CN116497200A - Environment-friendly screw quenching processing equipment - Google Patents
Environment-friendly screw quenching processing equipment Download PDFInfo
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- CN116497200A CN116497200A CN202310735454.2A CN202310735454A CN116497200A CN 116497200 A CN116497200 A CN 116497200A CN 202310735454 A CN202310735454 A CN 202310735454A CN 116497200 A CN116497200 A CN 116497200A
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- quenching
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- 238000010791 quenching Methods 0.000 title claims abstract description 65
- 230000000171 quenching effect Effects 0.000 title claims abstract description 62
- 238000012545 processing Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 91
- 238000001816 cooling Methods 0.000 claims abstract description 53
- 238000011084 recovery Methods 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 229910001335 Galvanized steel Inorganic materials 0.000 claims abstract description 4
- 239000008397 galvanized steel Substances 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 32
- 239000010959 steel Substances 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 28
- 230000000670 limiting effect Effects 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000009833 condensation Methods 0.000 claims description 17
- 230000005494 condensation Effects 0.000 claims description 17
- 230000007613 environmental effect Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 8
- 239000002184 metal Substances 0.000 description 6
- 238000005496 tempering Methods 0.000 description 6
- 238000000137 annealing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0093—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for screws; for bolts
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention relates to the technical field of screw processing, in particular to environment-friendly screw quenching processing equipment, which comprises a machine body consisting of a galvanized steel frame and a glass panel, wherein the machine body is provided with: the quenching cavity, the cooling cavity and the recovery cavity are sequentially arranged in the machine body from top to bottom and are sequentially communicated with each other; the first driver and the second driver are fixedly arranged at one side of the discharging end of the machine body. The feeding disc communicated with the quenching cavity is arranged at the feeding end of the machine body, and the first driver is used for driving the traction bolt to perform continuous unidirectional rotation; the structural rigidity of the screw end part is improved in the quenching process; a cooling cavity and a recycling cavity are formed in the machine body, water sources are recycled by the water seepage holes, the water seepage pipes and the backflow pipes, and meanwhile, the screws and the central control box are subjected to shunt cooling treatment by the aid of the first water supply pipe and the second water supply pipe, so that the water sources are fully utilized.
Description
Technical Field
The invention relates to the technical field of screw machining, in particular to environment-friendly screw quenching machining equipment.
Background
The quenching of steel is a metal heat treatment process of heating a metal workpiece to a proper temperature and keeping the metal workpiece for a period of time, then immersing the metal workpiece in a quenching medium for rapid cooling, wherein the common quenching medium comprises salt water, mineral oil, air and the like, and the quenching can improve the hardness and the wear resistance of the metal workpiece, so that the quenching is widely applied to various work, dies, measuring tools and parts requiring surface wear resistance, the strength, the toughness and the fatigue strength of the metal can be greatly improved through the quenching and the tempering matching at different temperatures, and the matching between the performances can be obtained to meet different use requirements.
The quenching of screw is mostly extensive under the existing condition, for example, the processing technology of an inner hexagonal screw disclosed by publication No. CN111644807B belongs to the technical field of hexagonal screw processing, and comprises the following steps: s1, roughly drawing wires; s2, annealing; s3, acid washing; s4, fine drawing; s5, thread rolling; s6, heat treatment; in S6, the heat treatment apparatus includes a base. Quenching and tempering the screw, putting the formed inner hexagon screw into an annealing furnace for annealing, wherein the temperature of the annealing furnace is controlled between 1100 ℃ and 1300 ℃, and the quenching time is 1.5 hours; after annealing, the screw is put into a tempering furnace 3 for tempering, so that the tempering temperature is controlled between 500 ℃ and 600 ℃ and the tempering time is about 3 hours. Although the comprehensive cooling can be realized, the fixed-point heating cannot be realized, so that the quality of the screw tip part on the rigidity level cannot be improved, the screw tip part is stressed firstly to generate structural curling deformation in the subsequent use process, the feeding adopted by the screw is of a single crawler structure in the prior art, the coarsely-arranged feeding means can ensure that each screw is difficult to be subjected to targeted fixed-point heating, the synchronous cooling quenching treatment cannot be performed in a shorter period after heating, the coarsely-arranged feeding mode is extremely easy to cause stacking blockage of the screws, and the comprehensiveness and thoroughness of the screw quenching treatment operation cannot be ensured; in addition, because a large amount of water sources are needed for batch type screw quenching treatment, the traditional quenching treatment process is adopted because the water sources are only used once to be discharged, a large amount of water source waste and pollution are easily caused, the production benefits of enterprises are affected, and ecological protection and sustainable development are not facilitated.
