CN116512658B - Intelligent production system and production method for vitamin C - Google Patents
Intelligent production system and production method for vitamin C Download PDFInfo
- Publication number
- CN116512658B CN116512658B CN202310778285.0A CN202310778285A CN116512658B CN 116512658 B CN116512658 B CN 116512658B CN 202310778285 A CN202310778285 A CN 202310778285A CN 116512658 B CN116512658 B CN 116512658B
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- powder
- vitamin
- drying
- powder feeding
- production platform
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- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 title claims abstract description 424
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 title claims abstract description 212
- 229930003268 Vitamin C Natural products 0.000 title claims abstract description 212
- 235000019154 vitamin C Nutrition 0.000 title claims abstract description 212
- 239000011718 vitamin C Substances 0.000 title claims abstract description 212
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 109
- 239000000843 powder Substances 0.000 claims abstract description 378
- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000012216 screening Methods 0.000 claims abstract description 62
- 238000001035 drying Methods 0.000 claims description 92
- 238000003825 pressing Methods 0.000 claims description 40
- 238000004080 punching Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 10
- 239000012535 impurity Substances 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/062—Press plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention belongs to the technical field of screening equipment, and particularly relates to an intelligent production system and a production method for vitamin C, wherein the intelligent production system for vitamin C comprises the following components: the powder screening mechanism, the powder feeding mechanism and the production platform; the powder screening mechanism screens the vitamin C powder of the first specification and sends the vitamin C powder into the powder feeding mechanism, and the powder feeding mechanism pushes the vitamin C powder to move on the production platform; according to the invention, the powder screening mechanism is arranged to screen and uniformly dry the vitamin C powder, so that the tabletting quality of the vitamin C tablets is ensured, meanwhile, the powder screening mechanism can continuously and environmentally-friendly dry the vitamin C powder, the problem that the cost is high because a dry bag strap needs to be replaced regularly is solved, the vitamin C powder can be ensured to be consistent in height, the pressure in the powder screening mechanism is discharged in real time, the stability of quantitatively outputting the vitamin C powder is ensured, the agglomerated vitamin C powder is prevented from being blocked in the powder screening mechanism, and in addition, the powder screening mechanism performs self-heat dissipation and self-cleaning after powder feeding is finished, and manual intervention is not needed.
Description
Technical Field
The invention belongs to the technical field of screening equipment, and particularly relates to an intelligent production system and method for vitamin C.
Background
Vitamin C powder is needed for preparing the vitamin C tablet, however, the phenomenon of water absorption and agglomeration of the vitamin C powder exists in the powder feeding process, so that the vitamin C powder needs to be dried in a powder feeding tank, and a traditional method of directly putting a drying bag into the powder feeding tank cannot ensure that the drying bag is uniformly dispersed, further, the drying effect is not ideal, and the vitamin C powder with agglomeration is fed into subsequent tabletting equipment, so that the prepared vitamin C tablet has problems, the drying bag needs to be replaced at fixed time, and the labor and material cost is high.
Meanwhile, if the heights of the vitamin C powder in the powder feeding tank are inconsistent, the vitamin C powder feeding tank cannot be quantitatively output, and further the tabletting efficiency is affected, in addition, if the heights of the vitamin C powder in the powder feeding tank are consistent by only adopting the pressing plate, the pressure in the powder feeding tank cannot be discharged, the vitamin C powder feeding tank cannot be quantitatively output, and if screening equipment is arranged at the discharge hole of the powder feeding tank, the agglomerated vitamin C powder is easy to block at the discharge hole.
The whole production process of the vitamin C tablets needs to be carried out in a dust-free environment, if a powder feeding tank and subsequent powder feeding equipment are manually cleaned, new impurities can be brought in, and the cleaning efficiency is low.
Therefore, there is a need to develop a new intelligent production system and production method for vitamin C to solve the above problems.
Disclosure of Invention
The invention aims to provide an intelligent production system and method for vitamin C.
In order to solve the technical problems, the invention provides an intelligent production system for vitamin C, which comprises: the powder screening mechanism, the powder feeding mechanism and the production platform; the powder screening mechanism is positioned above the production platform, and the powder feeding mechanism is movably attached to the surface of the production platform; the powder screening mechanism screens the vitamin C powder with the first specification and sends the vitamin C powder into the powder feeding mechanism, and the powder feeding mechanism pushes the vitamin C powder to move on the production platform.
Further, a tablet forming mechanism is movably embedded in the production platform, a tablet punching mechanism is movably arranged above the tablet forming mechanism, and a tablet conveying mechanism is arranged on one side of the production platform; the powder feeding mechanism pushes the vitamin C powder to move towards the tablet forming mechanism on the production platform until the vitamin C powder fills the tablet forming mechanism; the tablet punching mechanism presses downwards towards the tablet forming mechanism so as to press the vitamin C powder into vitamin C tablets, and the tablet forming mechanism pushes the vitamin C tablets to be exposed on the surface of the production platform; and the powder feeding mechanism pushes the vitamin C tablets into the tablet conveying mechanism so as to convey the vitamin C tablets into the collecting container.
