CN116471828A - Lamp bead paster device for LED processing - Google Patents

Lamp bead paster device for LED processing Download PDF

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Publication number
CN116471828A
CN116471828A CN202310549710.9A CN202310549710A CN116471828A CN 116471828 A CN116471828 A CN 116471828A CN 202310549710 A CN202310549710 A CN 202310549710A CN 116471828 A CN116471828 A CN 116471828A
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CN
China
Prior art keywords
filter
movable
suction nozzle
membrane
moving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310549710.9A
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Chinese (zh)
Inventor
徐金标
毛夏钢
王建君
李金林
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Jiangxi Aopu Lighting Co ltd
Original Assignee
Jiangxi Aopu Lighting Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi Aopu Lighting Co ltd filed Critical Jiangxi Aopu Lighting Co ltd
Priority to CN202310549710.9A priority Critical patent/CN116471828A/en
Publication of CN116471828A publication Critical patent/CN116471828A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/082Integration of non-optical monitoring devices, i.e. using non-optical inspection means, e.g. electrical means, mechanical means or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/74Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
    • B01D46/76Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • H05K13/0409Sucking devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Manipulator (AREA)

Abstract

The application relates to the technical field of chip mounters, and discloses a lamp pearl paster device for LED processing mainly comprises suction nozzle, cavity and filter component, filter component comprises a filter block, three filter plate and three filter membrane, two through filter membrane fixed connection between the filter plate, be located the top the filter plate passes through filter membrane and filter block fixed connection, the bottom of filter block and the top fixed connection of filter shaft, the bottom and the filter pad fixed connection of filter shaft. In the continuous downward moving process of the suction nozzle, the filter pad is contacted with the lamp beads at first and is pushed upwards by the lamp beads, so that the filter shaft and the filter block are driven to move upwards, and the movable rod rotates outwards and compresses the movable piece due to magnetic repulsive force between the filter block and the movable block, so that the gas in the movable piece is discharged outwards along the outlet pipe, the vertical hole and the inclined hole, dust attached to the surface of the lamp beads is effectively blown away in time, the possibility that the dust enters the suction nozzle is reduced, and the normal use of the suction nozzle is prevented from being influenced.

Description

Lamp bead paster device for LED processing
Technical Field
The application relates to the technical field of chip mounters, in particular to a lamp bead chip mounting device for LED processing.
Background
The surface mounting technology is a surface mounting technology and is widely applied to the fields of LED illumination, display screens, digital products and the like. The LED lamp bead patch is characterized in that the LED lamp bead is adhered to a PCB substrate through a chip mounter, the lamp bead is welded and fixed with the substrate through hot air baking, the lamp bead patch device mainly comprises a patch seat, a lifting motor, a suction nozzle seat, a vacuum connector and a vacuum shunt, the lifting motor is used for controlling the suction nozzle seat to move up and down, namely, the suction nozzle is driven to move, and meanwhile, the vacuum connector and the vacuum shunt can control air suction to enable the suction nozzle to adsorb the lamp bead, so that stable adsorption of the lamp bead in a transferring process is ensured, and the lamp bead is accurately adhered to the PCB substrate.
However, the existing bead patch device has some defects in the use process: firstly, because the suction nozzle adsorbs the lamp pearl through the mode of bleeding, if lamp pearl surface is with the dust in the use, can make the suction nozzle advance grey, and its dust is because of the suction effect gets into in vacuum connector and the vacuum shunt, easily leads to the inside jam phenomenon that takes place of part, and then causes the suction nozzle adsorption capacity not enough and influence the effect of adsorbing the lamp pearl.
Disclosure of Invention
The application provides a lamp pearl paster device is used in LED processing possesses the advantage of effectively clearing up dust on lamp pearl surface and the filter plate for solve the dust and get into the suction nozzle and influence the problem to the stable adsorption effect of lamp pearl.
In order to achieve the above purpose, the present application adopts the following technical scheme: the utility model provides a lamp pearl paster device is used in LED processing, includes paster seat and suction nozzle, the fixed scarf joint cavity in lower extreme middle part of suction nozzle, the lamp pearl has been adsorbed to the bottom of suction nozzle, the inner wall bottom mounting of cavity is provided with the filter component, the filter component comprises a filter block, three filter plate and three filter membrane, two through filter membrane fixed connection between the filter plate, be located the below filter plate and cavity inner wall bottom fixed connection, be located the top the filter plate passes through filter membrane and filter block fixed connection, the bottom and the top fixed connection of filter axle of filter block, the bottom and the filter pad fixed connection of filter axle are located the below the movable part has been cup jointed to the suction nozzle inner wall of filter component top, is close to the inside bottom of movable part of filter component articulates there is the movable rod, and the top fixedly connected with movable block of movable rod, all with one side inner wall fixed connection of movable part, through compression spring fixed connection between the opposite side inner wall of movable rod and movable part through compression spring fixed connection, with the inside of cavity that the movable part position corresponds has been located filter plate, the inclined tube has been seted up with the inside the inclined tube, the inclined tube has been connected with the filter plate, the inclined tube has been seted up through the inclined tube fixed hole, the inclined tube has been connected with the inside the filter plate, the inclined tube has been connected through the inclined tube.
