CN116430826A - Electronic controller working condition coupling test method based on offshore atmospheric environment laboratory - Google Patents

Electronic controller working condition coupling test method based on offshore atmospheric environment laboratory Download PDF

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Publication number
CN116430826A
CN116430826A CN202310328488.XA CN202310328488A CN116430826A CN 116430826 A CN116430826 A CN 116430826A CN 202310328488 A CN202310328488 A CN 202310328488A CN 116430826 A CN116430826 A CN 116430826A
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test
electronic controller
tested
environment
information
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郭振华
张少峰
张洪彬
杨欣磊
周阳红生
赵泽辉
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China Electronic Product Reliability and Environmental Testing Research Institute
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China Electronic Product Reliability and Environmental Testing Research Institute
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Priority to CN202310328488.XA priority Critical patent/CN116430826A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The application relates to an electronic controller working condition coupling test method based on an offshore atmospheric environment laboratory. According to the method, a vibration test rule, a damp-heat test rule and a salt spray test rule are determined according to environmental information of an offshore area based on an adaptability test instruction, a first operation state of an electronic controller to be tested in an experiment device under a normal-temperature environment is detected, the test environment of the experiment device is configured based on the rules, a second operation state of the electronic controller to be tested under the test environment is detected, the electronic controller is switched to the normal-temperature environment, the operation state is repeatedly detected until a preset end condition is met, and a working condition coupling test result of the electronic controller is obtained. Compared with the traditional test performed through the material-level sample, the experimental device simulates the environment of the offshore area, and tests the running state of the electronic controller under different environments for multiple times, so that the accuracy of the electronic controller working condition coupling test based on the offshore atmosphere environment laboratory is improved.

Description

Electronic controller working condition coupling test method based on offshore atmospheric environment laboratory
Technical Field
The application relates to the technical field of equipment safety, in particular to an electronic controller working condition coupling test method, an electronic controller working condition coupling test device, computer equipment, a storage medium and a computer program product based on an offshore atmospheric environment laboratory.
Background
The electronic controller is an important electronic product element, is a miniature computer management center, takes signal (data) acquisition, calculation processing, analysis judgment and decision countermeasures as input, and then takes control instructions and executors as output. As the service of aviation equipment in the south China sea environment becomes normalized, the south China sea environment has high requirements on the environment adaptability of the electronic controller, so that the great demands are faced on how to test the environment adaptability of the electronic controller under the coupling effect of the service in the south China sea atmosphere environment and the working condition.
At present, a material-level sample of an electronic controller is generally adopted to perform a test, however, the working condition of the material-level sample is different from that of a whole machine-level or equipment-level product, and the accuracy of a working condition coupling test of the electronic controller can be reduced through the test performed by the material-level sample.
Disclosure of Invention
Based on the foregoing, it is necessary to provide a method, a device, a computer readable storage medium and a computer program product for coupling test of working conditions of an electronic controller based on an offshore atmospheric environment laboratory, which can improve test accuracy.
In a first aspect, the present application provides an electronic controller operating mode coupling test method based on an offshore atmospheric environment laboratory, the method comprising:
responding to an adaptability test instruction of an electronic controller to be tested in an offshore area, and determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to environmental information of the offshore area;
receiving an installation signal of experimental equipment corresponding to an electronic controller to be tested in the offshore area, and detecting a first running state of equipment functions of the electronic controller to be tested in a normal-temperature environment;
configuring a test environment of the experimental equipment according to the vibration test rule, the salt spray test rule and the damp-heat test rule, and detecting a second running state of equipment functions of the electronic controller to be tested in the test environment;
and switching the test environment of the experimental equipment into the normal temperature environment, and returning to the step of detecting the first running state of the equipment function of the electronic controller to be tested in the normal temperature environment until the preset end condition is met, and obtaining the working condition coupling test result of the electronic controller to be tested according to the first running state and the second running state.
In one embodiment, the environmental information of the offshore area includes vibration level information, temperature and humidity information and salt spray information;
according to the environmental information of the offshore area, determining a vibration test rule, a damp-heat test rule and a salt spray test rule comprises the following steps:
determining test vibration frequency and test vibration level of the electronic controller to be tested as vibration test rules according to the vibration level information and the planned use time of the electronic controller to be tested;
according to the temperature and humidity information, determining the test temperature, the test humidity and the damp-heat test time aiming at the electronic controller to be tested as damp-heat test rules;
and determining the test salt spray environment information, the test salt spray time, the test drying environment information and the test drying time aiming at the electronic controller to be tested according to the salt spray information as salt spray test rules.
In one embodiment, the determining, according to the salt spray information, the test salt spray environment information for the electronic controller to be tested includes:
according to the salt spray information, determining the salt spray temperature, the acid-base number of a salt solution and the salt spray settlement of the electronic controller to be tested as test salt spray environment information;
Determining test dry environment information for the electronic controller to be tested, comprising:
and determining the drying temperature and the drying humidity of the electronic controller to be tested according to the salt spray information, and taking the drying temperature and the drying humidity as test drying environment information.
In one embodiment, the configuring the test environment of the experimental device according to the vibration test rule, the salt spray test rule and the damp-heat test rule includes:
controlling the experimental equipment to vibrate according to the test vibration frequency and the test vibration level;
controlling the salt spray environment of the experimental equipment in the test salt spray time to be the test salt spray environment information, and controlling the drying environment of the experimental equipment in the test drying time to be the test drying environment information;
and controlling the temperature of the experimental equipment in the damp-heat testing time to be the testing temperature, and controlling the humidity to be the testing humidity.