Further, the powder screening mechanism includes: the powder feeding device comprises a powder feeding tank, a powder screening assembly, a driving assembly, a mounting disc and a plurality of drying assemblies; the top and the bottom of the powder inlet tank are respectively provided with a feed inlet and a discharge outlet, and the powder screening component is arranged at the discharge outlet; the output part of the driving component is connected with the top of the mounting plate, the movable rings of the drying components are distributed on the mounting plate, the drying components extend into the powder inlet tank from the feeding hole, and the drying components are communicated with the upper part of the mounting plate and the lower part of the mounting plate; vitamin C powder of a first specification in the powder feeding tank is put into a powder feeding mechanism through a powder screening component; the driving assembly drives the mounting plate to rotate and press downwards so as to drive the drying assemblies to stir and dry the vitamin C powder in the powder inlet tank, and the drying assemblies blow the vitamin C powder with the second specification blocked by the powder screening assembly away from the discharge port when rotating; after the bottom of each drying component abuts against the bottom inner wall of the powder inlet tank, the mounting plate continuously moves downwards relative to each drying component under the pushing of the driving component, the vitamin C powder in the powder inlet tank is pressed to the same height by the mounting plate in the pressing process, and the pressure in the powder inlet tank is discharged through each drying component; the driving assembly drives the mounting plate and each drying assembly to move until the bottom of each drying assembly is separated from the bottom inner wall of the powder inlet tank, the outer edge of the mounting plate is attached to the inner side wall of the powder inlet tank, the driving assembly drives the mounting plate and each drying assembly to rotate, and air flow formed by each drying assembly above the mounting plate enters the powder inlet tank to clean the upper surface of the mounting plate and radiate heat to the driving assembly; the vitamin C powder is dried by air flow entering the powder inlet tank, and all the drying components which are rotated by blowing the vitamin C powder in a collision way are crushed into vitamin C powder of a first specification until the vitamin C powder of the first specification on the lower surface of the mounting plate, all the drying components and the inner wall of the powder inlet tank is blown out by the powder screening component; and the air flow blown out from the powder sieving component cleans the production platform and the powder feeding mechanism.
Further, the sifter assembly includes: a screen and a discharge sleeve; the screen cloth is installed in discharge gate department, the screen cloth is connected to the one end of ejection of compact cover, the other end of ejection of compact cover is towards production platform.
Further, the drive assembly includes: a lifting cylinder and a rotating motor; the lifting cylinder is hoisted above the production platform, the output part of the lifting cylinder is connected with the mounting part of the rotating motor, and the output shaft of the rotating motor is connected with the top of the mounting disc.
Further, the drying assembly includes: a limiting block and a drying block; the limiting block is positioned at the top of the drying block, limiting holes are formed in the mounting plate, corresponding to the limiting block and the drying block, and the limiting block is movably arranged in the limiting holes in a limiting mode; the drying block is longitudinally provided with a pressure relief groove, the limiting block is provided with a pressure relief notch, the pressure relief groove is communicated with the pressure relief notch, and the pressure relief groove and the pressure relief notch are arranged towards the driving assembly; a drying cavity is formed in the drying block and used for accommodating a drying substance; and the drying block is provided with a plurality of through holes communicated with the drying cavity.
Further, the limiting block and the limiting hole are arranged in a quadrangular frustum pyramid shape.
Further, the top of stopper is provided with the guide cover, just the guide cover is located the top of pressure release breach and towards the drive assembly opening.
Further, the powder feeding mechanism comprises: powder feeding guide rail, powder feeding frame and powder feeding cylinder; the powder feeding frame is movably and limitedly arranged on the powder feeding guide rail, and the output part of the powder feeding cylinder is connected with the powder feeding frame; the bottom of the powder feeding frame is attached to the production platform, so that vitamin C powder fed by the powder screening mechanism is received at the inner side of the powder feeding frame; the powder feeding cylinder pushes the powder feeding frame to move along the length direction of the powder feeding guide rail so as to push the vitamin C powder at the inner side of the powder feeding frame or the vitamin C sheet at the outer side of the powder feeding frame to move on the production platform.
Further, a plurality of partition plates are arranged in the powder feeding frame, and each partition plate is attached to the production platform.
Further, a plurality of tablet forming holes are formed in the production platform; the tablet forming mechanism includes: the device comprises a first driving piece, a push plate and a plurality of push posts; the output part of the first driving piece is connected with the bottom of the pushing plate, the bottom of each pushing column is fixed at the top of the pushing plate, each pushing column corresponds to one tablet forming hole, and the top of each pushing column extends into the corresponding tablet forming hole from the lower part of the production platform; after the vitamin C powder is filled in each tablet forming hole, the tablet punching mechanism presses the vitamin C powder in each tablet forming hole into vitamin C tablets, and the first driving piece pushes the push plate and each push column to move upwards so as to expose the vitamin C tablets in each tablet forming hole to the surface of the production platform.