Further, be located suction nozzle inner wall fixedly connected with spacing of cavity below is close to spacing end of straining the axle has seted up spacing groove, is located straining the axle outer wall of inclined hole top has seted up down the groove, and down the groove corresponds with spacing position, lower inslot portion and mounting fixed connection, straining the middle part outer wall of axle and having seted up the upper groove, and upper groove inside and moving part fixed connection, straining the inside of axle and having seted up the intercommunicating pore, and strain the axle and pass through the intercommunicating pore with mounting and moving part intercommunication.
Further, the mounting comprises mounting, fixed membrane, fixed stopper, one side four sides and the one end fixed connection of fixed membrane of the fixed body, the other end of fixed membrane and the inner wall fixed connection of lower groove, the circular groove has been seted up at lower groove inner wall middle part, and the fixed stopper of circular inslot fixedly connected with, the activity joint of fixed stopper and the fixed body.
Further, the moving piece is composed of a moving film, a moving ball, a moving rod and a moving tube, one end of the moving film is fixedly connected with the inner wall of the upper groove, the other end of the moving film is fixedly connected with the moving ball, the moving rod is fixedly connected with the inner wall of the moving film and is movably sleeved with the head end of the moving tube, and the tail end of the moving tube is fixedly connected with the inner wall of the upper groove.
Further, the filter block is circular plate-shaped, and the filter block has N type magnetism, is located the top the suction nozzle inside of cavity top is provided with magnetic force sensor, the shape of filter plate is the ring, and the size of three ring from outside to interior, from bottom to top reduces in proper order, the filter plate is hard material, and has seted up a plurality of apertures on the filter plate, the filter membrane is the rubber material, and the size of filter membrane from outside to interior, from bottom to top reduces in proper order, the inside of filter membrane is fixed to be provided with extension spring, and extension spring is vertical setting, the filter pad is flexible rubber material, and the cross section size of filter pad is compared in the filter shaft big.
Further, the movable piece is made of rubber, the inner ring of the movable piece is cylindrical in shape when the movable piece is in a non-stressed state, the inner ring of the movable piece is in a round table shape when the movable piece is in a stressed state, the number of the movable rods is eight, the movable rods are uniformly arranged around the movable piece, and the movable block is provided with N-type magnetism.
Further, the inside of advancing pipe and inclined hole all is provided with the check valve, and advances the gas direction of pipe in being by external to moving part, the gas direction of inclined hole is by perpendicular hole to external, the quantity of exit tube is four, and encircles filter plate and filter membrane and evenly sets up, one the exit tube is by seven inflection points, the quantity of perpendicular hole is one, and perpendicular hole is vertical setting, the inclined hole is the slant setting, and interior high outside is low, the quantity of inclined hole is four, and encircles the even setting of filter shaft.
Further, the quantity of spacing is four, and spacing and mounting position one-to-one, and adjacent two contained angle between the spacing is 90 degrees, and four spacing spiral settings are on the suction nozzle inner wall that is located the cavity below, the cross section shape of spacing groove suits with the moving part shape, and the cross section of spacing groove lower extreme is towards the filter shaft direction evagination, the spacing groove is the spiral.
Further, the quantity of mounting is four, and is filled with liquid in the mounting, four the mounting is the spiral setting, and the distance between two mountings is the same with the distance between two spacing, the fixing body profile shape is T, and the fixing body comprises riser and horizontal pole, the upper and lower extreme outside edge of riser is the arc, with the horizontal pole end of fixed stopper contact is irregular globular, fixed membrane and fixed stopper are the rubber material.
Further, the quantity of moving parts is four, and encircles the even setting of filter shaft, four moving parts is located same highly, and the moving parts is located the top of whole mounting, and when moving parts did not contact with spacing, the moving parts corresponds with the spacing groove open position that is located spacing top, the movable membrane is the rubber material, the movable ball is spherical, and the diameter of movable ball is big in the width of movable membrane compared with, movable rod and movable tube are hard material, and both are in the horizontality.
