CN116475764A - Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line - Google Patents

Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line Download PDF

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Publication number
CN116475764A
CN116475764A CN202310441732.3A CN202310441732A CN116475764A CN 116475764 A CN116475764 A CN 116475764A CN 202310441732 A CN202310441732 A CN 202310441732A CN 116475764 A CN116475764 A CN 116475764A
Authority
CN
China
Prior art keywords
punching
gear
component
shell
bracket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310441732.3A
Other languages
Chinese (zh)
Inventor
田炫宏
扈宪军
闫栩
张权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gansu Hongjian Development Aluminum Technology Co ltd
Gansu Hongsen New Material Technology Co ltd
Original Assignee
Gansu Hongjian Development Aluminum Technology Co ltd
Gansu Hongsen New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gansu Hongjian Development Aluminum Technology Co ltd, Gansu Hongsen New Material Technology Co ltd filed Critical Gansu Hongjian Development Aluminum Technology Co ltd
Priority to CN202310441732.3A priority Critical patent/CN116475764A/en
Publication of CN116475764A publication Critical patent/CN116475764A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/243Perforating, i.e. punching holes in profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention discloses an energy-saving and environment-friendly high-strength aluminum profile photovoltaic support production line, which relates to the technical field of punching production lines and comprises a punching component, a shearing component and a forming component, wherein the punching component and the forming component are both arranged on the shearing component, the punching component comprises a belt transmission assembly, the belt transmission assembly is connected with a collecting assembly, the punching component also comprises a punching assembly, the punching component is used for punching a photovoltaic support raw material, the hole spacing can be adjusted through the punching component, the punching component can be used for deburring the two sides of the photovoltaic support raw material, the shearing component is used for shearing the punched photovoltaic support raw material and deburring a shearing notch, and the forming component is used for carrying out final forming treatment on the punched photovoltaic support raw material.

Description

Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line
Technical Field
The invention relates to the technical field of punching production lines, in particular to an energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line.
Background
The world energy crisis promotes the rapid development of new energy industry, and solar energy is the most important basic energy source in various possible energy sources, and the application advantages of the solar support system in solar panel support are far more than simple production and installation. The solar panel can also flexibly move according to the sun rays and seasons. Just like just during the installation, the inclined plane of every solar panel can all be through removing the fastener, adjusts the inclined plane in order to adapt to the different angles of light, makes solar panel accurately fix in appointed position through fastening once more.
The patent with the publication number of CN115464041A discloses a three-dimensional punching production line for a photovoltaic bracket, which comprises a base, wherein a controller is arranged on one side of the base, limit baffles are fixed at the upper end and the lower end of the inner sides of a pushing seat and a material taking seat, and standard components are fixed between the upper ends of the inner sides of the pushing seat and the material taking seat through clamping plates and the limit baffles; the punching portal frame is fixed in the middle part position at base top, the guide frame is arranged in the upper position of punching portal frame, the adjusting screw of guide frame bottom position is connected with horizontal screw rod through the hold-in range, the bottom of guide frame left and right sides mount pad is fixed with the regulation pole, locating strip keeps away from locating head one end position department and is fixed with the contact head, be fixed with the electro-magnet on the inner wall of mount pad tip cavity.
Although the punching processing is carried out on the raw material of the photovoltaic bracket, the photovoltaic bracket cannot be completely produced, and the punched hole cannot be polished and deburred, so the invention provides an energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line.
Disclosure of Invention
Aiming at the technical problems, the invention discloses an energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line, which comprises a punching component, a shearing component and a forming component, wherein the punching component and the forming component are both arranged on the shearing component, and the energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line is characterized in that: the punching component comprises a first support, a belt transmission component is installed on the first support, the belt transmission component is connected with a collecting component, the punching component further comprises a punching component, the punching component comprises a sliding groove shaft, the sliding groove shaft is rotatably installed on the punching component, a plurality of sliding grooves are formed in the sliding groove shaft, the sliding grooves are uniformly distributed, a plurality of punching pieces are slidably installed on the sliding groove shaft, the punching pieces are uniformly distributed, the punching pieces are in contact with the sliding grooves, the punching component further comprises a second shell, a first shell end is fixedly installed with a first shell, a plurality of hole grooves are formed in the second shell, the hole grooves are uniformly distributed, a plurality of hole grooves are in contact with the punching pieces, a spring is arranged between the punching pieces and the second shell, the first end of the spring is fixedly installed on the second shell, a plurality of sliding holes are formed in the first shell, and the sliding holes are uniformly distributed, and the sliding holes are in contact with the first shell.
