CN116496619A - Red nylon composite material and preparation method and application thereof - Google Patents
Red nylon composite material and preparation method and application thereof Download PDFInfo
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- CN116496619A CN116496619A CN202310518835.5A CN202310518835A CN116496619A CN 116496619 A CN116496619 A CN 116496619A CN 202310518835 A CN202310518835 A CN 202310518835A CN 116496619 A CN116496619 A CN 116496619A
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- 239000004677 Nylon Substances 0.000 title claims abstract description 96
- 229920001778 nylon Polymers 0.000 title claims abstract description 96
- 239000002131 composite material Substances 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000011347 resin Substances 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 40
- 239000002667 nucleating agent Substances 0.000 claims abstract description 24
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 claims abstract description 16
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 14
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 8
- 239000004576 sand Substances 0.000 claims abstract description 5
- 150000007942 carboxylates Chemical class 0.000 claims abstract description 3
- -1 carboxylic acid sodium salt Chemical class 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 claims description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002530 phenolic antioxidant Substances 0.000 claims description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 2
- 238000005469 granulation Methods 0.000 claims 1
- 230000003179 granulation Effects 0.000 claims 1
- 238000010899 nucleation Methods 0.000 abstract description 6
- 230000006911 nucleation Effects 0.000 abstract description 6
- 238000004040 coloring Methods 0.000 abstract description 4
- 239000011159 matrix material Substances 0.000 abstract description 4
- 238000002425 crystallisation Methods 0.000 abstract description 3
- 230000008025 crystallization Effects 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 18
- 239000000463 material Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 6
- 238000000354 decomposition reaction Methods 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- XOFYZVNMUHMLCC-ZPOLXVRWSA-N prednisone Chemical compound O=C1C=C[C@]2(C)[C@H]3C(=O)C[C@](C)([C@@](CC4)(O)C(=O)CO)[C@@H]4[C@@H]3CCC2=C1 XOFYZVNMUHMLCC-ZPOLXVRWSA-N 0.000 description 4
- MMXSKTNPRXHINM-UHFFFAOYSA-N cerium(3+);trisulfide Chemical compound [S-2].[S-2].[S-2].[Ce+3].[Ce+3] MMXSKTNPRXHINM-UHFFFAOYSA-N 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- AXDJCCTWPBKUKL-UHFFFAOYSA-N 4-[(4-aminophenyl)-(4-imino-3-methylcyclohexa-2,5-dien-1-ylidene)methyl]aniline;hydron;chloride Chemical compound Cl.C1=CC(=N)C(C)=CC1=C(C=1C=CC(N)=CC=1)C1=CC=C(N)C=C1 AXDJCCTWPBKUKL-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012954 diazonium Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-O diazynium Chemical compound [NH+]#N IJGRMHOSHXDMSA-UHFFFAOYSA-O 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000985 reactive dye Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- RZPFVRFSYMUDJO-UHFFFAOYSA-N 2h-naphthalen-1-one Chemical compound C1=CC=C2C(=O)CC=CC2=C1 RZPFVRFSYMUDJO-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920006052 Chinlon® Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- RJGDLRCDCYRQOQ-UHFFFAOYSA-N anthrone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3CC2=C1 RJGDLRCDCYRQOQ-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 description 1
- 238000006193 diazotization reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010413 gardening Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- NTOLGSSKLPLTDW-UHFFFAOYSA-N hydrogen sulfate;phenylazanium Chemical compound OS(O)(=O)=O.NC1=CC=CC=C1 NTOLGSSKLPLTDW-UHFFFAOYSA-N 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- ZZSIDSMUTXFKNS-UHFFFAOYSA-N perylene red Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N(C(=O)C=1C2=C3C4=C(OC=5C=CC=CC=5)C=1)C(=O)C2=CC(OC=1C=CC=CC=1)=C3C(C(OC=1C=CC=CC=1)=CC1=C2C(C(N(C=3C(=CC=CC=3C(C)C)C(C)C)C1=O)=O)=C1)=C2C4=C1OC1=CC=CC=C1 ZZSIDSMUTXFKNS-UHFFFAOYSA-N 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- QPILZZVXGUNELN-UHFFFAOYSA-M sodium;4-amino-5-hydroxynaphthalene-2,7-disulfonate;hydron Chemical compound [Na+].OS(=O)(=O)C1=CC(O)=C2C(N)=CC(S([O-])(=O)=O)=CC2=C1 QPILZZVXGUNELN-UHFFFAOYSA-M 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/24—Crystallisation aids
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a red nylon composite material and a preparation method and application thereof. The red nylon composite material provided by the invention comprises the following components: 98.6 to 99.2 parts of nylon resin, 0.1 to 0.3 part of antioxidant, 0.3 to 0.5 part of nucleating agent and 0.4 to 0.6 part of toner, wherein the toner is bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole; the nucleating agent is linear saturated carboxylate and/or sand resin with carbon chain length more than or equal to C28; the viscosity of the nylon resin is less than 3.3 measured according to GB/T38138-2019 standard. The nylon composite material uses nylon resin with specific viscosity as a matrix to be combined with toner bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole to improve the dispersion uniformity of the toner in the nylon resin so as to improve the coloring uniformity, and is matched with a specific type of nucleating agent to convert the original homogeneous nucleation of the nylon resin into heterogeneous nucleation, so that the crystallization speed of the nylon resin is accelerated, and the three interact, thereby improving the weather resistance of the nylon composite material while maintaining good vividness.
