CN112029256A - Color master batch and preparation method thereof - Google Patents

Color master batch and preparation method thereof Download PDF

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Publication number
CN112029256A
CN112029256A CN202010929483.9A CN202010929483A CN112029256A CN 112029256 A CN112029256 A CN 112029256A CN 202010929483 A CN202010929483 A CN 202010929483A CN 112029256 A CN112029256 A CN 112029256A
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polycarbonate
melt
mixed
master batch
polycarbonate resin
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Inventor
蒋弟勇
徐启奎
傅利才
辜凯德
李勇
龙升全
郭大林
潘永柯
阳晓东
付家友
杨应振
郭克军
陈臻
秦学刚
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Sichuan Lutianhua Innovation Research Institute Co Ltd
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Sichuan Lutianhua Innovation Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2469/00Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0041Optical brightening agents, organic pigments
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/20Carboxylic acid amides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

The invention relates to the field of polycarbonate and discloses a color master batch and a preparation method thereof. The color master batch comprises: 99.4-99.8 parts of polycarbonate resin, 0.01-0.2 part of colorant, 0.1-0.2 part of dispersant and 0.1-0.2 part of stabilizer. Wherein the polycarbonate resin has a melt flow rate of 10 to 25 g/10 min. Synthesizing polycarbonate resin by adopting a melting transesterification method to obtain a polycarbonate melt; premixing a coloring agent, a dispersing agent and a stabilizing agent in a mixer to obtain a mixed auxiliary agent; adding the mixed auxiliary agent into the polycarbonate melt, and mixing the polycarbonate melt and the auxiliary agent in a static mixer to obtain a mixed melt; and (3) mixing and extruding the melt in an extruder, and carrying out traction, grain cutting and drying to obtain the color master batch. The color master batch provided by the invention has good thermal stability, does not influence the transparency and mechanical properties of polycarbonate when being used for coloring the polycarbonate resin, can be used for transparent and opaque polycarbonate resin, films, plates and modified materials thereof, and can also be used for polycarbonate food packaging materials.

