CN116478484A - Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system - Google Patents

Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system Download PDF

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Publication number
CN116478484A
CN116478484A CN202310448682.1A CN202310448682A CN116478484A CN 116478484 A CN116478484 A CN 116478484A CN 202310448682 A CN202310448682 A CN 202310448682A CN 116478484 A CN116478484 A CN 116478484A
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China
Prior art keywords
cable material
photovoltaic cable
parts
insulating
polyvinyl chloride
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CN202310448682.1A
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Chinese (zh)
Inventor
潘卫东
罗昊
郑建
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Jiangsu Dasheng Polymer Co ltd
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Jiangsu Dasheng Polymer Co ltd
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Priority to CN202310448682.1A priority Critical patent/CN116478484A/en
Publication of CN116478484A publication Critical patent/CN116478484A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/292Protection against damage caused by extremes of temperature or by flame using material resistant to heat
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention provides an insulating photovoltaic cable material, a preparation method thereof and a photovoltaic power generation system. The insulating photovoltaic cable material comprises the following components in parts by weight: 15-55 parts of polyvinyl chloride resin, 19-40 parts of epoxy resin, 25-35 parts of polyolefin resin and 1-10 parts of nano oxide filler. The insulating photovoltaic cable material provided by the invention has higher insulation resistance and good waterproof performance, so that the situation that the water absorption phenomenon occurs in the current cable material with large specific gravity is avoided, and meanwhile, the long-term insulation stability and the flame retardant performance of the photovoltaic cable material are improved.