Description
Technical Field
The invention relates to the technical field of compositions of high molecular compounds, in particular to a red nylon composite material and a preparation method and application thereof.
Background
PA6 has excellent mechanical strength, rigidity, mechanical shock absorption, wear resistance, electrical insulation and chemical corrosion resistance, is generally used for products such as automobile parts, mechanical parts, electronic and electric products, engineering accessories and the like, has different requirements on nylon materials in different application fields, and particularly has increasingly diversified color requirements on materials in garden tools and industrial electronic products, and particularly has red color with striking characteristics, and is widely applied to the two products. The appearance color of the nylon product is mainly determined by the toner or pigment in the nylon composite material, and the common red toner mainly comprises naphthalenone red, cerium sulfide, fuchsin and the like, but the color brightness and the coloring stability of the toner after being mixed with nylon resin have different degrees of problems.
At present, the problems are mainly solved by developing a new pigment or improving a formula of a nylon composition, for example, the prior art discloses a red reactive dye suitable for nylon dyeing and a preparation method thereof, wherein (m) -beta-hydroxyethyl sulfone sulfate aniline and cyanuric chloride are subjected to condensation reaction to obtain a primary condensation liquid, and H acid is added to obtain a secondary condensation liquid; meanwhile, adding 3- (hydroxyethylamino sulfonyl) -4-chloroaniline into an acid solution and carrying out diazotization reaction on the acid solution and the sodium nitrite solution to obtain diazonium solution; and then coupling reaction is carried out on the secondary condensation liquid and the diazonium liquid to obtain a coupling reaction liquid, and then hydrolysis reaction is carried out on the coupling reaction liquid to obtain the red reactive dye which is bright in luster and good in colorability.
For another example, the prior art discloses a red cast nylon material and a preparation method thereof, and the red cast nylon material comprises the following raw materials in parts by weight: 98.6 to 98 portions of polyamide resin, 0.25 to 0.35 portion of active yellow, 0.6 to 0.8 portion of fuchsin, 0.15 to 0.25 portion of activator and 0.4 to 0.6 portion of catalyst promoter, and the red cast nylon material provided by the invention has the advantages of higher tensile strength, bending strength, good wear resistance, dimensional stability and the like through grouping ingredients and step-by-step activation technology.
However, the processing temperature of the conventional nylon product is high, and the nylon composite material has poor color stability due to the fact that the nylon composite material is easy to absorb water. In order to solve the problem, the prior art discloses nylon with high color stability and a preparation method thereof, wherein 63-65 parts of PA6 resin, 30-35 parts of glass fiber, 0.1-0.2 part of antioxidant, 0.25-0.35 part of nucleating agent and 0.45-0.55 part of lubricant, the nylon also comprises pigment, the pigment comprises 0.25-0.35 part of white powder, 0.2-0.4 part of red powder A and 0.2-0.4 part of red powder B, the red powder B comprises cerium sulfide, and the product is modified by taking cerium sulfide with specific content as pigment, so that the obtained nylon is firmly colored, and the color change condition of the nylon after moisture absorption is remarkably improved; however, the vividness of the red toner is insufficient, and the nylon composite material has poor weather resistance due to fluorescence.
