CN116511975A - Chip removal device - Google Patents
Chip removal device Download PDFInfo
- Publication number
- CN116511975A CN116511975A CN202310476797.1A CN202310476797A CN116511975A CN 116511975 A CN116511975 A CN 116511975A CN 202310476797 A CN202310476797 A CN 202310476797A CN 116511975 A CN116511975 A CN 116511975A
- Authority
- CN
- China
- Prior art keywords
- chip
- assembly
- chip removal
- scraping
- scraper blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007790 scraping Methods 0.000 claims abstract description 66
- 239000002173 cutting fluid Substances 0.000 claims abstract description 18
- 238000001914 filtration Methods 0.000 claims abstract description 12
- 238000005192 partition Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000007667 floating Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009825 accumulation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention relates to the technical field of chip removers, in particular to a chip removal device for chips and chip removal liquid in separator machining. The chip removal device comprises a scraper assembly, a partition plate, a transmission assembly, a tensioning mechanism and a filter roller assembly, wherein the scraper assembly is arranged above the partition plate, the scraper assembly is connected with the transmission assembly in a meshed mode, the tensioning mechanism is arranged on the lifting section, the tensioning mechanism is located below the scraper assembly and in butt fit with the scraper assembly, the scraper assembly is in movable fit with the periphery of the filter roller assembly, and the scraper assembly rotates clockwise in the chip removal device. The invention solves the problems of accumulation of floating aluminum scraps at the filtering roller part of the upper scraping roller chip removing device in the prior art, the strip aluminum scraps are not easy to drop on the scraping plate, are wound on the scraping plate and the like, realizes the function of the chip remover for filtering cutting fluid in real time, and achieves the effects of reliable chip removal and filtration and simple and easy manufacturing of the filtering roller.
Description
Technical Field
The invention relates to the technical field of chip removers, in particular to a chip removal device for chips and chip removal liquid in separator machining.
Background
With the strong rise of new energy automobiles, automobile parts made of aluminum and alloy materials thereof are widely applied, in the existing machining field, blank parts of the automobile parts made of aluminum and alloy materials thereof are mainly made of cast aluminum alloy forging and pressing aluminum alloy, when a machine tool processes cast aluminum blanks, finely-divided aluminum scraps are generated, the scraps are often floated on cutting fluid due to light weight, and common scraping plates and chain plate chip remover equipment cannot discharge the scraps from the machine tool; when the machine tool processes the forged aluminum alloy blank, strip-shaped aluminum scraps and scraps can be generated, and conventional chip removal equipment cannot cope well. Aiming at the two chips, the optimal solution at the present stage is an upper scraping type roller chip removing device, the chip remover device can discharge the floating aluminum chips out of a machine tool by utilizing the unique structure of the chip remover device, but after long-time use, the chips gradually float at the roller part of the upper scraping type roller chip removing device and cannot be discharged, manual cleaning is needed, otherwise accumulated chips can block the backflow of cutting fluid, overflow is caused, strip chips generated after forging aluminum alloy is processed are often lapped on a scraping plate in the discharging process and cannot fall down in time, the chip removing device is clamped and damaged by winding on the scraping plate in the circulating operation process of the scraping plate, chip removing equipment is damaged, machine tool machining stagnation and the like are caused, meanwhile, the manufacturing cost of the roller chip remover at the present stage is high and the manufacturing is difficult, mainly because the manufacturing difficulty of a filter roller is high, parts needing to be precisely processed are welded after being combined by various tools, and the finished roller is often not smooth or has sealing failure due to slight deviation.
Disclosure of Invention
Based on the above, it is necessary to provide a chip removal device, which realizes the function of discharging cast aluminum and forged aluminum alloy chips and filtering cutting fluid in real time, and achieves reliable chip removal filtration, and a filter roller is simple and easy to manufacture.
The purpose of the invention is realized in the following way: chip removal device is including advancing bits mouth, housing, chip removal mouth, the housing has gentle section and hoisting segment, advance bits mouth set up in mild section, the chip removal mouth set up in hoisting segment, chip removal device still includes scraper blade subassembly, baffle, drive assembly, straining device, filter cylinder subassembly, the scraper blade subassembly set up in the baffle top, the scraper blade subassembly with the drive assembly meshing is connected, straining device set up in hoisting segment, straining device be located the scraper blade subassembly below with scraper blade subassembly butt cooperation, the scraper blade subassembly with filter cylinder subassembly peripheral movable fit, the scraper blade subassembly is in clockwise rotation in the chip removal device.
