CN116444121A - Heat pump sludge drying device for preventing sludge from agglomerating into large blocks - Google Patents

Heat pump sludge drying device for preventing sludge from agglomerating into large blocks Download PDF

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Publication number
CN116444121A
CN116444121A CN202310447665.6A CN202310447665A CN116444121A CN 116444121 A CN116444121 A CN 116444121A CN 202310447665 A CN202310447665 A CN 202310447665A CN 116444121 A CN116444121 A CN 116444121A
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box
sludge
stirring
scraper
fixed
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黄志洋
李红军
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Jiangsu BOE Environmental Protection Technology Co Ltd
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Jiangsu BOE Environmental Protection Technology Co Ltd
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Priority to CN202310447665.6A priority Critical patent/CN116444121A/en
Publication of CN116444121A publication Critical patent/CN116444121A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/13Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/10Energy recovery

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a heat pump sludge drying device for preventing sludge from forming a large block, which comprises a drying box and a heating box, wherein the drying box is fixed on the ground through a supporting rod, the left side of the drying box is provided with a stirring box and a conveying pipe, the top end of the stirring box is provided with a feed hopper and a motor, the motor is connected with a stirring shaft, the outer end of the stirring shaft is fixedly provided with a first stirring rod, the outer end of the first stirring rod is fixedly provided with a first scraping plate, the bottom end of the stirring shaft is fixedly provided with a second scraping plate, the bottom end of the second scraping plate is contacted with the upper surface of a filter plate, the right side of the filter plate is provided with a material conveying opening, the stirring box is connected with the conveying pipe through the material conveying opening, and the conveying pipe is connected with the top end of the drying box through the material conveying pipe. This prevent heat pump sludge drying device of big piece of mud caking, conveniently carry out filtration to former mud, prevent the mud caking in the drying process, improve drying efficiency, be convenient for carry out cyclic utilization to the heat.

Description

一种防止污泥结成大块的热泵污泥干燥装置A heat pump sludge drying device that prevents sludge from agglomerating

技术领域technical field

本发明涉及污泥干燥装置技术领域,具体为一种防止污泥结成大块的热泵污泥干燥装置。The invention relates to the technical field of sludge drying devices, in particular to a heat pump sludge drying device that prevents sludge from agglomerating into large pieces.

背景技术Background technique

在污泥处理时通常会先将湿污泥进行脱水、浓缩等工序,可以减少污泥的体积,方便后续填埋或焚烧处理,一般会利用干燥装置对污泥进行干燥作用,目前热泵污泥干燥装置,可以满足人们不同的需求。During sludge treatment, the wet sludge is usually dehydrated and concentrated first, which can reduce the volume of the sludge and facilitate subsequent landfill or incineration treatment. Generally, a drying device is used to dry the sludge. Currently, heat pump sludge Drying device can meet people's different needs.

如授权公告号为CN115626754A的中国发明专利公开了一种热气循环式污泥热泵干燥装置,通过设置有第一电机,利用第一电机带动输送转轴转动进而带动输送叶片进行转动,即可使输送叶片推动污泥进行移动,同时配合第一主动齿轮、第一从动齿轮和固定齿环之间的传动,使搅拌转轴进行转动,进而使连接套和搅拌杆对移动中的污泥进行搅拌,使其干燥的更加的彻底,提高污泥的干燥效果;通过设置有第一循环风机和第二循环风机,以完成干燥箱体内部的热空气的循环流通,再配合第一通风孔与第二通风孔的设置,以提高热空气的流动速度,使污泥的干燥效率更高;通过设置有空气净化机构,利用杂质吸附板对热空气中在干燥过程中产生的灰尘杂质进行吸附,并利用水分吸附板对其中的水分进行吸收,再利用净化板对其中的有毒气体进行吸收净化,防止其对干燥效果产生影响,同时设置有空气加热杆对空气进行再加热,防止空气温度由于长时间使用而降低而导致干燥效果下降。又如授权公告号为CN104129896B的中国发明专利公开了一种污泥热泵干燥装置,使用循环运转的污泥承载带承装和输送污泥,污泥在污泥承载带上均匀分布,摊薄了污泥厚度,能有效的防止干燥过程中污泥结成大团块,加大了污泥与热空气的接触面积,提高了干燥速率,缩短了干燥时间。For example, the Chinese invention patent with the authorized notification number CN115626754A discloses a hot air circulation sludge heat pump drying device. By setting a first motor, the first motor drives the conveying shaft to rotate and then drives the conveying blade to rotate, so that the conveying blade can be rotated. Push the sludge to move, and cooperate with the transmission between the first driving gear, the first driven gear and the fixed gear ring to make the stirring shaft rotate, and then make the connecting sleeve and stirring rod stir the moving sludge, so that It dries more thoroughly and improves the drying effect of sludge; through the installation of the first circulation fan and the second circulation fan, the circulation of the hot air inside the drying box is completed, and the first ventilation hole and the second ventilation The hole is set to increase the flow speed of hot air, so that the drying efficiency of sludge is higher; by setting up an air purification mechanism, the dust and impurities generated in the hot air during the drying process are absorbed by the impurity adsorption plate, and the moisture is used to The adsorption plate absorbs the moisture in it, and then uses the purification plate to absorb and purify the toxic gas in it to prevent it from affecting the drying effect. Decreases the drying effect. Another example is that the Chinese invention patent with the authorized announcement number CN104129896B discloses a sludge heat pump drying device, which uses a circulating sludge carrying belt to carry and transport sludge, and the sludge is evenly distributed on the sludge carrying belt, diluting the sludge The thickness of the sludge can effectively prevent the sludge from forming large clumps during the drying process, increase the contact area between the sludge and the hot air, increase the drying rate, and shorten the drying time.

