CN116459735B - Potassium chloride production granulating device capable of being rapidly screened and operation method thereof - Google Patents
Potassium chloride production granulating device capable of being rapidly screened and operation method thereof Download PDFInfo
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- CN116459735B CN116459735B CN202310634120.6A CN202310634120A CN116459735B CN 116459735 B CN116459735 B CN 116459735B CN 202310634120 A CN202310634120 A CN 202310634120A CN 116459735 B CN116459735 B CN 116459735B
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- potassium chloride
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- inner cavity
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- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 title claims abstract description 160
- 239000001103 potassium chloride Substances 0.000 title claims abstract description 80
- 235000011164 potassium chloride Nutrition 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 10
- 239000000843 powder Substances 0.000 claims abstract description 33
- 230000001681 protective effect Effects 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 239000002245 particle Substances 0.000 claims abstract description 15
- 238000012216 screening Methods 0.000 claims abstract description 12
- 238000010008 shearing Methods 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims description 20
- 238000005469 granulation Methods 0.000 claims description 18
- 230000003179 granulation Effects 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 235000019643 salty taste Nutrition 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/36—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro in more than one direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D3/00—Halides of sodium, potassium or alkali metals in general
- C01D3/04—Chlorides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D3/00—Halides of sodium, potassium or alkali metals in general
- C01D3/22—Preparation in the form of granules, pieces, or other shaped products
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention belongs to the technical field of potassium chloride production, and discloses a rapid screening potassium chloride production granulating device which comprises a protective shell, wherein the top of the protective shell is fixedly connected with a funnel, the inner surface of the funnel is fixedly connected with a hydraulic mechanism, the top of an inner cavity of the protective shell is fixedly connected with a cylindrical barrel, and the inner cavity of the cylindrical barrel is movably connected with a cylindrical block. According to the invention, through the cooperation among the structures such as the cylindrical block, the cylindrical barrel, the conical block, the shearing barrel and the like, the device has the function of preventing the device from granulating failure and reducing efficiency caused by excessive potassium chloride powder conveying amount, and through operating the electric hydraulic rod and the power motor, the operation of the electric hydraulic rod can extrude the connecting frame to further enable the cylindrical block to move downwards so as to drive the shearing barrel to rotate, so that the extruded strip-shaped potassium chloride is sheared into particles through misplacement of the straight notch and the granulating opening, the situation that the potassium chloride is extruded into tablets is prevented, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of potassium chloride production, and particularly relates to a rapid screening potassium chloride production granulating device and an operation method thereof.
Background
Potassium chloride is an inorganic compound, and has chemical formula of KCl, and has appearance like common salt, no odor and salty taste. The additive commonly used for low sodium salt and mineral water has more and more chemical medicines in life, and the potassium chloride has more and more demands in the pharmaceutical and chemical fertilizer industries, but the potassium chloride cannot be directly used and can be processed into particles for use.
At present, people carry out granulation operation to potassium chloride, often carry out granulation through using a pair roller granulator, through seting up semicircle orifice on the pair roller upper surface, simultaneously people add potassium chloride powder from the top of pair roller, then make the pair roller take place to rotate, thereby reach the granulation operation to potassium chloride, but this kind of mode often can appear that potassium chloride powder does not enter into semicircle orifice that sets up on the pair roller owing to potassium chloride powder is thrown the material too much, thereby lead to potassium chloride powder to directly contact with the surface of pair roller, and then appear that potassium chloride powder is extruded the condition of piece appears, and then make to reduce the granulation efficiency to potassium chloride, therefore propose a potassium chloride production granulation device that can sieve fast and operating method thereof, in order to solve the problem that the prior art presented.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a rapid screening potassium chloride production granulation device and an operation method thereof, which solve the problem that the granulation efficiency is reduced due to the fact that the potassium chloride powder is extruded into sheets by using a pair roller granulator.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a but quick screening's potassium chloride production prilling granulator, includes the protecting sheathing, the top fixedly connected with funnel of protecting sheathing, the internal surface fixedly connected with hydraulic mechanism of funnel, the top fixedly connected with cylinder of protecting sheathing inner chamber, the inner chamber swing joint of cylinder has the cylinder piece, the inner chamber swing joint of cylinder piece has the axis pole, the surface swing joint of axis pole has the circular cone piece, the inner chamber annular equiangular fixedly connected with restriction pole of circular cone piece, the first elastic spring of bottom fixedly connected with of restriction pole, the cutting section of thick bamboo has been cup jointed in the activity of the well lower part of cylinder outer surface, the bottom fixedly connected with first gear of cutting section of thick bamboo, one side fixedly connected with motor in the middle part upper surface of protecting sheathing, the output axle head fixedly connected with second gear of motor, the pelleting mouth has evenly been seted up to the well lower part of cylinder outer surface, the annular equiangular degree in top of first gear has seted up down the silo mouth, the inner chamber joint in the middle part of protecting sheathing has a cutting section of thick bamboo, the bottom swing joint vibration mechanism has down.
