CN116500489B - Automatic lamp detection device - Google Patents
Automatic lamp detection device Download PDFInfo
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- CN116500489B CN116500489B CN202310767403.8A CN202310767403A CN116500489B CN 116500489 B CN116500489 B CN 116500489B CN 202310767403 A CN202310767403 A CN 202310767403A CN 116500489 B CN116500489 B CN 116500489B
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- discharging
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- 238000001514 detection method Methods 0.000 title claims abstract description 21
- 238000012360 testing method Methods 0.000 claims abstract description 69
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000012840 feeding operation Methods 0.000 abstract description 2
- 230000003287 optical effect Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/0207—Details of measuring devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photometry And Measurement Of Optical Pulse Characteristics (AREA)
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
Abstract
The invention discloses an automatic lamp detection device, which comprises: the surface of the test machine base is rotationally provided with an indexing transmission disc, the bottom surface of the test machine base is provided with an indexing driving component for driving the indexing transmission disc to intermittently rotate, the surface of the test machine base is fixedly provided with an outer guide edge and a feeding guide rail which are positioned at the outer edge of the indexing transmission disc, and the surface of the indexing transmission disc is provided with an inner guide bar and an outer edge guide bar for guiding the lamp to slide. According to the invention, by arranging the automatic feeding and discharging assembly structure, the linear vibrator and the elastic supporting plate on the surface of the input machine are used for carrying out the feeding operation of the lamps one by one, and the positioning, power-on testing and output procedures of the lamps are sequentially carried out through the magnetic guiding and placing assembly, the contact testing assembly and the discharging assembly under the intermittent rotation of the indexing conveying disc, so that the automatic detection is realized.
Description
Technical Field
The invention relates to the technical field of lamp detection, in particular to an automatic lamp detection device.
Background
The lamp detection device is generally used for detecting and judging whether indexes such as electrical performance, optical performance and reliability of the lamp meet requirements or not in the production, detection and maintenance processes of the lamp. The general lamp detection device comprises the following main test items: the electrical test is mainly used for detecting electrical performance indexes of the lamp, such as voltage, current, power factors and the like; the optical test is mainly used for detecting optical performance indexes of the lamp, such as luminous flux, beam distribution, color temperature, color tolerance and the like; the reliability test is mainly used for detecting the reliability indexes of the lamp, such as service life, voltage resistance, breakdown voltage and the like.
In the optical performance test, the existing lamp detection device mainly tests the brightness and the resistivity of the lamp by carrying out one-by-one power connection on the finished lamp, and by adopting structures such as an ammeter, a resistance meter, a power meter, a photometer and a photosensitive sensor, the photometer and the photosensitive sensor are mainly used for detecting the optical performance of the lamp, and can be used for measuring indexes such as brightness, uniformity and color parameters of the lamp.
In view of the above, the present invention provides an automatic lamp detection device for solving the existing problems, and aims to solve the problems and improve the practical value by the technology.
Disclosure of Invention
The present invention aims to solve one of the technical problems existing in the prior art or related technologies.
The technical scheme adopted by the invention is as follows: an automated luminaire detection device comprising: the device comprises a test base, an input machine table, a magnetic guiding and placing assembly, a contact test assembly and a discharging assembly, wherein the magnetic guiding and placing assembly, the contact test assembly and the discharging assembly are fixed on the surface of the test base, the discharging assembly is used for pushing out lamps on the surface of an indexing conveying disc, the indexing conveying disc is rotatably arranged on the surface of the test base, an indexing driving assembly used for driving the indexing conveying disc to intermittently rotate is arranged on the bottom surface of the test base, an outer guiding edge and a feeding guide rail are fixedly arranged on the surface of the test base, an inner guiding strip and an outer guiding strip are arranged on the outer edge of the indexing conveying disc, the inner guiding strip are used for guiding the lamps to slide, a plurality of conveying grooves which are uniformly distributed on the edge of the surface of the indexing conveying disc in the circumferential direction are formed in the surface of the indexing conveying disc, positioning grooves are detachably arranged on the inner sides of the conveying grooves, and photosensitive sensors are embedded and arranged on the surface of the positioning grooves;
the input machine is positioned at one side of the test machine base, a linear vibrator and an elastic supporting plate are fixedly arranged on the surface of the input machine base, a vibration material tray is fixedly connected to the top end of the elastic supporting plate, a feeding straight rail communicated with the outlet end of the vibration material tray is fixedly arranged on the top surface of the linear vibrator, and a vibration motor for driving the vibration material tray to vibrate is fixedly connected to the surface of the elastic supporting plate;
the magnetic guiding and placing assembly comprises a first air cylinder fixed on the surface of the test base, a linkage plate fixed at the output end of the first air cylinder and an electromagnetic chuck fixed on the bottom surface of one end of the linkage plate, and an electromagnet for adsorbing a lamp cap of the lamp is arranged in the electromagnetic chuck; the contact test assembly comprises a second flagpole fixed on the surface of the test base and a power-on lamp holder for attaching and connecting the lamp holder, and an actuating rod for connecting the power-on lamp holder is arranged at the output end of the second flagpole.
