CN116440565B - Full-automatic energy-saving recovery device for condensate water of still kettle - Google Patents
Full-automatic energy-saving recovery device for condensate water of still kettle Download PDFInfo
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- CN116440565B CN116440565B CN202310614290.8A CN202310614290A CN116440565B CN 116440565 B CN116440565 B CN 116440565B CN 202310614290 A CN202310614290 A CN 202310614290A CN 116440565 B CN116440565 B CN 116440565B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 238000011084 recovery Methods 0.000 title claims abstract description 18
- 239000002893 slag Substances 0.000 claims abstract description 46
- 238000007667 floating Methods 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 244000309464 bull Species 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011455 calcium-silicate brick Substances 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009288 screen filtration Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
- B01D33/03—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements
- B01D33/0346—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements with flat filtering elements
- B01D33/0353—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/15—Filters with filtering elements which move during the filtering operation with rotary plane filtering surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/35—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
- B01D33/41—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
- B01D33/42—Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection concentrically or coaxially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/52—Regenerating the filter material in the filter by forces created by movement of the filter element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/52—Regenerating the filter material in the filter by forces created by movement of the filter element
- B01D33/54—Regenerating the filter material in the filter by forces created by movement of the filter element involving vibrations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The application relates to the technical field of condensate water treatment, in particular to full-automatic energy-saving recovery equipment for condensate water of an autoclave, which comprises a conical filter plate, a plurality of filter plates and a plurality of filter plates, wherein the conical filter plate is arranged on the inner wall of an outer cylinder through a support piece; the middle part of the inner cylinder body is vertically provided with a rotating rod capable of rotating at a low speed, the outer wall of the rotating rod is fixedly connected with an inner annular plate positioned below the conical filter plate, the inner annular plate is also provided with an outer annular plate positioned below the inner annular plate, the outer annular plate is positioned above the inner cylinder body, and a filter screen is commonly arranged between the inner annular plate and the outer annular plate; the top end of the inner ring plate is provided with a bump, and the bottom end of the conical filter plate is provided with a wedge block; the conical filter plate can move up and down through the cooperation of the wedge blocks and the convex blocks, and the filtered slag is shaken off into the slag storage cavity; meanwhile, the wedge blocks can also strike the inner annular plate, so that a filter screen jointly installed between the inner annular plate and the outer annular plate vibrates, and the filter screen can always form a better filtering effect on condensed water.
Description
Technical Field
The application relates to the technical field of condensate water treatment, in particular to full-automatic energy-saving recovery equipment for condensate water of an autoclave.
Background
The autoclave is widely applied to the autoclaved curing of building materials such as concrete blocks, sand-lime bricks, coal ash bricks and the like, a large amount of condensed water can be generated at the inner bottom of the autoclave in the process, the formation of the condensed water can lead the inside of the autoclave to form a temperature difference (the temperature of gas at the upper part of the autoclave is about 200 ℃ and the temperature of the condensed water at the lower part of the autoclave is not more than 100 ℃), and in order to improve the steam curing quality of products, the condensed water with temperature can be discharged as soon as possible and recycled to other equipment, thereby realizing energy conservation and consumption reduction.
In the condensate water recovery process, the condensate water contains more product embryo slag with different sizes, and the drainage pipeline and the filter valve are very easy to be blocked, so that the condensate water in the autoclave is low in drainage speed and even can not be emptied, and the processing quality of products in the autoclave is affected.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the application and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the application and in the title of the application, which may not be used to limit the scope of the application.