Preferably, the hydraulic mechanism comprises a supporting frame, the supporting frame is fixedly connected with the inner surface of the funnel, an electric hydraulic rod is fixedly connected with an inner cavity at the top of the supporting frame, a connecting frame is fixedly connected with the bottom of the electric hydraulic rod, and one end of the bottom of the connecting frame is fixedly connected with an outer ring at the top of the cylindrical block.
Preferably, the vibration mechanism comprises an I-shaped cylinder, the I-shaped cylinder is movably clamped with the inner cavity of the middle part of the protective housing, the spring is fixedly connected with the inner cavity of the top of the I-shaped cylinder, the first collecting boxes are movably connected with the two sides of the middle part of the I-shaped cylinder, the two sides of the rear end of the middle part of the protective housing are hinged with opening and closing covers, the first balls are movably connected with the inner cavity of the middle part of the opening and closing cover, which is close to one end of the first collecting boxes, the front end and the rear end of the bottom of the first gear are fixedly connected with protruding columns, the two sides of the top of the I-shaped cylinder are fixedly connected with sleeve blocks, the second balls are movably connected with the top of the inner cavity of the sleeve blocks, the second elastic springs are fixedly connected with the bottom of the inner cavity of the sleeve blocks, the two sides of the middle part of the I-shaped cylinder are provided with limiting protruding blocks, and the second collecting boxes are movably clamped with the bottom of the inner cavity of the protective housing.
Preferably, the blanking stirring mechanism comprises a spline shaft, the top of the outer surface of the spline shaft is movably connected with an inner cavity at the bottom of the cylindrical barrel, a third elastic spring is fixedly connected with the bottom of the spline shaft, a T-shaped cylinder is movably connected with the bottom of the third elastic spring, and the top of the outer surface of the center shaft rod penetrates through the cylindrical block and extends to the upper part of the cylindrical block and is fixedly connected with a stirring blade.
Preferably, the inner cavity of the limiting rod is movably connected with the outer surface of the cylindrical block, the bottom of the cylindrical block is conical and matched with the upper surface of the conical block, and the bottom of the first elastic spring is fixedly connected with the cylindrical barrel.
Preferably, the height of granulation mouth and straight slot mouth equals, the length of straight notch is greater than the diameter of granulation mouth and both cooperate, first gear activity joint is in the inner chamber of protecting sheathing, the second gear is located protecting sheathing's inner chamber and power motor and second gear engagement are connected, leave the clearance between the inner wall of straight notch and protecting sheathing, the inner chamber of cylinder passes through granulation mouth, straight slot mouth and unloading notch and the inner chamber intercommunication that protecting sheathing is located first gear below.
Preferably, the I-shaped cylinder is located the below of first gear, I-shaped cylinder top is located the below of unloading notch and is the inclined plane form, the inner chamber that first collecting box is close to spacing lug one side and spacing lug joint, first ball and the contact of one side that first collecting box is outside, one side that first collecting box is close to first ball is provided with the recess handle, the one end and the protective housing fixed connection of I-shaped cylinder are kept away from to the clockwork spring, the sieve mesh has all been seted up to the bottom of first collecting box and the bottom of I-shaped cylinder, sieve mesh on the I-shaped cylinder is greater than the sieve mesh on the first collecting box.
Preferably, one end of the bottom of the protruding column is located between the top of the sleeve block and the top of the second ball, the protruding column is in fit contact with the second ball, and one end of the top of the second elastic spring is in contact with the lower surface of the second ball.
Preferably, one end of the bottom of the third elastic spring is fixedly connected with the T-shaped cylinder, the third elastic spring is located in the inner cavity of the T-shaped cylinder, the outer surface of the T-shaped cylinder is movably connected with the inner cavity of the I-shaped cylinder, and the top of the outer surface of the T-shaped cylinder is fixedly connected with the inner cavity of the first gear.