Advantageous effects
According to the lamp bead paster device for LED processing, the filter assembly is fixedly sleeved on the inner wall of the cavity, the filter assembly consists of the filter block, the filter plate and the filter membrane and is connected with the filter shaft through the filter block, in the process that the suction nozzle continuously moves downwards for realizing contact adsorption of the suction nozzle and the lamp beads, the filter pad is firstly contacted with the lamp beads and is pushed upwards by the lamp beads, and then the filter shaft and the filter block are driven to move upwards, and because of magnetic repulsion force between the filter block and the movable block, the movable rod outwards rotates and compresses the movable piece, so that the gas in the movable piece is outwards discharged along the outlet pipe, the vertical hole and the inclined hole, dust attached to the surface of the lamp beads is effectively blown away in time, the possibility that the dust enters the suction nozzle is reduced, and the normal use of the suction nozzle is prevented from being influenced;
the filter shaft moves upwards and pushes the filter assembly to deform, so that the change of the position of the filter block can be determined by utilizing the magnetic force sensor, the descending distance of the suction nozzle is monitored in real time, the suction nozzle is ensured to accurately adsorb the lamp beads, the damage of the suction nozzle caused by the excessive downward movement of the suction nozzle and the strong impact on the lamp beads is prevented, and the buffer protection of the suction nozzle to the lamp beads is effectively realized;
through setting up mounting and moving part in the lower half of filter axle to through intercommunicating pore with both inside intercommunication, set up spacing at the inner wall of suction nozzle simultaneously, utilize the extrusion of time limit strip to the mounting when the filter axle moves up, effectively promote the expansion of moving part, thereby make the holistic decline speed of filter axle is less than the speed that the suction nozzle moved up in the extrusion of time limit strip one by one of filter axle, further improve the protection to the lamp pearl, the while is moving the removal orbit of limiting groove effective limiting moving part when moving part and limiting strip contact, promote the rotation of filter axle a certain degree of moving part drive, thereby realize the torsion of filter module, effectively vibrate clean to filter module, further reduce the accumulation of dust in the suction nozzle, guarantee the normal use of suction nozzle.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure.
The present application will be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
FIG. 1 is a side perspective view of the present invention;
FIG. 2 is a front perspective view of the structure of the present invention;
FIG. 3 is a perspective view of the exterior of the suction nozzle of the present invention;
FIG. 4 is a perspective view showing the construction of the inside of the suction nozzle according to the present invention;
FIG. 5 is an internal perspective view of the position of the cavity of the present invention;
FIG. 6 is a front elevational view of the internal cross-sectional structure of the chamber and partial suction nozzle of FIG. 5 in accordance with the present invention;
FIG. 7 is an enlarged block diagram of the portion A of FIG. 6 according to the present invention;
FIG. 8 is an enlarged block diagram of the portion B of FIG. 6 according to the present invention;
FIG. 9 is a cross-sectional view of the filter membrane of the present invention in plan view;
FIG. 10 is a perspective view of the components of the present invention below the chamber;
FIG. 11 is a perspective view of the partial filter shaft of FIG. 10 according to the present invention;
FIG. 12 is a top view of the filter shaft of FIG. 10 at the displacement member in accordance with the present invention;
FIG. 13 is a top view of the filter shaft of FIG. 10 at the communication holes in accordance with the present invention;
FIG. 14 is a perspective view of a moving part according to the present invention;
FIG. 15 is a schematic view showing the internal cross-section of the moving member and the filter shaft according to the present invention;
FIG. 16 is a perspective view of a stop bar according to the present invention;
FIG. 17 is a partial cross-sectional view of the lower end of the stop bar of the present invention; .
In the figure: 1. a patch seat; 11. a lifting motor; 12. a vertical rail; 13. a suction nozzle seat; 14. a limiting seat; 2. a suction nozzle; 20. a lamp bead; 21. a cavity; 22. a vacuum connector; 23. a vacuum diverter; 3. a filter shaft; 31. a filter block; 32. a filter plate; 33. a filter membrane; 34. a filter pad; 4. a movable member; 41. a movable rod; 42. a movable block; 5. a vertical hole; 51. a pipe outlet; 52. feeding a pipe; 53. inclined holes; 6. a limit bar; 61. a limit groove; 7. a fixing member; 71. a fixed body; 72. a fixing film; 73. a fixed plug; 8. a communication hole; 9. a moving member; 91. moving the membrane; 92. moving the ball; 93. a moving rod; 94. and (5) moving the tube.