In one embodiment, the tensioning mechanism is oval, and the tensioning mechanism is movably connected with the housing.
In one embodiment, the scraping plate assembly comprises a chain and a plurality of scraping plates, and the scraping plates are rigidly arranged on the chain.
In one embodiment, the upper and lower scraping plates are of a "C" configuration.
In one embodiment, the upper scraping plate and the lower scraping plate are provided with strip-shaped drain holes.
In one embodiment, the partition plate is provided with a cutting fluid overflow hole.
In one embodiment, the transmission assembly is peripherally wrapped around the axle wrapping mechanism.
In one embodiment, the filter cylinder assembly comprises an end cap, a filter screen cleaning assembly, a cylinder structural assembly, and a cylinder scraper.
In one embodiment, a first scraping plate is arranged at one end of the partition plate, which is close to the chip discharge port, and a second scraping plate is arranged at one end of the housing, which is close to the chip discharge port.
In one embodiment, the first scraper plate is disposed at an angle of less than 60 ° to the bulkhead adjacent one end of the drive assembly.
The invention overcomes the problems of the prior art that floating aluminum scraps are accumulated at the filtering roller part of the upper scraping roller chip removing device, the strip-shaped aluminum scraps are not easy to fall on the scraping plate and finally wind on the scraping plate, the manufacturing difficulty of the filtering roller is high, the requirement is high, and the like, provides the chip removing device, realizes the functions of discharging cast aluminum and forged aluminum alloy scraps out of a machine tool, can filter cutting fluid in real time, and achieves the effects of reliable chip removing and filtering, and the filtering roller is simple and easy to manufacture.
Drawings
FIG. 1 is a schematic diagram of a chip removal device;
FIG. 2 is a schematic view of a drum assembly;
FIG. 3 is a schematic view of a drum assembly;
FIG. 4 is a schematic view of a squeegee assembly;
1-cutting fluid mixture, 2-drum front build-up chips, 3-scraper assembly, 4-first scraper, 5-spindle-clad structure, 6-chip port, 7-second scraper, 8-tensioning mechanism, 9-filter drum assembly, 10-chip box, 11-cutting fluid overflow hole, 12-drum baffle lower to baffle upper chips, 91-end cap, 92 filter screen cleaning assembly, 93-drum structure assembly, 94-drum scraper, 931-drum sprocket, 932-tooling, 933-web, 935-bearing, 936-arcuate sheet metal, 937-drum spindle, 938-filter screen mounting stiffener, 939-round steel.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "top," "bottom," "top," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Chip removal device is including advancing bits mouth, housing, chip removal mouth, the housing has mild section and hoisting segment, advance bits mouth setting in mild section, the chip removal mouth set up in hoisting segment, chip removal device still includes scraper blade subassembly 3, baffle, drive assembly, straining device 8, filter cylinder subassembly 9, scraper blade subassembly 3 set up in the baffle top, scraper blade subassembly 3 with drive assembly meshing is connected, straining device 8 set up in hoisting segment, straining device 8 be located scraper blade subassembly 3 below with scraper blade subassembly 3 butt cooperation, scraper blade subassembly 3 with filter cylinder subassembly 9 peripheral movable fit, scraper blade subassembly 3 is in clockwise rotation in the chip removal device.
The scraper assembly 3 comprises a chain and a plurality of scraping plates, wherein the scraping plates are rigidly arranged on the chain, the scraping plates are of a C-shaped structure, the C-shaped structure is arranged on the chain by taking the chain as the center, the C-shaped scraping plates can scrape chips at any position inside the chip removing device out of the machine, the chips cannot be wound on the scraping plates, a plurality of mutually parallel strip-shaped water draining holes are uniformly formed in the upper scraping plates and the lower scraping plates, the C-shaped scraping plates can scrape the chips from all positions of the device in the chip scraping process no matter whether the scraping plates run to that stage, the cutting liquid can not be flushed away or fall off by the cutting liquid, the strip-shaped water draining holes and the C-shaped scraping plates can be transported in the flat section process of the device by the scraping plates, the cutting liquid and the chips are prevented from turning over from the scraping plates in a large amount, the scraping plates and the chips can flow out of the scraping plates due to strip-shaped water draining holes when the chips run to the lifting section of the chip removing device, and the C-shaped scraping plates can be prevented from being wound on the chip removing devices due to the fact that the C-shaped scraping plates are blocked at the short C-shaped openings are attached to the chip removing devices, and the chips can be prevented from being wound on the chip-shaped scraping plates and the dead parts.