The present invention may be further configured in a preferred example to: the positioning groove is a silica gel member, and the inner part of the positioning groove is in a spherical concave structure and is matched with the shape and the specification of the surface of the lamp body.
The present invention may be further configured in a preferred example to: the outer edge is arc-shaped, the inner diameter of the outer edge is equal to the radius of the indexing conveying disc, one end of the outer edge extends to one side of the feeding guide rail, the other end of the outer edge is located at one side of the discharging assembly, and the outer edge guide bar is movably mounted on the surface of the outer edge, and two ends of the outer edge guide bar extend to one side of the magnetic guide placing assembly and one side of the discharging assembly respectively.
The present invention may be further configured in a preferred example to: the inner sides of the indexing transmission disc and the indexing driving assembly are rotatably sleeved with a fixed shaft seat fixed on the surface of the indexing transmission disc, and the inner guide bar is fixedly arranged on the surface of the fixed shaft seat and one side of the inner guide bar is concentrically arranged with the outer guide bar.
The present invention may be further configured in a preferred example to: the vibration charging tray is in a spiral structure, the number of the elastic supporting plates is a plurality of, the elastic supporting plates are uniformly distributed circumferentially about the axis of the vibration charging tray, the elastic supporting plates are obliquely distributed, and the other end of the feeding straight rail is communicated with the feeding guide rail.
The present invention may be further configured in a preferred example to: the bottom surface of electromagnetic chuck is equipped with the cover groove with lamps and lanterns lamp holder looks adaptation, electromagnetic chuck, first cylinder, second flagpole and the input electric connection of ejection of compact subassembly have the controller, the controller is used for according to the rotational speed matching electromagnetic chuck of graduation drive assembly, first cylinder, second flagpole and ejection of compact subassembly's work rate.
The present invention may be further configured in a preferred example to: the bottom surface of the electric connection lamp holder is provided with an electrode point which is used for being attached and communicated with a lamp cap electrode of the lamp, the input end of the electrode point is connected with an external power supply, and an electric meter, a resistance meter and a power meter which are used for testing the lamp are arranged on the electric connection path.
The present invention may be further configured in a preferred example to: the discharging assembly comprises a guide frame and a discharging cylinder, wherein the guide frame and the discharging cylinder are fixed on the surface of the testing machine base, a guide rod is movably sleeved on the surface of the guide frame, the output end of the discharging cylinder is fixedly connected with a discharging push plate fixed on one end of the guide rod, the bottom end of the discharging push plate is in sliding fit with the surface of the indexing conveying disc, and an output conveying belt positioned under the guide frame is arranged on the surface of the testing machine base and used for conveying and outputting tested lamps.
The beneficial effects obtained by the invention are as follows:
1. according to the invention, through arranging an automatic feeding and discharging assembly structure, the linear vibrators and the elastic supporting plates on the surface of the input machine are used for carrying out lamp feeding operation one by one, and the lamp aligning, power-on testing and outputting procedures are carried out sequentially through the magnetic guiding and placing assembly, the contact testing assembly and the discharging assembly under the intermittent rotation of the indexing conveying disc, so that automatic detection is realized, the working efficiency is improved, the use condition of products under the vibration condition can be simulated through the vibration conveying of the vibration motor and the linear vibrators, and early mine discharge is carried out on hidden danger products which are easy to break, such as easy to detach and the like.