Description of the embodiments
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
Examples
Referring to fig. 1-3, a lamp bead paster device for LED processing includes paster seat 1 and suction nozzle 2, one side top fixedly connected with elevator motor 11 of paster seat 1, elevator motor 11's bottom and suction nozzle seat 13 fixed connection, utilize elevator motor 11 to drive suction nozzle seat 13 and reciprocate, and then realize the reciprocate of suction nozzle 2, the paster seat 1 wall fixedly connected with vertical track 12 that is located elevator motor 11 both sides, and vertical track 12 cup joints with one side activity of suction nozzle seat 13, utilize vertical track 12 can effectively restrict suction nozzle seat 13, guarantee the stability that suction nozzle seat 13 moved, the opposite side of suction nozzle seat 13 cup joints with suction nozzle 2 is fixed, restriction seat 14 and suction nozzle seat 13 fixed connection have been cup jointed to the outside activity of suction nozzle 2, utilize suction nozzle seat 13 and restriction seat 14 can stable control suction nozzle 2, guarantee the stability that suction nozzle 2 moved, and the upper end middle part of suction nozzle 2 is fixed in contact vacuum connector 22, the top and vacuum shunt 23 fixed connection with seat 13, utilize vacuum connector 22 and vacuum shunt 23's one side can effectively restrict suction nozzle seat 13, can not be influenced by suction nozzle 2 the suction nozzle 2, the suction bead 21 can be in time guaranteed to the cavity 20, the bottom of suction nozzle 2 can be closely attached to the cavity 20, and the suction nozzle 20 can be guaranteed, the suction nozzle 2 can be closely attached to the cavity is guaranteed, and the suction bead 20 is guaranteed.
Referring to fig. 3-7, further, a filter assembly is fixedly arranged at the bottom end of the inner wall of the cavity 21, the filter assembly is composed of a filter block 31, three filter plates 32 and three filter membranes 33, the filter plates 32 are circular rings, the sizes of the three circular rings are sequentially reduced from outside to inside and from bottom to top, the suction function of the suction nozzle 2 is ensured not to be changed due to the arrangement of the filter assembly, the filter plates 32 are hard materials, a plurality of small holes are formed in the filter plates 32, the filter plates 32 can be ensured to effectively filter dust, the two filter plates 32 are fixedly connected through the filter membrane 33, the filter membrane 33 is made of rubber materials, the sizes of the filter membrane 33 are sequentially reduced from outside to inside and from bottom to top, the filter membrane 33 can be ensured to generate vertical deformation, the state transition between compression and stretching is realized, a stretching spring is fixedly arranged in the filter membrane 33, and the stretching spring is vertically arranged, the filter membrane 33 can be effectively ensured to recover the original compression state due to the elasticity of the extension spring after being stretched, the filter shaft 3 is extended out of the suction nozzle 2 to repeatedly provide the buffer effect for the lamp beads 20, the filter plate 32 positioned at the lowest part is fixedly connected with the bottom end of the inner wall of the cavity 21, the filter plate 32 positioned at the uppermost part is fixedly connected with the filter block 31 through the filter membrane 33, the filter block 31 is circular plate-shaped, the filter block 31 is provided with N-shaped magnetism, the suction nozzle 2 positioned above the upper cavity 21 is internally provided with a magnetic force sensor, the displacement of the filter block 31 can be effectively monitored, the suction nozzle 2 can be accurately lowered to the contact position with the lamp beads 20, the suction nozzle 2 is ensured not to be damaged, the bottom end of the filter block 31 is fixedly connected with the top end of the filter shaft 3, the bottom end of the filter shaft 3 is fixedly connected with the filter pad 34, the filter pad 34 is made of flexible rubber material, the cross section size of the filter pad 34 is larger than that of the filter shaft 3, the lamp beads 20 can be effectively protected from damage when the filter pad 34 is in contact with the lamp beads 20.
Referring to fig. 4-7 and 9, further, the inner wall of the suction nozzle 2 above the lowermost filter membrane 33 is fixedly sleeved with a movable piece 4 made of rubber, the inner ring of the movable piece 4 is cylindrical in shape when in an unstressed state, the inner ring of the movable piece 4 is in a truncated cone shape when in a stressed state, deformation of the movable piece 4 can effectively compress and discharge air to four sides at the bottom end of the filter shaft 3, dust on the surface of the lamp bead 20 is blown away, eight movable rods 41 are hinged to the bottom end inside the movable piece 4 close to the filter assembly, the movable rods 41 are uniformly arranged around the movable piece 4, deformation effects of the movable piece 4 are identical, an N-shaped magnetic movable block 42 is fixedly connected to the top end of the movable rod 41, the movable block 42 can move upwards in the direction of the wall surface of the suction nozzle 2 when the distance between the movable block 42 and the filter block 31 is shortened, the movable rod 41 is effectively pushed to rotate, the movable piece 4 is compressed, the movable rod 41 and the movable rod 42 is fixedly connected with the inner wall of one side of the movable piece 4, and the movable rod 41 is fixedly connected with the inner wall of the movable piece 4 through a compression spring.