The application provides full-automatic energy-saving recovery equipment for condensate water of an autoclave, which can solve the problem of blockage of a drainage pipeline and a filter valve of the autoclave, and improve the drainage speed of the condensate water, and has the following specific scheme that:
the full-automatic energy-saving recovery device for the condensate water of the autoclave comprises a base, a bracket arranged at the top end of the base, the autoclave equipment arranged on the bracket, and an outer cylinder body which is vertically arranged and communicated with the bottom of the autoclave equipment, wherein an inner cylinder body which is concentrically arranged is fixedly arranged in the outer cylinder body, and a cavity for storing broken slag is formed between the inner cylinder body and the outer cylinder body; the inner part of the outer cylinder body is provided with a funnel positioned above the inner cylinder body, and the bottom of the funnel is provided with a communicating pipe which is vertically arranged; the cone-shaped filter plate is arranged on the inner wall of the outer cylinder body through a supporting piece and is integrally positioned between the communicating pipe and the inner cylinder body; the middle part of the inner cylinder body is vertically provided with a rotating rod capable of rotating at a low speed, the top end of the rotating rod passes through the middle part of the conical filter plate upwards and is positioned in the communicating pipe, the outer wall of the rotating rod is fixedly connected with an inner annular plate positioned below the conical filter plate, the inner annular plate is also provided with an outer annular plate positioned below the inner annular plate, the outer annular plate is positioned above the inner cylinder body, and a filter screen is commonly arranged between the inner annular plate and the outer annular plate; the top end of the inner ring plate is provided with a bump, and the bottom end of the conical filter plate is provided with a wedge block; the bottom end of the wedge block is abutted against the top end of the inner ring plate, and the wedge surface of the wedge block is positioned on the rotating path of the lug.
Further, the two supporting pieces are arranged on two sides of the conical filter plate and comprise a mounting plate, a sliding rod and a spring; the mounting plate is transversely arranged and fixedly mounted on the inner wall of the outer cylinder; the sliding rods are vertically arranged and slidably mounted on the mounting plate, and the conical filter plate is mounted between the two sliding rods; the spring is sleeved on the slide bar and is positioned between the mounting plate and the conical filter plate.
Further, the outer wall of the rotating rod is fixedly connected with a limiting block; the outside of the rotating rod is sleeved with a traction plate above the limiting block in a sliding way; the outside of the rotating rod is also sleeved with a floating ball in a sliding way; the bottom of the outer cylinder is provided with a drain pipe, one end pipe orifice of the drain pipe is positioned at the outer side of the outer cylinder, the other end pipe orifice of the drain pipe penetrates through the inner cylinder and then is positioned in the inner cylinder, and the drain pipe is wholly positioned below the limiting block; the top end of the drain pipe is provided with a cover plate through a torsion spring seat; under the action of torsion, the cover plate is tightly attached to the tangential plane of the pipe orifice, and the cover plate is connected with the traction plate through a rope.
Furthermore, the whole oblique arrangement that is of drain pipe, and from right to left, the slant angle of drain pipe grow gradually, the apron still is provided with sealed pad with the one end of drain pipe mouth laminating.
Further, a baffle plate which can be changed along with the liquid level and move up and down is arranged at the top of the inner cylinder body; the top of baffle is formed with the bending, and the baffle overlap joint after bending is at the top of barrel in, and the portion of bending is along the outside to interior barrel.
Further, two sliding grooves are formed in the inner wall of the top of the inner cylinder body, and the two sliding grooves are respectively positioned on two sides of the rotating rod; the push plate is arranged in each sliding groove, the top end of the push plate is fixedly connected with the baffle plate, and the bottom end of the push plate is formed with a bending part and is positioned on the moving path of the floating ball.
Further, two driving rods which are arranged in parallel are arranged at the bottom end of the inner ring plate; two driven rods are arranged at the top end of the floating ball; the bottom end of the floating ball is provided with two scraping blades through a cross rod, and the scraping blades are attached to the inner wall of the inner cylinder; wherein, after the floater rises along with the liquid level increase and is contradicted with the driving rod, the driving rod drives the driven rod, the floater and the scraping blade to form rotation.
Furthermore, the bottom of the outer cylinder body is conical, the middle part of the outer cylinder body is communicated with a slag discharging pipe, and a screwing cover is arranged outside the slag discharging pipe.