The utility model provides a but potassium chloride production granulation operation method of quick screening, is applied to but potassium chloride production granulation device of quick screening, but potassium chloride production granulation device of quick screening's use step includes:
s1, firstly, adding potassium chloride powder into a funnel by an operator, wherein the potassium chloride powder enters an inner cavity of a cylindrical barrel above a conical block through an inner cavity of the cylindrical block, when the potassium chloride powder is over the top of a limiting rod, running an electric hydraulic rod and a power motor, running the electric hydraulic rod can extrude a connecting frame to enable the cylindrical block to move downwards, the limiting rod can be clamped into the cylindrical block, simultaneously, the descending of the cylindrical block can extrude the potassium chloride powder above the conical block to descend, when the bottom of the conical block is contacted with the cylindrical barrel, the conical block cannot move downwards, so that the potassium chloride powder above the conical block is extruded through a granulating opening, the rotation of the power motor drives a second gear and a first gear to rotate, and then drives a shearing barrel to rotate, so that a straight notch and the granulating opening are staggered to shear extruded strip-shaped potassium chloride to form particles, and the operation is completed;
s2, potassium chloride particles fall into the inner cavity of the first collecting box through the blanking groove opening, the protruding column is driven to rotate along with the rotation of the first gear, when the protruding column is contacted with the second ball, the second ball is not extruded to move downwards due to the elastic force of the second elastic spring, the I-shaped cylinder is rotated through the cooperation of the protruding column and the second ball, the I-shaped cylinder is compressed, the force required to rotate is further increased, when the I-shaped cylinder rotates for one hundred eighty degrees, the elastic force of the second elastic spring is insufficient to support the extrusion force of the protruding column to the second ball, the second ball moves into the sleeve block, the protruding column passes over the second ball and continues to rotate, meanwhile, the I-shaped cylinder is reset due to the elastic force of the first elastic spring, and the I-shaped cylinder continuously drives the first collecting box to rotate in a reciprocating mode along with the continuous operation of the device, and potassium chloride particles with different sizes are screened;
s3, simultaneously when the rotation of the first gear still can drive the T-shaped cylinder to rotate, at this moment, through the cooperation between T-shaped cylinder and the spline shaft, and then can make the spline shaft rotate to make well axostylus axostyle drive stirring leaf rotate, and then stir the potassium chloride powder of funnel inner chamber bottom, so that the better unloading operation of device.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, through the cooperation among the structures such as the cylindrical block, the cylindrical barrel, the conical block, the shearing barrel and the like, the device has the effect of preventing the potassium chloride powder above the conical block from being extruded through the granulating opening, the rotation of the power motor drives the second gear and the first gear to rotate, and drives the shearing barrel to rotate, so that the extruded strip-shaped potassium chloride is sheared into particles through the misplacement of the straight notch and the granulating opening, thereby preventing the potassium chloride from being extruded into pieces;
according to the invention, through the cooperation among the structures such as the I-shaped cylinder, the spring, the second ball, the protruding column and the like, the device has the effect of screening the granulated potassium chloride particles, the protruding column is driven to rotate through the rotation of the first gear, when the protruding column is contacted with the second ball, the second ball is not extruded to move downwards due to the elastic force of the second elastic spring, the I-shaped cylinder is rotated through the cooperation of the three structures, the spring is compressed, the force required by the I-shaped cylinder is increased, when the I-shaped cylinder rotates for one hundred eighty degrees, the elastic force of the second elastic spring is insufficient to support the extrusion force of the protruding column to the second ball, the second ball moves to the inside of the sleeve block, the protruding column passes over the second ball and continues to rotate, meanwhile, the I-shaped cylinder is reset due to the elastic force of the spring, and the I-shaped cylinder continuously drives the first collecting box to rotate in a reciprocating mode along with the continuous operation of the device, so that potassium chloride particles with different sizes are screened;
according to the invention, through the cooperation among the structures such as the spline shaft, the T-shaped cylinder, the middle shaft rod and the stirring blade, the device has the effect of pre-stirring to facilitate subsequent blanking when potassium chloride powder to be blanked is blanked, the T-shaped cylinder is driven to rotate through the rotation of the first gear, and at the moment, the spline shaft is further driven to rotate through the cooperation between the T-shaped cylinder and the spline shaft, so that the middle shaft rod drives the stirring blade to rotate, and the potassium chloride powder at the bottom of the inner cavity of the funnel is stirred, so that better blanking operation of the device is facilitated.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the front cross-sectional structure of the present invention;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is an enlarged view at B in FIG. 2;
FIG. 5 is a schematic side cross-sectional view of a raised post of the present invention;
FIG. 6 is a schematic top cross-sectional view of the first collection tank of the present invention;
FIG. 7 is an external view of the protective housing of the present invention;
FIG. 8 is an exploded view of the present invention at a first gear;
fig. 9 is an exploded view of the present invention at the cylinder.