但结合现有技术,现有的热泵污泥干燥装置在使用的过程中仍存在以下问题:However, in combination with the existing technology, the existing heat pump sludge drying device still has the following problems in the process of use:

1、干燥前的湿污泥通常含水率较高,不方便进行过滤处理;1. The wet sludge before drying usually has a high moisture content, which is inconvenient to filter;

2、干燥过程中若污泥与热空气接触面积较少,污泥容易结成大团块,不利于干燥效率;2. If the contact area between the sludge and the hot air is small during the drying process, the sludge will easily form large clumps, which is not conducive to the drying efficiency;

3、干燥过程中产生的热量若直接排出会造成资源浪费,不方便进行循环利用,因此,我们提出一种防止污泥结成大块的热泵污泥干燥装置,以便于解决上述中提出的问题。3. If the heat generated in the drying process is discharged directly, it will cause waste of resources and is inconvenient for recycling. Therefore, we propose a heat pump sludge drying device that prevents sludge from forming large pieces, so as to solve the problems raised above. .

发明内容Contents of the invention

本发明的目的在于提供一种防止污泥结成大块的热泵污泥干燥装置,以解决上述背景技术中提出的目前市场上常见的污泥干燥装置,污泥不方便进行过滤处理,容易结成大团块,不利于干燥效率,不方便对热量进行循环利用的问题。The purpose of the present invention is to provide a heat pump sludge drying device that prevents the sludge from forming into large pieces, so as to solve the problem that the sludge drying device commonly used in the market currently proposed in the above background technology is inconvenient to filter the sludge and is easy to form Large lumps are not conducive to drying efficiency, and it is inconvenient to recycle heat.

为实现上述目的,本发明提供如下技术方案:一种防止污泥结成大块的热泵污泥干燥装置,包括干燥箱和加热箱,所述干燥箱通过支撑杆固定在地面上,所述干燥箱的左侧设有搅拌箱和输料管,所述搅拌箱的顶端设有进料斗和电机,所述电机连接有搅拌轴,所述搅拌轴的外端固定有第一搅拌杆,所述第一搅拌杆的外端固定有第一刮板,所述搅拌轴的底端固定有第二刮板,所述第二刮板的底端与过滤板的上表面相接触,所述过滤板的右侧设有传料口,所述搅拌箱通过传料口与输料管相连接,所述输料管通过传料管与干燥箱的顶端相连接,所述干燥箱的顶端固定有电机,所述电机连接有搅拌轴,所述搅拌轴的外端固定有第二搅拌杆和纵截面呈“T”字型结构的第三搅拌杆,所述第二搅拌杆的外端固定有第三刮板,所述第三刮板的下方设有第四刮板,所述第四刮板安装在搅拌轴的底部,所述搅拌轴的底端固定有第四搅拌杆,所述第四搅拌杆的下方设有出料口,所述出料口的下方设有固定环,所述固定环的上端固定有固定杆,所述固定环的左端连接有纵截面呈“L”字型结构的连接杆,所述连接杆的顶端转动连接有转动杆,所述转动杆通过电机安装在干燥箱的外壁上,所述干燥箱的顶端连接有集气管,所述集气管内部固定有过滤网,所述集气管的末端通过气泵连接有连接管,所述连接管位于水箱内部,所述连接管的末端贯穿水箱与加热箱相连接,所述加热箱内部设有加热管,所述加热箱的前端通过出气管与气泵相连接,所述气泵通过出气管与第一气口和第二气口相连接,所述第一气口开设在干燥箱的右端,所述第二气口开设在干燥箱的前端。In order to achieve the above object, the present invention provides the following technical solutions: a heat pump sludge drying device that prevents sludge from agglomerating, including a drying box and a heating box, the drying box is fixed on the ground through a support rod, and the drying box The left side of the box is provided with a stirring box and a feeding pipe. The top of the stirring box is provided with a feed hopper and a motor. The motor is connected to a stirring shaft, and the outer end of the stirring shaft is fixed with a first stirring rod. The outer end of the first stirring rod is fixed with a first scraper, the bottom end of the stirring shaft is fixed with a second scraper, and the bottom end of the second scraper is in contact with the upper surface of the filter plate. The right side of the plate is provided with a material transfer port, the mixing box is connected to the feeding pipe through the feeding port, and the feeding pipe is connected to the top of the drying box through the feeding pipe, and the top of the drying box is fixed with A motor, the motor is connected with a stirring shaft, the outer end of the stirring shaft is fixed with a second stirring rod and a third stirring rod with a "T" shape in longitudinal section, and the outer end of the second stirring rod is fixed with The third scraper, the fourth scraper is arranged below the third scraper, the fourth scraper is installed on the bottom of the stirring shaft, the bottom end of the stirring shaft is fixed with a fourth stirring rod, the first The bottom of the four stirring rods is provided with a discharge port, and the bottom of the discharge port is provided with a fixed ring. The connecting rod of the structure, the top of the connecting rod is rotatably connected with a rotating rod, and the rotating rod is installed on the outer wall of the drying box through a motor. The end of the air collecting pipe is connected with a connecting pipe through an air pump, and the connecting pipe is located inside the water tank, and the end of the connecting pipe runs through the water tank to connect with the heating box. The front end of the box is connected to the air pump through the air outlet pipe, and the air pump is connected to the first air port and the second air port through the air outlet pipe. The first air port is opened at the right end of the drying box, and the second air port is opened at the front end.