Further, the punching mechanism includes: the second driving piece, the pressing plate and the pressing columns; the second driving piece, the pressing plate and the pressing columns are positioned above the production platform, the output part of the second driving piece is connected with the top of the pressing plate, the top of each pressing column is fixed at the bottom of the pressing plate, and each pressing column corresponds to one tablet forming hole; after the vitamin C powder is filled in each tablet forming hole, the second driving piece pushes the pressing plate and each pressing column to move downwards, and the bottom of each pressing column stretches into the corresponding tablet forming hole from the upper part of the production platform so as to press the vitamin C powder into vitamin C tablets in each tablet forming hole.
Further, the sheet conveying mechanism includes: a material receiving device; the receiver is positioned at one side of the production platform so that the receiver can collect the vitamin C tablets.
In another aspect, the present invention provides a production method using the intelligent production system for vitamin C as described above, comprising: the vitamin C powder with the first specification is screened out by the powder screening mechanism and is sent into the powder feeding mechanism, and the powder feeding mechanism pushes the vitamin C powder to move on the production platform.
The invention has the beneficial effects that the powder screening mechanism is arranged to screen and uniformly dry the vitamin C powder, so that the tabletting quality of the vitamin C tablets is ensured, meanwhile, the powder screening mechanism can continuously and environmentally-friendly dry the vitamin C powder, the problem of high cost caused by periodically replacing a dry bag strap is solved, the consistency of the vitamin C powder can be ensured, the pressure in the powder screening mechanism is discharged in real time, the stability of quantitatively outputting the vitamin C powder is ensured, the agglomerated vitamin C powder is prevented from being blocked in the powder screening mechanism, in addition, the powder screening mechanism can perform self-heat dissipation and self-cleaning after the powder feeding is finished, the residual vitamin C powder on a powder feeding mechanism and a production platform is also cleaned, the risk of bringing other impurities is avoided, and the safety of the vitamin C tablets is improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of an intelligent production system for vitamin C according to the present invention;
FIG. 2 is a partial block diagram of the intelligent production system for vitamin C according to the present invention;
FIG. 3 is a block diagram of a powder screening mechanism of the present invention;
FIG. 4 is a block diagram of the powder inlet tank of the present invention;
FIG. 5 is a block diagram of a mounting plate of the present invention;
FIG. 6 is a block diagram of a drying assembly of the present invention;
FIG. 7 is a state diagram of the powder screening mechanism of the present invention when it is self-cleaning;
FIG. 8 is a block diagram of the tablet forming mechanism of the present invention;
FIG. 9 is a block diagram of the punching mechanism of the present invention;
FIG. 10 is a block diagram of the powder feeding mechanism of the present invention;
fig. 11 is a structural view of the powder feeding frame of the present invention.
In the figure:
1. a powder screening mechanism; 11. feeding powder into a powder tank; 111. a feed inlet; 112. a discharge port; 12. a powder screening component; 121. a discharging sleeve; 13. a drive assembly; 131. a rotating electric machine; 14. a mounting plate; 141. a limiting hole; 15. a drying assembly; 151. a limiting block; 1511. a pressure relief notch; 152. drying the blocks; 1521. a pressure relief groove; 1522. a through hole; 153. a guide cover;
2. a powder feeding mechanism; 21. a powder feeding guide rail; 22. a powder feeding frame; 221. a partition plate; 23. a powder feeding cylinder;
3. a production platform; 31. a tablet forming hole;
4. a tablet forming mechanism; 41. a first driving member; 42. a push plate; 43. pushing a column;
5. a punching mechanism; 51. a second driving member; 52. a pressing plate; 53. pressing a column;
6. a sheet conveying mechanism; 61. and a receiver.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment 1, in this embodiment, as shown in fig. 1 to 11, this embodiment provides an intelligent production system for vitamin C, which includes: the powder screening mechanism 1, the powder feeding mechanism 2 and the production platform 3; wherein the powder screening mechanism 1 is positioned above the production platform 3, and the powder feeding mechanism 2 is movably attached to the surface of the production platform 3; the powder screening mechanism 1 screens the vitamin C powder with the first specification and sends the vitamin C powder into the powder feeding mechanism 2, and the powder feeding mechanism 2 pushes the vitamin C powder to move on the production platform 3.
In this embodiment, the particle diameter of the vitamin C powder of the first specification is not greater than the standard value, and the tabletting requirement of the vitamin C tablet is satisfied.
