CN116463476A - Novel slag former for semisteel steelmaking production and preparation method thereof - Google Patents

Novel slag former for semisteel steelmaking production and preparation method thereof Download PDF

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Publication number
CN116463476A
CN116463476A CN202310385610.7A CN202310385610A CN116463476A CN 116463476 A CN116463476 A CN 116463476A CN 202310385610 A CN202310385610 A CN 202310385610A CN 116463476 A CN116463476 A CN 116463476A
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steelmaking
waste
slag former
novel
slag
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吴胜
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Pangang Group Panzhihua Steel and Vanadium Co Ltd
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Pangang Group Panzhihua Steel and Vanadium Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/076Use of slags or fluxes as treating agents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/2406Binding; Briquetting ; Granulating pelletizing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Abstract

The invention discloses a novel slag former for semisteel steelmaking production and a preparation method thereof, wherein the novel slag former comprises the following components: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder. The novel slag former is added with the ferro-manganese slag and the tundish waste dry material, has no influence on the original process, does not produce a large amount of harmful substances, can replace steelmaking dust and steelmaking sludge to produce the slag former, solves the problems of waste ferro-manganese slag generated in the titanium resource development process, waste tundish generated in the steelmaking continuous casting production process and the like, realizes the aim of changing waste into valuables, reduces the steelmaking dust and sludge amount, and can be used as a sinter raw material for adding.