优选的,所述第二气口的高度位置高于第一气口的高度位置形。Preferably, the height position of the second air port is higher than that of the first air port.

优选的,所述固定环和出料口的纵向中心线相重合,所述固定环的内径尺寸大于出料口的内径尺寸,所述转动杆、连接杆和固定环构成传动结构。Preferably, the longitudinal centerlines of the fixed ring and the outlet are coincident, the inner diameter of the fixed ring is larger than the inner diameter of the outlet, and the rotating rod, the connecting rod and the fixed ring form a transmission structure.

优选的,所述第一刮板外侧面与搅拌箱内壁相接触,所述第三刮板和第四刮板的外侧面均与干燥箱内壁相接触。Preferably, the outer surface of the first scraper is in contact with the inner wall of the stirring box, and the outer surfaces of the third scraper and the fourth scraper are in contact with the inner wall of the drying box.

优选的,所述第二搅拌杆、第三搅拌杆和第四刮板上均设有粉碎齿。Preferably, crushing teeth are provided on the second stirring rod, the third stirring rod and the fourth scraper.

优选的,所述第二刮板纵截面呈“L”字型结构。Preferably, the longitudinal section of the second scraper is in an "L" shape.

优选的,所述水箱内部的连接管呈螺旋状结构,所述过滤网、气泵、水箱和加热箱构成热循环结构。Preferably, the connecting pipe inside the water tank is in a spiral structure, and the filter, air pump, water tank and heating box form a thermal cycle structure.

优选的,所述搅拌箱的底端开设有出水口。Preferably, a water outlet is provided at the bottom of the stirring tank.

与现有技术相比,本发明的有益效果是:该防止污泥结成大块的热泵污泥干燥装置;Compared with the prior art, the beneficial effects of the present invention are: the heat pump sludge drying device that prevents the sludge from agglomerating;

1.设置有第二刮板和过滤网,利用过滤网对原污泥进行过滤作用,第二刮板的纵截面呈“L”字型结构,可将污泥压入输料管内,在转动过程中可对传料口处的污泥进行搅拌,避免传料口堵塞;1. There is a second scraper and a filter screen, and the filter screen is used to filter the raw sludge. The longitudinal section of the second scraper is an "L"-shaped structure, which can press the sludge into the feeding pipe and rotate During the process, the sludge at the feed port can be stirred to avoid blockage of the feed port;

2.设置有第二搅拌杆、第三搅拌杆和第四搅拌杆,利用第二搅拌杆、第三搅拌杆和第四搅拌杆对污泥进行搅拌,增大污泥与热气的接触面积,提高干燥速率,防止干燥过程中污泥结成大团块;2. The second stirring rod, the third stirring rod and the fourth stirring rod are provided, and the sludge is stirred by using the second stirring rod, the third stirring rod and the fourth stirring rod to increase the contact area between the sludge and the hot air, Improve the drying rate and prevent the sludge from forming large clumps during the drying process;

3.设置有过滤网、连接管和加热箱,利用过滤网去除干燥过程中循环气流中的灰尘杂质,过滤网、气泵、水箱和加热箱构成热循环结构,便于对热量进行循环利用。3. Equipped with filter screen, connecting pipe and heating box, the filter screen is used to remove dust and impurities in the circulating airflow during the drying process. The filter screen, air pump, water tank and heating box form a thermal cycle structure, which is convenient for heat recycling.

附图说明Description of drawings

图1为本发明正视剖切结构示意图;Fig. 1 is a schematic diagram of the cut-away structure of the present invention;

图2为本发明搅拌箱结构示意图;Fig. 2 is the structure schematic diagram of stirring box of the present invention;

图3为本发明第一刮板俯视结构示意图;Fig. 3 is a schematic view of the top view of the first scraper of the present invention;

图4为本发明干燥箱俯视剖切结构示意图;Fig. 4 is a schematic diagram of a cut-away top view of a drying oven of the present invention;

图5为本发明干燥箱右侧视剖切结构示意图;Fig. 5 is a schematic diagram of the cut-away structure of the drying box of the present invention, viewed from the right side;

图6为本发明第四刮板结构示意图;Fig. 6 is a schematic diagram of the structure of the fourth scraper of the present invention;

图7为本发明转动杆与连接杆连接左侧视结构示意图;Fig. 7 is a schematic diagram of the left side view of the connection between the rotating rod and the connecting rod in the present invention;

图8为本发明固定环整体结构示意图。Fig. 8 is a schematic diagram of the overall structure of the fixing ring of the present invention.