2. According to the invention, the magnetic guiding and placing assembly structure is arranged, the electromagnetic chuck is controlled by the first air cylinder to reciprocate up and down and match with the electromagnetic on-off of the electromagnetic chuck to attract and release the lamp, so that the lamp is lifted and released to be vertically placed on the inner side of the positioning groove, the subsequent power connection operation is convenient, the vertical conveying of the lamp is kept under the guidance of the inner guide bar and the outer edge guide bar, and the accurate power connection is performed on the contact test assembly for automatic test.
3. According to the invention, the intermittent rotation indexing conveyor tray is used for carrying out material receiving on lamps one by one and carrying out wrapping support on the lamps by the flexible positioning groove, so that the lamps are ensured to be stably arranged vertically in the positioning groove, the lamp holder structure is exposed, the device has a simple structure, stable test work, high automation degree and remarkable improvement of working efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic view of a surface structure of a test stand according to an embodiment of the present invention;
FIG. 3 is a schematic view of a surface structure of an input device according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of an indexing transfer plate according to one embodiment of the present invention;
FIG. 5 is a schematic view of the structure of an inner and outer edge of an embodiment of the present invention;
FIG. 6 is a schematic diagram of a magnetic lead placement assembly and a contact test assembly according to one embodiment of the present invention;
fig. 7 is a schematic view of a discharging assembly according to an embodiment of the present invention.
Reference numerals:
100. a test stand; 110. an indexing transfer plate; 120. an outer guide edge; 130. a feed rail; 140. an inner guide bar; 150. an outer edge guide bar; 111. a transfer tank; 112. a positioning groove; 113. a photosensitive sensor; 114. a fixed shaft seat;
200. inputting a machine; 210. vibrating the material tray; 220. feeding straight rails; 230. an elastic support plate; 240. a vibration motor; 250. a linear vibrator;
300. a magnetic guide placement component; 310. a first cylinder; 320. an electromagnetic chuck; 311. a linkage plate;
400. a contact testing assembly; 410. a second flag pole; 420. a lamp socket for connecting with the power supply; 411. an actuator lever;
500. a discharge assembly; 510. a guide frame; 520. a guide rod; 530. a discharging cylinder; 531. and (5) a discharging push plate.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and features in the embodiments may be combined with each other.
An automated luminaire inspection device according to some embodiments of the present invention is described below with reference to the accompanying drawings.
Referring to fig. 1 to 7, the present invention provides an automatic lamp detection device, including: the testing machine comprises a testing machine base 100, an input machine base 200, a magnetic guiding and placing assembly 300, a contact testing assembly 400 and a discharging assembly 500, wherein the magnetic guiding and placing assembly 300, the contact testing assembly 400 and the discharging assembly 500 are fixed on the surface of the testing machine base 100, the discharging assembly 500 is used for pushing out lamps on the surface of the indexing conveying disc 110, the indexing conveying disc 110 is rotatably arranged on the surface of the testing machine base 100, an indexing driving assembly used for driving the indexing conveying disc 110 to intermittently rotate is arranged on the bottom surface of the testing machine base 100, an outer guide edge 120 and a feeding guide rail 130 are fixedly arranged on the surface of the testing machine base 100, an inner guide bar 140 and an outer guide bar 150 are arranged on the surface of the indexing conveying disc 110 and used for guiding lamps to slide, a plurality of conveying grooves 111 are uniformly arranged on the surface edge of the indexing conveying disc 110 in the circumferential direction, positioning grooves 112 are detachably arranged on the inner sides of the conveying grooves 111, and photosensitive sensors 113 are embedded and arranged on the surface of the positioning grooves 112;
the input machine 200 is positioned at one side of the test machine base 100, the surface of the input machine is fixedly provided with a linear vibrator 250 and an elastic supporting plate 230, the top end of the elastic supporting plate 230 is fixedly connected with a vibration material tray 210, the top surface of the linear vibrator 250 is fixedly provided with a feeding straight rail 220 communicated with the outlet end of the vibration material tray 210, and the surface of the elastic supporting plate 230 is fixedly connected with a vibration motor 240 for driving the vibration material tray 210 to vibrate;
the magnetic guiding and placing assembly 300 comprises a first air cylinder 310 fixed on the surface of the test stand 100, a linkage plate 311 fixed at the output end of the first air cylinder 310 and an electromagnetic chuck 320 fixed on the bottom surface of one end of the linkage plate 311, wherein an electromagnet for adsorbing a lamp cap is arranged in the electromagnetic chuck 320; the contact test assembly 400 includes a second flag pole 410 fixed on the surface of the test stand 100 and a socket 420 for connecting the lamp cap, and an actuating rod 411 for connecting the socket 420 is disposed at the output end of the second flag pole 410.
