CN116430820B - Intelligent manufacturing production line safety monitoring system and method - Google Patents
Intelligent manufacturing production line safety monitoring system and method Download PDFInfo
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- CN116430820B CN116430820B CN202310700454.9A CN202310700454A CN116430820B CN 116430820 B CN116430820 B CN 116430820B CN 202310700454 A CN202310700454 A CN 202310700454A CN 116430820 B CN116430820 B CN 116430820B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000012544 monitoring process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 168
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000009825 accumulation Methods 0.000 claims abstract description 11
- 230000002159 abnormal effect Effects 0.000 claims description 21
- 230000001502 supplementing effect Effects 0.000 claims description 19
- 238000004590 computer program Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The invention relates to a safety monitoring system and a safety monitoring method for an intelligent manufacturing production line, which belong to the technical field of electric digital data processing and comprise a humidity detection device, a water accumulation position identification device, a shooting identification detection device, a shooting angle adjustment device, a human body position detection device, a safety early warning device and a main control device, wherein the main control device is respectively connected with the humidity detection device, the water accumulation position detection device, the shooting identification detection device, the shooting angle adjustment device, the human body position detection device and the safety early warning device. The safety monitoring of the intelligent manufacturing production line can be realized through the cooperation starting of all the devices; the safety accidents such as slipping and falling of operators due to water leaking on the sidewalk are avoided.
Description
Technical Field
The invention belongs to the technical field of electric digital data processing, and particularly relates to a safety monitoring system and method for an intelligent manufacturing production line.
Background
The utility model provides a grit intelligence manufacturing line now, including installing at ground and ascending conveyer belt of slope, the upper end of conveyer belt is equipped with the stirring station, the lower extreme of conveyer belt is equipped with the batching unit, the below of conveyer belt is equipped with the flourishing magazine that is used for retrieving the batching that is on a parallel with the conveyer belt, the top of flourishing magazine is equipped with the water pipe that is used for scouring the batching, the lower one end of flourishing magazine is vertical to be equipped with retrieves the hopper, the lower extreme of retrieving the hopper is equipped with retrieves the guide slot, the end of retrieving the guide slot is equipped with the recovery pond, the both sides of conveyer belt are equipped with the pavement that is on a parallel with the conveyer belt.
However, the conveyer belt of this kind of grit intelligent manufacturing line often is higher than the pavement, and we find in actual operation in-process that water in the conveyer belt spills easily to the pavement, and operating personnel moves on the pavement, and when humidity on the pavement reaches certain degree, operating personnel easily falls down because of spilling the water that leaks on the pavement and skidding etc..
Therefore, an intelligent manufacturing line safety monitoring system, method and storage medium are needed to solve the above problems.
Disclosure of Invention
The invention aims to provide an intelligent manufacturing production line safety monitoring system, method and storage medium, which are used for solving the technical problems in the prior art, water in a conveying belt is easy to spill on a sidewalk, an operator moves on the sidewalk, and when the humidity on the sidewalk reaches a certain degree, the operator is easy to slip, fall and the like due to the water which is spilled on the sidewalk.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the intelligent manufacturing production line safety monitoring system comprises a humidity detection device, a water accumulation position identification device, a camera shooting identification detection device, a camera shooting angle adjustment device, a human body position detection device, a safety early warning device and a main control device, wherein the main control device is respectively connected with the humidity detection device, the water accumulation position detection device, the camera shooting identification detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device;
the humidity detection device is used for detecting real-time humidity data of the sidewalk and judging whether the real-time humidity data are abnormal or not;
the accumulated water position identification device is used for identifying the specific accumulated water position of the sidewalk according to the real-time humidity data;
the camera shooting identification detection device is used for identifying whether the pavement is abnormal due to ponding or not through camera shooting;
the camera shooting angle adjusting device is used for adjusting the camera shooting angle of the camera shooting identification detecting device according to the specific water accumulation position;
the human body position detection device is used for detecting whether an operator exists between the camera shooting identification detection device and the specific ponding position;
the safety early warning device is used for carrying out safety early warning on operators;
the main control device is used for controlling the opening and closing of the humidity detection device, the accumulated water position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device.
Further, the main control device controls the humidity detection device to be normally opened, and controls the ponding position recognition device, the shooting recognition detection device, the shooting angle adjustment device, the human body position detection device and the safety early warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the camera shooting identification detection device and the camera shooting angle adjustment device to be started;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the human body position detection device to be started;
when the human body position detection device detects that an operator exists between the camera shooting identification detection device and the specific ponding position, the main control device controls the safety early warning device to be started.
Further, the device also comprises an illuminance detection device and a light supplementing device;
the main control device is respectively connected with the illuminance detection device and the light supplementing device;
the illuminance detection device is used for detecting whether the illuminance of the environment where the image pickup identification detection device is located meets the normal work of the image pickup identification detection device;
the light supplementing device is used for supplementing light to the environment where the image pickup identification detection device is located.
Further, the main control device controls the illuminance detection device and the light supplementing device to be normally closed;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the illuminance detection device to be started;
and if the illuminance detection device detects that the illuminance of the environment where the image capturing identification detection device is positioned does not meet the normal operation of the image capturing identification detection device, the main control device controls the light supplementing device to be started.