Disclosure of Invention
The invention aims to solve the problem that the screw quenching processing in the prior art is inconvenient to influence the structural strength, and provides environment-friendly screw quenching processing equipment.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an environment-friendly screw quenching processing equipment, includes the organism that comprises galvanized steel frame and glass panel, be provided with on the organism:
the quenching cavity, the cooling cavity and the recovery cavity are sequentially arranged in the machine body from top to bottom and are sequentially communicated with each other;
the first driver is fixedly arranged at one side of the feeding end of the machine body, and the second driver is fixedly arranged at one side of the discharging end of the machine body;
the feeding mechanism is arranged on the machine body through the quenching cavity and is driven by the first driver and the second driver in a segmented mode;
the central control box is used for loading the central controller and is fixedly arranged on the machine body;
the heater and the humidifier are fixedly arranged in the machine body through the quenching cavity and are arranged in front of and behind the feeding mechanism;
the water cooling mechanism for cooling treatment of the screw and the central control box is arranged on the machine body through the quenching cavity, the cooling cavity and the recovery cavity, and a flowable water source is filled in the water cooling mechanism.
Preferably, two ends of the quenching cavity correspond to a feeding end and a discharging end of the machine body respectively, and an inner cavity for placing the central controller is formed in the middle end of the central control box.
Preferably, the feeding mechanism comprises:
the steering rod is driven to rotate by the first driver, is transversely and fixedly connected to the output end of the first driver, and is integrally connected with a traction bolt which is eccentrically arranged;
the feeding disc is fixedly arranged at the feeding end position of the machine body, and the feeding pipeline is integrally welded at one end of the feeding disc far away from the machine body;
the transmission shaft is longitudinally rotatably arranged in the feeding disc, a transmission star plate key is connected to the lower end of the transmission shaft corresponding to the steering rod and is movably pulled by a pulling bolt, and the feeding star plate key is connected to the upper end of the transmission shaft in the feeding disc;
the feeding plate is obliquely welded on one end of the feeding disc connecting machine body;
the feeding mechanism further comprises:
the two traction rollers are rotationally arranged in a feeding end and a discharging end of the machine body respectively, and one traction roller positioned at the discharging end of the machine body is fixedly connected with the output end of the second driver;
the number of the bearing steel cables is two, and the two bearing steel cables are symmetrically sleeved on the two traction rollers;
the infrared sensor is fixedly arranged on the machine body and corresponds to the position of the connection point of the feeding plate and the bearing steel cable;
the guide long holes are symmetrically formed in the machine body, and the guide sliding blocks are sleeved in the guide long holes in a sliding mode;
the automatic telescopic rod is controlled by an infrared sensor electric signal and is fixedly connected with two guide sliding blocks at the same side position;
the opening and closing rod is connected with the limiting plate in a pin shaft manner, and the limiting plate is positioned at the outer side of the receiving steel cable;
the guide rod is used for connecting the limiting plate and the machine body.
Preferably, the transmission star plate is provided with traction long holes for sliding sleeving the traction bolts, and the number of the traction long holes is at least two which are distributed at equal intervals in the circumferential direction;
the feeding star plate is provided with notches for receiving screws, and the number of the notches is at least two which are distributed at equal intervals in the circumferential direction;
the lower end of the feeding pipeline is provided with a notch, and the depth of the notch is larger than the length of one screw and smaller than the lengths of two screws.
Preferably, one end of the opening and closing rod, which is far away from the guide sliding block, is connected with the pin shaft of the limiting plate, one end of the guide rod is horizontally welded at the middle end of the limiting plate, and the other end of the guide rod is slidably sleeved in the machine body.
Preferably, the water cooling mechanism includes:
the water seepage hole is used for communicating the quenching cavity and the cooling cavity;
the water seepage pipe is used for communicating the cooling cavity with the recovery cavity, and the condensation piece is fixedly sleeved in the water seepage pipe;
the first water supply pipe is used for communicating the recovery cavity with the humidifier, and the second water supply pipe is used for communicating the humidifier with the central control box;
the upper groove is formed in the top end position of the central control box corresponding to the second water supply pipe, and the lower cavity is formed in the bottom end position of the central control box;
the condensing tube cavity is longitudinally arranged in the side wall of the attaching inner cavity of the central control box, and the upper end and the lower end of the condensing tube cavity are respectively communicated with the upper groove and the lower cavity;
and the return pipe is used for communicating the lower cavity with the cooling cavity.