In this embodiment, the positioning groove 112 is a silica gel member, and the inner portion of the positioning groove 112 is in a spherical concave structure and is adapted to the shape and specification of the surface of the lamp body.
In this embodiment, the outer guiding edge 120 is arc-shaped and has an inner diameter equal to the radius of the indexing conveyor tray 110, one end of the outer guiding edge 120 extends to one side of the feeding rail 130, the other end is located at one side of the discharging assembly 500, and the outer guiding strip 150 is movably mounted on the surface of the outer guiding edge 120 and has two ends extending to one side of the magnetic guiding placement assembly 300 and one side of the discharging assembly 500 respectively.
Further, the inner sides of the indexing transfer plate 110 and the indexing drive assembly are rotatably sleeved with a fixed shaft seat 114 fixed on the surface of the indexing transfer plate 110, and an inner conducting bar 140 is fixedly arranged on the surface of the fixed shaft seat 114 and one side of the inner conducting bar is concentrically arranged with an outer conducting bar 150.
Specifically, the position of the outer edge guide bar 150 can be slidably adjusted on the surface of the outer edge guide bar 120, so that the distance between the inner guide bar 140 and the outer edge guide bar 150 is greater than or equal to the diameter of the lamp cap of the lamp, and is smaller than the length of the hanging lugs on the surface of the lamp cap, the lamp cap can be slidably transmitted between the inner guide bar 140 and the outer edge guide bar 150, and the hanging lugs on the surface of the lamp cap can be utilized to avoid the lamp from falling.
In this embodiment, the vibration tray 210 is in a spiral structure, the number of the elastic supporting plates 230 is several, and the elastic supporting plates 230 are uniformly arranged in the circumferential direction about the axis of the vibration tray 210, the elastic supporting plates 230 are obliquely arranged, and the other end of the feeding straight rail 220 is communicated with the feeding guide rail 130.
Specifically, the vibration of the vibration tray 210 is utilized to discharge lamps one by one, and the linear vibrator 250 drives the feeding straight rail 220 to vibrate so as to realize the linear conveying of the surface lamps.
In this embodiment, a sleeve groove matched with the lamp cap is formed on the bottom surface of the electromagnetic chuck 320, and the input ends of the electromagnetic chuck 320, the first cylinder 310, the second flagpole 410 and the discharging assembly 500 are electrically connected with a controller, so as to control the working speed for matching the electromagnetic chuck 320, the first cylinder 310, the second flagpole 410 and the discharging assembly 500 according to the rotation speed of the indexing driving assembly.
Specifically, the automatic controller is utilized to coordinate the linkage of all the tools according to the working speeds of the electromagnetic chuck 320, the first cylinder 310, the second flagpole 410 and the discharging assembly 500 which are matched with the rotating speed of the indexing transmission disc 110, so as to realize automatic work.
In this embodiment, the bottom surface of the socket 420 is provided with an electrode point for connecting with the lamp cap electrode of the lamp, the input end of the electrode point is connected with an external power supply, and the electric connection path is provided with an ammeter, a resistance meter and a power meter for testing the lamp.
Specifically, each working condition of the test lamp is determined by measuring the magnitude, the resistance and the power of the test input current, and data acquisition is performed.