Further, the punching assembly further comprises a first connecting piece, a first end of the first connecting piece is connected with the sliding groove shaft, a first cylinder arm of the hydraulic cylinder is fixedly installed at a second end of the first connecting piece, a cylinder barrel of the hydraulic cylinder is fixedly installed on a first support, the punching assembly further comprises a second rotating sleeve, the first end of the second rotating sleeve is rotatably installed at a first end of the outer shell, the second end of the second rotating sleeve is rotatably installed on the first support, the first end of the rotating sleeve is rotatably installed at a second end of the outer shell, the second end of the rotating sleeve is rotatably installed on the first support, the punching assembly further comprises a fourth belt pulley, and the fourth belt pulley is fixedly installed on the sliding groove shaft.
Further, the shearing part comprises a support three, a plurality of sensors are arranged on the support three, the sensors are uniformly distributed, a hydraulic cylinder two cylinder barrel is fixedly arranged on the support three, a shearing part is fixedly arranged on a hydraulic cylinder two cylinder arm, the shearing part further comprises a polishing assembly, and the cut of the sheared photovoltaic support raw material is polished through the polishing assembly.
Further, the polishing assembly comprises a third shell, a connecting plate is arranged on the third shell, a first end of the connecting plate is connected with a first support, a second end of the connecting plate is connected with a forming part, a first rack and a second rack are slidably arranged on the third shell, a third polishing member is fixedly arranged on the first end of the first rack, a second polishing member is fixedly arranged on the second end of the second rack, the polishing assembly further comprises a third rotating shaft, the third first end of the rotating shaft is rotatably arranged on the third shell, a first gear and a second gear are fixedly arranged on the third rotating shaft, the first gear is meshed with the first rack, the second gear is meshed with the second rack, a first shifting piece is arranged on the third second end of the rotating shaft, the polishing assembly further comprises a fourth rotating shaft, the third gear is fixedly arranged on the fourth rotating shaft, the second shifting piece is meshed with the second gear, the second motor is fixedly arranged on the third motor shell, and the third shifting piece is fixedly arranged on the second output end of the third motor, and the third shifting piece is fixedly arranged on the third shifting piece.
Further, the forming part comprises a support IV, the support IV is connected with the connecting plate, two groups of power components are installed on the support IV, the two groups of power components are symmetrically distributed, an extrusion component is installed on the power components, the power components comprise a motor III, the motor III is fixedly installed on the support IV, a gear IV is fixedly installed at the output end of the motor III, the gear IV is rotatably installed on the support IV, the power components further comprise a gear V, the gear V is rotatably installed on the support IV, and the gear V is meshed with the gear IV.
Further, the extrusion assembly comprises an extrusion roller II, the extrusion roller II is connected with a gear IV, the extrusion assembly further comprises an extrusion roller I, the extrusion roller I is connected with a gear V, the forming part further comprises an inclined roller, a first connecting shaft is fixedly mounted on the inclined roller, the first connecting shaft is connected with the output end of a motor III through a belt III, and the forming treatment is carried out on photovoltaic support raw materials through the extrusion roller I and the extrusion roller I.
Further, the belt transmission assembly comprises a support II, the support II is connected with a support I, a motor I is fixedly installed on the support II, a belt pulley I and a belt pulley II are fixedly installed on an output end of the motor I, the belt pulley I and the belt pulley II are connected through a belt I, a rotating shaft I is rotatably installed on the support I, a belt pulley III is fixedly installed on a first end of the rotating shaft, the belt pulley III and the belt pulley II are connected through a belt II, a rotating shaft II is rotatably installed on the support I, the rotating shaft II and the rotating shaft I are connected through a transmission belt, two groups of deburring mechanisms are arranged on the support I and symmetrically distributed, and each deburring mechanism comprises a plurality of polishing pieces I uniformly distributed on two sides inside the support I.