Referring to fig. 5-7 and 9, further, the inside of the cavity 21 corresponding to the position of the movable member 4 is fixedly sleeved with the inlet pipe 52, a one-way valve is disposed in the inlet pipe 52, the air direction of the inlet pipe 52 is from the outside to the inside of the movable member 4, the inside of the filter plate 32 below the movable member 4 is fixedly sleeved with the outlet pipe 51, one end of the outlet pipe 51 is communicated with the movable member 4, the other end of the outlet pipe 51 passes through the filter plate 32, the filter membrane 33 and the filter block 31 and is communicated with the vertical hole 5, namely, one outlet pipe 51 is formed by seven bending points, the number of the outlet pipes 51 is four, the filter plate 32 and the filter membrane 33 are uniformly arranged around the filter plate 32, the outlet pipe 51 can be smoothly transferred into the filter block 31, one vertical hole 5 is formed in the inside of the filter shaft 3, the vertical hole 5 is vertically arranged, the air in the outlet pipe 51 can be transferred into the position of the vertical hole 53 by the vertical hole 5, the inclined holes 53 are formed in the lower end of the filter shaft 3, the inner side and the outer side of the filter shaft is low, the number of the inclined holes 53 is four, the number of the inclined holes 53 is uniformly arranged around the filter shaft 3, the inclined holes 53 can be uniformly arranged around the filter shaft 3, and the air can be uniformly arranged around the filter shaft 3, dust can be effectively cleaned by the lamp 20, and the air can be effectively cleaned by the lamp 20, and the dust can be effectively cleaned by the air bead can pass through the surface of the lamp 20, and the surface of the lamp 20.
Examples
On the basis of the first embodiment, please refer to fig. 4-6, fig. 8, fig. 10, fig. 12-13, fig. 16-17, four limit bars 6 are fixedly connected to the inner wall of the suction nozzle 2 below the cavity 21, the limit bars 6 are in one-to-one correspondence with the positions of the fixing pieces 7, the fixing pieces 7 are guaranteed to be compressed by the limit bars 6 when moving up to the positions of the limit bars 6, liquid in the fixing pieces 7 is transferred into the moving pieces 9, the included angle between two adjacent limit bars 6 is 90 degrees, the four limit bars 6 are spirally arranged on the inner wall of the suction nozzle 2 below the cavity 21, the distance between every two limit bars 6 is effectively guaranteed to be equal, spiral limit grooves 61 are formed at the end of the limit bars 6 close to the filter shaft 3, the movable pieces 9 can be effectively driven to rotate by a certain angle when the movable pieces 9 move down along the limit grooves 61, further torsional vibration of the filter assembly is achieved, the cross section shape of the dust limit grooves 61 on the filter assembly is guaranteed to be matched with the shape of the movable pieces 9, the lower end of the limit grooves 61 face the direction of the filter shaft 3, the outer protrusion of the lower ends of the limit grooves 61 can be outwards protruded outwards when the movable pieces 9 move down along the limit grooves 61, and the direction of the movable pieces 9 are separated from the direction of the movable pieces 9 when the movable pieces 9 are pushed down along the direction of the limit grooves 9, and the movement tracks of the movable pieces 9 are compressed when the movement directions are required to be separated from the direction of the movable tracks 9.
Referring to fig. 4-6, fig. 8, fig. 10-13, further, the lower groove is provided on the outer wall of the filter shaft 3 above the inclined hole 53, and the lower groove corresponds to the position of the limiting strip 6, the lower groove is fixedly connected with the fixing piece 7, the number of the fixing pieces 7 is four, the fixing pieces 7 are filled with liquid, the fixing pieces 7 and the moving piece 9 are alternately deformed by transferring the liquid, the four fixing pieces 7 are spirally arranged, the distance between the two fixing pieces 7 is the same as the distance between the two limiting strips 6, one fixing piece 7 corresponds to the position of one limiting strip 6, the four fixing pieces 7 can be extruded at the same time to promote the moving piece 9 to expand, the fixing pieces 7 consist of the fixing pieces 7, the fixing film 72 and the fixing plug 73, the cross section of the fixing body 71 is of a T shape, and the fixing body 71 consists of a vertical plate and a cross rod, the outer edges of the upper end and the lower end of the vertical plate are arc, the fixing pieces 7 can be effectively guaranteed to be extruded to the inner side of the filter shaft 3 and the limiting strip 6 by the limiting strip 6, the distance between the two fixing pieces 7 is equal to the distance between the two fixing pieces 6, the fixing pieces 7 and the two fixing pieces 6 are fixedly connected with the inner wall 73 in a round plug 73 in a contacting mode, the direction of the fixing piece 73 is a round plug 73, the fixing piece 73 can be fixedly connected with the inner wall 73 is fixedly connected with the inner wall 73, and the round plug 73 is fixedly connected with the round plug 73 in a fixed groove, and the round plug 73 is fixedly connected with the round plug 73, and the round plug 73 is fixedly connected to be in a round plug is in a shape is in a T shape and an arc shape is in a T shape.