In the figure: 1. a protective housing; 2. a funnel; 3. a hydraulic mechanism; 301. a support frame; 302. an electric hydraulic rod; 303. a connecting frame; 4. a cylinder barrel; 5. a cylindrical block; 6. a middle shaft lever; 7. conical blocks; 8. a restraining bar; 9. a first elastic spring; 10. a shear cylinder; 11. a first gear; 12. a power motor; 13. a second gear; 14. a granulating port; 15. a straight slot; 16. a blanking notch; 17. a vibration mechanism; 171. an I-shaped cylinder; 172. a first collection box; 173. opening and closing the cover; 174. a first ball; 175. a spring; 176. a protruding column; 177. a sleeve block; 178. a second elastic spring; 179. a second ball; 1710. a limit bump; 1711. a second collection box; 18. a blanking stirring mechanism; 181. a spline shaft; 182. a third elastic spring; 183. a T-shaped cylinder; 184. stirring the leaves.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 9, the invention provides a rapid screening potassium chloride production granulating device, which comprises a protective shell 1, wherein the top of the protective shell 1 is fixedly connected with a funnel 2, the inner surface of the funnel 2 is fixedly connected with a hydraulic mechanism 3, the top of the inner cavity of the protective shell 1 is fixedly connected with a cylindrical drum 4, the inner cavity of the cylindrical drum 4 is movably connected with a cylindrical block 5, the inner cavity of the cylindrical block 5 is movably connected with a center shaft rod 6, the outer surface of the center shaft rod 6 is movably connected with a conical block 7, the inner cavity of the conical block 7 is fixedly connected with a limiting rod 8 in an annular equal angle manner, the bottom of the limiting rod 8 is fixedly connected with a first elastic spring 9, the middle lower part of the outer surface of the cylindrical drum 4 is movably sleeved with a shearing drum 10, the bottom of the shearing drum 10 is fixedly connected with a first gear 11, one side of the upper surface of the middle part of the protective shell 1 is fixedly connected with a power motor 12, the output shaft end of the power motor 12 is fixedly connected with a second gear 13, the middle lower part of the outer surface of the cylindrical drum 4 is uniformly provided with a granulating opening 14, the outer surface of the shearing drum 10 is uniformly provided with a straight notch 15, the top annular degree of the first gear 11 is provided with a blanking notch 16, the middle part of the inner cavity 1 is movably clamped with a movable stirring mechanism 17, and the bottom of the inner cavity of the protective shell 1 is movably clamped with a stirring mechanism 18; through operation electronic hydraulic stem 302 and power motor 12, the operation of electronic hydraulic stem 302 can extrude link 303 and then makes cylinder piece 5 downwardly moving, restriction pole 8 will block into the inside of cylinder piece 5 this moment, the potassium chloride powder of cylinder piece 5's decline will be extruded cone piece 7 top simultaneously, when cone piece 7 bottom and cylinder section of thick bamboo 4 contact, because cone piece 7 can't downwardly moving this moment, thereby can make the potassium chloride powder of cone piece 7 top extrude through the granulation mouth 14, the rotation of power motor 12 will drive second gear 13 and make first gear 11 take place to rotate this moment, and then drive shearing cylinder 10 and take place to rotate, thereby make straight slot 15 and the dislocation of granulation mouth 14 cut the strip potassium chloride that will extrude and form the granule, thereby prevented that potassium chloride from being extruded the appearance of sheeting condition, production efficiency has been improved.
As shown in fig. 2, 3, 7 and 8, the hydraulic mechanism 3 comprises a supporting frame 301, the supporting frame 301 is fixedly connected with the inner surface of the funnel 2, an electric hydraulic rod 302 is fixedly connected with an inner cavity at the top of the supporting frame 301, a connecting frame 303 is fixedly connected with the bottom of the electric hydraulic rod 302, and one end at the bottom of the connecting frame 303 is fixedly connected with an outer ring at the top of the cylindrical block 5; through the design of the supporting frame 301, the connection and supporting functions of the electric hydraulic rod 302 are achieved, and meanwhile, the design of the connecting frame 303 is achieved, the bottom of the electric hydraulic rod 302 is connected with the cylindrical block 5, so that the electric hydraulic rod 302 can conveniently descend the cylindrical block 5 during operation;
what should be explained here is: one end of the bottom of the connecting frame 303 is not in contact with the stirring blade 184.
