CN116476469A - Cutting assembly type vacuum insulation panel and preparation method thereof - Google Patents
Cutting assembly type vacuum insulation panel and preparation method thereof Download PDFInfo
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- CN116476469A CN116476469A CN202310418816.5A CN202310418816A CN116476469A CN 116476469 A CN116476469 A CN 116476469A CN 202310418816 A CN202310418816 A CN 202310418816A CN 116476469 A CN116476469 A CN 116476469A
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- Prior art keywords
- core material
- vacuum
- cutting
- vacuum insulation
- insulation panel
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- 238000009413 insulation Methods 0.000 title claims abstract description 50
- 238000005520 cutting process Methods 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims description 6
- 239000011162 core material Substances 0.000 claims abstract description 82
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 239000002131 composite material Substances 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims description 20
- 239000002985 plastic film Substances 0.000 claims description 11
- 229920006255 plastic film Polymers 0.000 claims description 11
- 239000003365 glass fiber Substances 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 7
- 239000010902 straw Substances 0.000 claims description 6
- 238000009461 vacuum packaging Methods 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- -1 polyethylene Polymers 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 229910021487 silica fume Inorganic materials 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 235000009566 rice Nutrition 0.000 claims description 3
- 239000004831 Hot glue Substances 0.000 claims description 2
- 239000012790 adhesive layer Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 238000007731 hot pressing Methods 0.000 claims description 2
- 239000004579 marble Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 240000007594 Oryza sativa Species 0.000 claims 1
- 230000004888 barrier function Effects 0.000 abstract description 4
- 241000264877 Hippospongia communis Species 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 241000209094 Oryza Species 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011863 silicon-based powder Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
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- 229910021485 fumed silica Inorganic materials 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Ceramic Engineering (AREA)
- Building Environments (AREA)
Abstract
The utility model relates to the technical field of vacuum insulation panels, and discloses a cut-and-assembled vacuum insulation panel which is characterized by being assembled by a plurality of small vacuum insulation panels which are arranged alternately, wherein the small vacuum insulation panel is provided with a reserved core material and a cut core material, the reserved core material is positioned on the left side of the cut-and-assembled vacuum insulation panel, and the cut core material is positioned on the right side of the cut-and-assembled vacuum insulation panel. And after cutting, removing edge materials of the cut core materials, and putting the remaining useful blocks mainly containing the core materials into an aluminum-plastic composite film bag, vacuumizing and sealing edges to obtain the vacuum insulation panel after cutting. The utility model divides the interior space into a series of vacuum chambers, each vacuum chamber is protected by a separate barrier film sealed with the housing, and the vacuum loss caused by any damage is limited to a localized area, and most of the area of the material is still in a vacuum state. Thus, the material can be cut and reassembled without losing its overall insulating properties.
Description
Technical Field
The utility model relates to the technical field of vacuum insulation panels, in particular to a cuttable vacuum insulation panel and a preparation method thereof.
Background
The vacuum heat insulating plate is a heat insulating material manufactured by utilizing a vacuum heat insulating principle, and the principle is that the heat convection of air in the plate and the heat conduction between gases are reduced by improving the vacuum degree in the plate, so that the effects of better energy conservation and heat preservation are achieved. The vacuum heat insulation plate has very low heat conductivity, the heat conductivity coefficient is about 1/10 of that of a common heat insulation material, and the thickness of the vacuum heat insulation plate is only about 1/7 of that of the common heat insulation material, so the vacuum heat insulation plate is widely applied to the fields of aerospace, refrigerated transportation, food industry, medical heat insulation, buildings and the like.
For the vacuum insulation panel, the air is pumped away, so that the air mean free path is larger than the aperture, and the heat conduction of the gas can be greatly inhibited. However, vacuum insulation panels have only one enclosure to protect the vacuum, are easily damaged, and cannot be cut in the field because any damage to the panel can result in a loss of vacuum, thereby degrading the insulation performance.