Further, the collection assembly includes a collection box outer shell mounted below the bracket, the collection box outer shell having a collection box inner shell slidably mounted therein.
Compared with the prior art, the invention has the beneficial effects that: (1) The punching component is arranged, the punching component is used for punching the photovoltaic bracket raw material, the hole spacing can be adjusted through the punching component, and the punching component can be used for deburring the two sides of the photovoltaic bracket raw material; (2) The photovoltaic support material forming device is provided with a shearing component and a forming component, the shearing component shears the photovoltaic support material with holes and performs deburring treatment on a shearing opening, and the forming component performs final forming treatment on the photovoltaic support material with holes; (3) The invention can punch, shear and mold the photovoltaic bracket raw material, has high automation degree, collects the punched waste material and saves resources.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
Fig. 3 is a schematic view of the punching unit according to the first embodiment of the present invention.
Fig. 4 is an enlarged schematic view of the structure at B in fig. 3.
Fig. 5 is a schematic diagram of a punching component according to a second embodiment of the present invention.
Fig. 6 is an enlarged schematic view of the structure at C in fig. 5.
Fig. 7 is a schematic view of a part of the punching unit according to the first embodiment of the present invention.
Fig. 8 is an enlarged schematic view of the structure at D in fig. 7.
Fig. 9 is a schematic diagram of a portion of a punching component according to the second embodiment of the present invention.
Fig. 10 is an enlarged schematic view of the structure at E in fig. 9.
FIG. 11 is a schematic view of the structure of the shearing module of the present invention.
FIG. 12 is a schematic view of a portion of a shear member according to the present invention.
Fig. 13 is an enlarged schematic view of the structure at F in fig. 12.
FIG. 14 is a schematic view showing a part of the structure of the shearing module according to the present invention.
FIG. 15 is a schematic view of the structure of the molded part of the present invention.
FIG. 16 is an enlarged schematic view of the structure at G in FIG. 15
Reference numerals: 1-a punching part; 2-a shearing member; 3-forming a part; 101-a first bracket; 102-motor one; 103-a second bracket; 104-a first hydraulic cylinder; 105-a collection box housing; 106-a collection box inner shell; 107-a conveyor belt; 108-belt one; 109-belt two; 110-pulley one; 111-pulley two; 112-pulley three; 113-pulley four; 114-rotation axis one; 115-rotating shaft two; 116-grinding piece I; 117-housing one; 118-first rotating sleeve; 119-rotating the second sleeve; 120-runner shaft; 121-first connector; 122-second shell; 123-perforating pieces; 124-springs; 201-a third bracket; 202-a shear member; 203-a second hydraulic cylinder; 204-connecting plates; 205-housing three; 206-rack one; 207-rack two; 208-grinding piece II; 209-grinding member III; 210-gear one; 211-gear two; 212-rotating shaft III; 213-gear three; 214-rotation axis four; 215-motor two; 301-a bracket IV; 302-motor three; 303-gear four; 304-gear five; 305-pressing roller one; 306-squeeze roller two; 307-oblique rollers; 308-a slider; 309-belt three.