In one embodiment, the detecting the first operation state of the device function of the electronic controller to be tested in the normal temperature environment includes:
acquiring first test information in a normal temperature environment, and acquiring a first running state of the equipment function based on the first test information; the first test information includes at least one of: the electronic controller to be tested detects a first temperature, a first pressure, a first displacement and a first rotating speed of the electronic controller to be tested.
In one embodiment, the detecting the second operation state of the device function of the electronic controller to be tested in the test environment includes:
in a test environment, electrifying the electronic controller to be tested according to a preset electrifying frequency, acquiring second test information when the electronic controller to be tested is electrified, and acquiring a second running state of the equipment function based on the second test information; the second test information includes at least one of: the second temperature detected by the electronic controller to be tested, the second pressure of the electronic controller to be tested, the second displacement of the electronic controller to be tested and the second rotating speed of the electronic controller to be tested.
In one embodiment, the preset end condition includes:
the cycle times are larger than or equal to the planned cycle threshold value corresponding to the electronic controller to be tested; the planned circulation threshold value is determined based on the planned use time of the electronic controller to be tested;
and/or the number of the groups of groups,
and the damage degree of the electronic controller to be tested reaches a preset damage threshold value.
In one embodiment, the method further comprises:
Acquiring equipment specifications of a plurality of candidate electronic controllers;
and taking the candidate electronic controller with the equipment specification of the equipment level as the electronic controller to be tested.
In a second aspect, the present application provides an electronic controller operating mode coupling test device based on an offshore atmospheric environment laboratory, the device comprising:
the response module is used for responding to an adaptability test instruction of the electronic controller to be tested in the offshore area and determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to the environmental information of the offshore area;
the receiving module is used for receiving an installation signal of experimental equipment corresponding to the electronic controller to be tested in the offshore area and detecting a first running state of equipment functions of the electronic controller to be tested in a normal-temperature environment;
the configuration module is used for configuring the test environment of the experimental equipment according to the vibration test rule, the salt spray test rule and the damp-heat test rule, and detecting the second running state of the equipment function of the electronic controller to be tested in the test environment;
the test module is used for switching the test environment of the experimental equipment into the normal temperature environment, returning to the step of detecting the first running state of the equipment function of the electronic controller to be tested in the normal temperature environment, and obtaining the working condition coupling test result of the electronic controller to be tested according to the first running state and the second running state until the preset end condition is met.
In a third aspect, the present application provides a computer device comprising a memory storing a computer program and a processor implementing the steps of the method described above when the processor executes the computer program.
In a fourth aspect, the present application provides a computer readable storage medium having stored thereon a computer program which when executed by a processor performs the steps of the method described above.
In a fifth aspect, the present application provides a computer program product comprising a computer program which, when executed by a processor, implements the steps of the method described above.
According to the electronic controller working condition coupling test method, the device, the computer equipment, the storage medium and the computer program product based on the offshore atmospheric environment laboratory, the vibration test rule, the damp-heat test rule and the salt spray test rule are determined according to the environmental information of an offshore area based on the adaptability test instruction, the first operation state of the electronic controller to be tested in the normal-temperature environment of the experimental equipment is detected, the test environment of the experimental equipment is configured based on the rules, the second operation state of the electronic controller to be tested in the test environment is detected, the normal-temperature environment is switched, and the working condition coupling test result of the electronic controller is obtained when the operation state is repeatedly detected until the preset ending condition is met. Compared with the traditional test performed through the material-level sample, the experimental device simulates the environment of the offshore area, and tests the running state of the electronic controller under different environments for multiple times, so that the accuracy of the electronic controller working condition coupling test based on the offshore atmosphere environment laboratory is improved.
Drawings
FIG. 1 is an application environment diagram of an electronic controller operating mode coupling test method based on an offshore atmospheric environment laboratory in one embodiment;
FIG. 2 is a flow chart of an embodiment of a method for coupling test of electronic controller operating conditions based on an offshore atmospheric environment laboratory;
FIG. 3 is a flow diagram of the environmental configuration steps in one embodiment;
FIG. 4 is a schematic flow chart of another embodiment of a method for coupling test of electronic controller operating conditions based on an offshore atmospheric environment laboratory;
FIG. 5 is a block diagram of an embodiment of an electronic controller operating mode coupling test apparatus based on an offshore atmospheric environment laboratory;
fig. 6 is an internal structural diagram of a computer device in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
The electronic controller working condition coupling test method based on the offshore atmospheric environment laboratory can be applied to an application environment shown in fig. 1. The upper computer 3 communicates with the electronic controller 2 and the electronic controller 4 through a network. Both electronic controllers 2, 4 may be powered by a regulated power supply 5, wherein the electronic controller 2 under test is arranged in the experimental setup 1. After receiving the adaptability test instruction, the upper computer 3 can determine a test rule based on the environmental information of the offshore area, configure a normal environment and a test environment for the experimental equipment, and obtain a working condition coupling test result of the electronic controller 2 by performing multiple tests on the electronic controller 2 under multiple environments, wherein the electronic controller 4 can be used as a control group for testing under the normal environment. The upper computer 3 may be, but not limited to, various personal computers, notebook computers, smart phones, tablet computers, and the like.
In one embodiment, as shown in fig. 2, an electronic controller working condition coupling test method based on an offshore atmospheric environment laboratory is provided, and the method is applied to the upper computer in fig. 1 for illustration, and includes the following steps:
step S202, in response to an adaptability test instruction of the electronic controller to be tested in the offshore area, determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to the environmental information of the offshore area.