Description

Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system
Technical Field
The invention belongs to the technical field of cable materials, and particularly relates to an insulating photovoltaic cable material, a preparation method thereof and a photovoltaic power generation system.
Background
Along with the development of the power system, the photovoltaic power generation system is also improved. From early photovoltaic modules to photovoltaic inverters to cables, each technical progress has greatly driven the development of the photovoltaic power generation industry. The photovoltaic cable is generally required to have the performances of heat resistance, damp heat resistance, low temperature resistance, chemical corrosion resistance, weather resistance, ozone resistance, wear resistance, direct current voltage resistance, 250 ℃ thermal extension, low smoke zero halogen flame retardance and the like, and the service life reaches 25 years.
Currently, photovoltaic cables existing in the market are mainly divided into two categories: polyvinyl chloride insulation and polyolefin insulation, and crosslinked polyethylene insulation. On the one hand, polyvinyl chloride insulating photovoltaic cables generally take polyvinyl chloride as a main insulating material, and the cables are characterized by good high temperature resistance and corrosion resistance, but also have the problems of low mechanical strength and high price. In addition, as the temperature resistance level of the polyvinyl chloride insulating material is lower, certain potential safety hazards can be generated in the long-term operation process of the cable; on the other hand, polyolefin insulated cables are mainly made of polyolefin, and have the advantages of good ageing resistance, but the polyolefin insulated cables are rarely used in practical application due to high price, and the polyolefin insulated photovoltaic cables are mostly added with aluminum powder or magnesium powder and the like as conductor materials, so that the polyolefin insulated photovoltaic cables have the safety problems of heavy quality, combustibility, explosiveness and the like.
Accordingly, there is a need in the art to develop a lightweight insulated photovoltaic cable material that not only has good long-term insulation stability and flame retardant properties, but also has excellent waterproof properties.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an insulating photovoltaic cable material, a preparation method thereof and a photovoltaic power generation system. The insulating photovoltaic cable material provided by the invention has higher insulation resistance and good waterproof performance, so that the situation that the water absorption phenomenon occurs in the current cable material with large specific gravity is avoided, and meanwhile, the long-term insulation stability and the flame retardant performance of the photovoltaic cable material are improved.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
in a first aspect, the invention provides an insulated photovoltaic cable material, which comprises the following components in parts by weight:
according to the invention, polyvinyl chloride resin, epoxy resin and polyolefin resin with specific contents are added to be mutually matched for use, and are used as matrix resin together, and the polymer matrix of the cable material is formed through irradiation crosslinking, so that the cable has good mechanical properties and weather resistance, and meanwhile, the adaptation temperature range of the cable in the outside is improved. In addition, the invention further prepares the insulating photovoltaic cable material with better flame retardance, higher insulation resistance, excellent tensile strength and elongation at break through the mutual coordination among specific nano oxide fillers and irradiation crosslinking.
In the present invention, the polyvinyl chloride resin is 15 to 55 parts by weight, and for example, 15 parts, 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, and the like can be used.
In the present invention, the weight part of the epoxy resin is 19 to 40 parts, and for example, 19 parts, 25 parts, 30 parts, 35 parts, 40 parts, etc. may be used.
In the present invention, the polyolefin resin is 25 to 35 parts by weight, and for example, 25 parts, 28 parts, 30 parts, 32 parts, 35 parts, and the like can be used.
In the present invention, the weight part of the nano oxide filler is 1 to 10 parts, and for example, 1 part, 2 parts, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, etc. may be used.
In the invention, compared with the addition of aluminum powder or magnesium powder, the addition of the nano silicon dioxide with the adaptive content is beneficial to improving the flame retardant property and the safety performance of the insulating photovoltaic cable material.
Preferably, the insulating photovoltaic cable material comprises the following components in parts by weight:
preferably, the polyvinyl chloride resin is selected from SG2 type polyvinyl chloride resin and/or SG3 type polyvinyl chloride resin.
Preferably, the epoxy resin comprises bisphenol a type epoxy resin and/or bisphenol F type epoxy resin.
Preferably, the polymerized monomer of the polyolefin resin includes any one or a combination of at least two of ethylene, propylene, butene, hexene or octene.
Preferably, the nano-oxide filler is nano-silica.
Preferably, the tensile strength of the insulating photovoltaic cable material is not lower than 8Mpa, for example, 8Mpa, 10Mpa, 15Mpa, 20Mpa, 30Mpa, etc.; the elongation at break is more than 125%, and may be 150%, 200%, 250%, 300%, 350%, or the like, for example.
In the invention, the insulating photovoltaic cable material provided by the invention has good mechanical strength and toughness, avoids cracking and meets the use requirement.
In a second aspect, the present invention provides a method of preparing an insulated photovoltaic cable material according to the first aspect, the method comprising the steps of:
(1) Mixing polyvinyl chloride resin, epoxy resin, polyolefin resin and nano oxide filler according to the formula amount, and then mixing and extruding to obtain blending particles;
(2) And (3) preparing the blended particles obtained in the step (1) into wires, and then carrying out irradiation crosslinking on the wires to obtain the insulating photovoltaic cable material.
Preferably, the mixing in the step (1) is performed by banburying.
Preferably, the temperature of the kneading in step (1) is 150 to 180℃and may be, for example, 150℃160℃170℃180℃or the like; the time is 0.5-2h, for example, 0.5h, 0.8h, 1h, 1.2h, 1.5h, 2h, etc.
Preferably, the temperature of the extrusion in step (1) is 150-180 ℃, for example, 150 ℃, 160 ℃, 170 ℃, 180 ℃ and the like; the time is 0.5-2h, for example, 0.5h, 0.8h, 1h, 1.2h, 1.5h, 2h, etc.
In the present invention, the irradiation crosslinking in the step (2) is performed by an electron accelerator, and the irradiation crosslinking dose is 5 to 15Mrad, and may be, for example, 5Mrad, 6Mrad, 7Mrad, 8Mrad, 9Mrad, 10Mrad, 11Mrad, 12Mrad, 13Mrad, 14Mrad, 15Mrad, or the like.