Preferably, the condensing part is arranged in the upper end position of the water seepage pipe extending into the cooling cavity, and the first water supply pipe is connected with a suction pump for sucking the water source in the recovery cavity.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, the feeding disc communicated with the quenching cavity is arranged at the feeding end of the machine body, and the first driver is used for driving the traction bolt to perform continuous unidirectional rotation movement, so that the feeding star disc performs stepping rotation movement in the feeding disc, and screws fed through the feeding pipeline are conveyed one by one.
2. The invention sets the traction roller which is drawn by the second driver in the quenching chamber of the machine body, so as to be convenient for erecting the bearing steel cable which is used for bearing the screw to move linearly, so that the steel cable can move at a uniform speed in the machine body in a directional way.
3. According to the invention, the heater and the humidifier controlled by the central controller are arranged according to the movement track of the screw, the screw end is heated at high temperature, then the end is rapidly watered and cooled, and the structural rigidity of the screw end is improved in the quenching process.
4. The invention is provided with the cooling cavity and the recycling cavity in the machine body, realizes recycling of the water source by utilizing the water seepage hole, the water seepage pipe and the return pipe, and realizes full utilization of the water source by utilizing the first water supply pipe and the second water supply pipe to carry out branching cooling treatment on the screw and the central control box.
Drawings
FIG. 1 is a schematic structural view of an environment-friendly screw quenching processing device according to the present invention;
FIG. 2 is a front cross-sectional view of an environment-friendly screw quenching processing device according to the present invention;
FIG. 3 is a front cross-sectional view of a feeding mechanism of an environment-friendly screw quenching processing device;
FIG. 4 is a top view of an environment-friendly screw quenching processing device according to the present invention;
FIG. 5 is a top view of a feeding mechanism of an environment-friendly screw quenching processing device;
FIG. 6 is a side cross-sectional view of an environment-friendly screw quenching processing device according to the present invention;
FIG. 7 is a rear cross-sectional view of an environment-friendly screw quenching processing device according to the present invention;
FIG. 8 is a front cross-sectional view of a water cooling mechanism of an environment-friendly screw quenching processing device;
fig. 9 is a bottom view of an environment-friendly screw quenching apparatus according to the present invention.
In the figure: 1. a body; 2. a quenching chamber; 3. a cooling chamber; 4. a recovery chamber; 5. a first driver; 6. a second driver; 7. a central control box; 8. a feeding disc; 9. a steering lever; 10. a tow pin; 11. a transmission shaft; 12. a transmission star plate; 13. feeding star plates; 14. traction long hole; 15. a notch; 16. a feed pipe; 17. a notch; 18. a feeding plate; 19. traction roller; 20. receiving a steel cable; 21. an infrared sensor; 22. a guide long hole; 23. a guide slide block; 24. an automatic telescopic rod; 25. a folding rod; 26. a limiting plate; 27. a guide rod; 28. a heater; 29. a humidifier; 30. water seepage holes; 31. a water seepage pipe; 32. a condensing member; 33. a first water supply pipe; 34. an upper groove; 35. a condensing lumen; 36. a lower cavity; 37. a second water supply pipe; 38. and (5) a return pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 9, an environment-friendly screw quenching processing device comprises a machine body 1 composed of a galvanized steel frame and a glass panel, wherein the machine body 1 is provided with:
the first part, quench chamber 2, cooling chamber 3 and retrieve chamber 4 top-down in proper order set up in organism 1, and the three communicates in proper order, it is to be noted that, through carrying the screw one by one to quench chamber 2, and carry out heating and cooling operation in proper order to single screw in quench chamber 2, utilize cooling chamber 3 to carry out preliminary recovery and cooling treatment to the water source after being used for the water-cooling, in order to follow-up cyclic utilization, utilize to retrieve chamber 4 and retrieve the low temperature water source unify and retrieve, simultaneously because the water source in organism 1 consumes, make the organism 1 set up the water injection mouth that is linked together with retrieving chamber 4, refer to description figure 8, in order to conveniently retrieving chamber 4 internal replenishment low temperature water source.