Detailed Description
Examples: as shown in fig. 1-16, an energy-saving and environment-friendly high-strength aluminum profile photovoltaic support production line comprises a punching part 1, a shearing part 2 and a forming part 3, wherein the punching part 1 and the forming part 3 are both installed on the shearing part 2, the punching part 1 comprises a first support 101, a belt transmission assembly is installed on the first support 101, the belt transmission assembly is connected with a collecting assembly, the collecting assembly comprises a collecting box outer shell 105, the collecting box outer shell 105 is installed below the first support 101, the collecting box inner shell 106 is installed inside the collecting box outer shell 105 in a sliding manner, the punching part 1 further comprises a punching assembly, the punching assembly comprises a chute shaft 120, the chute shaft 120 is rotatably installed on the punching part 1, a plurality of chutes are formed in the chute shaft 120, a plurality of punching parts 123 are evenly distributed on the chute shaft 120, a plurality of punching parts 123 are fixedly installed on the first end of the second outer shell 122, a plurality of holes grooves are formed in the first end of the second outer shell 122, a plurality of holes are formed in the second outer shell 122, the plurality of holes are evenly distributed on the plurality of holes, the plurality of holes are evenly distributed on the first holes 123 and the second spring pieces 124 are evenly distributed on the second end of the second outer shell 122, a plurality of holes are evenly distributed on the first holes and are evenly distributed on the second holes, and are evenly distributed on the second holes 124 are evenly distributed, and are arranged on the second holes, and are evenly, respectively, and are arranged.
The punching assembly further comprises a first connecting piece 121, the first end of the first connecting piece 121 is connected with the chute shaft 120, a first 104 cylinder arm of the hydraulic cylinder is fixedly installed on a second end of the first connecting piece 121, a first 104 cylinder barrel of the hydraulic cylinder is fixedly installed on the first bracket 101, the punching assembly further comprises a second rotating sleeve 119, the first end of the second rotating sleeve 119 is rotatably installed on the first end of the first housing 117, the second end of the second rotating sleeve 119 is rotatably installed on the first bracket 101, the first end of the first rotating sleeve 118 is rotatably installed on the second end of the first housing 117, the second end of the first rotating sleeve 118 is rotatably installed on the first bracket 101, the punching assembly further comprises a fourth belt pulley 113, and the fourth belt pulley 113 is fixedly installed on the chute shaft 120.
The belt transmission assembly comprises a second support 103, the second support 103 is connected with a first support 101, a first motor 102 is fixedly arranged on the second support 103, a first belt pulley 110 and a second belt pulley 111 are fixedly arranged at the output end of the first motor 102, the first belt pulley 110 and a fourth belt pulley 113 are connected through a first belt 108, a first rotating shaft 114 is rotatably arranged on the first support 101, a third belt pulley 112 is fixedly arranged at the first end of the first rotating shaft 114, the third belt pulley 112 is connected with the second belt pulley 111 through a second belt 109, a second rotating shaft 115 is rotatably arranged on the first support 101, the second rotating shaft 115 is connected with the first rotating shaft 114 through a transmission belt 107, two groups of deburring mechanisms are arranged on the first support 101 and symmetrically distributed, each deburring mechanism comprises a plurality of first polishing pieces 116, and the polishing pieces 116 are uniformly distributed on two sides inside the first support 101.
The photovoltaic support raw material is placed on a conveying belt 107, a first motor 102 is started, the output end of the first motor 102 drives a first belt pulley 110 and a second belt pulley 111 to rotate, the second belt pulley 111 drives a third belt pulley 112 to move through a second belt 109, the third belt pulley 112 drives the conveying belt 107 to move through a first rotating shaft 114, when the hole spacing of the photovoltaic support raw material does not need to be increased, a first hydraulic cylinder 104 is started, a cylinder arm of the first hydraulic cylinder 104 drives a sliding groove shaft 120 to move through a first connecting piece 121, all springs 124 are not contacted with a sliding groove on the sliding groove shaft 120, the first belt pulley 110 drives a fourth belt pulley 113 to move through a first belt 108, the fourth belt pulley 113 drives a first shell 117 to move through all springs 124, all springs 124 conduct punching processing on the photovoltaic support raw material, when the photovoltaic support raw material needs to be increased, the first hydraulic cylinder arm of the first hydraulic cylinder 104 drives the sliding groove shaft 120 through a first connecting piece 121, at the moment, a part of the springs 124 slides into the sliding groove on the sliding groove shaft 120, the other part of the springs 124 stretches out of the sliding groove shaft 120, the first belt pulley 110 drives the fourth belt pulley 108 to move through the first belt 108, the fourth belt pulley 113 drives the fourth belt pulley 113 to drive the first shell 117 to move through all springs 113, the other springs 124 drive the fourth belt 117 to conduct punching processing on the photovoltaic support raw material, and the other part of the photovoltaic support raw material is driven by the fourth spring 124 to move, and the other part of the photovoltaic support raw material is processed, and the processing of the photovoltaic support raw material is subjected to be punched processing is carried on the side surface 116, and the side surface is subjected to the processing of the raw material is subjected to the processing of the raw material 116 has the processing of the raw material.