As shown in fig. 1, fig. 2, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 9, the vibration mechanism 17 comprises an i-shaped cylinder 171, the i-shaped cylinder 171 is movably clamped with an inner cavity in the middle of the protective housing 1, the inner cavity in the top of the i-shaped cylinder 171 is fixedly connected with a spring 175, two sides in the middle of the i-shaped cylinder 171 are movably connected with a first collecting box 172, two sides in the rear end of the middle of the protective housing 1 are hinged with an opening and closing cover 173, the inner cavity in the middle of the opening and closing cover 173, which is close to one end of the first collecting box 172, is movably connected with a first ball 174, the front end and the rear end of the bottom of the first gear 11 are fixedly connected with a protruding column 176, two sides in the top of the i-shaped cylinder 171 are fixedly connected with a sleeve block 177, the top of the inner cavity of the sleeve block 177 is movably connected with a second ball 179, the bottom of the inner cavity of the sleeve block 177 is fixedly connected with a second elastic spring 178, two sides in the middle of the i-shaped cylinder 171 are provided with limit bumps 1710, and the bottom of the inner cavity of the protective housing 1 is movably clamped with a second collecting box 1711; when the first gear 11 rotates to drive the protruding column 176 to rotate, the protruding column 176 and the second ball 179 are contacted, at this time, the second ball 179 cannot be extruded to move downwards due to the elastic force of the second elastic spring 178, at this time, the spool 171 rotates due to the cooperation of the first elastic spring 178 and the second elastic spring 178, at this time, the spiral spring 175 is compressed, the force required to rotate the spool 171 is increased, when the spool 171 rotates by one hundred eighty degrees, the elastic force of the second elastic spring 178 is insufficient to support the force of the protruding column 176 to extrude the second ball 179, at this time, the second ball 179 moves to the inside of the sleeve block 177, the protruding column 176 passes over the second ball 179 and continues to rotate, at the same time, the spool 171 is reset due to the elastic force of the spiral spring 175, and at the same time, the spool 171 continuously drives the first collecting box 172 to reciprocate to vibrate due to the continuous operation of the device, so that potassium chloride particles with different sizes are screened.
As shown in fig. 2, fig. 3, fig. 4, fig. 6, fig. 8 and fig. 9, the blanking stirring mechanism 18 comprises a spline shaft 181, the top of the outer surface of the spline shaft 181 is movably connected with the inner cavity of the bottom of the cylinder barrel 4, the bottom of the spline shaft 181 is fixedly connected with a third elastic spring 182, the bottom of the third elastic spring 182 is movably connected with a T-shaped cylinder 183, the top of the outer surface of the center shaft rod 6 penetrates through the cylinder block 5 and extends to the upper part of the cylinder block 5 and is fixedly connected with a stirring blade 184, one end of the bottom of the third elastic spring 182 is fixedly connected with the T-shaped cylinder 183, the third elastic spring 182 is positioned in the inner cavity of the T-shaped cylinder 183, the outer surface of the T-shaped cylinder 183 is movably connected with the inner cavity of the i-shaped cylinder 171, and the top of the outer surface of the T-shaped cylinder 183 is fixedly connected with the inner cavity of the first gear 11; the T-shaped cylinder 183 is driven to rotate through the rotation of the first gear 11, at the moment, the spline shaft 181 is rotated through the cooperation between the T-shaped cylinder 183 and the spline shaft 181, so that the middle shaft rod 6 drives the stirring blade 184 to rotate, and potassium chloride powder at the bottom of the inner cavity of the funnel 2 is stirred, so that the better blanking operation of the device is facilitated.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 7, fig. 8 and fig. 9, the inner cavity of the limiting rod 8 is movably connected with the outer surface of the cylindrical block 5, the bottom of the cylindrical block 5 is conical and is matched with the upper surface of the conical block 7, the bottom of the first elastic spring 9 is fixedly connected with the cylindrical barrel 4, the heights of the granulating opening 14 and the straight slot opening 15 are equal, the length of the straight slot opening 15 is larger than the diameter of the granulating opening 14 and is matched with the diameter of the granulating opening 14, the first gear 11 is movably clamped in the inner cavity of the protective shell 1, the second gear 13 is positioned in the inner cavity of the protective shell 1 and is in meshed connection with the power motor 12 and the second gear 13, a gap is reserved between the straight slot opening 15 and the inner wall of the protective shell 1, and the inner cavity of the cylindrical barrel 4 is communicated with the inner cavity of the protective shell 1 positioned below the first gear 11 through the granulating opening 14, the straight slot opening 15 and the blanking slot 16; the limit rod 8 and the cylindrical block 5 are matched, so that the potassium chloride powder is convenient to enter the inner cavity of the cylindrical barrel 4 above the limit rod 8 from the cylindrical block 5 at the initial time of the device, and simultaneously the potassium chloride powder is quantified in a circulating operation, when the cylindrical block 5 descends, the limit rod 8 and the cylindrical block 5 are matched and sealed, so that the potassium chloride is prevented from continuously entering the cylindrical barrel 4, and meanwhile, the straight slot 15 is designed, so that when the straight slot 15 rotates, a certain time gap is reserved from the beginning of the matching of the straight slot 15 and the granulating opening 14 to the complete dislocation of the straight slot 15 and the granulating opening 14, so that the time for extruding the potassium chloride from the granulating opening 14 is given, and the non-forming condition of the potassium chloride is prevented;
notably, are: through the design that leaves the clearance at straight slot 15 and protective housing 1 inner chamber to the unloading of potassium chloride granule is convenient for and enters to next operation flow.