The second part, the first driver 5 and the second driver 6, the first driver 5 is fixedly arranged at one side of the feeding end of the machine body 1, the second driver 6 is fixedly arranged at one side of the discharging end of the machine body 1, the first driver 5 and the second driver 6 both adopt servo motors with the model of HC-KFS13B, and the front half section and the rear half section of the feeding mechanism respectively play a driving role.
The third part, a feeding mechanism for conveying screws, is arranged on the machine body 1 through the quenching chamber 2, and is driven by the first driver 5 and the second driver 6 in a segmented manner, and referring to fig. 2-5 and 9 of the specification, the specific embodiments are as follows:
first, for conveying individual screws one by one into the machine body 1, the feeding mechanism includes:
the steering rod 9 is driven to rotate by the first driver 5, the steering rod 9 is transversely and fixedly connected to the output end of the first driver 5, and the steering rod 9 is integrally connected with a traction bolt 10 which is eccentrically arranged;
the feeding disc 8 and the feeding pipeline 16 are communicated, the feeding disc 8 is fixedly arranged at the feeding end position of the machine body 1, and the feeding pipeline 16 is integrally welded at one end, far away from the machine body 1, of the feeding disc 8;
the transmission shaft 11, a transmission star plate 12 and a feeding star plate 13 which are positioned on the transmission shaft 11, the transmission shaft 11 is longitudinally and rotatably arranged in the feeding disc 8, the transmission star plate 12 is connected with the lower end position of the transmission shaft 11 by a key, and is correspondingly connected with the steering rod 9 of the traction bolt 10 at the height position, and is movably pulled by the traction bolt 10, and the feeding star plate 13 is connected with the upper end of the transmission shaft 11 positioned in the feeding disc 8 by a key;
referring specifically to fig. 2 and 9 of the specification, further description will be given:
the transmission star plate 12 is provided with traction long holes 14 which are used for being sleeved with traction bolts 10 in a sliding way, the number of the traction long holes 14 is at least two which are distributed at equal intervals in the circumferential direction, and the traction bolts 10 are contacted with each traction long hole 14 in sequence in the rotating process so as to lead the transmission star plate 12 to carry out traction, so that the transmission star plate 12 carries out stepping rotary motion;
the feeding star 13 is provided with notches 15 for receiving screws, and the number of the notches 15 is at least two which are circumferentially equidistantly distributed, and the feeding star 13 is driven by the driving shaft 11 to perform stepping rotary motion synchronous with the driving star 12 so as to perform single conveying on each screw conveyed into the feeding disc 8.
The feeding plate 18, the feeding plate 18 is welded on one end of the feeding disc 8 connected with the machine body 1 in an inclined way, one side of the feeding disc 8 corresponding to the feeding plate 18 is provided with an inclined opening, when the feeding star 13 drives the screw to move to the opening position, the feeding plate 18 inclines towards the two bearing steel cables 20 because of lack of the blocking and limiting effects, so that the screw automatically moves towards the two bearing steel cables 20;
secondly, single screw is heated and cooled horizontal migration process in organism 1, and removal feeding mechanism still includes:
the two traction rollers 19 are rotationally driven by the second driver 6, the two traction rollers 19 are respectively rotationally arranged in the feeding end and the discharging end of the machine body 1, and one traction roller 19 positioned at the discharging end of the machine body 1 is fixedly connected with the output end of the second driver 6;
the number of the bearing steel ropes 20 is two, the two bearing steel ropes 20 are symmetrically sleeved on the two traction rollers 19, and referring to fig. 4 and 6 of the specification, the distance between the two bearing steel ropes 20 is smaller than the width of a nut of a screw and larger than the width of the end of the screw, so that the screw is hung on the two bearing steel ropes 20 through the nut;
in order to prevent the screw from falling and shifting, the machine body 1 is provided with:
the infrared sensor 21 is fixedly arranged on the machine body 1, and corresponds to the position of the connection point of the feeding plate 18 and the receiving steel cable 20, and a photoelectric sensing device with the model of BEN500-DFR is adopted for accurately positioning the falling screw;
the guide long hole 22 and the guide slide block 23 positioned in the guide long hole 22 are symmetrically arranged in the machine body 1, and the guide slide block 23 is sleeved in the guide long hole 22 in a sliding way;