图中:1、干燥箱;2、搅拌箱;3、输料管;4、进料斗;5、电机;6、搅拌轴;7、第一搅拌杆;8、第一刮板;9、第二刮板;10、过滤板;11、第二搅拌杆;12、第三搅拌杆;13、第三刮板;14、第四刮板;15、第四搅拌杆;16、出料口;17、固定环;18、固定杆;19、连接杆;20、转动杆;21、集气管;22、过滤网;23、气泵;24、连接管;25、水箱;26、加热箱;27、加热管;28、出气管;29、第一气口;30、第二气口。In the figure: 1. drying box; 2. mixing box; 3. feeding pipe; 4. feeding hopper; 5. motor; 6. stirring shaft; 7. first stirring rod; 8. first scraper; 9. The second scraper; 10, the filter plate; 11, the second stirring rod; 12, the third stirring rod; 13, the third scraper; 14, the fourth scraper; 15, the fourth stirring rod; 16, the outlet ; 17, fixed ring; 18, fixed rod; 19, connecting rod; 20, rotating rod; 21, air collecting pipe; 22, filter screen; 23, air pump; 24, connecting pipe; 25, water tank; 26, heating box; 27 , heating pipe; 28, outlet pipe; 29, the first air port; 30, the second air port.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1-5,本发明提供一种技术方案:一种防止污泥结成大块的热泵污泥干燥装置,包括干燥箱1和加热箱26,干燥箱1通过支撑杆固定在地面上,干燥箱1的左侧设有搅拌箱2和输料管3,搅拌箱2的顶端设有进料斗4和电机5,电机5连接有搅拌轴6,搅拌轴6的外端固定有第一搅拌杆7,第一搅拌杆7的外端固定有第一刮板8,搅拌轴6的底端固定有第二刮板9,第二刮板9的底端与过滤板10的上表面相接触,过滤板10的右侧设有传料口,搅拌箱2通过传料口与输料管3相连接,输料管3通过传料管与干燥箱1的顶端相连接,干燥箱1的顶端固定有电机5,电机5连接有搅拌轴6,搅拌轴6的外端固定有第二搅拌杆11和纵截面呈“T”字型结构的第三搅拌杆12,第二搅拌杆11的外端固定有第三刮板13,第三刮板13的下方设有第四刮板14,第四刮板14安装在搅拌轴6的底部,搅拌轴6的底端固定有第四搅拌杆15,第四搅拌杆15的下方设有出料口16,出料口16的下方设有固定环17,固定环17的上端固定有固定杆18,固定环17的左端连接有纵截面呈“L”字型结构的连接杆19,连接杆19的顶端转动连接有转动杆20,转动杆20通过电机5安装在干燥箱1的外壁上,干燥箱1的顶端连接有集气管21,集气管21内部固定有过滤网22,集气管21的末端通过气泵23连接有连接管24,连接管24位于水箱25内部,连接管24的末端贯穿水箱25与加热箱26相连接,加热箱26内部设有加热管27,加热箱26的前端通过出气管28与气泵23相连接,气泵23通过出气管28与第一气口29和第二气口30相连接,第一气口29开设在干燥箱1的右端,第二气口30开设在干燥箱1的前端;Please refer to Figures 1-5, the present invention provides a technical solution: a heat pump sludge drying device that prevents sludge from agglomerating, including a drying box 1 and a heating box 26, and the drying box 1 is fixed on the ground through a support rod , the left side of the drying box 1 is provided with a stirring box 2 and a feeding pipe 3, the top of the mixing box 2 is provided with a feed hopper 4 and a motor 5, the motor 5 is connected with a stirring shaft 6, and the outer end of the stirring shaft 6 is fixed with a second A stirring rod 7, the outer end of the first stirring rod 7 is fixed with a first scraper 8, the bottom of the stirring shaft 6 is fixed with a second scraper 9, the bottom of the second scraper 9 is connected with the upper surface of the filter plate 10 In contact with each other, the right side of the filter plate 10 is provided with a feed port, the mixing box 2 is connected with the feed pipe 3 through the feed port, the feed pipe 3 is connected with the top of the drying box 1 through the feed pipe, and the dry box 1 A motor 5 is fixed on the top of the motor, and the motor 5 is connected to the stirring shaft 6. The outer end of the stirring shaft 6 is fixed with a second stirring rod 11 and a third stirring rod 12 with a "T"-shaped structure in the longitudinal section. The second stirring rod 11 The outer end of the third scraper 13 is fixed, and the fourth scraper 14 is arranged below the third scraper 13. The fourth scraper 14 is installed on the bottom of the stirring shaft 6, and the bottom end of the stirring shaft 6 is fixed with a fourth stirring Rod 15, the bottom of the fourth stirring rod 15 is provided with a discharge port 16, the below of the discharge port 16 is provided with a fixed ring 17, the upper end of the fixed ring 17 is fixed with a fixed rod 18, and the left end of the fixed ring 17 is connected with a longitudinal section. The connecting rod 19 of "L" font structure, the top of connecting rod 19 is connected with rotating rod 20, and rotating rod 20 is installed on the outer wall of drying box 1 by motor 5, and the top of drying box 1 is connected with collecting pipe 21, collects A filter screen 22 is fixed inside the air pipe 21, and the end of the gas collecting pipe 21 is connected to a connecting pipe 24 through an air pump 23. The connecting pipe 24 is located inside the water tank 25, and the end of the connecting pipe 24 runs through the water tank 25 and is connected to the heating box 26. The inside of the heating box 26 A heating pipe 27 is provided, and the front end of the heating box 26 is connected with the air pump 23 through the air outlet pipe 28, and the air pump 23 is connected with the first air port 29 and the second air port 30 through the air outlet pipe 28, and the first air port 29 is opened at the bottom of the drying box 1. At the right end, the second air port 30 is provided at the front end of the drying box 1;