The electronic controller is an important electronic product element, is a miniature computer management center, takes signal acquisition, calculation processing, analysis judgment and decision countermeasures as input, and then takes control instructions and command executors as output. The electronic controller to be tested may be an electronic controller provided in an offshore area, for example, an electronic controller provided in a south sea area. Because no test scheme for the electronic controller of the atmospheric environment of the south China sea exists at present, the upper computer can be pre-configured with various test rules for testing the performance of the electronic controller of the atmospheric environment of the south China sea, so that the atmospheric environment of the south China sea is simulated.
The host computer may first select the appropriate test object, including selecting based on the specification and number. The upper computer can select an electronic controller to be tested which meets the requirements from a plurality of electronic controllers. For example, in one embodiment, the host computer may obtain device specifications for a plurality of candidate electronic controllers. The equipment specifications comprise equipment-level specifications, material-level specifications and the like, and the upper computer can take the equipment specifications as candidate electronic controllers of the equipment level as electronic controllers to be tested. The electronic controller at the equipment level is adopted for testing, so that the functional performance can be verified to be complete after the electronic controller is subjected to environmental stress. And, the number of the electronic controllers to be tested may be at least two.
The associated tester may trigger an compliance test command that may be used to detect the operational compliance of the electronic controller to be tested in an offshore area. The upper computer can receive the adaptability test instruction of the electronic controller to be tested in the offshore area, and determines various test rules including vibration test rules, damp-heat test rules, salt spray test rules and the like according to the environmental information of the offshore area. The vibration test rule indicates a test for the electronic controller when generating vibration in the south sea atmospheric environment; the damp-heat test rule indicates the test of the electronic controller in the high-temperature high-humidity atmospheric environment of the south China sea; salt spray test rules represent tests for electronic controllers in a high salinity environment in south China sea. The upper computer can cut according to the environmental profile of the electronic controller to be tested, and each test rule is determined.
Step S204, receiving an installation signal of experimental equipment corresponding to the electronic controller to be tested in the offshore area, and detecting a first running state of equipment functions of the electronic controller to be tested in a normal temperature environment.
The experimental equipment can be a test container, and the upper computer can control the environment configuration in the experimental equipment. So that it meets the atmospheric environment of south China sea. Wherein, the experimental equipment can be a laboratory environment test platform. The upper computer can perform environmental stress application on experimental equipment based on atmospheric quantitative simulation and vibration test of the south China sea. The experimental equipment can be specifically a comprehensive environment test box and a vibration test bed. The comprehensive environment test box mainly realizes quantitative simulation of natural atmospheric environment factors such as temperature, humidity, salt fog, solar radiation and the like, and the vibration test bed mainly realizes working conditions such as vibration and the like.
The electronic controller to be tested can be mounted on experimental equipment, and when the electronic controller to be tested is mounted on the experimental equipment, a mounting signal can be generated, and when the upper computer receives the mounting signal of the experimental equipment corresponding to the electronic controller to be tested in the offshore area, the experimental equipment can be in a normal temperature state at this moment, and the upper computer can detect the first running state of the functions of the equipment under the normal temperature environment of the electronic controller to be tested. The upper computer can test each function of the electronic controller to be tested under the normal temperature environment to obtain a first running state of the electronic controller to be tested.
And S206, configuring the test environment of the experimental equipment according to the vibration test rule, the salt spray test rule and the damp-heat test rule, and detecting the second running state of the equipment function of the electronic controller to be tested under the test environment.
After the electronic controller to be tested is tested in the normal temperature environment, the upper computer can reconfigure the environment of the experimental equipment, for example, the upper computer can configure the testing environment of the experimental equipment according to the vibration testing rule, the salt spray testing rule and the damp-heat testing rule. The experimental equipment is in the testing environment, so that the upper computer can detect the second running state of the equipment function of the electronic controller to be tested in the testing environment. In some embodiments, the upper computer may configure the experimental device according to each test rule, and after each test rule is configured, detect a second running state of the electronic controller to be tested in a test environment configured by the test rule; in some embodiments, the upper computer may also detect the second operation state in a test environment configured with the plurality of test rules after the experimental device is configured according to the plurality of test rules.
And step S208, switching the test environment of the experimental equipment to a normal temperature environment, and returning to the step of detecting the first running state of the equipment function of the electronic controller to be tested in the normal temperature environment until the preset end condition is met, and obtaining the working condition coupling test result of the electronic controller to be tested according to the first running state and the second running state.
After the upper computer detects the second running state of the electronic controller to be tested, the testing environment of the experimental equipment can be switched to a normal temperature environment, and the step of detecting the first running state of the function of the electronic controller to be tested in the normal temperature environment is returned, so that the electronic controller to be tested is circularly detected in different environments. The electronic controller has a set planned use time, and in this time, the electronic controller can undergo multiple environmental changes, so the cycle detection is to detect the adaptability of the electronic controller to be tested to withstand multiple environmental changes in the planned use time.
The upper computer can obtain a plurality of first running states and a plurality of second running states through multiple times of detection, and when the upper computer detects that the test meets the preset end condition, the upper computer can obtain a working condition coupling test result of the electronic controller to be tested according to the first running states and the second running states. For example, the condition coupling test result may include a first operation state and a second operation state corresponding to each cycle, and an adaptability result of the electronic controller to be tested in the south sea atmospheric environment determined based on the plurality of first operation states and the plurality of second operation states.