Disclosure of Invention
The invention aims to overcome the defect and the defect that the existing nylon composite materials with various colors are difficult to have good weather resistance and vividness at the same time, and provides a red nylon composite material.
The invention further aims at providing a preparation method of the red nylon composite material.
It is still another object of the present invention to provide the use of the above red nylon composite in the preparation of gardening tools or industrial electronics.
The invention provides a garden tool part made of the red nylon composite material.
The above object of the present invention is achieved by the following technical scheme:
the invention discloses a red nylon composite material, which comprises the following components in parts by weight:
the toner is bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole;
the nucleating agent is linear saturated carboxylate and/or sand resin with carbon chain length more than or equal to C28;
the viscosity of the nylon resin is less than 3.3 measured according to GB/T38138-2019 standard.
The red nylon composite material disclosed by the invention has the advantages that nylon resin with specific viscosity is taken as a matrix to be combined with toner bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole (DPP red), so that the dispersion uniformity of the bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole (DPP red) in the nylon resin is improved, the coloring uniformity is improved, and the nylon resin is converted into heterogeneous nucleation from the original homogeneous nucleation by matching with a specific type of nucleating agent, so that the crystallization speed of the nylon resin is accelerated, and the three interact, so that the weather resistance of the composite material is improved while the good brightness is maintained. When the viscosity of the nylon resin is too high, a large amount of heat is generated in the melt shearing process to cause the decomposition of bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red), a large amount of black spots are generated while the bright red is reduced, the appearance is influenced, and unstable substances are generated after the decomposition of the bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red), so that the weather resistance of the composite material is influenced.
In a specific embodiment, the nylon resin is aliphatic nylon resin (such as PA6 and PA 66), and the viscosity of the nylon resin can be measured by using GB/T38138-2019 standard; optionally, the viscosity of the nylon resin is 2.4-2.8 and 2.5-2.7.
Optionally, the nucleating agent is linear saturated carboxylic acid sodium salt and/or carboxylic acid calcium salt with carbon chain length more than or equal to C28. Preferably, the nucleating agent is a linear saturated carboxylic acid sodium salt having a carbon chain length of C28-C32; specifically, the nucleating agent LICOMONT NAV101 PWD may be selected.
Preferably, the toner is 0.45 to 0.55 parts by weight. When the addition amount of the toner is 0.45-0.55 weight parts, the red nylon composite material has better vividness and weather resistance. Alternatively, the toner is 0.45 to 0.5 parts by weight, or the toner is 0.5 to 0.55 parts by weight.
Optionally, the antioxidant is one or more of phenolic antioxidants and phosphite antioxidants.
In a specific embodiment, the antioxidant of the present invention may be one or more of antioxidant 1010, antioxidant 1076, antioxidant 168 and antioxidant 2246.
The preparation method of the red nylon composite material comprises the following steps:
the nylon resin, the antioxidant, the nucleating agent and the toner are uniformly mixed, then the mixture is added into a double-screw extruder at a feeding speed of 230-250 kg/h, and the mixture is melt blended, extruded and granulated at the temperature of 210-240 ℃ to obtain the red nylon composite material.
When the feeding speed is low, bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole (DPP red) is easy to decompose, so that the vividness and weather resistance of the nylon composite material are reduced; when the feeding speed is high, the nylon composite material is plasticized poorly, so that the toner is unevenly dispersed in the nylon resin matrix, and toner points are generated. When the extrusion temperature is low, the nylon resin and the components such as the antioxidant, the nucleating agent and the like cannot be fully fused; and when the extrusion temperature is high, the decomposition of bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole (DPP red) is also caused.
Preferably, the temperature of the melt blending extrusion is 220-230 ℃.
The invention also protects the application of the red nylon composite material in preparing garden tools or industrial electronic products.