As shown in fig. 11-14, the shearing component 2 comprises a third support 201, a plurality of sensors are arranged on the third support 201 and are uniformly distributed, a second hydraulic cylinder 203 cylinder barrel is fixedly installed on the third support 201, a shearing component 202 is fixedly installed on a second hydraulic cylinder 203 cylinder arm, the shearing component 2 further comprises a polishing assembly, and the cut of the sheared photovoltaic support raw material is polished through the polishing assembly.
The polishing assembly comprises a third shell 205, a connecting plate 204 is mounted on the third shell 205, the first end of the connecting plate 204 is connected with the first support 101, the second end of the connecting plate 204 is connected with the forming part 3, a first rack 206 and a second rack 207 are slidably mounted on the third shell 205, a third polishing piece 209 is fixedly mounted on the first end of the first rack 206, a second polishing piece 208 is fixedly mounted on the second end of the second rack 207, the polishing assembly further comprises a third rotating shaft 212, the first end of the third rotating shaft 212 is rotatably mounted on the third shell 205, a first gear 210 and a second gear 211 are fixedly mounted on the third rotating shaft 212, the first gear 210 is meshed with the first rack 206, the second gear 211 is meshed with the second rack 207, a first shifting piece is arranged on the second end of the third rotating shaft 212, the polishing assembly further comprises a fourth rotating shaft 214, a third gear 213 is fixedly mounted on the fourth rotating shaft 214, the third gear 213 is meshed with the second gear 211, a second shifting piece is arranged on the second end of the fourth rotating shaft 214, the polishing assembly further comprises a second motor 215, the second motor 215 is fixedly mounted on the third shell 205, the output end of the second motor 215 is fixedly mounted on the third shell 205, and the third shifting piece and the second shifting piece and the first shifting piece and the second shifting piece are fixedly arranged.
When the photovoltaic support raw material with holes passes through the third support 201, a plurality of sensors detect, when the length of the photovoltaic support raw material with holes reaches the required length, a second hydraulic cylinder 203 is started, a cylinder arm of the second hydraulic cylinder 203 drives a shearing part 202 to move, the shearing part 202 shears the photovoltaic support raw material with holes, after shearing is finished, a second motor 215 is started, an output end of the second motor 215 drives a third stirring piece to move, the third stirring piece firstly stirs a first stirring piece to move, the first stirring piece drives a first gear 210 and a second gear 211 to move through a third rotating shaft 212, the first gear 210 drives a third polishing part 209 to move through a first rack 206, the third polishing part 209 carries out deburring treatment on a cut, the second gear 211 drives a second polishing part 208 to move through a second rack 207, the second polishing part 208 carries out deburring treatment on the cut, the second gear 211 drives a fourth rotating shaft 214 to move through a fourth gear 213, and when the first stirring piece and the second stirring piece are contacted, the first stirring piece drives the second stirring piece to move, the fourth rotating shaft 214 drives the third gear 213 to move through the third gear 213, and the third gear 211 drives the third gear 211 to move through the third gear 211 to drive the third gear 211 to move through the third rack 211, and the third gear 211 drives the third gear 211 to move through the third rack 209.
As shown in fig. 15 and 16, the molding part 3 comprises a bracket four 301, the bracket four 301 is connected with the connecting plate 204, two groups of power components are installed on the bracket four 301 and symmetrically distributed, an extrusion component is installed on the power components, the power components comprise a motor three 302, the motor three 302 is fixedly installed on the bracket four 301, a gear four 303 is fixedly installed at the output end of the motor three 302, the gear four 303 is rotatably installed on the bracket four 301, the power components further comprise a gear five 304, the gear five 304 is rotatably installed on the bracket four 301, and the gear five 304 is meshed with the gear four 303.