Description

Novel slag former for semisteel steelmaking production and preparation method thereof
Technical Field
The invention relates to the technical field of ferrous metallurgy, in particular to a novel slag former for semisteel steelmaking and a preparation method thereof.
Background
The steel mill adopts the processes of spray vanadium extraction, converter vanadium extraction and the like to extract metals such as vanadium and titanium, the molten iron after the treatment has low silicon and manganese content, and certain smelting loss of carbon, namely semisteel. Slag formers are added in the semisteel entering into the smelting process of the steelmaking converter to participate in slag formation in the steelmaking process so as to ensure that slag with corresponding metallurgical effects is formed. The existing converter slag former is an environment-friendly product produced by taking steelmaking dust and sludge as main raw materials and adding quartz sand and other raw materials according to a certain proportion, and the technical index requirements are shown in a table 1 and a table 2.
Table 1 converter slag former formulation
Name of the name Dust-removing ash Quartz sand Steelmaking sludge Adhesive agent
Mass fraction ratio/% 42 43 0~10 5
Table 2 technical index requirements for converter slag formers
The existing slag former adopts a ball pressing mode with steelmaking dust and quartz sand as main raw materials, the sulfur content is close to 0.2 percent, the average increase [ S ] of molten steel is 0.002 to 0.005 percent in the use process, and the difficulty is brought to smelting ultra-low sulfur steel (the steel grade is judged that the S is less than or equal to 0.005 percent).
In addition, about 90% of the titanium resources in China are assigned to vanadium titanomagnetite in Panxi area, and the development of the titanium resources comprises titanium dioxide, titanium sponge, titanium metal, titanium alloy and the like, wherein a large amount of waste salts are generated when the titanium sponge is obtained through a molten salt chlorination method, and the waste salts cannot be directly discharged due to the fact that the waste salts contain higher chloride ions. The method of crushing, lime mixing and piling is generally adopted in China for treatment, and the pollution of chloride to the environment is not fundamentally solved, so that the popularization and the application of a molten salt chlorination method are hindered, and the titanium resources in China cannot be utilized in a large-scale and high-end manner. In order to meet the production requirements of the high-end titanium industry, waste salt needs to be treated, and main dry basis substances of byproducts generated in the treatment process of the waste salt are ferromanganese slag (namely, dry basis ferric hydroxide mixture), belong to metal oxides such as iron, manganese and the like, contain Fe (25% -38%), mn (about 4% -5%), and have practical utilization values.
In addition, about 2 ten thousand tons of waste continuous casting tundish are generated each year in the steelmaking process, and the waste continuous casting tundish contains MgO with higher components and has recycling value, and the waste continuous casting tundish is crushed and is called as waste tundish dry material, and the chemical components are shown in Table 3.
TABLE 3 Main chemical Components of waste tundish Dry Material
Therefore, in order to solve the problems of recycling of waste ferro-manganese slag generated in the development process of titanium resources and waste of continuous casting, the patent performs exploration tests in the aspect of producing steelmaking slag formers and verifies the feasibility of the steelmaking slag formers.
Disclosure of Invention
The invention aims to provide a novel slag former for semisteel steelmaking and a preparation method thereof, which are used for solving the problem of how to prepare the slag former by utilizing waste iron-manganese slag and continuous casting waste generated in the development process of titanium resources.
In order to achieve the above object, the present invention provides a novel slag former for steel-making production of semisteel, the novel slag former comprising: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder.
Optionally, the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 10%, 50% and 5% by mass respectively.
Optionally, the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 15%, 10%, 45% and 5% by mass respectively.
Optionally, crushing the waste continuous casting tundish generated in the steelmaking process to obtain the waste tundish dry material.
Optionally, treating waste salt generated by titanium resource development to obtain the ferro-manganese slag.
Optionally, the Fe content in the ferro-manganese slag is about 25% -38%, and the Mn content is about 4% -5%.
Optionally, the main component in the waste tundish dry material is MgO.
Optionally, the steelmaking dust removal ash comprises: caO, mgO, siO 2 And FeO.
Optionally, the binder includes: organic matter and inorganic matter, wherein, the organic matter includes: carboxymethyl cellulose, the inorganic substance includes: sodium carbonate, bentonite, silica fume, etc.
The invention also provides a preparation method of the novel slag former for semisteel steelmaking production, which comprises the following steps:
uniformly mixing steelmaking dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder according to a proportion to obtain a mixture;
performing ball pressing operation on the mixture to obtain balls;
and drying the spherical objects to obtain the novel slag former.
The invention has the technical effects and advantages that:
the invention provides a novel slag former for semisteel steelmaking production, which comprises the following components in percentage by weight: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder. The novel slag former is added with the ferro-manganese slag and the tundish waste dry material, has no influence on the original process, does not produce a large amount of harmful substances, can replace steelmaking dust and steelmaking sludge to produce the slag former, solves the problems of waste ferro-manganese slag generated in the titanium resource development process, waste tundish generated in the steelmaking continuous casting production process and the like, realizes the aim of changing waste into valuables, reduces the steelmaking dust and sludge amount, and can be used as a sinter raw material for adding.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
FIG. 1 is a flow chart of a method of preparing a novel slag former for use in semisteel steelmaking.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, the structures, proportions, sizes and the like shown in the drawings attached to the present specification are used for understanding and reading only in conjunction with the disclosure of the present specification, and are not intended to limit the applicable limitations of the present invention, so that any modification of the structures, variation of proportions or adjustment of sizes of the structures, proportions and the like should not be construed as essential to the present invention, and should still fall within the scope of the disclosure of the present invention without affecting the efficacy and achievement of the present invention. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the invention, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the invention may be practiced.
In order to solve the defects of the prior art, the invention discloses a novel slag former for semisteel steelmaking production, which comprises the following components: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder. The invention prepares the slag former by utilizing waste iron-manganese slag and continuous casting waste generated in the development process of titanium resources, thereby realizing effective utilization of resources and relieving the problems of environmental pollution and the like.
For a better understanding of the present solution, a detailed description of a novel slag former for use in the steelmaking of semisteel follows.
The novel slag former comprises: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder.