In this embodiment, this embodiment is through setting up powder screening mechanism 1 screening and even dry vitamin C powder, guarantee the preforming quality of vitamin C piece, dry vitamin C powder that powder screening mechanism 1 can last and environmental protection simultaneously, overcome the problem that the cost is high that need regularly change dry band, can ensure vitamin C powder highly maintenance unanimous, and the internal pressure of powder screening mechanism 1 is discharged in real time, guarantee the stability of ration output vitamin C powder, avoid the vitamin C powder of agglomeration to block up in powder screening mechanism 1, in addition powder screening mechanism 1 carries out self-heat dissipation and self-cleaning after sending powder to end, also can be to the residual vitamin C powder on clearance powder feeding mechanism 2, the production platform 3, need not manual intervention, avoid bringing in the risk of other impurity, improve the security of vitamin C piece.
In this embodiment, the tablet forming mechanism 4 is movably embedded in the production platform 3, a tablet punching mechanism 5 is movably disposed above the tablet forming mechanism 4, and a tablet conveying mechanism 6 is disposed at one side of the production platform 3; the powder feeding mechanism 2 pushes the vitamin C powder to move towards the tablet forming mechanism 4 on the production platform 3 until the vitamin C powder fills the tablet forming mechanism 4; the tablet punching mechanism 5 is pressed downwards towards the tablet forming mechanism 4 to press the vitamin C powder into vitamin C tablets, and the tablet forming mechanism 4 pushes the vitamin C tablets to be exposed on the surface of the production platform 3; and the powder feeding mechanism 2 pushes the vitamin C slices into the slice conveying mechanism 6 so as to convey the vitamin C slices into the collecting container.
In this embodiment, the powder lot screening mechanism 1 includes: a powder inlet tank 11, a powder screening assembly 12, a driving assembly 13, a mounting plate 14 and a plurality of drying assemblies 15; the top and the bottom of the powder inlet tank 11 are respectively provided with a feed inlet 111 and a discharge outlet 112, and the powder screening assembly 12 is arranged at the discharge outlet 112; the output part of the driving component 13 is connected with the top of the mounting plate 14, each drying component 15 is movably annularly distributed on the mounting plate 14, each drying component 15 extends into the powder inlet 11 from the feeding hole 111, and each drying component 15 is communicated with the upper part of the mounting plate 14 and the lower part of the mounting plate 14; vitamin C powder of a first specification in the powder feeding tank 11 is put into the powder feeding mechanism 2 through the powder screening component 12; the driving assembly 13 drives the mounting plate 14 to rotate and press downwards so as to drive the drying assemblies 15 to stir and dry the vitamin C powder in the powder inlet tank 11, and the drying assemblies 15 blow the vitamin C powder with the second specification blocked by the powder sieving assembly 12 away from the discharge port 112 when rotating; after the bottom of each drying component 15 abuts against the bottom inner wall of the powder inlet tank 11, the mounting plate 14 continues to move downwards relative to each drying component 15 under the pushing of the driving component 13, the mounting plate 14 presses the vitamin C powder in the powder inlet tank 11 to the same height in the pressing process, and the pressure in the powder inlet tank 11 is discharged through each drying component 15; the driving assembly 13 drives the mounting plate 14 and each drying assembly 15 to move until the bottom of each drying assembly 15 is separated from the bottom inner wall of the powder inlet tank 11 and the outer edge of the mounting plate 14 is attached to the inner side wall of the powder inlet tank 11, the driving assembly 13 drives the mounting plate 14 and each drying assembly 15 to rotate, and air flow is formed above the mounting plate 14 through each drying assembly 15 to enter the powder inlet tank 11 so as to clean the upper surface of the mounting plate 14 and radiate heat to the driving assembly 13; the vitamin C powder is dried by the air flow entering the powder inlet tank 11, and the vitamin C powder is blown to collide and rotate each drying component 15 to be crushed into vitamin C powder of a first specification until the vitamin C powder of the first specification on the lower surface of the mounting plate 14, each drying component 15 and the inner wall of the powder inlet tank 11 is blown out by the powder sieving component 12; the air flow blown out from the powder sieving component 12 cleans the production platform 3 and the powder feeding mechanism 2.
In this embodiment, the particle diameter of the second-specification vitamin C powder is larger than the standard value, and the tabletting requirement of the vitamin C tablet is not satisfied.
In this embodiment, the sifter assembly 12 includes: screen and discharge sleeve 121; the screen cloth is installed in discharge gate 112 department, the screen cloth is connected to the one end of ejection of compact cover 121, the other end of ejection of compact cover 121 is towards production platform 3.
In this embodiment, the first-size vitamin C powder can pass through the screen, and the second-size vitamin C powder can be blocked by the screen, thereby achieving the function of screening the vitamin C powder.
In this embodiment, the discharging sleeve 121 plays a role of guiding the vitamin C powder, and when the powder feeding mechanism 2 moves below the discharging sleeve 121, the discharging sleeve 121 is opened to guide the vitamin C powder to slide down toward the powder feeding mechanism 2.
In this embodiment, the driving assembly 13 includes: lifting cylinder and rotary motor 131; the lifting cylinder is hoisted above the production platform 3, the output part of the lifting cylinder is connected with the mounting part of the rotating motor 131, and the output shaft of the rotating motor 131 is connected with the top of the mounting disc 14.