Chinese utility model CN201821582751.9 discloses a honeycomb type cuttable and bendable vacuum insulation panel, which comprises a bottom plate, a core plate and a surface plate, wherein the bottom plate, the core plate and the surface plate are sequentially arranged from bottom to top in vertical height, the upper surface of the bottom plate is provided with a plurality of grooves, the grooves are provided with a plurality of core materials to form the core plate, the bottom plate, the core plate and the surface plate are vacuumized and the bottom plate and the surface plate are heated and pressed into a whole. The utility model utilizes the honeycomb structure principle to make the vacuum insulated panel into a plurality of independent vacuum units at any angle and any direction, can realize the arbitrary cutting of the X axis and the Y axis, and the more the vacuum units, the less the loss of the vacuum effect after the cutting,
the utility model discloses a manufacturing and cutting method of a multi-section long-strip-shaped vacuum heat-insulating plate, which comprises the steps of drying a plurality of core materials with the same specification, arranging the core materials in a row side by side after taking out the core materials, loading the core materials into vacuum barrier film bags, adjusting the distance between the core materials, sealing the core materials into a plurality of sections of long-strip-shaped vacuum heat-insulating plates, taking out the vacuum barrier film bags, leveling film materials between the core materials, aligning the sealing, heat-sealing the film bags between the core materials, sealing the film bags between the core materials in sequence, separating the sections of long-strip-shaped vacuum heat-insulating plates into a plurality of small vacuum heat-insulating plates, cutting the sections of long-strip-shaped vacuum heat-insulating plates into a plurality of small vacuum heat-insulating plates by using a cutter in the sealing middle between the small vacuum heat-insulating plates, and cutting the small vacuum heat-insulating plates.
Aluminum honeycomb is often used for filling core materials, but aluminum alloy raw materials adopted by the aluminum honeycomb are large in heat conductivity coefficient, and the heat conductivity coefficient of the manufactured vacuum insulation panel is difficult to meet related requirements. The wall thickness of the common upper and lower open-pore honeycombs is smaller, so that the problem that the honeycombs and the surface aluminum plastic film are not tightly sealed exists, and the honeycombs are difficult to form independent vacuum units; the wall thickness is increased to form a plastic frame, so that the cost is increased, and the heat conductivity coefficient is improved; the core material in the honeycomb after cutting is also cut, so that powder leaks and damage is caused.
Disclosure of Invention
The utility model aims to provide a cuttable vacuum insulation panel and a preparation method thereof, which can prevent the whole material from losing efficacy caused by the damage of a local area and prolong the service life of the vacuum insulation panel.
In order to solve the problems, the utility model discloses a cutting assembly type vacuum insulated panel, which is characterized by being assembled by a plurality of small vacuum insulated panels which are alternately arranged, wherein the small vacuum insulated panel is provided with a reserved core material and a cutting core material, the reserved core material is positioned at the left side of the cutting assembly type vacuum insulated panel, the cutting core material is positioned at the right side of the cutting assembly type vacuum insulated panel, the left side and the right side are only opposite positions, the heat conductivity coefficient of the left side is 0.002W/m.K-0.006W/m.K, the heat conductivity coefficient of the right side is 0.003W/m.K-0.007W/m.K, and the heat conductivity coefficient of the small vacuum insulated panel is 0.0015W/m.K-0.0065W/m.K; the small vacuum heat insulation plate consists of a film material, a core material and a getter, wherein the core material is a porous block material, two end surfaces in the thickness direction are parallel surfaces and are square, rectangular and hexagonal, the pore volume fraction of the core material is 80-95%, the side surface and one end surface are wrapped by a 0.1-1.0 mm thick hard plastic film, one film material in the thickness direction is an aluminum-plastic composite film, the other surface is a hard plastic film hot melt adhesive aluminum-plastic composite film, and the number of bubbles in an adhesive layer is less than 10 and discontinuous; the reserved core material includes: glass fiber, marble powder, glass fiber, cement powder, glass fiber, silica powder, straw powder, rice hull ash, silica fume, straw powder, cement powder, wood dust, silica fume, wood dust and cement powder, wherein the cutting core material is prepared by adding polyethylene fiber with the weight ratio of 1-5% into the reserved core material and drying at 100-200 ℃; after the cutting assembly type vacuum heat-insulating plate is cut, the edge material of the cut core material is removed, the remaining useful blocks mainly containing the core material are put into an aluminum-plastic composite film bag, and the vacuum heat-insulating plate after the cutting is obtained after the vacuum is pumped and sealed.