Further, the box is installed to the bottom of interior barrel, and the box is located the inside of outer barrel, and the internally mounted of box has the ascending motor of output, the bottom of bull stick is cup jointed with the output of motor along to the inside back of box, and the motor is used for driving the bull stick and forms low-speed rotation.
Further, the outer wall of bull stick still fixed mounting has eccentric compression roller, and eccentric compression roller is located the inside of communicating pipe, the scraper blade of laminating with communicating pipe inner wall all the time is still installed to eccentric compression roller's outer wall.
Compared with the prior art, the application has at least one of the following beneficial effects:
1. the device can carry out filtering treatment on condensed water through the conical filter plate and the filter screen, so that the condensed water in the autoclave equipment is accelerated to be emptied and filtered, the steaming quality of products is improved, and the conical filter plate can be moved up and down by matching the wedge block and the convex block, so that the filtered slag is shaken off into the slag storage cavity; meanwhile, the wedge blocks can also collide with the inner annular plate, so that the filter screen jointly installed between the inner annular plate and the outer annular plate vibrates, fine slag in condensed water is more, the aperture of the filter screen is smaller, the flow rate of condensed water permeation can be relatively slowed down, the slag with small mass blocked on the filter holes can shake down to the lower part of the slag through the vibration, and the slag falls into the slag storage cavity formed by the outer cylinder body and the inner cylinder body after passing through the outer annular plate, so that the filter screen can always form a better filtering effect on the condensed water.
2. The device is provided with the floating ball and the drain pipe, condensed water is injected into the inner cylinder body from top to bottom, when the liquid level is lower than the floating ball, the floating ball cannot change in position, the cover plate can always block the pipe orifice of the drain pipe, and hot gas in the autoclave equipment cannot run off; when condensed water is formed in the still kettle equipment, the condensed water can be continuously injected into the inner barrel, the bottom area of the inner barrel is unchanged, the liquid level height is increased along with the constant area, the buoyancy of the floating ball is increased, the floating ball can continuously move upwards, the cover plate can be pulled by the floating ball to overcome the torsion of the torsion spring seat in the process, so that the overturning at a certain angle is realized, most of the condensed water in the inner barrel is further discharged in time, no matter whether the drain pipe is used for draining, the condensed water is always filled in the interval of the drain pipe from the floating ball, and when in a drainage state, the hot air can be blocked through the condensed water, so that the loss of hot air from the drain pipe in the drainage process is avoided.
3. The device passes through the setting of baffle, because the mesh of filter screen is less, simultaneously because the filter screen increases the comdenstion water filtration time, the small filtration pore in its surface screens out the disintegrating slag grow, the filter effect of filter screen reduces, partial comdenstion water can flow to the low side to fall in the disintegrating slag storage chamber, cause the loss of comdenstion water, and when the filter screen filters the comdenstion water, the baffle receives the thrust that the floater risen, can rise to remove in step, and form the shelter from the filter screen side, solve in the filter screen filtration, the comdenstion water runs off the condition in the disintegrating slag storage chamber.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic diagram of the overall structure of the present application.
Fig. 2 is a schematic view of the internal structure of the outer cylinder in the present application.
Fig. 3 is a schematic view of the internal structure of the inner cylinder in the present application.
Fig. 4 is a schematic diagram of the front view structure of fig. 3 in the present application.
FIG. 5 is a schematic cross-sectional view of a conical filter plate according to the present application.
Fig. 6 is a schematic view of a partial structure of fig. 3 in the present application.
FIG. 7 is a schematic diagram showing the position change of the floating ball after the liquid level is increased.
Fig. 8 is a schematic view of the partial structure of fig. 4 in the present application.
Fig. 9 is a schematic diagram of the structure of fig. 7 a according to the present application.
Fig. 10 is a schematic view of the structure of fig. 7B according to the present application.