第二气口30的高度位置高于第一气口29的高度位置,方便对干燥箱1进行多方位输送热气,提高干燥效率;The height position of the second air port 30 is higher than the height position of the first air port 29, which facilitates the multi-directional delivery of hot air to the drying box 1 and improves the drying efficiency;

固定环17和出料口16的纵向中心线相重合,固定环17的内径尺寸大于出料口16的内径尺寸,转动杆20、连接杆19和固定环17构成传动结构,在电机5作用下使得固定环17上的固定杆18对出料口16进行敲击,方便对出料口16内壁上的污泥进行震动抖落出料;The longitudinal centerlines of the fixed ring 17 and the discharge port 16 coincide, the internal diameter of the fixed ring 17 is greater than the internal diameter of the discharge port 16, the rotating rod 20, the connecting rod 19 and the fixed ring 17 form a transmission structure, and under the action of the motor 5 Make the fixed rod 18 on the fixed ring 17 knock the discharge port 16, so that the sludge on the inner wall of the discharge port 16 is shaken off and discharged conveniently;

第一刮板8外侧面与搅拌箱2内壁相接触,第三刮板13和第四刮板14的外侧面均与干燥箱1内壁相接触,便于对搅拌箱2和干燥箱1内壁上的污泥进行刮除;The outer surface of the first scraper 8 is in contact with the inner wall of the mixing box 2, and the outer surfaces of the third scraper 13 and the fourth scraper 14 are in contact with the inner wall of the drying box 1, so as to facilitate the cleaning of the mixing box 2 and the inner wall of the drying box 1. Sludge scraping;

第二搅拌杆11、第三搅拌杆12和第四刮板14上均设有粉碎齿,便于对干燥的污泥进行一定的粉碎作用,防止污泥结块;The second stirring rod 11, the third stirring rod 12 and the fourth scraper 14 are all equipped with crushing teeth, which are convenient to carry out a certain crushing effect on the dried sludge and prevent the sludge from agglomerating;

第二刮板9纵截面呈“L”字型结构,在转动过程中可对传料口处的污泥进行搅拌,避免传料口堵塞;The longitudinal section of the second scraper 9 has an "L"-shaped structure, which can stir the sludge at the material transfer port during rotation to avoid blockage of the material transfer port;

水箱25内部的连接管24呈螺旋状结构,过滤网22、气泵23、水箱25和加热箱26构成热循环结构,便于对气体进行循环利用;The connecting pipe 24 inside the water tank 25 has a spiral structure, and the filter screen 22, the air pump 23, the water tank 25 and the heating box 26 form a thermal cycle structure, which is convenient for recycling the gas;

搅拌箱2的底端开设有出水口,便于污泥中的水分排出。The bottom of the mixing box 2 is provided with a water outlet to facilitate the discharge of water in the sludge.

工作原理:干燥箱1通过支撑杆固定在地面上,干燥箱1的左侧设有搅拌箱2和输料管3,搅拌箱2通过传料口与输料管3相连接,输料管3通过传料口与干燥箱1的顶端相连接,输料管3内部固定有电机5和螺旋杆,如图1、图2和图3所示,搅拌箱2的顶端设有进料斗4和电机5,电机5连接有搅拌轴6,搅拌轴6的外端固定有第一搅拌杆7,第一搅拌杆7上均匀设有破碎齿,污泥从进料斗4进入搅拌箱2内,第一搅拌杆7在电机5作用下旋转,对污泥进行搅拌破碎,利于后续干燥效率,第一搅拌杆7的外端固定有第一刮板8,第一刮板8外侧面与搅拌箱2内壁相接触,可刮下沾附在搅拌箱2内壁的污泥,搅拌轴6下方设有过滤网22,利用过滤网22过滤掉污泥带有的一些水分,搅拌箱2的底端开设有出水口,出水口位于过滤网22正下方,便于水分排出箱外,搅拌轴6的底端固定有第二刮板9,第二刮板9的底端与过滤板10的上表面相接触,且第二刮板9纵截面呈“L”字型结构,利用第二刮板9及时将污泥刮入输料管3,防止传料口处堆积过多造成堵塞;Working principle: the drying box 1 is fixed on the ground through a support rod, the left side of the drying box 1 is provided with a mixing box 2 and a feeding pipe 3, the mixing box 2 is connected with the feeding pipe 3 through the feeding port, and the feeding pipe 3 Connect with the top of drying box 1 through the material transfer port, motor 5 and screw rod are fixed inside feeding pipe 3, as shown in Figure 1, Figure 2 and Figure 3, the top of stirring box 2 is provided with feed hopper 4 and The motor 5 is connected to the stirring shaft 6, the outer end of the stirring shaft 6 is fixed with the first stirring rod 7, and the first stirring rod 7 is evenly equipped with crushing teeth, and the sludge enters the stirring box 2 from the feeding hopper 4, The first stirring rod 7 rotates under the action of the motor 5 to stir and crush the sludge, which is beneficial to the subsequent drying efficiency. 2 inner walls are in contact with each other to scrape off the sludge adhering to the inner wall of the mixing tank 2. A filter 22 is provided below the stirring shaft 6 to filter out some moisture contained in the sludge. The bottom of the mixing tank 2 is provided with a There is a water outlet, and the water outlet is located directly below the filter screen 22, which is convenient for water to discharge out of the box. The bottom end of the stirring shaft 6 is fixed with a second scraper 9, and the bottom end of the second scraper 9 is in contact with the upper surface of the filter plate 10. , and the longitudinal section of the second scraper 9 has an "L"-shaped structure, and the second scraper 9 is used to scrape the sludge into the feeding pipe 3 in time to prevent excessive accumulation at the feeding port and cause blockage;