In the present embodiment, the lifting cylinder can drive the rotary motor 131 and the mounting plate 14 to lift, and the rotary motor 131 can drive the mounting plate 14 to rotate, so that the mounting plate 14 can lift while rotating.
In this embodiment, the drying assembly 15 includes: a stopper 151 and a drying block 152; the limiting block 151 is positioned at the top of the drying block 152, a limiting hole 141 is formed in the mounting plate 14 at a position corresponding to the limiting block 151 and the drying block 152, and the limiting block 151 is movably mounted in the limiting hole 141 in a limiting mode; the drying block 152 is longitudinally provided with a pressure relief groove 1521, the limiting block 151 is provided with a pressure relief notch 1511, the pressure relief groove 1521 is communicated with the pressure relief notch 1511, and the pressure relief groove 1521 and the pressure relief notch 1511 are arranged towards the driving component 13; a drying chamber is formed in the drying block 152 for accommodating a drying substance; the drying block 152 is provided with a plurality of through holes 1522 communicated with the drying cavity.
In this embodiment, a plurality of limiting holes 141 are annularly distributed on the mounting plate 14, and each drying component 15 is matched with the limiting holes 141 through corresponding limiting blocks 151 to limit the movable mounting plate 14, firstly, after the vitamin C powder is put into the powder inlet tank 11, the mounting plate 14 starts to rotate and descend simultaneously, at the moment, the drying block 152 stirs the vitamin C powder in the powder inlet tank 11, meanwhile, the drying block 152 can absorb moisture in the vitamin C powder to dry the vitamin C powder, and simultaneously, the vitamin C powder of the first specification falls off through the screen mesh, the vitamin C powder in the powder inlet tank 11 is stirred by the drying block 152, so that the vitamin C powder of the second specification blocked at the screen mesh can be blown away, the falling amount of the vitamin C powder of the first specification at the screen mesh is ensured, the quantitative output of the vitamin C powder of the first specification is realized, then, after the bottom of the drying block 152 abuts against the bottom inner wall of the powder inlet tank 11, the mounting plate 14 can continue to move downwards, the vitamin C powder in the powder feeding tank 11 is contacted in the downward moving process of the mounting plate 14, the vitamin C powder in the powder feeding tank 11 can be pressed to the same height, the problem that the vitamin C powder cannot be quantitatively output due to inconsistent heights is solved, in the process, the pressure in the powder feeding tank 11 is kept consistent with the outside through the pressure relief effect of the through hole 1522, the pressure relief groove 1521 and the pressure relief notch 1511, the pressure in the powder feeding tank 11 is prevented from being higher than the outside to extrude the vitamin C powder for output, the quantitative powder feeding is ensured to be stably carried out, the mounting plate 14 further drives the bottom of the drying block 152 to be separated from the bottom inner wall of the powder feeding tank 11, the outer edge of the mounting plate 14 is also attached to the inner wall of the powder feeding tank 11, the rotating motor 131 drives the mounting plate 14 to rotate at high speed, each drying block 152 forms an axial flow, and the air flows enter the powder feeding tank 11 through the pressure relief notch 1521 and the through hole 1522, the air current can carry the vitamin C powder of mounting plate 14 upper surface and get into powder jar 11, play the effect of blowing the mounting plate 14 upper surface, the air current also can bring the heat of rotating electrical machines 131 into powder jar 11 simultaneously, can realize the heat dissipation of rotating electrical machines 131, and the air current that has the heat can dry matter in the drying chamber and advance the vitamin C powder in powder jar 11, realize dry matter cyclic utilization and reduce cost, also can dry the vitamin C powder in powder jar 11, and the air current disturbance advances powder jar 11 interior vitamin C powder bump high-speed rotatory dry piece 152, under the drying, collide the effect with second specification vitamin C powder become first specification vitamin C powder, finally the air current will be mounting plate 14 lower surface, each dry piece 152, advance first specification vitamin C powder on the powder jar 11 inner wall and blow out the screen cloth, collect with cyclic utilization in the bottom of ejection of compact cover 121, the air current that blows out from ejection of compact cover can also clean production platform 3, send powder mechanism 2, play the cleaning action, intervene, the manual work and can not introduce new vitamin C's impurity piece that has guaranteed.
In this embodiment, the limiting blocks 151 and the limiting holes 141 are all in a quadrangular frustum shape, so as to realize the limiting and movable installation of the mounting plate 14, the limiting blocks 151 and the drying blocks 152.
In this embodiment, a guiding cover 153 is disposed at the top of the limiting block 151, and the guiding cover 153 is located above the pressure relief notch 1511 and is open towards the driving assembly 13, so that the formed air flow can dissipate heat of the driving assembly 13.