Wherein, the reference numerals are as follows:
1. a base; 101. a bracket; 102. an autoclave apparatus;
2. an outer cylinder; 201. an inner cylinder; 202. a funnel; 203. a communicating pipe; 204. a conical filter plate; 205. a support; 205a, mounting plate; 205b, a slide bar; 205c, a spring; 206. a rotating rod; 207. an inner ring plate; 208. an outer ring plate; 209. a filter screen;
3. wedge blocks; 301. a bump;
4. a limiting block; 401. a traction plate; 402. a floating ball; 403. a drain pipe; 404; a cover plate; 405; a sealing gasket;
5. a baffle; 501. a chute; 502. a push plate;
6. a driving rod; 601. a driven rod; 602. a cross bar; 603. a wiper blade;
7. eccentric press rolls; 701. a scraper.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments.
In the description of the present application, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the present application, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", etc., azimuth or positional relationship are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of operations, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
Examples
Referring to fig. 1 to 10, the application provides a full-automatic energy-saving recovery device for condensed water of an autoclave, which comprises a base 1, a bracket 101 arranged on the top end of the base 1, an autoclave device 102 arranged on the bracket 101, and an outer cylinder 2 which is vertically arranged and communicated with the bottom of the autoclave device 102, wherein an inner cylinder 201 which is concentrically arranged is fixedly arranged in the outer cylinder 2, and a cavity for storing crushed slag is formed between the inner cylinder 201 and the outer cylinder 2; a funnel 202 positioned above the inner cylinder 201 is arranged in the outer cylinder 2, and a communicating pipe 203 which is vertically arranged is arranged at the bottom of the funnel 202; a cone-shaped filter plate 204 mounted on the inner wall of the outer cylinder 2 through a support 205, and integrally located between the communicating tube 203 and the inner cylinder 201; the middle part of the inner cylinder 201 is vertically provided with a rotating rod 206 capable of rotating at a low speed, the top end of the rotating rod 206 passes through the middle part of the conical filter plate 204 upwards and then is positioned in the communicating pipe 203, the outer wall of the rotating rod 206 is fixedly connected with an inner ring plate 207 positioned below the conical filter plate 204, the inner ring plate 207 is also provided with an outer ring plate 208 positioned below the inner ring plate, the outer ring plate 208 is positioned above the inner cylinder 201, and a filter screen 209 is commonly arranged between the inner ring plate 207 and the outer ring plate 208; the top end of the inner ring plate 207 is provided with a convex block 301, and the bottom end of the conical filter plate 204 is provided with a wedge block 3; wherein, the bottom end of the wedge 3 is abutted against the top end of the inner ring plate 207, and the wedge surface is located on the rotation path of the protruding block 301;
specifically, referring to fig. 5, two supporting members 205 are provided on both sides of the conical filter plate 204, and each supporting member includes a mounting plate 205a, a slide bar 205b, and a spring 205c; the mounting plate 205a is transversely arranged and fixedly mounted on the inner wall of the outer cylinder 2; slide bars 205b are vertically arranged and slidably mounted on mounting plate 205a, and cone-shaped filter plate 204 is mounted between two slide bars 205 b; the spring 205c is sleeved on the slide bar 205b and is positioned between the mounting plate 205a and the conical filter plate 204.