In order to recycle waste iron-manganese slag generated in the development process of titanium resources and waste tundish dry material generated in the steelmaking continuous casting production process, novel slag formers are prepared from the two wastes according to the table 4. Formula I: the mass percentages of the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 10%, 50% and 5% respectively. And the formula II: the mass percentages of the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 15%, 10%, 45% and 5% respectively.
Table 4 raw material ratio of novel slag former
It is also noted that the scrap ladle generated in the steelmaking process is crushed to obtain the scrap ladle dry material. Wherein the main component in the waste tundish dry material is MgO.
The waste salt generated by the development of the titanium resource is treated to obtain the ferro-manganese slag. Wherein, the Fe content in the ferro-manganese slag is about 25% -38%, and the Mn content is about 4% -5%.
The dust-collecting ash of steel-making converter is produced during smeltingThe smoke dust particles produced in the steel production process comprise CaO, mgO, siO 2 FeO, etc.
It should also be noted that the binder includes: organic matter and inorganic matter, wherein, the organic matter includes: carboxymethyl cellulose, the inorganic substance includes: sodium carbonate, bentonite, silica fume, etc.
It should be noted that the technical index requirements of the novel slag former are shown in table 5.
Table 5 technical index requirements for novel slag formers
Composition of the components SiO 2 MgO TFe P S Moisture content
Requirement (%) 50~60 ≥5 ≥10 ≤0.1 ≤0.2 ≤1.0
To illustrate the feasibility of the novel slag former, several aspects are explained below.
Novel slag former chemical detection result
The novel slag former was sampled during use, with the following results:
TABLE 6 novel slag former compositions
As can be seen from table 6: the chemical components of the novel slag former of the two formulas meet the technical index requirements of the slag former of the converter, wherein the S element is less than 0.070, and compared with the S element (see table 2) in the prior slag former of the converter, the novel slag former of the two formulas greatly reduces the phenomenon of 'sulfur return' in the steelmaking process, and improves the smelting rate of the variety steel.
(II) addition and use conditions of novel slag former
1. Scheme 1 test heat: the addition of auxiliary materials such as lime, slag former and the like is carried out according to the existing regulations, and the alkalinity of the end slag is controlled to be 3-4. Wherein, current regulations are: the addition amount of lime is 22Kg/t steel-30 Kg/t steel, and the addition amount of slag former is 12Kg/t steel-14 Kg/t steel.
Scheme 2 test heat: the addition amount of the slag former is 1.1 times of that of the prior regulation, and the rest auxiliary materials are controlled to be 3-4 according to the slag condition and the molten steel component requirement. Wherein, current regulations are: the addition amount of lime is 22Kg/t steel-30 Kg/t steel, and the addition amount of slag former is 13Kg/t steel-15 Kg/t steel.
2. The molten iron conditions during use are shown in table 7. In terms of the addition amount of molten iron, the two schemes are basically consistent with the comparison heat. The average temperature of the charging of the comparison heat is 1313.7 ℃, which is slightly lower than that of the scheme 1 and the scheme 2, and the charging temperature of the novel slag former test heat is 12-24 ℃ higher than that of the comparison heat; the average tapping temperature of industrial mass production is 1651.1 ℃, which is lower than scheme 2 and higher than scheme 1, and the fact that the ratio of the two ferro-manganese slag has little influence on the tapping temperature is shown. The phosphorus content of the steel can be obtained from a small platform, and the phosphorus content is gradually reduced along with the addition of the ferro-manganese slag and the waste tundish dry material, so that the cold brittleness of the steel is reduced, and the plasticity and toughness of the steel at normal temperature are improved.
Wherein, the comparative example is steelmaking process data of slag former (prepared according to quartz sand and steelmaking sludge) in the background.
TABLE 7 molten iron conditions and smelting parameters
Type(s) Molten iron/t Furnace temperature/°c Tapping temperature/DEGC Small plateau phosphorus content/%
Comparison 134.40 1313.7 1651.1 0.013
Scheme 1 133.85 1325.5 1647.5 0.012
Scheme 2 134.66 1337.5 1655.7 0.011
The two schemes and the comparison of the furnace active lime and the high magnesium lime are basically unchanged, which shows that the addition of the ferro-manganese slag and the tundish waste dry material has no influence on slag formation in the steelmaking process, as shown in the table 8.
Table 8 steelmaking material consumption (kg/ton steel)
Type(s) Slag former for use in the prior art Novel slag former Active lime High magnesium lime
Comparison 17.76 \ 20.76 16.93
Scheme 1 \ 17.21 20.89 17.12
Scheme 2 \ 20.62 20.94 15.97
The two schemes are basically equivalent to the comparison of the heat, and the terminal carbon content is closely related to the smelting steel grade. The phosphorus content is reduced to some extent, and the phosphorus content is gradually reduced along with the increase of the content of the ferromanganese slag of the slag forming agent, so that the product quality of steel is facilitated, as shown in table 9.
TABLE 9 analysis of elemental composition of end point Steel samples in converter
The two schemes have smaller component difference from the steel slag sample of the comparative heat, have no obvious fluctuation and have no influence on the whole steelmaking system, as shown in table 10.
TABLE 10 analysis and detection results of steel slag sample
Type(s) P/% CaO/% FeO/% MgO/% MnO/% TFe/% SiO 2 /%
Comparison 0.778 37.48 20.57 12.98 1.01 25.66 11.27
Scheme 1 0.760 37.31 22.67 12.64 0.89 25.78 11.69
Scheme 2 0.646 37.11 22.28 13.41 0.88 25.83 10.59
According to the temperature of molten steel entering and exiting the furnace, the unit consumption of steel materials, and the component data of steel samples and steel slag samples, the novel slag former is added with ferro-manganese slag and tundish waste dry materials, so that the novel slag former has no influence on the original process, has no output of a large amount of harmful substances, can replace steelmaking dust and steelmaking sludge to produce slag formers, solves the problems of waste ferro-manganese slag generated in the titanium resource development process, waste continuous casting tundish generated in the steelmaking continuous casting production process and the like, realizes waste recycling, reduces the steelmaking dust and sludge amount, and can be used as a sinter raw material for carrying out addition.
The invention also provides a preparation method of the novel slag former for semisteel steelmaking production, as shown in figure 1. The method comprises the following steps: uniformly mixing steelmaking dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder to obtain a mixture; performing ball pressing operation on the mixture to obtain balls; and drying the spherical objects to obtain the novel slag former.
The invention provides a novel slag former for semisteel steelmaking production, which comprises the following components in percentage by weight: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder. The novel slag former is added with the ferro-manganese slag and the tundish waste dry material, has no influence on the original process, does not produce a large amount of harmful substances, can replace steelmaking dust and steelmaking sludge to produce the slag former, solves the problems of waste ferro-manganese slag generated in the titanium resource development process, waste tundish generated in the steelmaking continuous casting production process and the like, realizes the aim of changing waste into valuables, reduces the steelmaking dust and sludge amount, and can be used as a sinter raw material for adding.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (10)