The garden tool part prepared from the red nylon composite material is also within the protection scope of the invention.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a red nylon composite material, which is characterized in that nylon resin with specific viscosity is taken as a matrix to be combined with toner bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole to improve the dispersion uniformity of the toner in the nylon resin so as to improve the coloring uniformity, and a specific nucleating agent is matched to convert the original homogeneous nucleation of the nylon resin into heterogeneous nucleation, so that the crystallization speed of the nylon resin is accelerated, and the three interact, thereby improving the weather resistance of the composite material while keeping good brightness.
Detailed Description
The present invention will be further described with reference to specific examples and comparative examples for better illustrating the objects, technical solutions and advantages of the present invention, and the object of the present invention is to be understood in detail, not to limit the present invention. All other embodiments, which can be made by those skilled in the art without the inventive effort, are intended to be within the scope of the present invention. The experimental reagents and instruments designed in the practice and comparative examples of the present invention are common reagents and instruments unless otherwise specified.
1. The raw material reagents of the examples and comparative examples of the present invention are shown below:
nylon resin 1 is PA6, the viscosity is 2.7, the trademark is BE3270, and the manufacturer is Jiangsu Hongsheng new material;
nylon resin 2 is PA6, the viscosity is 2.8, the brand is HY-2800A, and the manufacturer is Jiangsu sea yang;
nylon resin 3 is PA6, the viscosity is 2.5, the brand is HY-2500A, and the manufacturer is Jiangsu sea yang;
nylon resin 4 is PA6, has a viscosity of 3.3, a brand name of M3400, and a manufacturer of samida chinlon inc;
the nucleating agent 1 is long-chain linear saturated carboxylic acid sodium salt with a carbon chain length of C28-C32, the brand name is LICOMONT NAV101 PWD, and the manufacturer is Craien;
the nucleating agent 2 is a long carbon chain C28-C32 calcium carboxylate with the brand of Licom Cav102 and the manufacturer of Craien;
the nucleating agent 3 is sand forest resin with the trade mark of 9320 and the manufacturer is DuPont;
the nucleating agent 4 is aryl calcium sulfonate with the brand of JYN-645 and the manufacturer is Guangdong Jinnuo;
the antioxidants are hindered phenol antioxidants, are commercially available, and are all the same in other parallel experiments;
the toner 1 is DPP red (bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole), is commercially available, and other parallel experiments are all carried out by adopting the same kind;
the toner 2 is anthrone red 18, is commercially available, and adopts the same kind in other parallel experiments;
toner 3 was perylene red 178, commercially available, and other parallel experiments all used the same kind.
2. The red nylon composite material of each embodiment and the comparative example is prepared by the following preparation method:
the nylon resin, the antioxidant, the nucleating agent and the toner are uniformly mixed, then the mixture is added into a double-screw extruder at a feeding speed of 230-250 kg/h, and the mixture is melt blended, extruded and granulated at the temperature of 210-240 ℃ to obtain the red nylon composite material.
Wherein, the rotating speed of the double-screw extruder is 240r/min, and the length-diameter ratio is 42-48.
3. Performance testing
(1) Vividness assessment
After the red nylon composite materials of the examples and the comparative examples are dried in a blast oven at 100 ℃ for 4 hours, an injection molding machine is adopted to carry out injection molding for 30 seconds at 260 ℃ to obtain a smooth color plate with 83mm 54mm 2mm size and no dermatoglyph on the surface, then an X-rite7000A color difference meter is used to measure an A value under a D65 light source, and the larger the A value is, the better the vividness of the material is indicated.
(2) Weather resistance test
After the red nylon composite materials of the examples and the comparative examples were dried in a forced air oven at 80 ℃ for 4 hours, smooth panels with no skin lines on the surfaces were injection molded using an injection molding machine at 83mm 54mm 2mm, and the injection molding conditions were that the materials remained at 240 ℃ for 30s.
The test was carried out in a UVA-340 test box as specified in GB/T16422.3-2004 for a total of 72h for 6 cycles with 8h drying+4 h condensation to 1 cycle. The data of the color plate under the D65 light source is measured by an X-rite7000A color difference meter before and after the color plate is put into a UVA-340 test box, the color difference before and after the comparison is represented by delta E, and the larger delta E represents the poorer weather resistance.
Examples 1 to 9
The parts by weight of the components of the red nylon composite in examples 1 to 9 are shown in table 1.