The extrusion assembly comprises a second extrusion roller 306, the second extrusion roller 306 is connected with a fourth gear 303, the extrusion assembly further comprises a first extrusion roller 305, the first extrusion roller 305 is connected with a fifth gear 304, the forming part 3 further comprises an inclined roller 307, a first connecting shaft is fixedly installed on the inclined roller 307, the first connecting shaft is connected with the output end of a third motor 302 through a third belt 309, the photovoltaic support raw material is formed through the first extrusion roller 305 and the second extrusion roller 306, a plurality of sliding pieces 308 are installed in the fourth support 301 in a rotating mode, and the sliding pieces 308 are evenly distributed.
The sheared photovoltaic support raw material is contacted with the inclined roller 307, the motor III 302 is started, the output end of the motor III 302 drives the first connecting shaft to move through the belt III 309, the first connecting shaft drives the inclined roller 307 to move, the output end of the motor III 302 drives the gear IV 303 to move, the gear IV 303 drives the gear IV 304 and the extrusion roller II 306 to move, the gear V304 drives the extrusion roller I305 to move, the perforated photovoltaic support raw material is bent by a certain angle through the inclined roller 307, the photovoltaic support raw material bent by a certain angle is contacted with the extrusion roller I305 and the extrusion roller II 306, and the photovoltaic support raw material bent by a certain angle is subjected to final forming treatment through the extrusion roller I305 and the extrusion roller II 306.
Working principle: firstly, placing a photovoltaic bracket raw material on a transmission belt 107, starting a first motor 102, driving a first belt pulley 110 and a second belt pulley 111 to rotate by the output end of the first motor 102, driving a third belt pulley 112 to move by the second belt 111, driving the third belt pulley 112 to move by a first rotating shaft 114, driving the first transmission belt 107 to move by the third belt pulley 112, when the hole spacing on the photovoltaic bracket raw material is not required to be increased, starting a first hydraulic cylinder 104, driving a chute shaft 120 to move by a cylinder arm of the first hydraulic cylinder 104 through a first connecting piece 121, at the moment, all springs 124 are not contacted with a chute on the chute shaft 120, driving a fourth belt pulley 113 to move by the first belt pulley 108, driving a first casing 117 to move by all springs 124, punching the photovoltaic bracket raw material by all springs 124, starting the first hydraulic cylinder 104 when the hole spacing on the photovoltaic bracket raw material is required to be increased, the cylinder arm of the first hydraulic cylinder 104 drives the chute shaft 120 to move through the first connecting piece 121, at the moment, one part of the spring 124 slides into the chute on the chute shaft 120, the other part of the spring 124 stretches out of the sliding hole on the first shell 117, the first belt pulley 110 drives the fourth belt pulley 113 to move through the first belt pulley 108, the fourth belt pulley 113 drives the first shell 117 to move through the other part of the spring 124, the other part of the spring 124 carries out punching treatment on the photovoltaic support raw material, the transmission belt 107 drives the photovoltaic support raw material to move, the side edge of the photovoltaic support raw material is subjected to deburring treatment through the first polishing pieces 116, when the punched photovoltaic support raw material passes through the third support 201, the plurality of sensors detect, when the punched photovoltaic support raw material reaches the required length, the second hydraulic cylinder 203 is started, the cylinder arm of the second hydraulic cylinder 203 drives the shearing piece 202 to move, the shearing piece 202 shears the punched photovoltaic support raw material, after shearing is completed, the motor II 215 is started, the output end of the motor II 215 drives the third poking piece to move, the first poking piece is firstly poked to move, the first poking piece drives the gear I210 and the gear II 211 to move through the rotating shaft III 212, the gear I210 drives the gear II 209 to move through the gear I206, the grinding element III 209 carries out deburring treatment on the shearing opening, the gear II 211 drives the grinding element II 208 to move through the gear II 207, the grinding element II 208 carries out deburring treatment on the shearing opening, the gear II 211 drives the rotating shaft IV 214 to move through the gear III 213, the rotating shaft IV 214 drives the second poking piece to move, when the first poking piece and the second poking piece are contacted, the first poking piece drives the second poking piece to move through the rotating shaft IV 214, the gear III 213 drives the gear III 213 to move, the gear II 211 drives the gear II 210 to move through the rotating shaft III 212, the gear I210 drives the grinding element III 209 to move through the rack I206, the gear II 207 drives the grinding element II 208 to move, the sheared photovoltaic support raw material and the oblique roller 307 are contacted with the oblique roller 307, the oblique roller III motor 302 drives the output shaft III 307 drives the three-shaped support 302 to move, the oblique roller 305 drives the output shaft III-306 to move, the roller V305 drives the angle of the roller V305 is extruded by the roller V305 to press the angle of the roller V305, and finally, the angle of the roller V305 is extruded by the roller V305 is extruded, and the angle of the roller V305 is extruded to be extruded.