Referring to fig. 3, 5 and 4, in the working process, as long as condensed water is generated in the autoclave device 102, the condensed water flows in from the top opening of the outer cylinder body 2 and falls into the inner cylinder body 201 for temporary storage, so that the problem that the condensed water in the autoclave cannot be rapidly emptied is solved, under the action of gravity, the flowing condensed water passes through the funnel 202 and the communicating pipe 203 and falls on the conical filter plate 204, preliminary filtration can be formed on the condensed water through the conical filter plate 204, large-particle slag can be filtered through the conical filter plate 204, and the large-particle slag has a certain mass, slides down to the lower part of the conical filter plate 204 and falls into a slag storage cavity formed by the inner cylinder body 201 and the outer cylinder body 2; the filter screen 209 jointly installed between the outer ring plate 208 and the inner ring plate 207 can further filter the falling condensed water to remove most of fine slag; in different, the inner ring plate 207 can rotate at a low speed along with the rotating rod 206 and drives the protruding block 301 fixedly connected with the top end of the inner ring plate 207 to rotate synchronously, the bottom end of the conical filter plate 204 is fixedly connected with the wedge block 3, the wedge surface of the wedge block is positioned on the rotating path of the protruding block 301, the protruding block 301 can squeeze the wedge block 3 to rise, the conical filter plate 204 fixedly connected with the protruding block 301 can drive the sliding rod 205b to slide on the mounting plate 205a, the conical filter plate 204 can overcome the elasticity of the spring 205c to rise, after the protruding block 301 passes through the wedge block 3, the conical filter plate 204 is quickly reset under the action of the spring 205c, the wedge block 3 is also quickly reset, the conical filter plate 204 can realize up-and-down reciprocating movement in the process, so that the high-quality broken slag filtered by the top end of the conical filter plate 204 can be shaken off and collected to the low position, and the filtering effect of the conical filter plate 204 is improved; the quick reset of the wedge block 3 is driven, so that the bottom end of the wedge block 3 is impacted and attached to the top end of the inner annular plate 207 after passing through the convex block 301, shock sensation generated in the impact process is transmitted to the low-speed rotating filter screen 209, however, small slag is more in condensed water, the aperture of the filter screen 209 is smaller, at the moment, the flow rate of condensed water permeation can be relatively slowed down, the slag with small mass blocked on the filter hole can be shocked down to the lower part through the shock, and falls into a slag storage cavity formed by the outer cylinder 2 and the inner cylinder 201 after passing through the outer annular plate 208, so that the filter screen 209 can always form a better filtering effect on the condensed water, the discharge of the condensed water in the autoclave equipment 102 is indirectly quickened, and the steam curing processing quality of products is improved; meanwhile, the condensate water can be filtered, and the condition that a water pipe is blocked in the process of conveying the condensate water can be avoided in the recycling process.
Referring to fig. 4 and 7, in order to prevent condensed water from causing loss of hot gas in the tank during the discharging process; the outer wall of the rotating rod 206 is fixedly connected with a limiting block 4, a traction plate 401 positioned above the limiting block 4 is sleeved outside the rotating rod 206 in a sliding manner, a floating ball 402 is sleeved outside the rotating rod 206 in a sliding manner, a drain pipe 403 is arranged at the bottom of the outer cylinder 2, one end pipe orifice of the drain pipe 403 is positioned at the outer side of the outer cylinder 2, the other end pipe orifice penetrates through the inner cylinder 201 and then is positioned in the inner cylinder 201, and the drain pipe 403 is wholly positioned below the limiting block 4; the top end of the drain pipe 403 is provided with a cover plate 404 through a torsion spring seat, the cover plate 404 is tightly attached to the tangential plane of the pipe orifice under the action of torsion, and the cover plate 404 is connected with a traction plate 401 through a rope;
referring to fig. 4 and 7 again, in the working process, on one hand, condensed water is injected into the inner cylinder 201 from top to bottom, when the liquid level is lower than the floating ball 402, the floating ball 402 will not change in position, the cover plate 404 can always form a seal for the pipe orifice of the drain pipe 403, and the hot gas in the autoclave device 102 will not run off; on the other hand, when the condensed water is formed in the autoclave device 102, the condensed water is continuously injected into the inner cylinder 201, the bottom area of the inner cylinder 201 is unchanged, the liquid level is increased along with the increase of the liquid level, the buoyancy of the floating ball 402 is increased, the floating ball 402 continuously moves upwards, the cover plate 404 is pulled to overcome the torsion force of the torsion spring seat in the process, so that the cover plate 404 can overturn at a certain angle, and most of the condensed water in the inner cylinder 201 is discharged in time, and the condensed water is filled into the inner cylinder 201 all the time no matter whether the drain pipe 403 drains water or not, the floating ball 402 is in the drain pipe 403 interval, and when the condensed water is discharged, the hot air can be blocked by the condensed water, so that the hot air is prevented from running off from the drain pipe 403 in the drainage process.