In this embodiment, the discharging assembly 500 includes a guide frame 510 fixed on the surface of the test stand 100 and a discharging cylinder 530, the surface of the guide frame 510 is movably sleeved with a guide rod 520, the output end of the discharging cylinder 530 is fixedly connected with a discharging push plate 531 fixed on one end of the guide rod 520, the bottom end of the discharging push plate 531 is in sliding fit with the surface of the indexing conveying disc 110, and an output conveying belt located under the guide frame 510 is arranged on the surface of the test stand 100 and used for conveying and outputting the tested lamp.
The working principle and the using flow of the invention are as follows:
when the lamp detection device is used, firstly, a positioning groove 112 with a proper size is selected according to the size specification of a test lamp, the lamp can be wrapped and positioned according to the size requirement of the positioning groove 112 and the size and shape of the cambered surface at the bottom end of the lamp, the position of an outer edge guide bar 150 is adjusted to ensure that the distance between an inner guide bar 140 and the outer edge guide bar 150 is larger than or equal to the diameter of a lamp cap of the lamp and is smaller than the length of a hanging lug on the surface of the lamp cap, the lamp cap of the lamp can be ensured to slide and be transmitted between the inner guide bar 140 and the outer edge guide bar 150, and the lamp is prevented from toppling by utilizing the hanging lug structure provided on the surface of the lamp cap;
the lamps are conveyed one by one under the vibration motion of the vibration tray 210 and the feeding straight rail 220, so that the lamps are sequentially pushed along the feeding guide rail 130 and enter the inside of the conveying groove 111 of the indexing conveying tray 110 in rotation, during the vibration conveying, some lamps which are easy to be damaged by off-welding are damaged under the influence of high-frequency vibration, so that defective products are marked to be removed in subsequent tests, the operation of mine discharge is realized, the lamps entering the inside of the conveying groove 111 can automatically be in a vertical state in the positioning groove 112 by gravity, and when the lamps move to the magnetic guiding and placing assembly 300, the first cylinder 310 drives the electromagnetic chuck 320 to move downwards and the control end is electrified to magnetically attract the lamp holder in the descending process of the electromagnetic chuck 320, so that the lamp holder is vertically upwards due to the combined action of gravity and magnetic force, the lamp body is downwards, the lamp body is pressed into the inside of the positioning groove 112 under the continuous descending of the electromagnetic chuck 320, the power-off release of the electromagnetic chuck 320 is controlled by the control end, and the positioning and placing of the lamp is completed;
the second flagpole 410 is automatically controlled by the control end to drive the power-on lamp holder 420 to descend to contact with the surface of the lamp cap and to be communicated with the electrode when the lamp reaches the contact test assembly 400 under the transmission of the indexing transmission disc 110, so that the power-on test of the lamp is realized, the light-emitting effect of the lamp is sensed by the photosensitive sensor 113 and recorded, the lamp is separated from the indexing transmission disc 110 and output under the pushing of the discharging assembly 500, and the sequence of the lamp output corresponds to the test sequence one by one, so that the test data of each lamp can be marked conveniently.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (6)
1. An automated luminaire detection device, comprising: the test machine seat (100), the input machine seat (200), the magnetic guiding and placing component (300), the contact test component (400) and the discharging component (500) for pushing out the lamp on the surface of the indexing transmission disc (110) are fixed on the surface of the test machine seat (100),
the surface of the test machine seat (100) is rotatably provided with an indexing transmission disc (110), the bottom surface of the test machine seat (100) is provided with an indexing driving assembly for driving the indexing transmission disc (110) to intermittently rotate, and the surface of the test machine seat (100) is fixedly provided with an outer guide edge (120) and a feeding guide rail (130) which are positioned at the outer edge of the indexing transmission disc (110);
the surface of the indexing conveying disc (110) is provided with an inner guide bar (140) and an outer edge guide bar (150) for guiding the lamp to slide, the surface of the indexing conveying disc (110) is provided with a plurality of conveying grooves (111) which are uniformly distributed on the surface edge of the indexing conveying disc (110) in the circumferential direction, the inner side of each conveying groove (111) is detachably provided with a positioning groove (112), the surface of each positioning groove (112) is embedded with a photosensitive sensor (113), each positioning groove (112) is a silica gel material component, and the inside of each positioning groove (112) is in a spherical concave structure and is matched with the surface shape and specification of the lamp surface;