The preset ending condition may be determined based on the service time of the electronic controller to be tested. For example, in one embodiment, the preset end condition may be that the number of cycles of the test for the electronic controller to be tested is greater than or equal to a planned cycle threshold corresponding to the electronic controller to be tested. Wherein the planned cycle threshold is determined based on a planned usage time of the electronic controller under test. Specifically, the planned use time of the electronic controller to be tested may be one year, and then the planned cycle number of the electronic controller to be tested may be 4 times according to the number of changes of the south sea atmosphere environment within one year. In some embodiments, the above-mentioned preset end condition may be that the damage degree of the electronic controller to be tested reaches a preset damage threshold. For example, when the electronic controller to be tested cannot realize the main function, it is determined to stop the test.
According to the electronic controller working condition coupling test method based on the offshore atmospheric environment laboratory, the vibration test rule, the damp-heat test rule and the salt spray test rule are determined according to the environmental information of the offshore area based on the adaptability test instruction, the first operation state of the electronic controller to be tested in the normal-temperature environment of the experimental equipment is detected, the test environment of the experimental equipment is configured based on the multiple rules, the second operation state of the electronic controller to be tested in the test environment is detected, the normal-temperature environment is switched, and the working condition coupling test result of the electronic controller is obtained when the operation state is repeatedly detected until the preset ending condition is met. Compared with the traditional test performed through the material-level sample, the experimental device simulates the environment of the offshore area, and tests the running state of the electronic controller under different environments for multiple times, so that the accuracy of the electronic controller working condition coupling test based on the offshore atmosphere environment laboratory is improved.
In one embodiment, determining vibration test rules, damp heat test rules, and salt spray test rules based on environmental information of the offshore area includes: determining test vibration frequency and test vibration level aiming at the electronic controller to be tested as vibration test rules according to the vibration level information and the planned use time of the electronic controller to be tested; according to the temperature and humidity information, determining the test temperature, the test humidity and the damp-heat test time aiming at the electronic controller to be tested as damp-heat test rules; according to the salt spray information, determining test salt spray environment information, test salt spray time, test drying environment information and test drying time aiming at the electronic controller to be tested as salt spray test rules.
In this embodiment, the upper computer may determine each test rule of the electronic controller to be tested according to a plurality of conditions. The host computer can acquire environmental information of an offshore area, such as environmental information of south China sea. The salt fog environment information, the temperature and humidity information, the vibration level information and the like can be specifically included. The upper computer can determine the test vibration frequency and the test vibration level aiming at the electronic controller to be tested according to the vibration level information and the planned use time of the electronic controller to be tested. Specifically, the upper computer can increase the vibration test according to the working condition of the electronic controller to be tested, the upper computer can determine the platform vibration magnitude of the electronic controller to be tested according to the atmospheric environment of the south China sea, namely the vibration level information, and analyze the time of the electronic controller to be tested, namely the test vibration frequency, according to the service time of the electronic controller to be tested, so as to obtain the vibration test rule. In addition, in order to match the natural environmental stress, such as the test time of temperature, humidity, salt fog and the like, the upper computer can also adjust the test speed by adjusting the vibration magnitude, such as an acceleration test and the like.
The upper computer can also determine the test temperature, the test humidity and the damp-heat test time aiming at the electronic controller to be tested according to the temperature and humidity information, and the damp-heat test rule is obtained. Specifically, the upper computer can determine the test temperature to be 60 ℃ and the test humidity to be 95% RH according to the temperature and humidity information in the year of south China sea, and maintain for 96 hours in each detection to obtain the damp-heat test rule.
In salt spray test, the upper computer can regularly spray salt spray through control experimental equipment, and the running state of the electronic controller to be tested is determined through multiple detection of salt spray environment and dry environment. In the configuration process, the upper computer can also determine the test salt spray environment information, the test salt spray time, the test drying environment information and the test drying time aiming at the electronic controller to be tested according to the salt spray information, so as to obtain a salt spray test rule. The test salt spray environment information may include various types of information, among others. For example, in one embodiment, the upper computer may determine the salt spray temperature, the salt solution ph and the salt spray settlement amount for the electronic controller to be tested as the test salt spray environment information according to the salt spray information. The test dry environment information may also include various types of environment information. For example, in one embodiment, the upper computer may determine the drying temperature and the drying humidity for the electronic controller to be tested as the test drying environment information according to the salt spray information. Wherein the drying temperature means a temperature in a drying environment, and the drying humidity means a humidity in the drying environment.
Specifically, in the salt spray test, the upper computer can set the test spraying salt spray time and the test drying time to be 24 hours. In the salt spray stage, setting the salt spray temperature to 35+/-2 ℃; setting the concentration of the salt solution to be 5+/-1%; setting the pH value of the salt solution to be 6.5-7.2; setting the salt fog settlement amount to be 1.0 ml-3.0 ml/80cm < 2 > h. The temperature is set to 25+/-2 ℃ in the drying stage; the relative humidity was set at 45% ± 2%. Thereby obtaining the salt spray test rule.
Through the embodiment, the upper computer can simulate various test environments for experimental equipment through the environmental information of the offshore area, and test the running states of the electronic controller under different environments for multiple times, so that the accuracy of the working condition coupling test of the electronic controller based on the offshore atmosphere environment laboratory is improved.
In one embodiment, configuring the test environment of the experimental device according to the vibration test rule, the salt spray test rule, and the damp-heat test rule includes: controlling the experimental equipment to vibrate according to the test vibration frequency and the test vibration level; controlling the salt spray environment of the experimental equipment in the test salt spray time to be test salt spray environment information, and controlling the drying environment of the experimental equipment in the test drying time to be test drying environment information; and controlling the temperature of the experimental equipment in the damp-heat testing time to be the testing temperature, and controlling the humidity to be the testing humidity.