As shown in fig. 1, fig. 2, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 9, the h-shaped cylinder 171 is located below the first gear 11, the top of the h-shaped cylinder 171 is located below the blanking slot 16 and is in an inclined plane shape, an inner cavity of one side of the first collecting box 172, which is close to the limit bump 1710, is clamped with the limit bump 1710, the first ball 174 is contacted with one side of the first collecting box 172, which is close to the first ball 174, a groove handle is arranged on one side of the first collecting box 172, which is close to the first ball 174, one end of the spring 175, which is far away from the h-shaped cylinder 171, is fixedly connected with the protective housing 1, sieve holes are formed in the bottom of the first collecting box 172 and the bottom of the h-shaped cylinder 171, sieve holes in the h-shaped cylinder 171 are larger than sieve holes in the first collecting box 172, one end of the bottom of the boss column 176 is located between the top of the sleeve block 177 and the top of the second ball 179, the boss column 176 is contacted with the second ball 179, and one end of the top of the second elastic spring 178 is contacted with the lower surface of the second ball 179; through the design of I shape cylinder 171 top inclined plane to prevent to appear potassium chloride granule and pile up the appearance of condition in I shape cylinder 171 outer loop top, when I shape cylinder 171 drives first collecting box 172 and takes place to rotate, set up the design of sieve mesh on through I shape cylinder 171 and first collecting box 172 this moment, and then be convenient for the inside less potassium chloride granule of first collecting box 172 enter into the inside collection of second collecting box 1711 through the sieve mesh, simultaneously through spacing lug 1710 and the cooperation between first collecting box 172, and the extrusion of first ball 174, will make first collecting box 172 fix in the inside of I shape cylinder 171, first ball 174 has still reduced first collecting box 172 when taking place the rotation with open and shut lid 173 friction.
The working principle and the using flow of the invention are as follows:
firstly, an operator adds potassium chloride powder into a funnel 2, at the moment, the potassium chloride powder enters the inner cavity of a cylindrical barrel 4 positioned above a conical block 7 through the inner cavity of the cylindrical block 5, when the potassium chloride powder is over the top of a limiting rod 8, an electric hydraulic rod 302 and a power motor 12 are operated, the operation of the electric hydraulic rod 302 can extrude a connecting frame 303 to further enable the cylindrical block 5 to move downwards, at the moment, the limiting rod 8 can be clamped into the cylindrical block 5, meanwhile, the descending of the cylindrical block 5 can extrude the potassium chloride powder above the conical block 7 to descend, when the bottom of the conical block 7 is in contact with the cylindrical barrel 4, at the moment, the conical block 7 cannot move downwards, so that the potassium chloride powder above the conical block 7 is extruded through a granulating opening 14, at the moment, the rotation of the power motor 12 can drive a second gear 13 and a first gear 11 to rotate, and a shearing barrel 10 to enable a straight slot opening 15 and the granulating opening 14 to shear extruded strip-shaped potassium chloride to form particles, and the operation is misplaced;
the potassium chloride particles fall into the inner cavity of the first collecting box 172 through the blanking slot 16, the protruding column 176 is driven to rotate along with the rotation of the first gear 11, when the protruding column 176 is contacted with the second ball 179, the second ball 179 is not extruded to move downwards due to the elastic force of the second elastic spring 178, the I-shaped cylinder 171 is driven to rotate through the cooperation of the two parts, the spring 175 is compressed, the force required to rotate the I-shaped cylinder 171 is further increased, when the I-shaped cylinder 171 rotates for one hundred eighty degrees, the elastic force of the second elastic spring 178 is insufficient to support the force of the protruding column 176 to extrude the second ball 179, the second ball 179 moves into the sleeve block 177, the protruding column 176 passes over the second ball 179 and continues to rotate, meanwhile, the I-shaped cylinder 171 is reset due to the elastic force of the spring 175, the I-shaped cylinder 171 is driven to rotate to reciprocate the first collecting box 172 along with the continuous running of the device, and potassium chloride particles with different sizes are screened;
meanwhile, when the first gear 11 rotates, the T-shaped cylinder 183 is driven to rotate, at the moment, through the cooperation between the T-shaped cylinder 183 and the spline shaft 181, the spline shaft 181 is further enabled to rotate, so that the middle shaft rod 6 drives the stirring blade 184 to rotate, potassium chloride powder at the bottom of the inner cavity of the funnel 2 is further stirred, and accordingly better blanking operation of the device is facilitated