the outer guide edge (120) is arc-shaped, the inner diameter of the outer guide edge is equal to the radius of the indexing transmission disc (110), one end of the outer guide edge (120) extends to one side of the feeding guide rail (130), the other end of the outer guide edge is positioned at one side of the discharging assembly (500), the outer edge guide bar (150) is movably mounted on the surface of the outer guide edge (120), and two ends of the outer edge guide bar extend to one side of the magnetic guide placing assembly (300) and one side of the discharging assembly (500) respectively;
the inner sides of the indexing transmission disc (110) and the indexing driving assembly are rotatably sleeved with a fixed shaft seat (114) fixed on the surface of the indexing transmission disc (110), and the inner conducting bar (140) is fixedly arranged on the surface of the fixed shaft seat (114) and one side of the inner conducting bar is concentrically arranged with the outer conducting bar (150);
the input machine table (200) is positioned at one side of the test machine base (100), a linear vibrator (250) and an elastic supporting plate (230) are fixedly arranged on the surface of the input machine table, a vibration material tray (210) is fixedly connected to the top end of the elastic supporting plate (230), a feeding straight rail (220) communicated with the outlet end of the vibration material tray (210) is fixedly arranged on the top surface of the linear vibrator (250), and a vibration motor (240) for driving the vibration material tray (210) to vibrate is fixedly connected to the surface of the elastic supporting plate (230);
the magnetic guiding and placing assembly (300) comprises a first air cylinder (310) fixed on the surface of the test base (100), a linkage plate (311) fixed at the output end of the first air cylinder (310) and an electromagnetic chuck (320) fixed on the bottom surface of one end of the linkage plate (311), wherein an electromagnet for adsorbing a lamp cap is arranged inside the electromagnetic chuck (320).
2. The automatic lamp detection device according to claim 1, wherein the vibration tray (210) is in a spiral structure, the number of the elastic supporting plates (230) is several, the elastic supporting plates (230) are uniformly arranged in a circumferential direction about an axis of the vibration tray (210), the elastic supporting plates (230) are obliquely arranged, and the other end of the feeding straight rail (220) is communicated with the feeding guide rail (130).
3. An automated luminaire detection device as claimed in claim 1, characterized in that said contact test assembly (400) comprises a second flag pole (410) fixed to the surface of the test bed (100) and an electrical socket (420) for fitting the lamp cap to the electricity, the output of said second flag pole (410) being provided with an actuating lever (411) for connecting the socket (420).
4. The automatic lamp detection device according to claim 1, wherein a sleeve groove matched with a lamp cap is formed in the bottom surface of the electromagnetic chuck (320), and the input ends of the electromagnetic chuck (320), the first cylinder (310), the second flagpole (410) and the discharging assembly (500) are electrically connected with a controller, and the controller is used for matching the working speeds of the electromagnetic chuck (320), the first cylinder (310), the second flagpole (410) and the discharging assembly (500) according to the rotating speed of the indexing driving assembly.
5. An automated luminaire detection device as claimed in claim 3, characterized in that the bottom surface of said socket (420) is provided with electrode points for connection to the electrodes of the luminaire lamp cap, the input ends of said electrode points being connected to an external power supply and the electrical connection path being provided with an electricity meter, a resistance meter and a power meter for testing the luminaire.
6. The automatic lamp detection device according to claim 1, wherein the discharging assembly (500) comprises a guide frame (510) and a discharging air cylinder (530), the guide frame (510) is fixed on the surface of the test machine base (100), the guide rod (520) is movably sleeved on the surface of the guide frame (510), the output end of the discharging air cylinder (530) is fixedly connected with a discharging push plate (531) fixed at one end of the guide rod (520), the bottom end of the discharging push plate (531) is in sliding fit with the surface of the indexing conveyor disc (110), and an output conveyor belt positioned right below the guide frame (510) is arranged on the surface of the test machine base (100) and used for conveying and outputting the tested lamp.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310767403.8A CN116500489B (en) | 2023-06-27 | 2023-06-27 | Automatic lamp detection device |
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