The utility model also discloses a preparation method of the cutting assembly type vacuum insulation panel, which is characterized by comprising the following steps of:
1. preparing a core material, a getter, an aluminum plastic film and a plastic plate;
2. preparing a metal mold, wherein the angle between the side surface and the upper top surface is 90-180 degrees;
3. stamping the plastic plate for a plurality of times by using a die to form a prefabricated shell, wherein the prefabricated shell consists of blind holes which are tightly connected and are spaced from the open holes on the same surface;
4. filling the core material with the same shape into a perforated groove on one surface of the prefabricated shell, compacting, and ensuring no gap between the core material and the shell;
5. coating a layer of aluminum-plastic composite film on the surface of the core material, and then turning over;
6. filling a core material in an open pore groove on the other side of the inverted prefabricated shell, compacting, and coating an aluminum-plastic composite film again;
7. placing the blank with the aluminum plastic films coated on both sides into a vacuum chamber, vacuumizing, hot-pressing the aluminum plastic films around the blank, and taking out from the vacuum chamber to form a vacuum heat-insulating plate;
8. placing the vacuum insulation panel on a kiln conveying line, wherein the conveying line is provided with upper and lower corresponding hot rolls, the temperature of kiln hot air is 40-80 ℃, the temperature of the hot rolls is 100-200 ℃, the pressure is 0.2-2 MPa, and the speed is 0.1-1.0 m/min;
9. after the vacuum heat-insulating plate comes out of the kiln, air-cooling to room temperature to obtain the assembly-type vacuum heat-insulating plate capable of being cut;
10. when cutting is needed, cutting from the junction of the reserved core material and the cutting core material and the side of the cutting core material, leaving the reserved core material as far as possible, and then removing impurities;
11. the residual vacuum insulation panel at the side of the reserved core material is arranged in an aluminum-plastic composite film bag, and the cut fracture and the film bag opening are in the same direction;
12. putting the film bag opening into a portable vacuum packaging sealing machine, and straightening and flattening;
13. starting a power supply of a portable vacuum packaging sealing machine, keeping for 0.5-1.5 minutes, and vacuumizing and packaging once;
14. and rolling up the edge sealing and attaching the edge sealing on a large plane of the plate to obtain the vacuum insulation panel after cutting.
Advantageous effects
The utility model divides the interior space into a series of vacuum chambers, each vacuum chamber is protected by a separate barrier film sealed with the housing, and the vacuum loss caused by any damage is limited to a localized area, and most of the area of the material is still in a vacuum state. Thus, the material can be cut and reassembled without losing its overall insulating properties.
Description of the embodiments
The utility model will now be further described with reference to examples:
examples
The thickness of the cut assembled vacuum insulation panel is 10mm, the cut assembled vacuum insulation panel is formed by assembling 100 small vacuum insulation panels which are spaced, the left 50 left reserved core materials are glass fibers and silicon powder, the heat conductivity coefficient is 0.006W/m.K, the right 50 cut core materials are glass fibers and silicon powder plus 5% polyethylene fiber cotton, the heat conductivity coefficient is 0.0065W/m.K, the cross section of the core materials in the thickness direction is trapezoid, the large-surface size is 30mmX30mm, and the small-surface size is 10mmX10mm. And cutting from the right side, cutting 10 pieces of cut core materials, and testing the heat conductivity coefficient of the integral vacuum insulation panel again to be 0.0062W/mK after repackaging, wherein the core materials are not subjected to powder dropping and swelling.
Examples
A cut assembly type vacuum insulation panel is formed by assembling 200 small vacuum insulation panels at intervals, wherein the left 150 left reserved core materials are straw powder and fumed silica, the heat conductivity coefficient is 0.005W/m.K, the right 50 cut core materials are glass fibers and glass wool plus 3% polyethylene fibers, the heat conductivity coefficient is 0.003W/m.K, the cross section of the core materials in the thickness direction is rectangular, the two parallel surfaces in the thickness direction are square with the same size, and the size is 20mmX20mm. And cutting from the right side, cutting 40 pieces of cut core materials, and testing the heat conductivity coefficient of the integral vacuum insulation panel again to be 0.0047W/mK after repacking, wherein the powder is not dropped and the core materials are not bulged.
Examples
The utility model provides a but cutting assembly type vacuum insulation board, 5 alternate rectangular shape little vacuum insulation boards are assembled, arrange from left to right in proper order, and left side 3 remain the core and be saw-dust and cement powder, and coefficient of heat conductivity is 0.006W/m.K, and right side 2 cut the core and be straw powder and rice husk ash and silica fume plus 4% polyethylene fiber, coefficient of heat conductivity is 0.005W/m.K. The left reserved core material is long, the length is 400mm, the long section is rectangular, and the size is 40mmX40mmX20mm; the length of the right cut core material is 400mm, the cross section of the strip is square, and the dimension is 20mmX20mmX20mm. After vacuum packaging, the vacuum insulation panels are placed on a kiln conveying line, hot air temperature of the kiln is 50+/-5 ℃, the temperature of the hot air of the kiln is 160+/-10 ℃, the pressure is 0.3MPa, and the speed is 0.5m/min, and the flat vacuum insulation panels are prepared. From the right side, 1.5 cut cores were cut off, i.e. from the middle of one core. After the impurities are removed, the aluminum-plastic composite film bag with glass fiber cloth on the surface with one end open is filled, a double-layer film at the bag opening is put into a portable vacuum packaging sealing machine, smoothed straight and flattened, and repackaged, and the heat conductivity coefficient of the whole vacuum heat insulation plate is tested again to be 0.0061W/mK.