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. Potassium chloride production prilling granulator that can sieve fast, including protecting sheathing (1), its characterized in that: the utility model discloses a granulating device, including protecting sheathing (1), including shell (1), ring-shaped constant angle fixedly connected with limiting rod (8) in inner chamber of the shell (1), hydraulic mechanism (3) in the inner surface fixedly connected with of the funnel (2), the top fixedly connected with cylinder (4) of shell (1) inner chamber, the inner chamber swing joint of cylinder (4) has cylinder (5), the inner chamber swing joint of cylinder (5) has axostylus axostyle (6), the surface swing joint of axostylus axostyle (6) has conical block (7), the inner chamber annular constant angle fixedly connected with limiting rod (8) of conical block (7), the bottom fixedly connected with first elasticity spring (9) of limiting rod (8), the well lower part activity of cylinder (4) surface has cup jointed shearing cylinder (10), the bottom fixedly connected with first gear (11) of shearing cylinder (10), one side fixedly connected with power motor (12) in the middle part upper surface of shell (1), the output shaft end fixedly connected with second gear (13) of power motor (12), evenly cut out notch (16) in the lower equal angle evenly in the surface of cylinder (4), evenly cut out notch (16) in the outer surface of the cylinder (15), the utility model discloses a protection shell, including protection shell (1), inner chamber activity joint at middle part has vibration mechanism (17), the bottom activity joint of cylinder section of thick bamboo (4) inner chamber has unloading rabbling mechanism (18), hydraulic mechanism (3) are including support frame (301), the internal surface fixed connection of support frame (301) and funnel (2), the inner chamber fixedly connected with electric hydraulic stem (302) at support frame (301) top, the bottom fixedly connected with link (303) of electric hydraulic stem (302), the outer loop fixed connection at one end and cylinder piece (5) top of link (303) bottom, vibration mechanism (17) are including worker's shape cylinder (171), the inner chamber fixed connection clockwork spring (175) at worker's shape cylinder (171) and protection shell (1) inner chamber activity joint at middle part, the both sides swing joint at worker's shape cylinder (171) middle part has first collecting box (172), the both sides of protection shell (1) middle part rear end articulates there is lid (173), the both sides of middle part lid (173) are connected with first ball (172) front end (176) fixedly connected with cylinder (171) at the front end, cylinder (176) are connected with both ends of first movable connection cylinder (171) at the front end (171), the top of the inner cavity of the sleeve block (177) is movably connected with a second ball (179), the bottom of the inner cavity of the sleeve block (177) is fixedly connected with a second elastic spring (178), two sides of the middle part of the I-shaped cylinder (171) are provided with limit lugs (1710), the bottom of the inner cavity of the protective housing (1) is movably clamped with a second collecting box (1711), the blanking stirring mechanism (18) comprises a spline shaft (181), the top of the outer surface of the spline shaft (181) is movably connected with the inner cavity at the bottom of the cylinder barrel (4), the bottom of the spline shaft (181) is fixedly connected with a third elastic spring (182), the bottom of the third elastic spring (182) is movably connected with a T-shaped cylinder (183), the top of the outer surface of the middle shaft (6) penetrates through the cylinder block (5) and extends to the upper part of the cylinder block (5) and is fixedly connected with stirring blades (184), the inner cavity of the limiting rod (8) is movably connected with the outer surface of the cylinder block (5), the bottom of the cylinder block (5) is conical and is matched with the upper surface of the conical block (7), the first elastic spring (182) is matched with the top of the cylinder barrel (14) and the diameter of the cylinder barrel (15) is equal to the diameter of the cylinder barrel (15), the first gear (11) is movably clamped in the inner cavity of the protective shell (1), the second gear (13) is positioned in the inner cavity of the protective shell (1) and is in meshed connection with the second gear (13), a gap is reserved between the straight notch (15) and the inner wall of the protective shell (1), the inner cavity of the cylindrical drum (4) is communicated with the inner cavity of the protective shell (1) positioned below the first gear (11) through the granulating opening (14), the straight notch (15) and the blanking notch (16), the I-shaped cylinder (171) is positioned below the first gear (11), the top of the I-shaped cylinder (171) is in an inclined plane shape below the blanking notch (16), the inner cavity of the first collecting box (172) close to one side of the limiting lug (1710) is clamped with the limiting lug (1710), one side of the first collecting box (172) close to the outside is contacted with the first ball (172), one side of the first collecting box (172) close to the first ball (174) is provided with a groove, the first ball (172) is far away from the first cylindrical collecting box (172) and the bottom of the I-shaped cylinder (171) is fixedly connected with the first cylindrical collecting box (171) at the bottom of the I-shaped cylinder (171) and the first end (171) is far away from the first cylindrical collecting box (172), one end of protruding post (176) bottom is located between sleeve piece (177) top and second ball (179) top, protruding post (176) and second ball (179) cooperation contact, the one end at second spring (178) top and the lower surface contact of second ball (179), the one end and the T type cylinder (183) fixed connection of third spring (182) bottom, third spring (182) are located among the inner chamber of T type cylinder (183), the surface and the inner chamber swing joint of I shape cylinder (171) of T type cylinder (183), the top and the inner chamber fixed connection of first gear (11) of T type cylinder (183) surface.