Referring to fig. 7, further, the drain pipe 403 is disposed in an oblique manner, and the oblique angle of the drain pipe 403 is gradually increased from right to left, so that the floating ball 402 can be conveniently lifted to pull the cover plate 404 to open, and a sealing gasket 405 is further disposed at one end of the cover plate 404 attached to the pipe orifice of the drain pipe 403, so that the sealing performance of the cover plate 404 on the drain pipe 403 is further improved, and the loss of hot air and condensed water is reduced.
Referring to fig. 4, 7, 8 and 9, in order to prevent the condensed water from falling into the slag storage chamber, the condensed water is lost; when the condensed water is continuously injected into the inner cylinder 201, not only is the mesh size of the filter screen 209 smaller, but also the filtering time of the filter screen 209 is increased, so that the crushed slag screened out by the tiny filtering holes on the surface of the filter screen 209 is more, the filtering effect of the filter screen 209 is reduced (the permeation speed of the condensed water is reduced), part of the condensed water flows downwards and falls into a crushed slag storage cavity to cause the loss of the condensed water, and the top of the inner cylinder 201 is provided with a baffle plate 5 which can change along with the liquid level and move up and down, namely, when the filter screen 209 filters the condensed water, the baffle plate 5 can rise (otherwise, the gravity effect of the baffle plate is reduced when the filter screen 209 is not filtered), and the side surface of the filter screen 209 is shielded, so that the problem that the condensed water is lost into the crushed slag storage cavity during the filtering of the filter screen 209 is solved; after the gravity action of the baffle 5 resets, the top of the baffle 5 is formed with a bend, the bent baffle 5 is lapped at the top end of the inner cylinder 201, and the bend is along the outer side of the inner cylinder 201, and the bend can guide the slag sliding down through the filter screen 209 to the slag storage cavity for collection.
Specifically, referring to fig. 4, 7, 8 and 9 again, two sliding grooves 501 are formed in the top inner wall of the inner cylinder 201, and the two sliding grooves 501 are located on two sides of the rotating rod 206 respectively; the push plate 502 is installed in each chute 501, the top end of the push plate 502 is fixedly connected with the baffle 5, the bottom end of the push plate 502 is formed with a bend and is located on the moving path of the floating ball 402, on the basis that condensed water is injected into the inner cylinder 201 and the floating ball 402 moves upwards, the floating ball 402 pushes the two push plates 502 to move upwards, the push plate 502 drives the baffle 5 to move upwards, namely, when the filter screen 209 filters the condensed water, the baffle 5 rises, otherwise, the floating ball 402 moves downwards, the push plate 502 loses the extrusion of the floating ball 402, and the baffle 5 and the push plate 502 move downwards to reset through self gravity.
Referring to fig. 7 and 10, in order to prevent scale from being formed on the inner wall of the inner cylinder 201 for a long time, the floating ball 402 is prevented from moving; two driving rods 6 which are arranged in parallel are arranged at the bottom end of the inner ring plate 207, the driving rods 6 rotate at a low speed along with the inner ring plate 207, two driven rods 601 are fixedly arranged at the top end of the floating ball 402, two scraping blades 603 are fixedly arranged at the bottom end of the floating ball 402 through a cross rod 602, and the scraping blades 603 are attached to the inner wall of the inner cylinder 201; namely, after the floating ball 402 rises along with the increase of the liquid level and is in conflict with the driving rod 6, the driven rod 601 can be driven to rotate along with the low-speed rotation of the driving rod 6, and the floating ball 402 is rotationally connected with the traction plate 401, so that the driven rod 601, the floating ball 402 and the scraping blade 603 form synchronous rotation, the inner wall of the inner cylinder 201 can be cleaned through the scraping blade 603, the scaling condition of the inner wall of the inner cylinder 201 caused by long-time condensate water discharge is avoided, and the smoothness of the whole moving path of the floating ball 402 is further maintained when the liquid level changes.