In this embodiment, the powder feeding mechanism 2 includes: a powder feeding guide rail 21, a powder feeding frame 22 and a powder feeding cylinder 23; the powder feeding frame 22 is movably and limitedly arranged on the powder feeding guide rail 21, and the output part of the powder feeding cylinder 23 is connected with the powder feeding frame 22; the bottom of the powder feeding frame 22 is attached to the production platform 3, so that the inner side of the powder feeding frame 22 receives the vitamin C powder fed by the powder screening mechanism 1; the powder feeding cylinder 23 pushes the powder feeding frame 22 to move along the length direction of the powder feeding guide rail 21 so as to push the vitamin C powder inside the powder feeding frame 22 or the vitamin C tablet outside the powder feeding frame 22 to move on the production platform 3.
In this embodiment, a fixed amount of vitamin C powder is fed into the powder feeding frame 22, the powder feeding guide rail 21 can limit the two sides of the powder feeding frame 22, so that the powder feeding frame 22 stably advances or retreats along the length direction of the powder feeding guide rail 21, and meanwhile, the powder feeding frame 22 frames the vitamin C powder, so that the vitamin C powder can be pushed to move on the production platform 3, and meanwhile, the vitamin C sheet is exposed out of the production platform 3, and when the powder feeding frame 22 moves on the production platform 3, the outer side wall of the powder feeding frame 22 can push the vitamin C sheet to move on the production platform 3.
In this embodiment, a plurality of partitions 221 are arranged in the powder feeding frame 22, and each partition 221 is attached to the production platform 3.
In the present embodiment, the partition 221 is used to scrape off the vitamin C powder on the production platform 3 and to fill the tablet forming mechanism 4 with the vitamin C powder quickly.
In this embodiment, the production platform 3 is provided with a plurality of tablet forming holes 31; the tablet forming mechanism 4 includes: a first driving member 41, a push plate 42 and a plurality of push posts 43; the output part of the first driving member 41 is connected with the bottom of the push plate 42, the bottom of each push column 43 is fixed at the top of the push plate 42, each push column 43 corresponds to one tablet forming hole 31, and the top of each push column 43 extends into the corresponding tablet forming hole 31 from the lower part of the production platform 3; after each tablet forming hole 31 is filled with vitamin C powder, the tablet punching mechanism 5 presses the vitamin C powder in each tablet forming hole 31 into vitamin C tablets, and the first driving member 41 pushes the push plate 42 and each push post 43 to move upwards so as to expose the vitamin C tablets in each tablet forming hole 31 on the surface of the production platform 3.
In this embodiment, the powder feeding frame 22 pushes the vitamin C powder to move to the region of each tablet forming hole 31 on the production platform 3, and at this time, the powder feeding frame 22 pushes the vitamin C powder to reciprocate at the region, so as to ensure that the vitamin C powder fills each tablet forming hole 31 and ensure the quality of each vitamin C tablet.
In this embodiment, each pushing post 43 plays a role in supporting the vitamin C powder and preparing the vitamin C tablet, and the first driving member 41 may adopt an air cylinder or a motor to push the vitamin C tablet out of the tablet forming hole 31, so as to facilitate conveying the vitamin C tablet to the tablet conveying mechanism 6.
In this embodiment, the punching mechanism 5 includes: a second driving member 51, a pressing plate 52 and a plurality of pressing posts 53; the second driving member 51, the pressing plate 52 and the pressing columns 53 are located above the production platform 3, the output part of the second driving member 51 is connected with the top of the pressing plate 52, the top of each pressing column 53 is fixed at the bottom of the pressing plate 52, and each pressing column 53 corresponds to one tablet forming hole 31; after each tablet forming hole 31 is filled with vitamin C powder, the second driving member 51 pushes the pressing plate 52 and each pressing post 53 to move downward, and the bottom of each pressing post 53 extends into the corresponding tablet forming hole 31 from above the production platform 3, so as to press the vitamin C powder in each tablet forming hole 31 into vitamin C tablets.
In this embodiment, each pressing column 53 plays a role in preparing the vitamin C tablet, and the second driving member 51 may employ a cylinder or a motor to press the vitamin C powder into the vitamin C tablet at the tablet forming hole 31.
In this embodiment, the sheet feeding mechanism 6 includes: a receiver 61; the receiver 61 is located at one side of the production platform 3 such that the receiver 61 collects the vitamin C chips.
In this embodiment, the receiver 61 may employ a diagonal chute to facilitate the collection of the vitamin C pieces into the collection container.
Embodiment 2 on the basis of embodiment 1, this embodiment provides a production method using the intelligent production system for vitamin C as provided in embodiment 1, comprising: the vitamin C powder with the first specification is screened out by the powder screening mechanism 1 and is sent into the powder feeding mechanism 2, and the powder feeding mechanism 2 pushes the vitamin C powder to move on the production platform 3.