The foregoing is merely illustrative of specific embodiments of the present utility model, but the design concept of the present utility model is not limited thereto, and any insubstantial modification of the present utility model by using the design concept shall fall within the scope of the present utility model. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present utility model will still fall within the protection scope of the technical solution of the present utility model.
Claims (2)
1. The cutting assembly type vacuum insulation panel is characterized by being assembled by a plurality of small vacuum insulation panels which are arranged alternately, the small vacuum insulation panel is provided with a reserved core material and a cutting core material, the reserved core material is positioned on the left side of the cutting assembly type vacuum insulation panel, the cutting core material is positioned on the right side of the cutting assembly type vacuum insulation panel, the left side heat conductivity coefficient is 0.002W/m.K-0.006W/m.K, the right side heat conductivity coefficient is 0.003W/m.K-0.007W/m.K, and the small vacuum insulation panel heat conductivity coefficient is 0.0015W/m.K-0.005W/m.K; the small vacuum heat insulation plate consists of a film material, a core material and a getter, wherein the core material is a porous block material, two end surfaces in the thickness direction are parallel surfaces and are square, rectangular and hexagonal, the pore volume fraction of the core material is 80-95%, the side surface and one end surface are wrapped by a 0.1-1.0 mm thick hard plastic film, one film material in the thickness direction is an aluminum-plastic composite film, the other surface is a hard plastic film hot melt adhesive aluminum-plastic composite film, and the number of bubbles in an adhesive layer is less than 10 and discontinuous; the reserved core material includes: glass fiber, marble powder, glass fiber, cement powder, glass fiber, silica powder, straw powder, rice hull ash, silica fume, straw powder, cement powder, wood dust, silica fume, wood dust and cement powder, wherein the cutting core material is prepared by adding polyethylene fiber with the weight ratio of 1-5% into the reserved core material and drying at 100-200 ℃; after the cutting assembly type vacuum heat-insulating plate is cut, the edge material of the cut core material is removed, the remaining useful blocks mainly containing the core material are put into an aluminum-plastic composite film bag, and the vacuum heat-insulating plate after the cutting is obtained after the vacuum is pumped and sealed.
2. The preparation method of the cutting assembly type vacuum insulation panel is characterized by comprising the following steps of:
preparing a core material, a getter, an aluminum plastic film and a plastic plate;
preparing a metal mold, wherein the angle between the side surface and the upper top surface is 90-180 degrees;
stamping the plastic plate for a plurality of times by using a die to form a prefabricated shell, wherein the prefabricated shell consists of blind holes which are tightly connected and are spaced from the open holes on the same surface;
filling the core material with the same shape into a perforated groove on one surface of the prefabricated shell, compacting, and ensuring no gap between the core material and the shell;
coating a layer of aluminum-plastic composite film on the surface of the core material, and then turning over;
filling a core material in an open pore groove on the other side of the inverted prefabricated shell, compacting, and coating an aluminum-plastic composite film again;
placing the blank with the aluminum plastic films coated on both sides into a vacuum chamber, vacuumizing, hot-pressing the aluminum plastic films around the blank, and taking out from the vacuum chamber to form a vacuum heat-insulating plate;
placing the vacuum insulation panel on a kiln conveying line, wherein the conveying line is provided with upper and lower corresponding hot rolls, the temperature of kiln hot air is 40-80 ℃, the temperature of the hot rolls is 100-200 ℃, the pressure is 0.2-2 MPa, and the speed is 0.1-1.0 m/min;
after the vacuum heat-insulating plate comes out of the kiln, air-cooling to room temperature to obtain the assembly-type vacuum heat-insulating plate capable of being cut;
when cutting is needed, cutting from the junction of the reserved core material and the cutting core material and the side of the cutting core material, leaving the reserved core material as far as possible, and then removing impurities;
the residual vacuum insulation panel at the side of the reserved core material is arranged in an aluminum-plastic composite film bag, and the cut fracture and the film bag opening are in the same direction;
putting the film bag opening into a portable vacuum packaging sealing machine, and straightening and flattening;
starting a power supply of a portable vacuum packaging sealing machine, keeping for 0.5-1.5 minutes, and vacuumizing and packaging once;
and rolling up the edge sealing and attaching the edge sealing on a large plane of the plate to obtain the vacuum insulation panel after cutting.
Priority Applications (1)
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CN202310418816.5A CN116476469A (en) | 2023-04-19 | 2023-04-19 | Cutting assembly type vacuum insulation panel and preparation method thereof |
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CN202310418816.5A CN116476469A (en) | 2023-04-19 | 2023-04-19 | Cutting assembly type vacuum insulation panel and preparation method thereof |
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CN202310418816.5A Pending CN116476469A (en) | 2023-04-19 | 2023-04-19 | Cutting assembly type vacuum insulation panel and preparation method thereof |
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