In this embodiment, after determining a plurality of test rules, the upper computer may configure a test environment of the experimental apparatus. For example, the above-described test rules include a vibration test rule, a salt spray test rule, and a damp heat test rule. The upper computer can control the experimental equipment to vibrate according to the test vibration frequency and the test vibration level. The upper computer can control the salt spray environment of the experimental equipment in the test salt spray time to be test salt spray environment information, and the drying environment in the test drying time to be test drying environment information. And the upper computer can also control the temperature of the experimental equipment in the damp-heat test time to be the test temperature, and the humidity to be the test humidity. Wherein the above configurations may be performed sequentially.
Specifically, fig. 3 is a schematic flow chart of the environmental configuration steps in one embodiment as shown in fig. 3. In the vibration stage, the upper computer can use the vibration magnitude of the platform to statistically analyze the time of vibration according to the service period of the electronic controller to be tested, such as one quarter, namely, determine the test vibration frequency and the test vibration level. In the salt spray stage, the upper computer can set the salt spray temperature to 35+/-2 ℃; setting the concentration of the salt solution to be 5+/-1%; setting the pH value of the salt solution to be 6.5-7.2; setting the salt fog settlement to be 1.0 ml-3.0 ml/80cm 2 h, and maintaining the spraying for 24 hoursAnd a salt fog stage. In the drying stage, the upper computer can set the temperature to 25+/-2 ℃; the relative humidity was set at 45% ± 2% and maintained for a 24 hour drying stage. In the damp-heat stage, the upper computer can make the temperature of experimental equipment become 60 ℃ and the relative humidity become 95%, and the experimental equipment is kept for 96 hours. Therefore, the upper computer can monitor and test the performance of the electronic controller to be tested in the experimental equipment based on various test environments of the experimental equipment.
Through the embodiment, the upper computer can perform configuration of the test environment on the experimental equipment based on a plurality of test rules, so that the upper computer can perform various performance tests on the electronic controller to be tested based on the experimental equipment in the test environment, and accuracy of the electronic controller working condition coupling test based on an offshore atmosphere environment laboratory is improved.
In one embodiment, testing a first operating state of a device function of an electronic controller to be tested in a normal temperature environment includes: acquiring first test information in a normal temperature environment, and acquiring a first running state of equipment functions based on the first test information; the first test information includes at least one of: the method comprises the steps of detecting a first temperature of an electronic controller to be tested, detecting a first pressure of the electronic controller to be tested, detecting a first displacement of the electronic controller to be tested and detecting a first rotating speed of the electronic controller to be tested.
In this embodiment, the upper computer may test the electronic controller to be tested in a normal temperature environment, and obtain the first test information of the electronic controller to be tested in the environment. For example, the upper computer may acquire, as the first test information, at least one of the first temperature in the above-described experimental apparatus detected by the electronic controller to be tested, the first pressure of the electronic controller to be tested, the first displacement of the electronic controller to be tested, and the first rotational speed of the electronic controller to be tested, in a normal temperature environment. The pressure represents the atmospheric pressure in the experimental equipment detected by the electronic controller to be tested, the displacement represents the displacement generated by the electronic controller to be tested, and the rotating speed represents the rotating speed of the electronic controller to be tested. Therefore, the upper computer can obtain the first running state of the electronic controller to be tested based on the first test information.
According to the embodiment, the upper computer can detect various test information of the electronic controller to be tested in the normal temperature environment, so that the first running state of the electronic controller to be tested in the normal temperature environment is obtained, and the test accuracy of the electronic controller to be tested is improved.
In one embodiment, detecting a second operational state of a device function of an electronic controller under test in a test environment includes: in a test environment, electrifying the electronic controller to be tested according to a preset electrifying frequency, acquiring second test information when the electronic controller to be tested is electrified, and acquiring a second running state of the equipment function based on the second test information; the second test information includes at least one of: the second temperature detected by the electronic controller to be tested, the second pressure of the electronic controller to be tested, the second displacement of the electronic controller to be tested and the second rotating speed of the electronic controller to be tested.
In this embodiment, the upper computer may test the electronic controller to be tested in the test environment, and obtain the second test information of the electronic controller to be tested in the test environment. For example, the upper computer may perform power on the electronic controller to be tested according to a preset power on frequency in a test environment, and obtain at least one of the second temperature in the experimental device detected by the electronic controller to be tested, the second pressure of the electronic controller to be tested, the second displacement of the electronic controller to be tested, and the second rotation speed of the electronic controller to be tested as the second test information when the electronic controller to be tested is powered on. Therefore, the upper computer can obtain the second running state of the electronic controller to be tested based on the second test information.
Specifically, the upper computer can detect the electronic controller to be tested under the normal temperature environment, and detect the main functional performance of the electronic controller to be tested, including the detection of signal acquisition and processing functions such as temperature, pressure, displacement, rotating speed and the like. And configuring the test environment of the experimental equipment, and applying environmental stress to the electronic controller to be tested according to each test rule by using the upper computer through the experimental equipment simulating the south China sea atmosphere environment, and testing under the environmental stress, namely testing in the test environment. For example, the test procedure may include connecting the electronic controller to be tested and the upper computer, connecting an external dc power supply, turning on test software to test, in the test process, the upper computer may periodically power up the electronic controller to be tested, apply an electrical stress, and continuously monitor the operation state of the electronic controller to be tested through the test software until the test is completed to a specified test time, or when the electronic controller to be tested cannot complete the main functional performance, the test is ended. When each test cycle is finished, the upper computer can detect the appearance integrity of the electronic controller to be tested and the integrity of main functional performance so as to judge whether to enter the next test. In some embodiments, the electronic controllers to be tested may be plural, and the upper computer may set a part of the electronic controllers to be tested in a normal temperature environment outside the experimental apparatus to perform operation state detection, and set a part of the electronic controllers to be tested in the experimental apparatus configured with the testing environment to perform operation state detection.