The transmission assembly is wrapped with the shaft wrapping mechanism 5, when the mixture 1 of the chips and the cutting fluid is discharged into the chip removing device by the machine tool, a large amount of the chips are scraped away by the scraper assembly 3, and part of the chips and the cutting fluid flow out of the strip-shaped drain holes of the scraper in the scraper assembly 3 in the process that the scraper assembly 3 scrapes the chips to the lifting section to the machine head along the track of the partition board of the chip removing device, and when a large amount of the chips are scraped to the head of the chip removing device, the shaft wrapping mechanism 5 completely wraps the transmission assembly, so that the chips can be prevented from being wound on the transmission assembly.
The chip removing device is characterized in that a first chip scraping plate 4 and a second chip scraping plate 7 are arranged at the chip removing opening 6 of the chip removing device, the first chip scraping plate 4 is obliquely arranged at one end, close to the chip removing opening 6, of the partition plate, the included angle between the first chip scraping plate 4 and the partition plate, close to one end of the transmission assembly, is smaller than 60 degrees, preferably, the included angle is 30 degrees, the first chip scraping plate 4 is used for scraping chips left on one side of a plurality of chip scraping plates 'C' -shaped structure of the scraper assembly 3, a gap exists between the first chip scraping plate 4 and the shaft-wrapping structure 5, the second chip scraping plate 7 is arranged at one end, close to the chip removing opening 6, of the cover shell, the second chip scraping plate 7 is intersected with the other side of the 'C' -shaped structure of the chip scraping plate of the scraper assembly 3, and the second chip scraping plate 7 is used for scraping the chips left on the other side of the chip scraping plate, and the chips are prevented from being brought back into the device again.
Cutting fluid overflow holes 11 are formed in two sides of a partition plate of a smooth section of the chip removal device, and part of chips and cutting fluid flowing out of a scraper bar-shaped drain hole in the scraper assembly 3 of the smooth section of the chip removal device can flow to the lower layer of the device from a circular arc at the tail of the device, and also can flow to the lower layer of the chip removal device from the cutting fluid overflow holes 11 designed in two sides of the device, so that a large amount of chips and cutting fluid can be prevented from flowing back untimely to overflow when entering the chip removal device.
A large amount of chips and cutting fluid flow to the position of the filter roller assembly 9, the cutting fluid flows to the water tank after being filtered by the filter screen arranged on the filter roller assembly 9 and is recycled by the machine tool function pump, the intercepted chips fall to the lower part of the filter roller assembly 9, the chip blocking box 10 is additionally arranged around the filter roller to prevent the light and easy-floating chips from being capable of being clustered, and a small amount of chips clustered in the area are scattered and scraped away continuously by the cutting fluid through the roller scraping plate 94 arranged on the filter roller assembly 9 in the circumferential operation process of the roller shaft, so that the cleaning of the outside of the filter screen is ensured, meanwhile, the filter screen cleaning assembly 92 periodically sprays water flow to the filter screen through the internal water storage or water pumping from the water tank to clean the filter screen, so as to prevent the filter screen from being blocked to cause device overflow, and the scraping away by the scraper assembly 3 in the circulating operation when the chips are scraped to the lower part of the filter roller scraping plate 94.
Tensioning mechanism 8 set up in the promotion section, tensioning mechanism 8 be located scraper blade subassembly below with scraper blade subassembly butt cooperation, tensioning mechanism 8 with housing swing joint, tensioning mechanism 8 can carry out eccentric rotation for the plane with its mounted position's housing, so make elliptical form with tensioning mechanism 8, tensioning the chain through its eccentric rotation, elliptical eccentric tensioning mechanism 8 can realize a large amount of tensioning in the minizone, and the tensioning process is linear tensioning, and the chain can be all the time with the most suitable elasticity in the inside bits of scraping of device, has guaranteed the reliability of scraping bits.