Referring to fig. 2, for the convenience of the filtered slag collection, the bottom of the outer cylinder 2 is tapered, and the middle part is communicated with a slag discharging pipe, the outer part of the slag discharging pipe is provided with a screwing cover, and the slag is conveniently discharged and taken out through the setting of the screwing cover.
Referring to fig. 3, a box is mounted at the bottom end of the inner cylinder 201, the box is located inside the outer cylinder 2, an output end of the motor is mounted upwards in the box, the bottom end of the rotating rod 206 is sleeved with the output end of the motor after reaching the inside of the box, and a motor driving structure is a known technology, and in this example, the motor is set to drive the rotating rod 206 to rotate at a low speed.
Referring to fig. 2 and 4, in order to prevent the large-sized slag from being blocked in the slag storage cavity and the slag discharge pipe, the eccentric press roller 7 is fixedly installed on the outer wall of the rotating rod 206, the rotating of the rotating rod 206 drives the eccentric press roller 7 to form a rotating motion, the eccentric press roller 7 is located in the communicating pipe 203, the large-sized slag can fall into the communicating pipe 203 through the funnel 202, the large-sized slag can be clamped between the eccentric press roller 7 and the inner wall of the communicating pipe 203, the slag can be extruded and crushed along with the eccentric rotation of the eccentric press roller 7, the slag adhered to the eccentric press roller 7 can be washed and shed by the continuously injected condensed water, meanwhile, the scraping plate 701 attached to the inner wall of the communicating pipe 203 is also installed on the outer wall of the eccentric press roller 7, the rotating motion formed by the scraping plate 701 can clean the inner wall of the communicating pipe 203, and the slag difficult to shed is prevented from being sticky.
It should be noted that the above embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present application may be modified or substituted without departing from the spirit and scope of the technical solution of the present application, which is intended to be covered in the scope of the claims of the present application.
Claims (10)
1. The utility model provides a full-automatic energy-conserving recovery plant of autoclave comdenstion water which characterized in that: comprises a base, a bracket arranged on the top end of the base, autoclave equipment arranged on the bracket, and
the outer cylinder is vertically arranged and communicated with the bottom of the autoclave equipment, an inner cylinder which is concentrically arranged is fixedly arranged in the outer cylinder, and a cavity for storing the slag is formed between the inner cylinder and the outer cylinder;
the inner part of the outer cylinder body is provided with a funnel positioned above the inner cylinder body, and the bottom of the funnel is provided with a communicating pipe which is vertically arranged;
the cone-shaped filter plate is arranged on the inner wall of the outer cylinder body through a supporting piece and is integrally positioned between the communicating pipe and the inner cylinder body;
the middle part of the inner cylinder body is vertically provided with a rotating rod capable of rotating at a low speed, the top end of the rotating rod passes through the middle part of the conical filter plate upwards and is positioned in the communicating pipe, the outer wall of the rotating rod is fixedly connected with an inner annular plate positioned below the conical filter plate, the inner annular plate is also provided with an outer annular plate positioned below the inner annular plate, the outer annular plate is positioned above the inner cylinder body, and a filter screen is commonly arranged between the inner annular plate and the outer annular plate;
the top end of the inner ring plate is provided with a bump, and the bottom end of the conical filter plate is provided with a wedge block; the bottom end of the wedge block is abutted against the top end of the inner ring plate, and the wedge surface of the wedge block is positioned on the rotating path of the lug.
2. The still kettle condensed water full-automatic energy-saving recovery device according to claim 1, wherein:
the two supporting pieces are arranged on two sides of the conical filter plate and comprise a mounting plate, a sliding rod and a spring;
the mounting plate is transversely arranged and fixedly mounted on the inner wall of the outer cylinder;
the sliding rods are vertically arranged and slidably mounted on the mounting plate, and the conical filter plate is mounted between the two sliding rods;
the spring is sleeved on the slide bar and is positioned between the mounting plate and the conical filter plate.