In summary, the powder screening mechanism is arranged to screen and uniformly dry the vitamin C powder, so that the tabletting quality of the vitamin C tablets is ensured, meanwhile, the powder screening mechanism can continuously and environmentally-friendly dry the vitamin C powder, the problem that the cost is high because a dry bag strap needs to be replaced regularly is solved, the consistency of the vitamin C powder can be ensured, the pressure in the powder screening mechanism is discharged in real time, the stability of quantitatively outputting the vitamin C powder is ensured, the agglomerated vitamin C powder is prevented from being blocked in the powder screening mechanism, in addition, the powder screening mechanism can perform self-heat dissipation and self-cleaning after the powder feeding is finished, the residual vitamin C powder on a powder feeding mechanism and a production platform is also cleaned, the manual intervention is not needed, the risk of bringing other impurities is avoided, and the safety of the vitamin C tablets is improved.
The components (components not illustrating specific structures) selected in the application are all common standard components or components known to those skilled in the art, and the structures and principles of the components are all known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in this application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention.
Claims (12)
1. An intelligent production system for vitamin C, comprising:
the powder screening mechanism, the powder feeding mechanism and the production platform; wherein the method comprises the steps of
The powder screening mechanism is positioned above the production platform, and the powder feeding mechanism is movably attached to the surface of the production platform;
the powder screening mechanism screens vitamin C powder of a first specification and sends the vitamin C powder into the powder feeding mechanism, and the powder feeding mechanism pushes the vitamin C powder to move on the production platform;
the tablet forming mechanism is movably embedded in the production platform, a tablet punching mechanism is movably arranged above the tablet forming mechanism, and a tablet conveying mechanism is arranged on one side of the production platform;
the powder feeding mechanism pushes the vitamin C powder to move towards the tablet forming mechanism on the production platform until the vitamin C powder fills the tablet forming mechanism;
the tablet punching mechanism presses downwards towards the tablet forming mechanism so as to press the vitamin C powder into vitamin C tablets, and the tablet forming mechanism pushes the vitamin C tablets to be exposed on the surface of the production platform; and
the powder feeding mechanism pushes the vitamin C tablets into the tablet conveying mechanism so as to convey the vitamin C tablets into the collecting container;
the powder screening mechanism includes: the powder feeding device comprises a powder feeding tank, a powder screening assembly, a driving assembly, a mounting disc and a plurality of drying assemblies;
the top and the bottom of the powder inlet tank are respectively provided with a feed inlet and a discharge outlet, and the powder screening component is arranged at the discharge outlet;
the output part of the driving component is connected with the top of the mounting plate, the movable rings of the drying components are distributed on the mounting plate, the drying components extend into the powder inlet tank from the feeding hole, and the drying components are communicated with the upper part of the mounting plate and the lower part of the mounting plate;
vitamin C powder of a first specification in the powder feeding tank is put into a powder feeding mechanism through a powder screening component;
the driving assembly drives the mounting plate to rotate and press downwards so as to drive the drying assemblies to stir and dry the vitamin C powder in the powder inlet tank, and the drying assemblies blow the vitamin C powder with the second specification blocked by the powder screening assembly away from the discharge port when rotating;
after the bottom of each drying component abuts against the bottom inner wall of the powder inlet tank, the mounting plate continuously moves downwards relative to each drying component under the pushing of the driving component, the vitamin C powder in the powder inlet tank is pressed to the same height by the mounting plate in the pressing process, and the pressure in the powder inlet tank is discharged through each drying component;
the driving assembly drives the mounting plate and each drying assembly to move until the bottom of each drying assembly is separated from the bottom inner wall of the powder inlet tank, the outer edge of the mounting plate is attached to the inner side wall of the powder inlet tank, the driving assembly drives the mounting plate and each drying assembly to rotate, and air flow formed by each drying assembly above the mounting plate enters the powder inlet tank to clean the upper surface of the mounting plate and radiate heat to the driving assembly;
the vitamin C powder is dried by air flow entering the powder inlet tank, and all the drying components which are rotated by blowing the vitamin C powder in a collision way are crushed into vitamin C powder of a first specification until the vitamin C powder of the first specification on the lower surface of the mounting plate, all the drying components and the inner wall of the powder inlet tank is blown out by the powder screening component;
and the air flow blown out from the powder sieving component cleans the production platform and the powder feeding mechanism.
2. The intelligent production system for vitamin C according to claim 1, wherein,
the sifting assembly includes: a screen and a discharge sleeve;
the screen cloth is installed in discharge gate department, the screen cloth is connected to the one end of ejection of compact cover, the other end of ejection of compact cover is towards production platform.
3. The intelligent production system for vitamin C according to claim 1, wherein,
the drive assembly includes: a lifting cylinder and a rotating motor;
the lifting cylinder is hoisted above the production platform, the output part of the lifting cylinder is connected with the mounting part of the rotating motor, and the output shaft of the rotating motor is connected with the top of the mounting disc.