the automatic telescopic rod 24 is controlled by an electric signal of the infrared sensor 21, the automatic telescopic rod 24 is fixedly connected with two guide sliding blocks 23 at the same side, the automatic telescopic rod 24 is in a CAHB-10 type, the automatic telescopic rod 24 is fixedly arranged on the outer wall of the machine body 1 and positioned between the two guide long holes 22 at the same side, the infrared sensor 21 is used for capturing the moving track of a screw and analyzing the moving route of the screw, judging whether the screw moves to a position outside the two receiving steel cables 20, if so, transmitting an instruction for controlling the contraction of the output end of the automatic telescopic rod 24 so as to pull the guide sliding blocks 23 positioned in the guide long holes 22, so that the two guide sliding blocks 23 at the same side slide towards each other, and further, the limiting plate 26 is supported to move horizontally towards the two receiving steel cables 20 through the opening and closing rod 25, so that the screw deviating from the preset moving route is contradicted, and the screw moves to the route position between the two receiving steel cables 20 again;
the opening and closing rod 25 and the limiting plate 26 are movably connected, the opening and closing rod 25 is connected to the guide sliding block 23 through a pin shaft, and the limiting plate 26 is positioned at the outer side of the receiving steel cable 20;
the guide rod 27, the guide rod 27 is used for connecting the limiting plate 26 and the machine body 1, and because of the guiding limiting function of the guide rod 27, the limiting plate 26 can only extend to the two positions of the receiving steel cables 20 in a straight track under the supporting function of the two opening and closing rods 25, and then the screws deviating from the preset movement route are clamped and pushed from the two side positions.
And a fourth part, for loading the central control box 7 of the central controller, wherein the central control box 7 is fixedly arranged on the machine body 1.
And a fifth part, namely a heater 28 and a humidifier 29 which are controlled by electric signals of the central control box 7, wherein the heater 28 and the humidifier 29 are fixedly arranged in the machine body 1 through the quenching cavity 2, and are arranged front and back along the feeding mechanism, the heater 28 adopts an electric heating device with the model of WTR-HE600, a plurality of spray heads which are distributed at equal intervals are arranged in the humidifier 29, and water is sprayed to the lower end of a screw which performs horizontal linear motion through the spray heads.
The sixth part is a water cooling mechanism for cooling the screw and the central control box 7, wherein the water cooling mechanism is arranged on the machine body 1 through the quenching cavity 2, the cooling cavity 3 and the recovery cavity 4, and is filled with a flowable water source, and the water cooling mechanism is characterized in that, referring to the accompanying drawings 2, 4 and 6-8 of the specification, the specific implementation modes are as follows:
the water cooling mechanism comprises:
the water seepage hole 30, the water seepage hole 30 is used for communicating the quenching chamber 2 and the cooling chamber 3;
the water seepage pipe 31 and the condensation piece 32 positioned in the water seepage pipe 31 are used for communicating the cooling cavity 3 and the recovery cavity 4, the condensation piece 32 is fixedly sleeved in the water seepage pipe 31, and the condensation piece 32 conducts low temperature to the water body passing through the water seepage pipe 31, so that the water source in the cooling cavity 3 is rapidly cooled, and enters the recovery cavity 4 for later use;
a first water supply pipe 33 and a second water supply pipe 37, wherein the first water supply pipe 33 is used for communicating the recovery cavity 4 with the humidifier 29, and the second water supply pipe 37 is used for communicating the humidifier 29 with the central control box 7;
the upper groove 34 and the lower cavity 36, the upper groove 34 is arranged at the top end position of the central control box 7 corresponding to the second water supply pipe 37, and the lower cavity 36 is arranged at the bottom end position of the central control box 7;
the condensation tube cavity 35 is longitudinally arranged in the side wall of the attached inner cavity of the central control box 7, the upper end and the lower end of the condensation tube cavity 35 are respectively communicated with the upper groove 34 and the lower cavity 36, the condensation tube cavity 35 is equidistantly arranged in the central control box 7, the cold compress treatment is carried out on the inner cavity for installing the central control device by utilizing low-temperature cold water in the condensation tube cavity 35, the overall temperature of the central control box 7 is reduced, the high-temperature pressure of the central control device is reduced, and the heater 28 and the humidifier 29 are conveniently and accurately controlled;
the return pipe 38, the return pipe 38 is used for communicating the lower cavity 36 and the cooling cavity 3, and unidirectional flow control of the water source is realized through the return pipe 38, so that the high-temperature water source in the lower cavity 36 can only enter the cooling cavity 3.
Based on the implementation means, the implementation structure can be further optimized:
two ends of the quenching chamber 2 respectively correspond to a feeding end and a discharging end of the machine body 1, and an inner cavity for placing a central controller is arranged in the middle end of the central control box 7.