Referring to fig. 4-6, 8, 10, 12, 14-15, further, a communicating hole 8 is provided in the filter shaft 3, the filter shaft 3 communicates the fixing member 7 with the moving member 9 through the communicating hole 8, the number of the communicating holes 8 is four, and one communicating hole 8 corresponds to one fixing member 7 and one moving member 9 respectively, so as to effectively ensure the correspondence between the fixing member 7 and the moving member 9, an upper groove is provided in the middle outer wall of the filter shaft 3, the upper groove is fixedly connected with the moving member 9, the number of the moving member 9 is four, and uniformly arranged around the filter shaft 3, the four moving members 9 are located at the same height, and the moving member 9 is located above all the fixing members 7, so that the moving member 9 can be ensured to contact with the limiting bar 6 at the descending time interval, the speed of the filter shaft 3 is reduced, when the moving member 9 is not contacted with the limiting bar 6, the movable member 9 corresponds to the opening position of the limit groove 61 positioned at the top end of the limit bar 6, can ensure that the movable member 9 can be accurately aligned with the limit groove 61 when vertically descends, realizes the rotation of the movable member 9, and consists of a movable membrane 91, a movable ball 92, a movable rod 93 and a movable tube 94, wherein the movable membrane 91 made of rubber can be horizontally deformed, one end of the movable membrane 91 is fixedly connected with the inner wall of the upper groove, the other end of the movable membrane 91 is fixedly connected with the movable ball 92, the movable ball 92 is spherical, the diameter of the movable ball 92 is larger than the width of the movable membrane 91, the movable ball 92 can be inserted into the limit groove 61, the integral limitation of the movable member 9 is realized, the movable rod 93 is fixedly connected with the inner wall of the movable membrane 91 fixedly connected with the movable ball 92, the movable rod 93 is movably sleeved with the head end of the movable tube 94, the tail end of the movable tube 94 is fixedly connected with the inner wall of the upper groove, the movable rod 93 and the movable pipe 94 are made of hard materials and are in a horizontal state, so that the horizontality of the movable member 9 can be effectively controlled, and the stability of the shape of the movable member 9 is ensured.
The working principle of the using method of the invention is as follows:
when the suction nozzle 2 needs to descend and the lamp beads 20 generate an adsorption effect, as part of the filter shaft 3 extends out of the bottom end of the suction nozzle 2, the filter pad 34 is firstly contacted with the top end of the lamp beads 20, then in the continuous downward movement process of the suction nozzle 2, the filter shaft 3 is pushed and moves upwards relative to the suction nozzle 2, so that the filter membrane 33 in the filter assembly is vertically stretched, the whole size of the filter assembly is increased, in the process, the filter block 31 moves from the bottom end position of the cavity 21 to the top end position of the cavity 21, the magnetic force sensor receives the change of the movement position of the filter block 31, the change of the distance between the suction nozzle 2 and the lamp beads 20 can be monitored in real time, thereby ensuring that the suction nozzle 2 moves down to the top end of the lamp beads 20 accurately and adsorbs the lamp beads 20, preventing the suction nozzle 2 from excessively moving downwards to impact the lamp beads 20 to damage the lamp beads 20, effectively realizing buffer protection of the suction nozzle 2 on the lamp beads 20, and at the same time, the filter block 31 continuously moves upwards to gradually reduce the distance between the filter block 31 and the movable block 42, due to the magnetic repulsion effect between the filter block 31 and the movable block 42, the movable rod 41 which is originally vertically arranged is effectively pushed to rotate towards the inner wall of the suction nozzle 2, the space in the movable part 4 is reduced, so that air in the movable part 4 penetrates into the vertical hole 5 from the outlet pipe 51 and is then discharged downwards obliquely through the inclined hole 53, dust attached to the top end of the lamp bead 20 is timely blown away before the lamp bead 20 is completely covered by the suction nozzle 2, the possibility that the dust enters the suction nozzle 2 is reduced, the normal use of the suction nozzle 2 is avoided, when the bottom end of the suction nozzle 2 is completely contacted with the lamp bead 20, the vacuum connector 22 and the vacuum shunt 23 are started to effectively suck the air in the suction nozzle 2, the suction nozzle 20 is adsorbed by the suction nozzle 2, the lamp bead 20 is controlled to be transferred by using a chip mounter, when the lamp bead 20 is placed on a PCB substrate, the vacuum connector 22 and the vacuum splitter 23 release air to promote the suction nozzle 2 to release the suction of the lamp bead 20 and prepare for the suction nozzle 2 to suck the next lamp bead 20;