By the embodiment, the electronic controller to be tested can be subjected to detection of various test information under the test environment, so that the second running state of the electronic controller to be tested under the test environment is obtained, and the test accuracy of the electronic controller to be tested is improved.
In one embodiment, as shown in fig. 4, fig. 4 is a schematic flow chart of another embodiment of a method for coupling test of working conditions of an electronic controller based on an offshore atmospheric environment laboratory. In this embodiment, the above-mentioned offshore area may be a south sea area, and the upper computer may first configure a test scheme for information of atmospheric environment in south sea for the electronic controller to be tested. The method specifically comprises the steps of selection and quantity determination of test objects, design of test items and test conditions and design of a test scheme. The test objects are the electronic controllers to be tested at the equipment level, and the number of the test objects can be at least two. The test items comprise a wet and hot test, a salt spray test, a vibration test and the like, and the test conditions comprise the test rules. Therefore, the upper computer can carry out cyclic test on the electronic controller to be tested based on various test rules.
The upper computer can also be used for constructing a test environment for testing the electronic controller to be tested, including the construction of a laboratory environment test system and the construction of a test device. The laboratory environment test system comprises configuration of test environments of experimental equipment, and the construction of the test device comprises a system consisting of a stabilized voltage power supply, an upper computer, a timing instrument and an electronic controller to be tested.
The upper computer can test the electronic controller to be tested based on the test rules and the environment configuration of the experimental equipment, including testing in normal temperature environment, testing environment configuration, testing and testing the functional performance of the electronic controller to be tested, normal temperature detection after testing, and the like. The steps can be circularly carried out until four times of circulation within one year are met or the damage degree of the electronic controller to be tested reaches a damage threshold value.
Through the embodiment, the upper computer simulates the environment of the offshore area in experimental equipment, and tests the running states of the electronic controller under different environments for multiple times, so that the accuracy of the working condition coupling test of the electronic controller based on the offshore atmosphere environment laboratory is improved. In addition, the upper computer can improve the adaptability level of the south China sea atmospheric environment aiming at the harshness of the south China sea atmospheric environment and the characteristics of combining the work of the electronic controller. The upper computer improves the test reproducibility through simulation in a laboratory. In addition, the above embodiment can also improve test efficiency by avoiding the use of test chamber switching from combination tests.
It should be understood that, although the steps in the flowcharts related to the above embodiments are sequentially shown as indicated by arrows, these steps are not necessarily sequentially performed in the order indicated by the arrows. The steps are not strictly limited to the order of execution unless explicitly recited herein, and the steps may be executed in other orders. Moreover, at least some of the steps in the flowcharts described in the above embodiments may include a plurality of steps or a plurality of stages, which are not necessarily performed at the same time, but may be performed at different times, and the order of the steps or stages is not necessarily performed sequentially, but may be performed alternately or alternately with at least some of the other steps or stages.
Based on the same inventive concept, the embodiment of the application also provides an electronic controller working condition coupling test device based on the offshore atmospheric environment laboratory, which is used for realizing the electronic controller working condition coupling test method based on the offshore atmospheric environment laboratory. The implementation scheme of the device for solving the problem is similar to that described in the above method, so the specific limitation in the embodiment of the device for coupling test of the working condition of the electronic controller based on the offshore atmospheric environment laboratory provided below can be referred to the limitation of the method for coupling test of the working condition of the electronic controller based on the offshore atmospheric environment laboratory hereinabove, and will not be repeated here.
In one embodiment, as shown in fig. 5, there is provided an electronic controller operating mode coupling test device based on an offshore atmospheric environment laboratory, comprising: a response module 500, a receiving module 502, a configuration module 504, and a testing module 506, wherein:
and the response module 500 is used for responding to the adaptability test instruction of the electronic controller to be tested in the offshore area and determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to the environmental information of the offshore area.
The receiving module 502 is configured to receive an installation signal of an experimental device corresponding to the electronic controller to be tested in an offshore area, and detect a first running state of a device function of the electronic controller to be tested in a normal temperature environment.
The configuration module 504 is configured to configure a test environment of the experimental device according to the vibration test rule, the salt spray test rule, and the damp-heat test rule, and detect a second operation state of a device function of the electronic controller to be tested in the test environment.
And the test module 506 is configured to switch the test environment of the experimental device to a normal temperature environment, and return to the step of detecting the first operation state of the device function of the electronic controller to be tested in the normal temperature environment until the preset end condition is met, and obtain the result of the working condition coupling test of the electronic controller to be tested according to the first operation state and the second operation state.
In one embodiment, the response module 500 is configured to determine, as a vibration test rule, a test vibration frequency and a test vibration level for the electronic controller to be tested according to the vibration level information and the planned use time of the electronic controller to be tested; according to the temperature and humidity information, determining the test temperature, the test humidity and the damp-heat test time aiming at the electronic controller to be tested as damp-heat test rules; according to the salt spray information, determining test salt spray environment information, test salt spray time, test drying environment information and test drying time aiming at the electronic controller to be tested as salt spray test rules.
In one embodiment, the response module 500 is configured to determine, according to the salt spray information, a salt spray temperature, a salt solution ph and a salt spray settlement amount for the electronic controller to be tested, as the test salt spray environment information.
In one embodiment, the response module 500 is configured to determine, according to the salt fog information, a drying temperature and a drying humidity for the electronic controller to be tested as the test drying environment information.