如图1、图4、图5和图6所示,输料管3通过传料管将污泥传送至干燥箱1内,干燥箱1右侧设有加热箱26,加热箱26内部设有加热管27,加热箱26的前端通过连接管24与气泵23相连接,气泵23通过热气管与第一气口29和第二气口30相连接,第一气口29开设在干燥箱1的右端,第二气口30开设在干燥箱1的前端,第二气口30的高度位置高于第一气口29的高度位置,方便多方位向干燥箱1内输送热气,干燥箱1的顶端固定有电机5,电机5连接有搅拌轴6,搅拌轴6的外端等角度固定有第二搅拌杆11和第三搅拌杆12,第二搅拌杆11的外端固定有第三刮板13,第三刮板13的下方设有第四刮板14,启动电机5,搅拌轴6旋转,第二搅拌杆11和第三搅拌杆12第三刮板13第四刮板14随之转动,从而对干燥箱1内的污泥进行充分搅拌,增大污泥与热气的接触面积,还可防止污泥结成大团块,提高干燥效率,且第二搅拌杆11、第三搅拌杆12和第四刮板14上均设有粉碎齿,能够对干燥的污泥进行一定的粉碎作用,防止污泥结块,利于后续干燥污泥排出;As shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 6, the feed pipe 3 transmits the sludge to the drying box 1 through the feeding pipe, the right side of the drying box 1 is provided with a heating box 26, and the inside of the heating box 26 is provided with Heating pipe 27, the front end of heating box 26 is connected with air pump 23 by connecting pipe 24, and air pump 23 is connected with first air port 29 and second air port 30 by hot air pipe, and first air port 29 is offered at the right end of drying box 1, the second Two gas ports 30 are offered at the front end of drying box 1, and the height position of the second gas port 30 is higher than the height position of the first gas port 29, which is convenient for multi-directional delivery of hot gas in the drying box 1. The top of the drying box 1 is fixed with a motor 5, and the motor 5 is connected with a stirring shaft 6, the outer end of the stirring shaft 6 is fixed with a second stirring rod 11 and a third stirring rod 12 at an equal angle, the outer end of the second stirring rod 11 is fixed with a third scraper 13, and the third scraper 13 A fourth scraper 14 is provided below the motor 5, and the stirring shaft 6 rotates, and the second stirring rod 11 and the third stirring rod 12, the third scraper 13 and the fourth scraper 14 rotate thereupon, thereby the drying box 1 Fully stir the sludge, increase the contact area between the sludge and the hot air, prevent the sludge from forming large clumps, and improve the drying efficiency, and the second stirring rod 11, the third stirring rod 12 and the fourth scraper 14 There are crushing teeth on the top, which can crush the dried sludge to a certain extent, prevent the sludge from agglomerating, and facilitate the subsequent discharge of the dried sludge;

如图1、图7和图8所示,干燥箱1的底端开设有出料口16,出料口16外侧设有固定杆18,固定杆18固定在固定环17上,固定环17的左端连接有连接杆19,连接杆19的顶端转动连接有转动杆20,在电机5作用下,转动杆20、连接杆19和固定环17构成传动结构,使得固定环17做小幅度升降运动,从而使得固定杆18对出料口16进行撞击震动,便于将粘在出料口16内壁上的污泥进行震动抖落出料,且出料口16内设有第四搅拌杆15,可防止污泥结块,便于顺畅出料;As shown in Fig. 1, Fig. 7 and Fig. 8, the bottom end of drying box 1 is provided with discharge port 16, and the outside of discharge port 16 is provided with fixed rod 18, and fixed rod 18 is fixed on the fixed ring 17, and the fixed ring 17 The left end is connected with a connecting rod 19, and the top of the connecting rod 19 is rotatably connected with a rotating rod 20. Under the action of the motor 5, the rotating rod 20, the connecting rod 19 and the fixed ring 17 form a transmission structure, so that the fixed ring 17 does a small lifting movement, Thereby make fixed rod 18 carry out impact vibration to discharge port 16, be convenient to shake off the sludge sticking on the discharge port 16 inner wall and shake off discharge, and discharge port 16 is provided with the 4th stirring rod 15, can prevent The sludge is agglomerated, which is convenient for smooth discharge;