In a third aspect, the present invention provides a photovoltaic power generation system comprising an insulated photovoltaic cable material according to the first aspect.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides an insulating photovoltaic cable material, which is prepared by adding polyvinyl chloride resin, epoxy resin and polyolefin resin with specific contents to be mutually matched for use, and using the polyvinyl chloride resin, the epoxy resin and the polyolefin resin as matrix resin together, and forming a high polymer matrix of the cable material through irradiation crosslinking, so that the insulating photovoltaic cable material has good mechanical property and weather resistance, and meanwhile, the external adaptation temperature range is improved. In addition, the invention further prepares the insulating photovoltaic cable material with better flame retardance, higher insulation resistance, excellent tensile strength and elongation at break through the mutual coordination among specific nano oxide fillers and irradiation crosslinking.
Detailed Description
The technical scheme of the invention is further described by the following specific embodiments. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the invention and are not to be construed as a specific limitation thereof.
Example 1
The embodiment provides an insulating photovoltaic cable material, which comprises the following components in parts by weight:
wherein, SG3 type polyvinyl chloride resin is purchased from Qilu petrochemical general works company, bisphenol A type epoxy resin is purchased from Jiangsu Sanmu group Co., ltd, ethylene-propylene copolymer resin is purchased from Hubei Chengfeng chemical Co., ltd, and nano silicon dioxide is purchased from Shanghai Alasdine biochemical technology Co., ltd.
The embodiment also provides a preparation method of the insulating photovoltaic cable material, which comprises the following steps:
(1) Mixing SG3 type polyvinyl chloride resin, bisphenol A type epoxy resin, ethylene-propylene copolymer resin and nano silicon dioxide according to the formula amount, then mixing for 30min at 165 ℃, and extruding for 30min at 165 ℃ to obtain blending particles;
(2) And (3) preparing the blended particles obtained in the step (1) into wires, and then carrying out irradiation crosslinking on the wires, wherein the irradiation crosslinking dosage is 10Mrad, so as to obtain the insulating photovoltaic cable material.
Example 2
The embodiment provides an insulating photovoltaic cable material, which comprises the following components in parts by weight:
wherein, SG3 type polyvinyl chloride resin is purchased from Qilu petrochemical general works company, bisphenol A type epoxy resin is purchased from Jiangsu Sanmu group Co., ltd, ethylene-propylene copolymer resin is purchased from Hubei Chengfeng chemical Co., ltd, and nano silicon dioxide is purchased from Shanghai Alasdine biochemical technology Co., ltd.
The embodiment also provides a preparation method of the insulating photovoltaic cable material, which comprises the following steps:
(1) Mixing SG3 type polyvinyl chloride resin, bisphenol A type epoxy resin, ethylene-propylene copolymer resin and nano silicon dioxide according to the formula amount, then mixing for 30min at 165 ℃, and extruding for 30min at 165 ℃ to obtain blending particles;
(2) And (3) preparing the blended particles obtained in the step (1) into wires, and then carrying out irradiation crosslinking on the wires, wherein the irradiation crosslinking dosage is 5Mrad, so as to obtain the insulating photovoltaic cable material.
Example 3
The embodiment provides an insulating photovoltaic cable material, which comprises the following components in parts by weight:
wherein, SG3 type polyvinyl chloride resin is purchased from Qilu petrochemical general works company, bisphenol A type epoxy resin is purchased from Jiangsu Sanmu group Co., ltd, ethylene-propylene copolymer resin is purchased from Hubei Chengfeng chemical Co., ltd, and nano silicon dioxide is purchased from Shanghai Alasdine biochemical technology Co., ltd.
The embodiment also provides a preparation method of the insulating photovoltaic cable material, which comprises the following steps:
(1) Mixing SG3 type polyvinyl chloride resin, bisphenol A type epoxy resin, ethylene-propylene copolymer resin and nano silicon dioxide according to the formula amount, then mixing for 30min at 165 ℃, and extruding for 30min at 165 ℃ to obtain blending particles;
(2) And (3) preparing the blended particles obtained in the step (1) into wires, and then carrying out irradiation crosslinking on the wires, wherein the irradiation crosslinking dose is 15Mrad, so as to obtain the insulating photovoltaic cable material.
Comparative example 1
This comparative example differs from example 1 in that the weight part of nanosilica is 0.5 part, and the other is the same as example 1.
Comparative example 2
This comparative example differs from example 1 in that the weight part of nanosilica is 15 parts, and the other is the same as example 1.
Comparative example 3
This comparative example differs from example 1 in that the nanosilica was replaced with an equal weight fraction of aluminum powder, all other things being equal to example 1.
Test conditions
The insulating photovoltaic cable materials provided in examples 1-3 and comparative examples 1-3 were subjected to performance testing under the following conditions:
(1) Tensile strength: testing according to GB/T2951 standard;
(2) Elongation at break: testing according to GB/T2951 standard;
(3) Insulation resistance at normal temperature: testing according to GB/T12706-2008 standard;
(4) Insulation resistance in high temperature water at 90 ℃): testing was performed according to GB/T12706-2008.
The test results are shown in table 1:
TABLE 1
As can be seen from Table 1, the tensile strength of the cable material provided by the invention is more than or equal to 8Mpa, and the elongation at break is more than or equal to 150%; the insulation resistance at normal temperature is not less than 22000MΩ.km -1 Insulation resistance at 90 ℃ is more than or equal to 10MΩ & km -1
According to the invention, polyvinyl chloride resin, epoxy resin and polyolefin resin with specific contents are added to be matched with each other for use, and are used as matrix resin together, and the polymer matrix of the cable material is formed through irradiation crosslinking, so that the cable material has good mechanical properties and weather resistance, and meanwhile, the external adaptive temperature range is improved. In addition, the invention further prepares the insulating photovoltaic cable material with better flame retardance, higher insulation resistance, excellent tensile strength and elongation at break through the mutual coordination among specific nano oxide fillers and irradiation crosslinking.
The applicant states that the process of the invention is illustrated by the above examples, but the invention is not limited to, i.e. does not mean that the invention must be carried out in dependence on the above process steps. It should be apparent to those skilled in the art that any modification of the present invention, equivalent substitution of selected raw materials, addition of auxiliary components, selection of specific modes, etc. fall within the scope of the present invention and the scope of disclosure.

