small-capacity film capacitors instead of traditional large-capacity electrolytic capacitors to achieve system power decoupling, which significantly improves the reliability and working life of the motor drive system. The power decoupling circuit greatly increases the working voltage of the pulsating power decoupling capacitor, effectively improves the energy storage density per unit capacitor, and greatly reduces the capacitance and volume of the non-electrolytic capacitor. At the same time, the proposed active power decoupling circuit constructs two independent energy flow paths, realizes the decoupling power decoupling of the decoupling capacitor and the DC bus capacitor ripple, effectively suppresses the DC bus voltage ripple, and realizes the high performance of the motor drive system under steady-state and dynamic conditions. performance run. In addition, the power decoupling of the active power decoupling circuit and the power quality control strategy of the drive system grid are independent of each other, which effectively reduces the difficulty of controller design.
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