如图1、图4和图5所示,干燥箱1的顶端连接有集气管21,集气管21内部固定有过滤网22,集气管21的末端通过气泵23连接有连接管24,连接管24位于水箱25内部,水箱25顶端开设有透气孔,水箱25后端开设有进水口和带阀门的出水口,在气泵23作用下,干燥箱1内的热气进入集气管21,穿过过滤网22,利用过滤网22对热气中的灰尘杂质等进行除尘净化,然后热气进入连接管24,水箱25内部的连接管24呈螺旋状结构,可增大热气与水箱25水体的接触面积,便于对热量进行回收利用,气体再通过连接管24进入加热箱26内部,从而转化为热气,在气泵23作用下,热气再进入干燥箱1内进行干燥作用,使得过滤网22、气泵23、水箱25和加热箱26构成热循环结构,达到对气体进行循环利用的目的,以上便是整个装置的工作过程,且本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。As shown in Fig. 1, Fig. 4 and Fig. 5, the top of the drying box 1 is connected with an air collecting pipe 21, and a filter screen 22 is fixed inside the air collecting pipe 21, and the end of the air collecting pipe 21 is connected with a connecting pipe 24 through an air pump 23, and the connecting pipe 24 Located inside the water tank 25, the top of the water tank 25 is provided with ventilation holes, and the rear end of the water tank 25 is provided with a water inlet and a water outlet with a valve. Under the action of the air pump 23, the hot air in the drying box 1 enters the air collecting pipe 21 and passes through the filter screen 22 , use the filter screen 22 to remove dust and purify the dust and impurities in the hot air, and then the hot air enters the connecting pipe 24, and the connecting pipe 24 inside the water tank 25 has a spiral structure, which can increase the contact area between the hot air and the water body of the water tank 25, and facilitate heat dissipation. Recycling, the gas enters the inside of the heating box 26 through the connecting pipe 24, thereby being converted into hot gas, and under the action of the air pump 23, the hot gas enters the drying box 1 for drying, so that the filter screen 22, the air pump 23, the water tank 25 and the heating The box 26 constitutes a thermal cycle structure to achieve the purpose of recycling the gas. The above is the working process of the whole device, and the content not described in detail in this specification belongs to the prior art known to those skilled in the art.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1.一种防止污泥结成大块的热泵污泥干燥装置,包括干燥箱(1)和加热箱(26),其特征在于:所述干燥箱(1)通过支撑杆固定在地面上,所述干燥箱(1)的左侧设有搅拌箱(2)和输料管(3),所述搅拌箱(2)的顶端设有进料斗(4)和电机(5),所述电机(5)连接有搅拌轴(6),所述搅拌轴(6)的外端固定有第一搅拌杆(7),所述第一搅拌杆(7)的外端固定有第一刮板(8),所述搅拌轴(6)的底端固定有第二刮板(9),所述第二刮板(9)的底端与过滤板(10)的上表面相接触,所述过滤板(10)的右侧设有传料口,所述搅拌箱(2)通过传料口与输料管(3)相连接,所述输料管(3)通过传料管与干燥箱(1)的顶端相连接,所述干燥箱(1)的顶端固定有电机(5),所述电机(5)连接有搅拌轴(6),所述搅拌轴(6)的外端固定有第二搅拌杆(11)和纵截面呈“T”字型结构的第三搅拌杆(12),所述第二搅拌杆(11)的外端固定有第三刮板(13),所述第三刮板(13)的下方设有第四刮板(14),所述第四刮板(14)安装在搅拌轴(6)的底部,所述搅拌轴(6)的底端固定有第四搅拌杆(15),所述第四搅拌杆(15)的下方设有出料口(16),所述出料口(16)的下方设有固定环(17),所述固定环(17)的上端固定有固定杆(18),所述固定环(17)的左端连接有纵截面呈“L”字型结构的连接杆(19),所述连接杆(19)的顶端转动连接有转动杆(20),所述转动杆(20)通过电机(5)安装在干燥箱(1)的外壁上,所述干燥箱(1)的顶端连接有集气管(21),所述集气管(21)内部固定有过滤网(22),所述集气管(21)的末端通过气泵(23)连接有连接管(24),所述连接管(24)位于水箱(25)内部,所述连接管(24)的末端贯穿水箱(25)与加热箱(26)相连接,所述加热箱(26)内部设有加热管(27),所述加热箱(26)的前端通过出气管(28)与气泵(23)相连接,所述气泵(23)通过出气管(28)与第一气口(29)和第二气口(30)相连接,所述第一气口(29)开设在干燥箱(1)的右端,所述第二气口(30)开设在干燥箱(1)的前端。1. A heat pump sludge drying device that prevents sludge from agglomerating, comprising a drying box (1) and a heating box (26), is characterized in that: the drying box (1) is fixed on the ground by a support rod, The left side of the drying box (1) is provided with a stirring box (2) and a feeding pipe (3), and the top of the stirring box (2) is provided with a feed hopper (4) and a motor (5), the The motor (5) is connected with a stirring shaft (6), the outer end of the stirring shaft (6) is fixed with a first stirring rod (7), and the outer end of the first stirring rod (7) is fixed with a first scraper (8), the bottom end of the stirring shaft (6) is fixed with a second scraper (9), and the bottom end of the second scraper (9) is in contact with the upper surface of the filter plate (10), the The right side of the filter plate (10) is provided with a feed port, and the stirring box (2) is connected with the feed pipe (3) through the feed port, and the feed pipe (3) is connected with the drying box through the feed pipe The top of (1) is connected, and the top of described drying box (1) is fixed with motor (5), and described motor (5) is connected with stirring shaft (6), and the outer end of described stirring shaft (6) is fixed with The second stirring rod (11) and the third stirring rod (12) whose longitudinal section is a "T" shape structure, the outer end of the second stirring rod (11) is fixed with a third scraper (13), and the second stirring rod (11) is fixed with a third scraper (13). The bottom of the third scraper (13) is provided with a