In one embodiment, the configuration module 504 is configured to control the experimental device to vibrate according to the test vibration frequency and the test vibration level; controlling the salt spray environment of the experimental equipment in the test salt spray time to be test salt spray environment information, and controlling the drying environment of the experimental equipment in the test drying time to be test drying environment information; and controlling the temperature of the experimental equipment in the damp-heat testing time to be the testing temperature, and controlling the humidity to be the testing humidity.
In one embodiment, the receiving module 502 is configured to obtain first test information under a normal temperature environment, and obtain a first operation state of a device function based on the first test information; the first test information includes at least one of: the method comprises the steps of detecting a first temperature of an electronic controller to be tested, detecting a first pressure of the electronic controller to be tested, detecting a first displacement of the electronic controller to be tested and detecting a first rotating speed of the electronic controller to be tested.
In one embodiment, the configuration module 504 is configured to power on the electronic controller to be tested according to a preset power-on frequency in a test environment, obtain second test information when the electronic controller to be tested is powered on, and obtain a second running state of the device function based on the second test information; the second test information includes at least one of: the second temperature detected by the electronic controller to be tested, the second pressure of the electronic controller to be tested, the second displacement of the electronic controller to be tested and the second rotating speed of the electronic controller to be tested.
In one embodiment, the apparatus further comprises: the screening module is used for acquiring the equipment specifications of the candidate electronic controllers; and taking the candidate electronic controller with the equipment specification of the equipment level as the electronic controller to be tested.
All or part of the modules in the electronic controller working condition coupling test device based on the offshore atmospheric environment laboratory can be realized by software, hardware and a combination thereof. The above modules may be embedded in hardware or may be independent of a processor in the computer device, or may be stored in software in a memory in the computer device, so that the processor may call and execute operations corresponding to the above modules.
In one embodiment, a computer device is provided, which may be a terminal, and the internal structure of which may be as shown in fig. 6. The computer device includes a processor, a memory, a communication interface, a display screen, and an input device connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The communication interface of the computer device is used for carrying out wired or wireless communication with an external terminal, and the wireless mode can be realized through WIFI, a mobile cellular network, NFC (near field communication) or other technologies. The computer program when executed by the processor is used for realizing an electronic controller working condition coupling test method based on an offshore atmospheric environment laboratory. The display unit of the computer device is used for forming a visual picture, and can be a display screen, a projection device or a virtual reality imaging device. The display screen can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment can be a touch layer covered on the display screen, can also be a key, a track ball or a touch pad arranged on the shell of the computer equipment, and can also be an external keyboard, a touch pad or a mouse and the like.
It will be appreciated by those skilled in the art that the structure shown in fig. 6 is merely a block diagram of some of the structures associated with the present application and is not limiting of the computer device to which the present application may be applied, and that a particular computer device may include more or fewer components than shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, a computer device is provided, including a memory and a processor, where the memory stores a computer program, and the processor executes the computer program to implement the above-mentioned method for performing an electronic controller operating mode coupling test based on an offshore atmospheric environment laboratory.
In one embodiment, a computer readable storage medium is provided, on which a computer program is stored, which when executed by a processor implements the above-described method of marine atmospheric environment laboratory-based electronic controller operating condition coupling test.
In one embodiment, a computer program product is provided, comprising a computer program which, when executed by a processor, implements the above-described method of marine atmospheric environment laboratory-based electronic controller operating condition coupling test.
It should be noted that, user information (including but not limited to user equipment information, user personal information, etc.) and data (including but not limited to data for analysis, stored data, presented data, etc.) referred to in the present application are information and data authorized by the user or sufficiently authorized by each party.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, database, or other medium used in the various embodiments provided herein may include at least one of non-volatile and volatile memory. The nonvolatile Memory may include Read-Only Memory (ROM), magnetic tape, floppy disk, flash Memory, optical Memory, high density embedded nonvolatile Memory, resistive random access Memory (ReRAM), magnetic random access Memory (Magnetoresistive Random Access Memory, MRAM), ferroelectric Memory (Ferroelectric Random Access Memory, FRAM), phase change Memory (Phase Change Memory, PCM), graphene Memory, and the like. Volatile memory can include random access memory (Random Access Memory, RAM) or external cache memory, and the like. By way of illustration, and not limitation, RAM can be in the form of a variety of forms, such as static random access memory (Static Random Access Memory, SRAM) or dynamic random access memory (Dynamic Random Access Memory, DRAM), and the like. The databases referred to in the various embodiments provided herein may include at least one of relational databases and non-relational databases. The non-relational database may include, but is not limited to, a blockchain-based distributed database, and the like. The processors referred to in the embodiments provided herein may be general purpose processors, central processing units, graphics processors, digital signal processors, programmable logic units, quantum computing-based data processing logic units, etc., without being limited thereto.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples only represent a few embodiments of the present application, which are described in more detail and are not to be construed as limiting the scope of the present application. It should be noted that it would be apparent to those skilled in the art that various modifications and improvements could be made without departing from the spirit of the present application, which would be within the scope of the present application. Accordingly, the scope of protection of the present application shall be subject to the appended claims.

Claims (12)

1. An electronic controller working condition coupling test method based on an offshore atmospheric environment laboratory is characterized by comprising the following steps:
responding to an adaptability test instruction of an electronic controller to be tested in an offshore area, and determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to environmental information of the offshore area;
receiving an installation signal of experimental equipment corresponding to an electronic controller to be tested in the offshore area, and detecting a first running state of equipment functions of the electronic controller to be tested in a normal-temperature environment;
Configuring a test environment of the experimental equipment according to the vibration test rule, the salt spray test rule and the damp-heat test rule, and detecting a second running state of equipment functions of the electronic controller to be tested in the test environment;
and switching the test environment of the experimental equipment into the normal temperature environment, and returning to the step of detecting the first running state of the equipment function of the electronic controller to be tested in the normal temperature environment until the preset end condition is met, and obtaining the working condition coupling test result of the electronic controller to be tested according to the first running state and the second running state.