Description

Color master batch and preparation method thereof
Technical Field
The invention belongs to the field of polycarbonate, and relates to a preparation method of a color master batch, the color master batch prepared by the preparation method and application thereof.
Background
Polycarbonate is a thermoplastic engineering plastic, has the characteristics of low water absorption, light weight, high transparency, good heat resistance, good cold resistance, good flame-retardant insulation property and the like, and is widely applied to the fields of optics, medical instruments, electronic and electric appliances, packaging materials, the automobile industry, aerospace and the like with excellent impact resistance, creep resistance and dimensional stability.
The polycarbonate raw material is a slightly yellowish transparent resin, and the resin is easily decomposed after being exposed to light and heat radiation for a long time, so that the problem of yellowing of the color is caused. In order to solve this problem, color concentrates are often added to the polycarbonate during the extrusion granulation stage after the polymerization is completed in the industry to improve the color and light resistance of the product. However, the coloring master batches on the market have the problems of uneven quality, poor heat resistance and poor light transmittance after polycarbonate dyeing. The preparation method of the commercially available color master batch is secondary blending extrusion granulation of polycarbonate, toner and other additives, the method not only causes the decomposition of polycarbonate resin, but also introduces a large amount of additives such as dispersing agent, stabilizing agent and the like, and the introduction of impurities such as dust, coke material and the like is difficult to avoid in the processing process, so that the obtained color master batch has poor quality and is difficult to meet the requirements of food packaging materials. In addition, the color master batch prepared by secondary processing has high cost, and certain economic pressure is increased for customers using the color master batch.
Based on the analysis, the color master batch which has reliable product quality and can be used for food packaging and the preparation process thereof are urgently needed by the industry.
Disclosure of Invention
Aiming at the problems of high production cost, poor product quality and difficulty in meeting the requirements of food packaging materials, the invention provides a color master batch, which aims to solve the problems that: the colorant which meets the use standard of national food contact materials and additives for products is adopted, and the colorant has high thermal stability so as to improve the heat resistance of the color master batch and the application range of the color master batch in the food packaging industry.
The invention also aims to provide a preparation method of the color master batch.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the color master batch comprises the following components in parts by weight:
polycarbonate resin: 99.4-99.8 parts;
colorant: 0.01-0.2 parts;
dispersing agent: 0.1-0.2 parts;
a stabilizer: 0.1 to 0.2 portion.
Preferably, the polycarbonate resin has a melt flow rate (MI) of 10 to 25 g/10 min.
Preferably, the colorant is at least one of solvent red, solvent yellow, solvent violet, solvent orange and solvent blue, and the colorant has a heat resistance temperature in the polycarbonate of greater than 320 ℃.
Preferably, the dispersant is at least one of ethylene bis stearamide and pentaerythritol stearate.
Preferably, the stabilizer is at least one of a hindered phenolic antioxidant and a phosphite antioxidant.
The invention also discloses a preparation method of the color master batch, which comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing the coloring agent, the dispersant and the stabilizer in a mixer according to the weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt;
and fourthly, the mixed melt obtained in the third step is mixed and extruded in an extruder, and the color master batch is obtained after traction, grain cutting and drying.
Preferably, the temperature of the static mixer in the step (c) is 260-300 ℃.
Preferably, the temperature of the extruder in the step (iv) is 260-300 ℃.
The invention also discloses a color master batch prepared by the preparation method.
The invention also discloses an application of any color master batch in external packaging, which includes but is not limited to food external packaging.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention adopts the coloring agent which is in accordance with the use standard of the national food contact material and the additive for products, the coloring property and the thermal stability are excellent, and the obtained color master batch is suitable for food packaging materials.
2. The color master batch can effectively overcome the defect of high consumption of the coloring agent and other additives in the traditional process, thereby achieving the effect of not influencing the transparency, mechanical property and thermal property of a colored product.
3. The invention adopts the polycarbonate melt transesterification polymerization process to prepare the color master batch at one time, has no polycarbonate resin decomposition problem and extra processing cost caused by secondary processing, and has more excellent performance and low cost.