4. The intelligent production system for vitamin C according to claim 1, wherein,
the drying assembly includes: a limiting block and a drying block;
the limiting block is positioned at the top of the drying block, limiting holes are formed in the mounting plate, corresponding to the limiting block and the drying block, and the limiting block is movably arranged in the limiting holes in a limiting mode;
the drying block is longitudinally provided with a pressure relief groove, the limiting block is provided with a pressure relief notch, the pressure relief groove is communicated with the pressure relief notch, and the pressure relief groove and the pressure relief notch are arranged towards the driving assembly;
a drying cavity is formed in the drying block and used for accommodating a drying substance;
and the drying block is provided with a plurality of through holes communicated with the drying cavity.
5. The intelligent production system for vitamin C according to claim 4, wherein,
the limiting block and the limiting hole are arranged in a quadrangular frustum pyramid shape.
6. The intelligent production system for vitamin C according to claim 4, wherein,
the top of stopper is provided with the guide cover, just the guide cover is located the top of pressure release breach and towards the drive assembly opening.
7. The intelligent production system for vitamin C according to claim 1, wherein,
the powder feeding mechanism comprises: powder feeding guide rail, powder feeding frame and powder feeding cylinder;
the powder feeding frame is movably and limitedly arranged on the powder feeding guide rail, and the output part of the powder feeding cylinder is connected with the powder feeding frame;
the bottom of the powder feeding frame is attached to the production platform, so that vitamin C powder fed by the powder screening mechanism is received at the inner side of the powder feeding frame;
the powder feeding cylinder pushes the powder feeding frame to move along the length direction of the powder feeding guide rail so as to push the vitamin C powder at the inner side of the powder feeding frame or the vitamin C sheet at the outer side of the powder feeding frame to move on the production platform.
8. The intelligent production system for vitamin C according to claim 7, wherein,
and a plurality of partition plates are arranged in the powder feeding frame, and each partition plate is attached to the production platform.
9. The intelligent production system for vitamin C according to claim 1, wherein,
the production platform is provided with a plurality of tablet forming holes;
the tablet forming mechanism includes: the device comprises a first driving piece, a push plate and a plurality of push posts;
the output part of the first driving piece is connected with the bottom of the pushing plate, the bottom of each pushing column is fixed at the top of the pushing plate, each pushing column corresponds to one tablet forming hole, and the top of each pushing column extends into the corresponding tablet forming hole from the lower part of the production platform;
after the vitamin C powder is filled in each tablet forming hole, the tablet punching mechanism presses the vitamin C powder in each tablet forming hole into vitamin C tablets, and the first driving piece pushes the push plate and each push column to move upwards so as to expose the vitamin C tablets in each tablet forming hole to the surface of the production platform.
10. The intelligent production system for vitamin C according to claim 9, wherein,
the punching mechanism comprises: the second driving piece, the pressing plate and the pressing columns;
the second driving piece, the pressing plate and the pressing columns are positioned above the production platform, the output part of the second driving piece is connected with the top of the pressing plate, the top of each pressing column is fixed at the bottom of the pressing plate, and each pressing column corresponds to one tablet forming hole;
after the vitamin C powder is filled in each tablet forming hole, the second driving piece pushes the pressing plate and each pressing column to move downwards, and the bottom of each pressing column stretches into the corresponding tablet forming hole from the upper part of the production platform so as to press the vitamin C powder into vitamin C tablets in each tablet forming hole.
11. The intelligent production system for vitamin C according to claim 1, wherein,
the sheet conveying mechanism comprises: a material receiving device;
the receiver is positioned at one side of the production platform so that the receiver can collect the vitamin C tablets.
12. A production method using the intelligent production system for vitamin C according to any one of claims 1 to 11, comprising:
the vitamin C powder with the first specification is screened out by the powder screening mechanism and is sent into the powder feeding mechanism, and the powder feeding mechanism pushes the vitamin C powder to move on the production platform.
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| CN202310778285.0A CN116512658B (en) | 2023-06-29 | 2023-06-29 | Intelligent production system and production method for vitamin C |
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| CN202310778285.0A CN116512658B (en) | 2023-06-29 | 2023-06-29 | Intelligent production system and production method for vitamin C |
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| CN112294890A (en) * | 2020-11-17 | 2021-02-02 | 广东恒诚制药股份有限公司 | Preparation method and application of compound houttuynia cordata tablets |
| CN112497816A (en) * | 2020-11-11 | 2021-03-16 | 谢双 | Tablet die mould device |
| CN113021998A (en) * | 2021-04-26 | 2021-06-25 | 武汉陶朱生物科技有限公司 | Preparation method of vitamin C solid tablet |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN206242571U (en) * | 2016-12-09 | 2017-06-13 | 石家庄龙泽制药股份有限公司 | A kind of arc hopper of tablet press machine |
| CN112497816A (en) * | 2020-11-11 | 2021-03-16 | 谢双 | Tablet die mould device |
| CN112294890A (en) * | 2020-11-17 | 2021-02-02 | 广东恒诚制药股份有限公司 | Preparation method and application of compound houttuynia cordata tablets |
| CN113021998A (en) * | 2021-04-26 | 2021-06-25 | 武汉陶朱生物科技有限公司 | Preparation method of vitamin C solid tablet |
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