The lower end of the feeding pipeline 16 is provided with a notch 17, and the depth of the notch 17 is larger than the length of one screw and smaller than the lengths of two screws, so that only one screw can be conveyed to the feeding disc 8 from the feeding pipeline 16 at a time.
One end of the opening and closing rod 25, which is far away from the guide sliding block 23, is in pin connection with the limiting plate 26, one end of the guide rod 27 is horizontally welded at the middle end of the limiting plate 26, the other end of the guide rod 27 is slidably sleeved in the machine body 1, the limiting plate 26 can only move forwards and backwards in the guide limiting process of the guide rod 27 to guide the limiting plate 26, so that the screw is intercepted, and the screw can only be located between the two receiving steel cables 20.
The condensation member 32 is installed in the upper end position of the water seepage pipe 31 extending into the cooling cavity 3, and the first water supply pipe 33 is connected with a suction pump for sucking the water source in the recovery cavity 4, and the suction pump is utilized to pump and convey the low-temperature water source in the recovery cavity 4 so as to provide a water source for cooling for the humidifier 29 and the central control box 7.
The invention can explain its functional principle by the following modes of operation:
a plurality of screws are placed in the feeding pipeline 16 to control the first driver 5 and the second driver 6 to be started, and simultaneously the central control box 7 controls the heater 28 and the humidifier 29 to be started;
because of the depth limitation of the notch 17, there is one and only one screw at a time on the feed disc 8;
the output end of the first driver 5 drives the traction bolt 10 to rotate through the steering rod 9, the traction bolt 10 sleeved in the traction long hole 14 drives the transmission star plate 12 to rotate in a stepping manner, the transmission shaft 11 drives the feeding star plate 13 to rotate, and the feeding star plate 13 drives the screw to move in the feeding disc 8 in a stepping manner through the notch 15;
when the screw moves to the feeding plate 18, the opening of the feeding disc 8 and the feeding plate 18 are obliquely arranged, so that the screw directly falls into the two receiving steel cables 20;
the infrared sensor 21 captures the movement state of the screw, when the screw is offset due to the action of external force, the infrared sensor 21 controls the automatic telescopic rod 24 to be opened so as to pull the two guide sliding blocks 23 to slide in the guide long holes 22 in opposite directions, the guide sliding blocks 23 support the limiting plates 26 through the opening and closing rods 25, and the limiting plates 26 straighten the screw to ensure that the nuts are vertically downward on the two receiving steel cables 20;
the output end of the second driver 6 drives the two traction rollers 19 to rotate, so that the screws horizontally move under the driving action of the two receiving steel cables 20;
when the steel cable moves to the position corresponding to the heater 28, the heater 28 rapidly heats the end part of the screw, and when the steel cable moves to the position corresponding to the humidifier 29, the humidifier 29 performs watering and humidification on the steel cable;
the cooled screw is discharged out of the machine body 1 under the condition of further conveying the bearing steel cable 20, and uniform collection is realized;
the high-temperature water source falling into the quenching chamber 2 flows into the cooling chamber 3 through the water seepage hole 30, enters the water seepage pipe 31 and then is rapidly cooled under the low-temperature conduction effect of the condensation piece 32 so as to enter the recovery chamber 4 for later use;
the low-temperature water source in the recovery cavity 4 flows into the humidifier 29 through the suction pump and the first water supply pipe 33, on one hand, waters the screw, on the other hand, flows into the upper groove 34 of the central control box 7 through the second water supply pipe 37, and flows into the lower cavity 36 through the condensation pipe cavity 35, so as to perform cold compress treatment on the central controller in the cavity;
the high-temperature water source entering the lower chamber 36 flows back into the cooling chamber 3 via the return pipe 38 and, after cooling, re-enters the recovery chamber 4.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides an environment-friendly screw quenching processing equipment, includes organism (1) that comprises galvanized steel frame and glass panel, its characterized in that, be provided with on organism (1):
the quenching device comprises a quenching cavity (2), a cooling cavity (3) and a recovery cavity (4), wherein the quenching cavity (2), the cooling cavity (3) and the recovery cavity (4) are sequentially arranged in a machine body (1) from top to bottom and are sequentially communicated;
the device comprises a first driver (5) and a second driver (6), wherein the first driver (5) is fixedly arranged at one side of a feeding end of a machine body (1), and the second driver (6) is fixedly arranged at one side of a discharging end of the machine body (1);