Table 1 Red Nylon composite materials in examples 1 to 9
Comparative examples 1 to 6
The parts by weight of the components in the red nylon composite of comparative examples 1 to 6 are shown in table 2.
Table 2 Red Nylon composite materials of comparative examples 1 to 6
The results of the performance test on the red nylon composite in each of the examples and comparative examples according to the above-mentioned method are shown in table 3.
Table 3 test results for each of examples and comparative examples
Numbering device | Weather resistance (delta E) | Vividness (A value) |
Example 1 | 1.7 | 49.0 |
Example 2 | 1.2 | 50.0 |
Example 3 | 1.6 | 48.0 |
Example 4 | 1.7 | 47.1 |
Example 5 | 2.0 | 49.1 |
Example 6 | 1.9 | 48.1 |
Example 7 | 1.6 | 48.1 |
Example 8 | 1.7 | 49.1 |
Example 9 | 1.8 | 49.1 |
Comparative example 1 | 2.4 | 49.0 |
Comparative example 2 | 2.5 | 45.9 |
Comparative example 3 | 2.5 | 45.9 |
Comparative example 4 | 2.3 | 49.1 |
Comparative example 5 | 2.5 | 48.1 |
Comparative example 6 | 2.7 | 46.5 |
The vividness of the red nylon composite material reaches 47.1-50, the weather resistance delta E reaches 1.2-2.0, meanwhile, as can be seen from examples 1-3 and comparative example 6, the viscosity of the nylon resin has an effect on the weather resistance and vividness of the red nylon composite material, when the viscosity of the nylon resin is too high, a large amount of heat is generated in the melt shearing process to cause the decomposition of bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red), the vividness of red is reduced, meanwhile, unstable substances are generated after the decomposition of the bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red), and the weather resistance of the red nylon composite material is further reduced.
From examples 2, 4, 9 and 1, it was found that a specific kind of nucleating agent was required to be selected to effectively improve the weatherability of the red nylon composite while maintaining the vividness thereof, and that sodium carboxylate nucleating agent and sand resin nucleating agent were preferable.
It can be found from examples 2, 5, 6, 7 and 8 that the amount of bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red) also causes vividness and weather resistance of the red nylon composite, and is more advantageous to improve vividness and weather resistance at the same time when the amount of bis (p-chlorophenyl) -1.4-diketopyrrolopyrrole (DPP red) is added in an amount of 0.45 to 0.55 parts by weight.
The above examples of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (10)
1. The red nylon composite material is characterized by comprising the following components in parts by weight:
the toner is bis (p-chlorophenyl) -1, 4-diketopyrrolopyrrole;
the nucleating agent is linear saturated carboxylate and/or sand resin with carbon chain length more than or equal to C28;
the viscosity of the nylon resin is less than 3.3 measured according to GB/T38138-2019 standard.
2. The red nylon composite of claim 1, wherein the nylon resin has a viscosity of 2.4 to 2.8.
3. The red nylon composite of claim 1, wherein the nucleating agent is a linear saturated carboxylic acid sodium salt and/or a carboxylic acid calcium salt with a carbon chain length of not less than C28.
4. A red nylon composite as in claim 3 wherein the nucleating agent is a linear saturated carboxylic acid sodium salt having a carbon chain length of C28-C32.
5. The red nylon composite of claim 1, wherein the toner is 0.45 to 0.55 parts by weight.
6. The red nylon composite material of claim 1, wherein the antioxidant is one or more of a phenolic antioxidant and a phosphite antioxidant.
7. The red nylon composite of claim 6, wherein the antioxidant is one or more of antioxidant 1010, antioxidant 1076, antioxidant 168 and antioxidant 2246.
8. A method for preparing the red nylon composite material according to any one of claims 1 to 7, comprising the steps of:
mixing nylon resin, an antioxidant, a nucleating agent and toner, adding the mixture into a double-screw extruder at a feeding speed of 230-250 kg/h, and carrying out melt blending extrusion granulation at a temperature of 210-240 ℃ to obtain the red nylon composite material.
9. Use of a red nylon composite according to any one of claims 1 to 7 for the preparation of garden tools or industrial electronics.
10. A garden tool part, characterized in that it comprises a red nylon composite according to any one of claims 1-5.
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