Claims (10)

1. The insulating photovoltaic cable material is characterized by comprising the following components in parts by weight:
2. the insulated photovoltaic cable material of claim 1, comprising the following components in parts by weight:
3. the insulated photovoltaic cable material according to claim 1 or 2, characterized in that the polyvinyl chloride resin is selected from SG2 type polyvinyl chloride resin and/or SG3 type polyvinyl chloride resin.
4. An insulated photovoltaic cable material according to any of claims 1-3, characterized in that the epoxy resin comprises bisphenol a type epoxy resin and/or bisphenol F type epoxy resin.
5. The insulated photovoltaic cable material of any of claims 1-4, wherein the polymerized monomer of the polyolefin resin comprises any one or a combination of at least two of ethylene, propylene, butene, hexene, or octene.
6. The insulated photovoltaic cable material of any of claims 1-5, wherein the nano-oxide filler is nano-silica.
7. The insulated photovoltaic cable material of any of claims 1-6, wherein the insulated photovoltaic cable material has a tensile strength of not less than 8Mpa and an elongation at break of greater than 125%.
8. A method of preparing an insulated photovoltaic cable material according to any one of claims 1-7, characterized in that the method comprises the steps of:
(1) Mixing polyvinyl chloride resin, epoxy resin, polyolefin resin and nano oxide filler according to the formula amount, and then mixing and extruding to obtain blending particles;
(2) And (3) preparing the blended particles obtained in the step (1) into wires, and then carrying out irradiation crosslinking on the wires to obtain the insulating photovoltaic cable material.
9. The method of claim 8, wherein the mixing in step (1) is performed by banburying;
preferably, the temperature of the mixing in the step (1) is 150-180 ℃ and the time is 0.5-2h;
preferably, the extrusion temperature in step (1) is 150-180℃and the time is 0.5-2h.
10. A photovoltaic power generation system, characterized in that it comprises an insulated photovoltaic cable material according to any one of claims 1-7.
CN202310448682.1A 2023-04-24 2023-04-24 Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system Pending CN116478484A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310448682.1A CN116478484A (en) 2023-04-24 2023-04-24 Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310448682.1A CN116478484A (en) 2023-04-24 2023-04-24 Insulating photovoltaic cable material, preparation method thereof and photovoltaic power generation system

Publications (1)

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CN116478484A true CN116478484A (en) 2023-07-25

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Country Status (1)

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