The filter roller assembly 9 comprises an end cover 91, a filter screen cleaning assembly 92, a roller structure assembly 93 and a roller scraping plate 94, wherein the roller structure assembly 93 is used as the most core assembly of the roller chip cleaner, the relative positions of all components can be adjusted through the mode of assembling and then welding, the yield and the manufacturing precision of the roller are improved, firstly, a roller chain wheel 931 and a connecting plate 933 are pre-tightly installed through a circle of bolt holes, the roller chain wheel 931 and the connecting plate 933 are made of metal plates through cutting, the cost is lower than that of the whole machine, the bolt installation holes are all made of laser cutting, the positions are more accurate, all the tool 932, the connecting plate 933, a bearing 935, a roller shaft 937, a filter screen installation reinforcing rib and the like are installed and positioned, bolts are pre-tightened, all the bolts are fastened after the position sizes of all the components are adjusted to be optimal through measuring, at the moment, arc-shaped metal plates 936 and round steel 939 are welded at the positioning positions of the plate Jin Huaxian, after the welding spots are cooled, the bolts are gradually welded through filling bolt holes, and finally, when all the bolts are removed, the roller is also welded, the roller is easy to disassemble, and the size is not easy to disassemble or the roller is deformed due to the fact that the size is not easy to be deformed.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. Chip removal device, chip removal device includes chip inlet, housing, chip discharge mouth, the housing has mild section and promotes the section, chip inlet set up in mild section, the chip discharge mouth set up in promote the section, its characterized in that, chip removal device still includes scraper blade subassembly, baffle, drive assembly, straining device, filtration cylinder subassembly, the scraper blade subassembly set up in the baffle top, the scraper blade subassembly with drive assembly meshing is connected, straining device set up in promote the section, straining device is located the scraper blade subassembly below with scraper blade subassembly butt cooperation, the scraper blade subassembly with the peripheral movable fit of filtration cylinder subassembly, the scraper blade subassembly is in clockwise rotation in the chip removal device.
2. The chip ejection device of claim 1, wherein the tensioning mechanism is oval, and the tensioning mechanism is movably connected with the housing.
3. The chip removal apparatus as defined in claim 1, wherein said scraper assembly includes a chain, a plurality of scraping plates, a plurality of said scraping plates being rigidly disposed on said chain.
4. A chip removing device as claimed in claim 3, wherein the upper and lower chip-scraping plates are of "C" configuration.
5. A chip removing device as claimed in claim 3, wherein the upper and lower chip scraping plates are provided with strip-shaped drain holes.
6. A chip removing device as claimed in claim 1, wherein the partition is provided with a cutting fluid overflow hole.
7. The chip removal apparatus as defined in claim 1, wherein said transmission assembly is peripherally wrapped around a spindle-wrapping mechanism.
8. The chip removal apparatus as defined in claim 1, wherein said filter cylinder assembly comprises an end cap, a filter screen cleaning assembly, a cylinder structural assembly, a cylinder scraping plate.
9. A chip removing device as claimed in claim 1, wherein the partition is provided with a first chip scraping plate at an end thereof adjacent the chip discharge port, and the housing is provided with a second chip scraping plate at an end thereof adjacent the chip discharge port.
10. A chip removing device as claimed in claim 9, wherein the first chip scraping plate is inclined at an angle of less than 60 ° to the partition plate near one end of the transmission assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310476797.1A CN116511975A (en) | 2023-04-28 | 2023-04-28 | Chip removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310476797.1A CN116511975A (en) | 2023-04-28 | 2023-04-28 | Chip removal device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116511975A true CN116511975A (en) | 2023-08-01 |
Family
ID=87389715
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310476797.1A Pending CN116511975A (en) | 2023-04-28 | 2023-04-28 | Chip removal device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116511975A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117840590A (en) * | 2024-03-07 | 2024-04-09 | 成都天成电科科技有限公司 | Method for protecting inner cavity chip during laser re-welding and laser re-welding system |
| CN117840590B (en) * | 2024-03-07 | 2024-06-04 | 成都天成电科科技有限公司 | Method for protecting inner cavity chip during laser re-welding and laser re-welding system |
-
2023
- 2023-04-28 CN CN202310476797.1A patent/CN116511975A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117840590A (en) * | 2024-03-07 | 2024-04-09 | 成都天成电科科技有限公司 | Method for protecting inner cavity chip during laser re-welding and laser re-welding system |
| CN117840590B (en) * | 2024-03-07 | 2024-06-04 | 成都天成电科科技有限公司 | Method for protecting inner cavity chip during laser re-welding and laser re-welding system |
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