4. The colorant is directly added into a static mixer of a polymerization device of the polycarbonate melt transesterification method, and no impurity is introduced and no environmental pollution is caused.
Detailed Description
The present invention is described in detail below by way of examples, it should be noted that the examples are only for the purpose of further illustration, and are not to be construed as limiting the scope of the present invention, and that those skilled in the art can make insubstantial modifications and adaptations of the present invention based on the teachings of the present invention described above.
Example 1
Polycarbonate resin (MI =10 g/10 min): 99.4 parts of a mixture;
colorant: 0.1 part of solvent blue and 0.1 part of solvent violet;
dispersing agent: 0.2 part of pentaerythritol stearate;
a stabilizer: 10100.1 parts, 1680.1 parts;
the preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing a colorant solvent blue, a solvent purple, a dispersant pentaerythritol stearate and stabilizers 1010 and 168 in a mixer according to a weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 300 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying.
The temperature of the extruder was 280-300 ℃.
Example 2
Polycarbonate resin (MI =15 g/10 min): 99.8 parts of a mixture;
colorant: 0.01 part of solvent blue; 0.01 part of solvent red;
dispersing agent: 0.1 part of ethylene bis stearamide;
a stabilizer: 10100.1 parts.
The preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing a colorant solvent blue, a colorant solvent red, a dispersant ethylene bis stearamide and a stabilizer 1010 in a mixer according to a weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 260 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying.
The temperature of the extruder was 260 ℃ and 280 ℃.
Example 3
Polycarbonate resin (MI =20 g/10 min): 99.6 parts of a mixture;
colorant: 0.1 part of solvent blue, 0.01 part of solvent yellow and 0.1 part of solvent violet;
dispersing agent: 0.1 part of pentaerythritol stearate;
a stabilizer: 10100.1 parts.
The preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing a colorant solvent blue, a solvent yellow, a solvent purple, a dispersant pentaerythritol stearate and a stabilizer 1010 in a mixer according to a weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 280 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying.
The temperature of the extruder was 260 ℃ and 280 ℃.
Example 4
Polycarbonate resin (MI =25 g/10 min): 99.6 parts of a mixture;
colorant: 0.05 part of solvent blue, 0.01 part of solvent orange and 0.05 part of solvent violet;
dispersing agent: 0.15 part of pentaerythritol stearate;
a stabilizer: 10100.15 parts.
The preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing solvent blue, solvent orange, solvent purple, pentaerythritol stearate and 1010 in a mixer according to a weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 300 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying.
The temperature of the extruder was 260 ℃ to 300 ℃.
Comparative example 1
Comparative example 1 polycarbonate resin was synthesized by a melt transesterification method without adding a colorant.
Polycarbonate resin (MI =15 g/10 min): 99.4 parts of a mixture;
dispersing agent: 0.2 part of pentaerythritol stearate;
a stabilizer: 10100.1 parts, 1680.1 parts;
the preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing dispersant pentaerythritol stearate and stabilizers 1010 and 168 in a mixer according to the weight ratio to obtain a mixed assistant;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 300 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying. The temperature of the extruder was 280-300 ℃.
Comparative example 2
Comparative example 2 uses an organic pigment as a colorant.
Polycarbonate resin (MI =10 g/10 min): 99.4 parts of a mixture;
colorant: 0.5 part of pigment blue and 0.5 part of pigment violet;
dispersing agent: 0.2 part of pentaerythritol stearate;
a stabilizer: 10100.2 parts, 1680.2 parts;
the preparation method comprises the following steps:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing dispersant pentaerythritol stearate and stabilizers 1010 and 168 in a mixer according to the weight ratio to obtain a mixed assistant;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt, wherein the temperature of the mixer is 300 ℃;
fourthly, the mixed melt obtained in the third step enters an extruder to be mixed and extruded, and the product is obtained after traction, grain cutting and drying. The temperature of the extruder was 280-300 ℃.
Comparative example 3
Comparative example 3 a method for producing a masterbatch using a twin screw extruder for secondary processing.
Polycarbonate resin (MI =10 g/10 min): 99.4 parts of a mixture;
colorant: 0.1 part of solvent blue and 0.1 part of solvent violet;
dispersing agent: 0.2 part of pentaerythritol stearate;
a stabilizer: 10100.1 parts, 1680.1 parts;
the preparation method comprises the following steps:
premixing polycarbonate resin, pentaerythritol stearate serving as a dispersing agent and 1010 and 168 stabilizers serving as stabilizers in a mixer according to a weight ratio to obtain a mixture;