fourth scraper (14), and the fourth scraper (14) is installed on the bottom of the stirring shaft (6), and the bottom end of the stirring shaft (6) is fixed with The fourth stirring rod (15), the bottom of the fourth stirring rod (15) is provided with a discharge port (16), and the below of the discharge port (16) is provided with a fixed ring (17), and the fixed ring The upper end of (17) is fixed with fixed rod (18), and the left end of described fixed ring (17) is connected with the connecting rod (19) that longitudinal section is " L " font structure, and the top end of described connecting rod (19) rotates A rotating rod (20) is connected, and the rotating rod (20) is installed on the outer wall of the drying box (1) through a motor (5), and the top of the drying box (1) is connected with a gas collecting pipe (21). A filter screen (22) is fixed inside the air collecting pipe (21), and the end of the air collecting pipe (21) is connected with a connecting pipe (24) through an air pump (23), and the connecting pipe (24) is located inside the water tank (25). The end of the connecting pipe (24) runs through the water tank (25) and is connected to the heating box (26). The inside of the heating box (26) is provided with a heating pipe (27), and the front end of the heating box (26) passes through the outlet Air pipe (28) is connected with air pump (23), and described air pump (23) is connected with first air port (29) and second air port (30) by outlet pipe (28), and described first air port (29) opens At the right end of the drying box (1), the second air port (30) is opened at the front end of the drying box (1). 2.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述第二气口(30)的高度位置高于第一气口(29)的高度位置。2. A heat pump sludge drying device for preventing sludge from agglomerating according to claim 1, characterized in that: the height of the second air port (30) is higher than the height of the first air port (29) Location. 3.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述固定环(17)和出料口(16)的纵向中心线相重合,所述固定环(17)的内径尺寸大于出料口(16)的内径尺寸,所述转动杆(20)、连接杆(19)和固定环(17)构成传动结构。3. A heat pump sludge drying device for preventing sludge from forming large pieces according to claim 1, characterized in that: the longitudinal centerline of the fixed ring (17) and the discharge port (16) coincides, The inner diameter of the fixed ring (17) is larger than the inner diameter of the discharge port (16), and the rotating rod (20), the connecting rod (19) and the fixed ring (17) form a transmission structure. 4.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述第一刮板(8)外侧面与搅拌箱(2)内壁相接触,所述第三刮板(13)和第四刮板(14)的外侧面均与干燥箱(1)内壁相接触。4. A heat pump sludge drying device for preventing sludge from forming large pieces according to claim 1, characterized in that: the outer surface of the first scraper (8) is in contact with the inner wall of the stirring box (2), Both the outer surfaces of the third scraper (13) and the fourth scraper (14) are in contact with the inner wall of the drying box (1). 5.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述第二搅拌杆(11)、第三搅拌杆(12)和第四刮板(14)上均设有粉碎齿。5. A heat pump sludge drying device for preventing sludge from agglomerating according to claim 1, characterized in that: the second stirring rod (11), the third stirring rod (12) and the fourth scraping rod Plates (14) are equipped with pulverizing teeth. 6.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述第二刮板(9)纵截面呈“L”字型结构。6. A heat pump sludge drying device for preventing sludge from agglomerating according to claim 1, characterized in that: the longitudinal section of the second scraper (9) has an "L"-shaped structure. 7.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述水箱(25)内部的连接管(24)呈螺旋状结构,所述过滤网(22)、气泵(23)、水箱(25)和加热箱(26)构成热循环结构。7. A heat pump sludge drying device for preventing sludge from agglomerating according to claim 1, characterized in that: the connecting pipe (24) inside the water tank (25) has a spiral structure, and the filter Net (22), air pump (23), water tank (25) and heating box (26) constitute heat circulation structure. 8.根据权利要求1所述的一种防止污泥结成大块的热泵污泥干燥装置,其特征在于:所述搅拌箱(2)的底端开设有出水口。8. A heat pump sludge drying device for preventing sludge from agglomerating according to claim 1, characterized in that: a water outlet is provided at the bottom of the mixing box (2).
CN202310447665.6A 2023-04-24 2023-04-24 Heat pump sludge drying device for preventing sludge from agglomerating into large blocks Pending CN116444121A (en)

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