because the limiting strip 6 has the extrusion effect on the fixing piece 7 when the suction nozzle 2 is completely contacted with the lamp beads 20, part of the fixing piece 7 is compressed into the lower groove, the liquid in the fixing piece 7 is transferred into the corresponding moving piece 9 through the communication hole 8, the moving piece 9 is effectively pushed to move outwards to be in a stretching state, when the suction nozzle 2 releases the lamp beads 20 and continuously moves upwards, the filter shaft 3 is pushed to move downwards relative to the suction nozzle 2 under the action of the tension spring in the filter assembly, in the process, when the moving piece 9 moves downwards to the position of the limiting strip 6 and is clamped with the limiting groove 61, the moving piece 9 falls along the track of the limiting groove 61 due to the fact that the filter shaft 3 drives the moving piece 9 to continuously move downwards, so that the moving piece 9 is compressed towards the direction of the filter shaft 3 when moving piece 9 moves downwards to the bottom end of the limiting strip 6, the liquid in the moving piece 9 is effectively pushed to be transferred into the fixing piece 7, the fixing piece 7 is expanded and stretched to prepare for stretching the next moving piece 9, meanwhile, the moving piece 9 is influenced by the spiral limiting groove 61 to drive the filter shaft 3 to rotate for a certain angle, the filter shaft 3 is effectively driven to drive the filter assembly to generate torsional vibration for a certain angle, after the moving piece 9 is separated from the limiting strip 6, the filter shaft 3 is influenced by the tensile force of the filter membrane 33 to reversely rotate to restore the original state, the filter assembly is fully vibrated to timely clean dust on the filter assembly, the normal use of the suction nozzle 2 is further ensured, and in addition, four times of contact with the limiting strip 6 can be generated in the continuous downward movement process of the filter shaft 3, so that the descending speed of the filter shaft 3 is effectively reduced, the upward movement speed of the filter shaft 3 is ensured to be smaller than that of the suction nozzle 2, and the protection effect on the lamp beads 20 is further improved.

Claims (10)

1. The utility model provides a lamp pearl paster device is used in LED processing, includes paster seat (1) and suction nozzle (2), the fixed scarf joint cavity (21) in lower extreme middle part of suction nozzle (2), lamp pearl (20), its characterized in that are adsorbed to the bottom of suction nozzle (2): the inner wall bottom end fixing of cavity (21) is provided with filtering assembly, filtering assembly comprises a filter block (31), three filter plates (32) and three filter membrane (33), two filter plates (32) are through filter membrane (33) fixed connection, lie in the bottommost filter plate (32) and cavity (21) inner wall bottom fixed connection, lie in the topmost filter plate (32) pass through filter membrane (33) and filter block (31) fixed connection, the top fixed connection of filter block (31) bottom and filter shaft (3), the bottom and filter pad (34) fixed connection of filter shaft (3) are located the below suction nozzle (2) inner wall fixed sleeve joint of filter membrane (33) top movable part (4), be close to movable part (4) inside bottom articulates there is movable rod (41), and movable rod (41)'s top fixed connection movable block (42), movable rod (41), movable block (42) all with one side inner wall fixed connection of movable part (4), the inside of side (4) is passed through with the fixed sleeve joint of movable rod (4) and movable part (4) inside the fixed position of the inside of compression tube (52), the filter plate (32) inside that is located moving part (4) below has fixedly cup jointed exit tube (51), and the one end and the moving part (4) intercommunication of exit tube (51), and the other end of exit tube (51) passes filter plate (32), filter membrane (33), filter block (31) and erects hole (5) intercommunication, erect hole (5) have been seted up to the inside of filter shaft (3), inclined hole (53) have been seted up to the lower extreme of filter shaft (3), and erect hole (5) are through inclined hole (53) and external intercommunication.
2. The bead patch device for LED processing of claim 1, wherein: the suction nozzle (2) inner wall fixedly connected with spacing (6) of cavity (21) below is located, is close to spacing (6) end of straining axle (3) has seted up spacing groove (61), is located straining axle (3) outer wall of inclined hole (53) top has been seted up down the groove, and groove and spacing (6) position correspondence down, groove and mounting (7) fixed connection down, the upper groove has been seted up to straining axle (3) middle part outer wall, and upper groove inside and moving part (9) fixed connection, intercommunicating pore (8) have been seted up to straining axle (3) inside, and strain axle (3) and pass through intercommunicating pore (8) with mounting (7) and moving part (9) intercommunication.
3. The bead patch device for LED processing of claim 2, wherein: the fixing piece (7) comprises a fixing piece (7), a fixing film (72) and a fixing plug (73), one side four sides of the fixing body (71) are fixedly connected with one end of the fixing film (72), the other end of the fixing film (72) is fixedly connected with the inner wall of the lower groove, a circular groove is formed in the middle of the inner wall of the lower groove, the fixing plug (73) is fixedly connected in the circular groove, and the fixing plug (73) is movably clamped with the fixing body (71).
4. The bead patch device for LED processing of claim 2, wherein: the movable piece (9) is composed of a movable membrane (91), a movable ball (92), a movable rod (93) and a movable tube (94), one end of the movable membrane (91) is fixedly connected with the inner wall of the upper groove, the other end of the movable membrane (91) is fixedly connected with the movable ball (92), the movable rod (93) is fixedly connected with the inner wall of the movable membrane (91) fixedly connected with the movable ball (92), the movable rod (93) is movably sleeved with the head end of the movable tube (94), and the tail end of the movable tube (94) is fixedly connected with the inner wall of the upper groove.