1. A novel slag former for semisteel steelmaking production, characterized in that the novel slag former comprises: steel-making dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder.
2. The novel slag former for semisteel steelmaking production according to claim 1, wherein the mass percentages of the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 10%, 50% and 5%, respectively.
3. The novel slag former for semisteel steelmaking production according to claim 1, wherein the mass percentages of the steelmaking dust, the ferro-manganese slag, the waste tundish dry material, the quartz sand and the binder are 25%, 15%, 10%, 45% and 5%, respectively.
4. The novel slag former for semisteel steelmaking as defined in claim 1 wherein said scrap tundish dry material is obtained by crushing scrap continuous casting tundish produced during steelmaking.
5. The novel slag former for semisteel steelmaking production according to claim 1, wherein said ferro-manganese slag is obtained by treating waste salts generated by titanium resource development.
6. The novel slag former for use in the production of semisteel according to claim 1, wherein the iron-manganese slag has a Fe content of about 25% to 38% and a Mn content of about 4% to 5%.
7. The novel slag former for semisteel steelmaking as defined in claim 1 or 2 wherein the main component of said scrap tundish dry material is MgO.
8. The novel slag former for semisteel steelmaking production according to claim 1, wherein said steelmaking fly ash comprises: caO, mgO, siO 2 And FeO.
9. The novel slag former for semisteel steelmaking as defined in claim 1 wherein said binder comprises: organic matter and inorganic matter, wherein, the organic matter includes: carboxymethyl cellulose, the inorganic substance includes: sodium carbonate, bentonite, silica fume, etc.
10. A method for preparing a novel slag former for semisteel steelmaking production, which is characterized by comprising the following steps:
uniformly mixing steelmaking dust, ferro-manganese slag, waste tundish dry material, quartz sand and binder according to a proportion to obtain a mixture;
performing ball pressing operation on the mixture to obtain balls;
and drying the spherical objects to obtain the novel slag former.
CN202310385610.7A 2023-04-12 2023-04-12 Novel slag former for semisteel steelmaking production and preparation method thereof Pending CN116463476A (en)

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CN202310385610.7A CN116463476A (en) 2023-04-12 2023-04-12 Novel slag former for semisteel steelmaking production and preparation method thereof

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