2. The method of claim 1, wherein the environmental information of the offshore area includes vibration level information, temperature and humidity information, and salt spray information;
according to the environmental information of the offshore area, determining a vibration test rule, a damp-heat test rule and a salt spray test rule comprises the following steps:
determining test vibration frequency and test vibration level of the electronic controller to be tested as vibration test rules according to the vibration level information and the planned use time of the electronic controller to be tested;
According to the temperature and humidity information, determining the test temperature, the test humidity and the damp-heat test time aiming at the electronic controller to be tested as damp-heat test rules;
and determining the test salt spray environment information, the test salt spray time, the test drying environment information and the test drying time aiming at the electronic controller to be tested according to the salt spray information as salt spray test rules.
3. The method of claim 2, wherein determining test salt spray environmental information for the electronic controller to be tested based on the salt spray information comprises:
according to the salt spray information, determining the salt spray temperature, the acid-base number of a salt solution and the salt spray settlement of the electronic controller to be tested as test salt spray environment information;
determining test dry environment information for the electronic controller to be tested, comprising:
and determining the drying temperature and the drying humidity of the electronic controller to be tested according to the salt spray information, and taking the drying temperature and the drying humidity as test drying environment information.
4. The method of claim 2, wherein configuring the test environment of the experimental facility according to the vibration test rule, the salt spray test rule, and the damp-heat test rule comprises:
Controlling the experimental equipment to vibrate according to the test vibration frequency and the test vibration level;
controlling the salt spray environment of the experimental equipment in the test salt spray time to be the test salt spray environment information, and controlling the drying environment of the experimental equipment in the test drying time to be the test drying environment information;
and controlling the temperature of the experimental equipment in the damp-heat testing time to be the testing temperature, and controlling the humidity to be the testing humidity.
5. The method according to claim 1, wherein detecting the first operation state of the device function of the electronic controller to be tested in the normal temperature environment includes:
acquiring first test information in a normal temperature environment, and acquiring a first running state of the equipment function based on the first test information; the first test information includes at least one of: the electronic controller to be tested detects a first temperature, a first pressure, a first displacement and a first rotating speed of the electronic controller to be tested.
6. The method of claim 1, wherein said detecting a second operational state of a device function of said electronic controller under test in said test environment comprises:
In a test environment, electrifying the electronic controller to be tested according to a preset electrifying frequency, acquiring second test information when the electronic controller to be tested is electrified, and acquiring a second running state of the equipment function based on the second test information; the second test information includes at least one of: the second temperature detected by the electronic controller to be tested, the second pressure of the electronic controller to be tested, the second displacement of the electronic controller to be tested and the second rotating speed of the electronic controller to be tested.
7. The method according to claim 1, wherein the preset end condition comprises:
the cycle times are larger than or equal to the planned cycle threshold value corresponding to the electronic controller to be tested; the planned circulation threshold value is determined based on the planned use time of the electronic controller to be tested;
and/or the number of the groups of groups,
and the damage degree of the electronic controller to be tested reaches a preset damage threshold value.
8. The method according to claim 1, wherein the method further comprises:
acquiring equipment specifications of a plurality of candidate electronic controllers;
and taking the candidate electronic controller with the equipment specification of the equipment level as the electronic controller to be tested.
9. An electronic controller working condition coupling test device based on an offshore atmospheric environment laboratory, which is characterized by comprising:
the response module is used for responding to an adaptability test instruction of the electronic controller to be tested in the offshore area and determining a vibration test rule, a damp-heat test rule and a salt spray test rule according to the environmental information of the offshore area;
the receiving module is used for receiving an installation signal of experimental equipment corresponding to the electronic controller to be tested in the offshore area and detecting a first running state of equipment functions of the electronic controller to be tested in a normal-temperature environment;
the configuration module is used for configuring the test environment of the experimental equipment according to the vibration test rule, the salt spray test rule and the damp-heat test rule, and detecting the second running state of the equipment function of the electronic controller to be tested in the test environment;
the test module is used for switching the test environment of the experimental equipment into the normal temperature environment, returning to the step of detecting the first running state of the equipment function of the electronic controller to be tested in the normal temperature environment, and obtaining the working condition coupling test result of the electronic controller to be tested according to the first running state and the second running state until the preset end condition is met.
10. A computer device comprising a memory and a processor, the memory storing a computer program, characterized in that the processor implements the steps of the method of any one of claims 1 to 8 when the computer program is executed.
11. A computer readable storage medium, on which a computer program is stored, characterized in that the computer program, when being executed by a processor, implements the steps of the method of any of claims 1 to 8.
12. A computer program product comprising a computer program, characterized in that the computer program, when executed by a processor, implements the steps of the method of any one of claims 1 to 8.
CN202310328488.XA 2023-03-30 2023-03-30 Electronic controller working condition coupling test method based on offshore atmospheric environment laboratory Pending CN116430826A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117805519A (en) * 2023-12-21 2024-04-02 云动(太仓)测控技术有限公司 Automobile electrical component simulation test system, method and device and storage medium

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117805519A (en) * 2023-12-21 2024-04-02 云动(太仓)测控技术有限公司 Automobile electrical component simulation test system, method and device and storage medium

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