5. The bead patch device for LED processing of claim 1, wherein: the filter block (31) is circular plate-shaped, the filter block (31) is provided with N-type magnetism, the magnetic force sensor is arranged inside the suction nozzle (2) above the cavity (21) and located above, the filter plate (32) is circular, the sizes of three circular rings are sequentially reduced from outside to inside and from bottom to top, the filter plate (32) is made of hard materials, the filter plate (32) is provided with a plurality of small holes, the filter membrane (33) is made of rubber materials, the size of the filter membrane (33) is sequentially reduced from outside to inside and from bottom to top, an extension spring is fixedly arranged inside the filter membrane (33), the extension spring is vertically arranged, the filter pad (34) is made of flexible rubber materials, and the cross section size of the filter pad (34) is larger than that of the filter shaft (3).
6. The bead patch device for LED processing of claim 5, wherein: the movable piece (4) is made of rubber, the inner ring of the movable piece (4) is cylindrical in shape in the unstressed state, the inner ring of the movable piece (4) is in the shape of a circular table in the stressed state, the number of the movable rods (41) is eight, the movable pieces (4) are uniformly arranged in a surrounding mode, and the movable blocks (42) are provided with N-type magnetism.
7. The bead patch device for LED processing of claim 1, wherein: the inside of advance pipe (52) and inclined hole (53) all is provided with the check valve, and advance the gas direction of pipe (52) for by external to moving part (4) in, the gas direction of inclined hole (53) is by perpendicular hole (5) to external, the quantity of exit tube (51) is four, and encircles filter plate (32) and filter membrane (33) evenly set up, one exit tube (51) is by seven inflection points, the quantity of perpendicular hole (5) is one, and perpendicular hole (5) are vertical setting, inclined hole (53) are the slant setting, and interior high outside is low, the quantity of inclined hole (53) is four, and encircles filter shaft (3) evenly set up.
8. The bead patch device for LED processing of claim 2, wherein: the number of the limiting strips (6) is four, the limiting strips (6) are in one-to-one correspondence with the positions of the fixing pieces (7), the included angle between every two adjacent limiting strips (6) is 90 degrees, the four limiting strips (6) are spirally arranged on the inner wall of the suction nozzle (2) below the cavity (21), the cross section shape of the limiting groove (61) is adaptive to the shape of the moving piece (9), the cross section of the lower end of the limiting groove (61) is outwards protruded towards the direction of the filter shaft (3), and the limiting groove (61) is spiral.
9. A bead patch device for LED processing according to claim 3, wherein: the quantity of mounting (7) is four, and is filled with liquid in mounting (7), four mounting (7) are the spiral setting, and the distance between two mounting (7) is the same with the distance between two spacing (6), fixing body (71) cross section shape is the T type, and fixing body (71) comprise riser and horizontal pole, the upper and lower extreme outside edge of riser is the arc, with the horizontal pole end of fixed stopper (73) contact is irregular globular, fixed membrane (72) and fixed stopper (73) are the rubber material.
10. The bead patch device for LED processing of claim 4, wherein: the quantity of moving part (9) is four, and encircles filter shaft (3) even setting, four moving part (9) are located same height, and moving part (9) are located the top of whole mounting (7), and when moving part (9) do not contact with spacing (6), moving part (9) correspond with spacing groove (61) open position that is located spacing (6) top, moving membrane (91) are the rubber material, moving ball (92) are spherically, and the diameter of moving ball (92) is big in the width of moving membrane (91) compared with, moving rod (93) and moving tube (94) are hard material, and both are in the horizontality.
CN202310549710.9A 2023-05-16 2023-05-16 Lamp bead paster device for LED processing Pending CN116471828A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310549710.9A CN116471828A (en) 2023-05-16 2023-05-16 Lamp bead paster device for LED processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310549710.9A CN116471828A (en) 2023-05-16 2023-05-16 Lamp bead paster device for LED processing

Publications (1)

Publication Number Publication Date
CN116471828A true CN116471828A (en) 2023-07-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310549710.9A Pending CN116471828A (en) 2023-05-16 2023-05-16 Lamp bead paster device for LED processing

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Country Link
CN (1) CN116471828A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117279359A (en) * 2023-11-24 2023-12-22 山西星心半导体科技有限公司 Lamp pearl chip mounter is used in circuit board processing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117279359A (en) * 2023-11-24 2023-12-22 山西星心半导体科技有限公司 Lamp pearl chip mounter is used in circuit board processing
CN117279359B (en) * 2023-11-24 2024-04-16 山西星心半导体科技有限公司 Lamp pearl chip mounter is used in circuit board processing

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