the feeding mechanism is arranged on the machine body (1) through the quenching cavity (2), is driven by the first driver (5) and the second driver (6) in a segmented mode, is driven by the first driver (5) to rotate and is a steering rod (9), the steering rod (9) is transversely and fixedly connected to the output end of the first driver (5), and is integrally connected with a traction bolt (10) which is eccentrically arranged;
the feeding device comprises a feeding disc (8) and a feeding pipeline (16) which are communicated, wherein the feeding disc (8) is fixedly arranged at the feeding end position of a machine body (1), and the feeding pipeline (16) is integrally welded at one end, far away from the machine body (1), of the feeding disc (8);
the transmission shaft (11), a transmission star disc (12) and a feeding star disc (13) which are positioned on the transmission shaft (11), wherein the transmission shaft (11) is longitudinally and rotatably arranged in the feeding disc (8), the transmission star disc (12) is connected with the lower end of the transmission shaft (11) corresponding to the steering rod (9) in a key way, the transmission shaft is movably pulled by a pulling bolt (10), and the feeding star disc (13) is connected with the upper end of the transmission shaft (11) positioned in the feeding disc (8) in a key way;
the feeding plate (18), the inclined welding of said feeding plate (18) is connected to one end of the organism (1) of the feeding disc (8);
the feeding mechanism further comprises:
the two traction rollers (19) are rotationally arranged in the feeding end and the discharging end of the machine body (1) in a rotating way by the second driver (6), and one traction roller (19) positioned at the discharging end of the machine body (1) is fixedly connected with the output end of the second driver (6);
the number of the bearing steel cables (20) is two, and the two bearing steel cables (20) are symmetrically sleeved on the two traction rollers (19);
the infrared sensor (21) is fixedly arranged on the machine body (1) and corresponds to the position of the connection point of the feeding plate (18) and the bearing steel cable (20);
the guide long hole (22) and the guide sliding block (23) positioned in the guide long hole (22), the guide long hole (22) is symmetrically arranged in the machine body (1), and the guide sliding block (23) is sleeved in the guide long hole (22) in a sliding way;
an automatic telescopic rod (24) controlled by an electric signal of the infrared sensor (21), wherein the automatic telescopic rod (24) is fixedly connected with two guide sliding blocks (23) at the same side position;
the opening and closing rod (25) and the limiting plate (26) are movably connected, the opening and closing rod (25) is connected to the guide sliding block (23) through a pin shaft, and the limiting plate (26) is positioned at the outer side of the bearing steel cable (20);
the guide rod (27) is used for connecting the limiting plate (26) and the machine body (1);
the central control box (7) is used for loading the central controller, and the central control box (7) is fixedly arranged on the machine body (1);
the heater (28) and the humidifier (29) are controlled by the electric signal of the central control box (7), the heater (28) and the humidifier (29) are fixedly arranged in the machine body (1) through the quenching cavity (2), and the heater and the humidifier are arranged in front of and behind the feeding mechanism;
a water cooling mechanism for screw and well accuse case (7) cooling treatment, water cooling mechanism passes through quenching chamber (2), cooling chamber (3) and retrieves chamber (4) and set up on organism (1), and wherein the filling has the mobility water source, water cooling mechanism includes:
the water seepage hole (30), the water seepage hole (30) is used for communicating the quenching cavity (2) and the cooling cavity (3);
the cooling device comprises a water seepage pipe (31) and a condensation piece (32) positioned in the water seepage pipe, wherein the water seepage pipe (31) is used for communicating a cooling cavity (3) and a recovery cavity (4), and the condensation piece (32) is fixedly sleeved in the water seepage pipe (31);
a first water supply pipe (33) and a second water supply pipe (37), wherein the first water supply pipe (33) is used for communicating the recovery cavity (4) with the humidifier (29), and the second water supply pipe (37) is used for communicating the humidifier (29) with the central control box (7);
the upper groove (34) and the lower cavity (36), the upper groove (34) is arranged at the top end position of the central control box (7) corresponding to the second water supply pipe (37), and the lower cavity (36) is arranged at the bottom end position of the central control box (7);
the condensation tube cavity (35), the condensation tube cavity (35) is longitudinally arranged in the side wall of the attached inner cavity of the central control box (7), and the upper end and the lower end of the condensation tube cavity are respectively communicated with the upper groove (34) and the lower cavity (36);
-a return pipe (38), said return pipe (38) being arranged to communicate the lower chamber (36) with the cooling chamber (3).