secondly, adding the mixture obtained in the step one into a double-screw extruder, and obtaining a product through traction, grain cutting and drying. The temperature of the twin-screw extruder was 280 ℃ to 300 ℃.
Test example 1
The master batch products obtained in the above comparative examples and examples 1 to 4 were subjected to a performance test:
[1] the tensile strength was tested according to the GB/T1040 standard.
[2] The flexural strength and flexural modulus were tested according to the GB/T9341 standard.
[3] The notched impact strength was tested in accordance with the GB/T1843 standard.
[4] The colour difference values were tested according to the GB/T7921 standard.
[5] Heat distortion temperature was measured according to ASTM D648.
The detection results are shown in table 1:
TABLE 1
Figure DEST_PATH_IMAGE001
As can be seen from the table, comparative example 1 is a melt transesterificationThe polycarbonate resin synthesized by the method is not added with a colorant and is used for comparing the color and the performance of the original resin. Comparative example 2 adopts organic pigment as colorant, the color difference delta E =22.04 of the obtained color master batch, and the heat resistance is extremely poor; the impact strength is 70KJ/m2The impact performance is somewhat reduced. Comparative example 3 adopts a double screw extruder for secondary processing, the color difference delta E of the obtained master batch is =2.31, the heat resistance is reduced, and the impact strength is only 58KJ/m2The mechanical properties are remarkably reduced. The color master batches obtained in the embodiments 1 to 4 have the delta E less than or equal to 0.21 and good mechanical property retention rate, which shows that the color master batches obtained by the invention have excellent properties.
In summary, any combination of the various embodiments of the present invention without departing from the spirit of the present invention should be considered as the disclosure of the present invention; within the scope of the technical idea of the invention, any combination of various simple modifications and different embodiments of the technical solution without departing from the inventive idea of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. The color master batch is characterized by comprising the following components in parts by weight:
polycarbonate resin: 99.4-99.8 parts;
colorant: 0.01-0.2 parts;
dispersing agent: 0.1-0.2 parts;
a stabilizer: 0.1 to 0.2 portion.
2. The color masterbatch of claim 1 wherein the polycarbonate resin has a melt flow rate (MI) of 10 to 25 g/10 min.
3. The color concentrate of claim 1, wherein the colorant is at least one of solvent red, solvent yellow, solvent violet, solvent orange, and solvent blue, and wherein the colorant has a heat resistance temperature in the polycarbonate of greater than 320 ℃.
4. The color concentrate of claim 1, wherein the dispersant is at least one of ethylene bis stearamide and pentaerythritol stearate.
5. The color concentrate of claim 1, wherein the stabilizer is at least one of a hindered phenolic antioxidant and a phosphite antioxidant.
6. A method for preparing a masterbatch according to any one of claims 1 to 5, comprising the steps of:
firstly, synthesizing polycarbonate resin by adopting a melting ester exchange method to obtain a polycarbonate melt;
premixing the coloring agent, the dispersant and the stabilizer in a mixer according to the weight ratio to obtain a mixed auxiliary agent;
thirdly, adding the mixed auxiliary agent obtained in the second step into the polycarbonate melt obtained in the first step according to a metering ratio, and mixing the two in a static mixer to obtain a mixed melt;
and fourthly, the mixed melt obtained in the third step is mixed and extruded in an extruder, and the color master batch is obtained after traction, grain cutting and drying.
7. The method of claim 6, wherein the temperature of the static mixer in step (c) is 260-300 ℃.
8. The method for preparing color masterbatch according to claim 6, wherein the temperature of the extruder in the step (iv) is 260-300 ℃.
9. A masterbatch prepared by the method of any one of claims 6 to 8.
10. Use of a masterbatch according to claims 1-5 or 9 in an overwrap, including but not limited to an overwrap for food.
CN202010929483.9A 2020-09-07 2020-09-07 Color master batch and preparation method thereof Pending CN112029256A (en)

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CN112778678A (en) * 2020-12-29 2021-05-11 上海普利特复合材料股份有限公司 Multi-color-selection multi-base-material application laser welding light-transmitting color master batch and preparation method thereof
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CN115141477A (en) * 2022-08-12 2022-10-04 聊城鲁西聚碳酸酯有限公司 Polycarbonate composite auxiliary agent and preparation method thereof
CN115141477B (en) * 2022-08-12 2024-04-19 聊城鲁西聚碳酸酯有限公司 Polycarbonate composite auxiliary agent and preparation method thereof
CN116478531A (en) * 2023-05-09 2023-07-25 重庆科聚孚新材料有限责任公司 Orange nylon 6 composite material with high color stability and preparation method and application thereof
CN116478531B (en) * 2023-05-09 2024-05-07 重庆科聚孚新材料有限责任公司 Orange nylon 6 composite material with high color stability and preparation method and application thereof

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Application publication date: 20201204