Claims (8)

1. The utility model provides an energy-concerving and environment-protective high strength aluminium alloy photovoltaic support production line, includes punching part (1), shearing part (2), shaping part (3), punching part (1) and shaping part (3) are all installed on shearing part (2), its characterized in that: the punching component (1) comprises a first bracket (101), a belt transmission component is arranged on the first bracket (101), the belt transmission component is connected with a collection component, the punching component (1) further comprises a punching component, the punching component comprises a sliding groove shaft (120), the sliding groove shaft (120) is rotatably arranged on the punching component (1), a plurality of sliding grooves are formed in the sliding groove shaft (120), the sliding grooves are uniformly distributed, a plurality of punching pieces (123) are slidably arranged on the sliding groove shaft (120), the punching pieces (123) are uniformly distributed, the punching pieces (123) are in contact with the sliding grooves, the punching component further comprises a second shell (122), a first shell (117) is fixedly arranged at the first end of the second shell (122), a plurality of hole grooves are uniformly distributed on the second shell (122), the hole grooves are in contact with the punching pieces (123), a spring (124) is arranged between the punching pieces (123) and the second shell (122), the spring (123) is fixedly arranged at the first end of the second shell (124) and is fixedly arranged at the first end of the second shell (117), the first shell (117) is in sliding connection with the chute shaft (120).
2. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 1, wherein the energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line is characterized in that: the punching assembly further comprises a first connecting piece (121), a first end of the first connecting piece (121) is connected with the sliding groove shaft (120), a first hydraulic cylinder (104) cylinder arm is fixedly installed at a second end of the first connecting piece (121), a first hydraulic cylinder (104) cylinder barrel is fixedly installed on the first bracket (101), the punching assembly further comprises a second rotating sleeve (119), the first end of the second rotating sleeve (119) is rotatably installed on the first end of the first shell (117), the second end of the second rotating sleeve (119) is rotatably installed on the first bracket (101), the first end of the first rotating sleeve (118) is rotatably installed at the second end of the first shell (117), the punching assembly further comprises a fourth belt pulley (113), and the fourth belt pulley (113) is fixedly installed on the sliding groove shaft (120).
3. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 1, wherein the energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line is characterized in that: the cutting component (2) comprises a support III (201), a plurality of sensors are arranged on the support III (201), the sensors are evenly distributed, a hydraulic cylinder II (203) cylinder barrel is fixedly installed on the support III (201), a cutting piece (202) is fixedly installed on a hydraulic cylinder II (203) cylinder arm, the cutting component (2) further comprises a polishing component, and the cut of the cut photovoltaic support raw material is polished through the polishing component.
4. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 3, wherein: the polishing assembly comprises a third shell (205), wherein a connecting plate (204) is arranged on the third shell (205), a first end of the connecting plate (204) is connected with a first bracket (101), a second end of the connecting plate (204) is connected with a forming part (3), a first rack (206) and a second rack (207) are slidably arranged on the third shell (205), a third polishing piece (209) is fixedly arranged on the first end of the first rack (206), a second polishing piece (208) is fixedly arranged on the second end of the second rack (207), the polishing assembly further comprises a third rotating shaft (212), the first end of the third rotating shaft (212) is rotatably arranged on the third shell (205), a first gear (210) and a second gear (211) are fixedly arranged on the third rotating shaft (212), the first gear (210) is meshed with the first rack (206), the second gear (211) is meshed with the second rack (207), a first shifting piece is arranged on the second end of the third rotating shaft (212), the fourth rotating shaft (214) is fixedly arranged on the fourth rotating shaft (214), the third gear (213) is rotatably arranged on the fourth rotating shaft (213) and the fourth gear (213) is fixedly arranged on the fourth rotating shaft (213), the polishing assembly further comprises a second motor (215), the second motor (215) is fixedly arranged on the third shell (205), a third poking piece is fixedly arranged at the output end of the second motor (215), and the third poking piece is in contact with the first poking piece and the second poking piece.
5. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 1, wherein the energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line is characterized in that: the molding component (3) comprises a support IV (301), the support IV (301) is connected with the connecting plate (204), two groups of power components are installed on the support IV (301), the two groups of power components are symmetrically distributed, an extrusion component is installed on the power components, the power components comprise a motor III (302), the motor III (302) is fixedly installed on the support IV (301), a gear IV (303) is fixedly installed on the output end of the motor III (302), the gear IV (303) is rotatably installed on the support IV (301), the power components further comprise a gear V (304), the gear V (304) is rotatably installed on the support IV (301), and the gear V (304) is meshed with the gear IV (303).
6. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 5, wherein the energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line is characterized in that: the extrusion assembly comprises an extrusion roller II (306), the extrusion roller II (306) is connected with a gear IV (303), the extrusion assembly further comprises an extrusion roller I (305), the extrusion roller I (305) is connected with a gear V (304), the forming part (3) further comprises an inclined roller (307), a first connecting shaft is fixedly arranged on the inclined roller (307), the output end of the first connecting shaft is connected with the output end of a motor III (302) through a belt III (309), and the photovoltaic support raw material is formed through the extrusion roller I (305) and the extrusion roller I (305).
7. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 2, which is characterized in that: the belt transmission assembly comprises a second bracket (103), the second bracket (103) is connected with a first bracket (101), a first motor (102) is fixedly installed on the second bracket (103), a first belt pulley (110) and a second belt pulley (111) are fixedly installed on the output end of the first motor (102), the first belt pulley (110) and a fourth belt pulley (113) are connected through a first belt (108), a first rotating shaft (114) is rotatably installed on the first bracket (101), a third belt pulley (112) is fixedly installed on the first end of the first rotating shaft (114), the third belt pulley (112) and the second belt pulley (111) are connected through a second belt (109), a second rotating shaft (115) is rotatably installed on the first bracket (101), the second rotating shaft (115) and the first rotating shaft (114) are connected through a transmission belt (107), two groups of deburring mechanisms are symmetrically distributed on the first bracket (101), the deburring mechanisms comprise a plurality of first polishing members (116), and the first polishing members (116) are uniformly distributed on two sides of the first bracket (101).
8. The energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line as claimed in claim 7, wherein: the collecting assembly comprises a collecting box outer shell (105), the collecting box outer shell (105) is arranged below the first bracket (101), and a collecting box inner shell (106) is slidably arranged inside the collecting box outer shell (105).
CN202310441732.3A 2023-04-23 2023-04-23 Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line Pending CN116475764A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310441732.3A CN116475764A (en) 2023-04-23 2023-04-23 Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310441732.3A CN116475764A (en) 2023-04-23 2023-04-23 Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line

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CN116475764A true CN116475764A (en) 2023-07-25

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CN202310441732.3A Pending CN116475764A (en) 2023-04-23 2023-04-23 Energy-saving and environment-friendly high-strength aluminum profile photovoltaic bracket production line

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CN (1) CN116475764A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117206403A (en) * 2023-11-09 2023-12-12 西安西电致力电气设备有限公司 Panel punching device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117206403A (en) * 2023-11-09 2023-12-12 西安西电致力电气设备有限公司 Panel punching device
CN117206403B (en) * 2023-11-09 2024-01-30 西安西电致力电气设备有限公司 Panel punching device

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