2. The environment-friendly screw quenching processing device according to claim 1, wherein two ends of the quenching cavity (2) respectively correspond to a feeding end and a discharging end of the machine body (1), and an inner cavity for placing a central controller is formed in the middle end of the central control box (7).
3. The environment-friendly screw quenching processing equipment according to claim 1, wherein the transmission star plate (12) is provided with traction long holes (14) for sliding sleeving traction bolts (10), and the number of the traction long holes (14) is at least two which are distributed at equal intervals in the circumferential direction;
notches (15) for receiving screws are formed in the feeding star plates (13), and the number of the notches (15) is at least two in circumferential equidistant distribution;
the lower end of the feeding pipeline (16) is provided with a notch (17), and the depth of the notch (17) is larger than the length of one screw and smaller than the lengths of two screws.
4. The environment-friendly screw quenching processing device according to claim 1, wherein one end of the opening and closing rod (25) far away from the guide sliding block (23) is in pin connection with the limiting plate (26), one end of the guide rod (27) is horizontally welded at the middle end of the limiting plate (26), and the other end of the guide rod is slidably sleeved in the machine body (1).
5. An environmental protection screw quenching processing apparatus according to claim 1, characterized in that the condensation member (32) is installed in an upper end position of the water seepage pipe (31) extending into the cooling cavity (3), and the first water supply pipe (33) is connected with a suction pump for sucking the water source in the recovery cavity (4).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310735454.2A CN116497200B (en) | 2023-06-21 | 2023-06-21 | Environment-friendly screw quenching processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310735454.2A CN116497200B (en) | 2023-06-21 | 2023-06-21 | Environment-friendly screw quenching processing equipment |
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| CN116497200A true CN116497200A (en) | 2023-07-28 |
| CN116497200B CN116497200B (en) | 2023-08-22 |
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| CN202310735454.2A Active CN116497200B (en) | 2023-06-21 | 2023-06-21 | Environment-friendly screw quenching processing equipment |
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| CN204151371U (en) * | 2014-09-19 | 2015-02-11 | 舟山市普陀宝弘精密机械有限公司 | A kind of screw high-frequency quenching feeder |
| CN104946864A (en) * | 2015-06-16 | 2015-09-30 | 台州市丰华通用机械有限公司 | Rapid rivet feeding mechanism, full-automatic rivet quenching machine and rapid rivet feeding method |
| CN211036003U (en) * | 2019-10-31 | 2020-07-17 | 扬州海纳汽配制造有限公司 | Bolt quenching production conveying equipment |
| CN212998626U (en) * | 2020-07-09 | 2021-04-20 | 盘锦辽河油田派普钻具制造有限公司 | Water circulation device for spray quenching |
| CN216513979U (en) * | 2021-12-10 | 2022-05-13 | 河北乔鹏紧固件制造有限公司 | High-frequency quenching device for bolt machining |
| CN217173809U (en) * | 2022-04-11 | 2022-08-12 | 邯郸市佳诚铁路器材有限公司 | High-strength nut quenching device for railway |
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2023
- 2023-06-21 CN CN202310735454.2A patent/CN116497200B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204151371U (en) * | 2014-09-19 | 2015-02-11 | 舟山市普陀宝弘精密机械有限公司 | A kind of screw high-frequency quenching feeder |
| CN104946864A (en) * | 2015-06-16 | 2015-09-30 | 台州市丰华通用机械有限公司 | Rapid rivet feeding mechanism, full-automatic rivet quenching machine and rapid rivet feeding method |
| CN211036003U (en) * | 2019-10-31 | 2020-07-17 | 扬州海纳汽配制造有限公司 | Bolt quenching production conveying equipment |
| CN212998626U (en) * | 2020-07-09 | 2021-04-20 | 盘锦辽河油田派普钻具制造有限公司 | Water circulation device for spray quenching |
| CN216513979U (en) * | 2021-12-10 | 2022-05-13 | 河北乔鹏紧固件制造有限公司 | High-frequency quenching device for bolt machining |
| CN217173809U (en) * | 2022-04-11 | 2022-08-12 | 邯郸市佳诚铁路器材有限公司 | High-strength nut quenching device for railway |
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| Publication number | Publication date |
|---|---|
| CN116497200B (en) | 2023-08-22 |
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