3. The still kettle condensed water full-automatic energy-saving recovery device according to claim 1, wherein:
the outer wall of the rotating rod is fixedly connected with a limiting block;
the outside of the rotating rod is sleeved with a traction plate above the limiting block in a sliding way;
the outside of the rotating rod is also sleeved with a floating ball in a sliding way;
the bottom of the outer cylinder is provided with a drain pipe, one end pipe orifice of the drain pipe is positioned at the outer side of the outer cylinder, the other end pipe orifice of the drain pipe penetrates through the inner cylinder and then is positioned in the inner cylinder, and the drain pipe is wholly positioned below the limiting block;
the top end of the drain pipe is provided with a cover plate through a torsion spring seat; under the action of torsion, the cover plate is tightly attached to the tangential plane of the pipe orifice, and the cover plate is connected with the traction plate through a rope.
4. The still kettle condensed water full-automatic energy-saving recovery device according to claim 3, wherein: the whole oblique arrangement that is of drain pipe, and from right to left, the slant angle of drain pipe grow gradually, the apron still is provided with sealed pad with the one end of drain pipe mouth laminating.
5. A full-automatic energy-saving recovery device for still kettle condensate water according to claim 1 or 3, wherein:
the top of the inner cylinder body is provided with a baffle plate which can move up and down along with the change of the liquid level;
the top of baffle is formed with the bending, and the baffle overlap joint after bending is at the top of barrel in, and the portion of bending is along the outside to interior barrel.
6. The still kettle condensed water full-automatic energy-saving recovery device according to claim 5, wherein:
two sliding grooves are formed in the inner wall of the top of the inner cylinder body, and are respectively positioned on two sides of the rotating rod;
the push plate is arranged in each sliding groove, the top end of the push plate is fixedly connected with the baffle plate, and the bottom end of the push plate is formed with a bending part and is positioned on the moving path of the floating ball.
7. The still kettle condensed water full-automatic energy-saving recovery device according to claim 6, wherein: two driving rods which are arranged in parallel are arranged at the bottom end of the inner ring plate;
two driven rods are arranged at the top end of the floating ball;
the bottom end of the floating ball is provided with two scraping blades through a cross rod, and the scraping blades are attached to the inner wall of the inner cylinder;
wherein, after the floater rises along with the liquid level increase and is contradicted with the driving rod, the driving rod drives the driven rod, the floater and the scraping blade to form rotation.
8. The still kettle condensed water full-automatic energy-saving recovery device according to claim 1, wherein: the bottom of the outer cylinder body is conical, the middle part of the outer cylinder body is communicated with a slag discharging pipe, and a screwing cover is arranged outside the slag discharging pipe.
9. The still kettle condensed water full-automatic energy-saving recovery device according to claim 1, wherein: the bottom of interior barrel is installed the box, and the box is located the inside of outer barrel, and the internally mounted of box has the ascending motor of output, the bottom edge to the inside back of box of bull stick, cup joint with the output of motor, and the motor is used for driving the bull stick and forms low-speed rotation.
10. The still kettle condensed water full-automatic energy-saving recovery device according to claim 1, wherein: the outer wall of bull stick still fixed mounting has eccentric compression roller, and eccentric compression roller is located the inside of communicating pipe, the scraper blade of laminating with communicating pipe inner wall all the time is still installed to eccentric compression roller's outer wall.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310614290.8A CN116440565B (en) | 2023-05-29 | 2023-05-29 | Full-automatic energy-saving recovery device for condensate water of still kettle |
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| CN202310614290.8A CN116440565B (en) | 2023-05-29 | 2023-05-29 | Full-automatic energy-saving recovery device for condensate water of still kettle |
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| CN116440565B true CN116440565B (en) | 2023-10-03 |
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| CN116440565A (en) | 2023-07-18 |
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