2. A rapid-screening potassium chloride production granulation operation method applied to the rapid-screening potassium chloride production granulation device as claimed in claim 1, wherein the rapid-screening potassium chloride production granulation device comprises the following steps:
s1, firstly, adding potassium chloride powder into a funnel (2) by an operator, wherein the potassium chloride powder enters an inner cavity of a cylinder barrel (4) above a conical block (7) through an inner cavity of the cylinder block (5), when the potassium chloride powder is not moved downwards, an electric hydraulic rod (302) and a power motor (12) are operated, the electric hydraulic rod (302) is operated to extrude a connecting frame (303) so as to enable the cylinder block (5) to move downwards, the limit rod (8) is clamped into the cylinder block (5), the potassium chloride powder above the conical block (7) is extruded by the descending of the cylinder block (5), and when the bottom of the conical block (7) is contacted with the cylinder barrel (4), the potassium chloride powder above the conical block (7) cannot be extruded by the conical block (7) through a granulating opening (14), the second gear (13) is driven by the rotation of the power motor (12), the first gear (11) is driven to rotate, and the granulating opening (14) is further extruded by the rotation of the power motor so that the granulating opening (14) is formed, and particles are cut out;
s2, potassium chloride particles fall into the inner cavity of the first collecting box (172) through the blanking groove opening (16), at the moment, the protruding column (176) is driven to rotate along with the rotation of the first gear (11), when the protruding column (176) is contacted with the second balls (179), the second balls (179) are not extruded to move downwards due to the elastic force of the second elastic spring (178), the I-shaped cylinder (171) is driven to rotate through the cooperation of the first elastic spring and the second elastic spring, the spring (175) is compressed, the force required to rotate the I-shaped cylinder (171) is further increased, when the I-shaped cylinder (171) rotates for one hundred eighty degrees, the elastic force of the second elastic spring (178) is insufficient to support the extrusion force of the protruding column (176) on the second balls (179), the second balls (179) are moved to the inside of the sleeve block (177), the protruding column (176) is not extruded to move downwards, the I-shaped cylinder (171) is driven to rotate continuously, and the I-shaped cylinder (171) is driven to rotate continuously along with the elastic force of the I-shaped cylinder (171) to continuously vibrate, and the I-shaped cylinder (171) is driven to rotate continuously, and the potassium chloride particles are not vibrated continuously to rotate;
s3, simultaneously when the rotation of the first gear (11) still can drive the T-shaped cylinder (183) to rotate, at this moment, through the cooperation between T-shaped cylinder (183) and the spline shaft (181), and then can make the spline shaft (181) rotate, thereby make well axostylus axostyle (6) drive stirring leaf (184) and take place to rotate, and then stir the potassium chloride powder of funnel (2) inner chamber bottom, so that the better unloading operation of device.
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| CN117899722A (en) * | 2024-03-20 | 2024-04-19 | 肇庆理士电源技术有限公司 | Fibrous electrode powder shearing and mixing equipment and application thereof in preparation of lithium battery |
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| KR20170012663A (en) * | 2015-07-21 | 2017-02-03 | 케이알티 (주) | Apparatus for forming pellet |
| CN111514813A (en) * | 2020-04-29 | 2020-08-11 | 顾海燕 | A novel vertical granulation machine for pharmaceutical preparation makes |
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