Further, the device also comprises a light reflection detection device, wherein the light reflection detection device is connected with the main control device;
the light reflection detection device is used for detecting whether light reflection exists at the specific ponding position of the sidewalk;
the main control device controls the humidity detection device to be normally opened, and controls the ponding position identification device, the reflection detection device and the safety early warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the light reflection detection device to be started;
when the light reflection detection device detects that the specific ponding position of the sidewalk has light reflection, the main control device controls the safety early warning device to be started.
Further, the system also comprises an operator handheld terminal, and the main control device is connected with the operator handheld terminal through a network.
The intelligent manufacturing production line safety monitoring method adopts the intelligent manufacturing production line safety monitoring system to conduct safety monitoring.
A storage medium having stored thereon a computer program which when executed performs a smart manufacturing line security monitoring method as described above.
Compared with the prior art, the invention has the following beneficial effects:
the intelligent manufacturing production line safety monitoring system has the beneficial effects that the intelligent manufacturing production line safety monitoring system can be realized through the cooperation starting among the humidity detection device, the accumulated water position identification device, the camera shooting identification detection device, the camera shooting angle adjustment device, the human body position detection device, the safety early warning device and the main control device; the safety accidents such as slipping and falling of operators due to water leaking on the sidewalk are avoided. The devices are orderly matched and started, so that the water leakage phenomenon of the sidewalk can be monitored in real time, the extremely high reliability of the monitoring result is achieved, corresponding voice safety precaution is carried out, and the occurrence rate of safety accidents can be reduced after related operators are warned; moreover, the progressive detection mode of orderly starting can avoid that most detection devices are started for a long time, and compared with the mode of starting at the same time, the whole energy consumption of the system is lower; in addition, compared with a follow-up opened camera shooting identification detection device, the humidity detection device which is normally opened is lower in hardware energy consumption, and corresponding hardware cost is lower, so that the service time of the camera shooting identification detection device is reduced as much as possible, the service life of the camera shooting identification detection device is prolonged, and high cost caused by replacement is avoided.
Drawings
Fig. 1 is a schematic diagram of a system structure according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a system operating principle according to an embodiment of the present invention.
Detailed Description
For the purpose of making the technical solution and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
As shown in fig. 1, an intelligent manufacturing production line safety monitoring system is provided, which comprises a humidity detection device, a water accumulation position identification device, a camera shooting identification detection device, a camera shooting angle adjustment device, a human body position detection device, a safety early warning device and a main control device, wherein the main control device is respectively connected with the humidity detection device, the water accumulation position detection device, the camera shooting identification detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device;
the humidity detection device is used for detecting real-time humidity data of the sidewalk and judging whether the real-time humidity data are abnormal or not; the humidity detection device can adopt a matching scheme of a humidity sensor, a data processor and a data memory; the humidity sensor collects real-time humidity data of the sidewalk, the data storage stores the humidity data of the sidewalk under normal conditions and records the data as threshold humidity data, the data processor compares the real-time humidity data with the threshold humidity data, and the data processor judges that the real-time humidity data is abnormal when the real-time humidity data exceeds the threshold humidity data.
The accumulated water position identification device is used for identifying the specific accumulated water position of the sidewalk according to the real-time humidity data; the ponding position recognition device can adopt a humidity sensor matrix formed by a plurality of humidity sensors, the humidity sensor matrix is distributed on a sidewalk, namely, each humidity sensor has a fixed position, and when the real-time humidity data of one or more humidity sensors is abnormal, the position of the part of humidity sensor is a specific ponding position.
The camera shooting identification detection device is used for identifying whether the pavement is abnormal due to ponding or not through camera shooting; the camera shooting identification detection device can adopt a matching scheme of a camera, an image memory and an image processor; the camera collects real-time image data of the sidewalk, the image data of the sidewalk is recorded as reference image data when the image memory leaks water, the image processor compares the real-time image data with the reference image data, and the sidewalk ponding is judged to be abnormal when the real-time image data and the reference image data are matched.
The camera shooting angle adjusting device is used for adjusting the camera shooting angle of the camera shooting identification detecting device according to the specific water accumulation position; the camera shooting angle adjusting device can adopt a matching scheme of the turntable and the motor, the camera shooting identification detecting device is arranged on the turntable, and the motor drives the turntable to rotate and simultaneously drives the camera shooting identification detecting device to rotate.
The human body position detection device is used for detecting whether an operator exists between the camera shooting identification detection device and the specific ponding position; the human body position detecting device may employ a human body sensor.
The safety early warning device is used for carrying out safety early warning on operators; the safety precaution device can adopt a voice player.
The main control device is used for controlling the opening and closing of the humidity detection device, the accumulated water position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device.
Among the above-mentioned scheme, through humidity detection device, ponding position recognition device, the recognition detection device that makes a video recording, angle adjusting device that makes a video recording, human position detection device, safety precaution device, the cooperation scheme between the main control device, can lead to operating personnel to skid and fall down the phenomenon to carry out real-time supervision and early warning to the pavement and leak, effectively avoid causing the incident to appear.
Further, as shown in fig. 2, the main control device controls the humidity detection device to be normally opened, and controls the ponding position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device and the safety pre-warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the camera shooting identification detection device and the camera shooting angle adjustment device to be started;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the human body position detection device to be started;
when the human body position detection device detects that an operator exists between the camera shooting identification detection device and the specific ponding position, the main control device controls the safety early warning device to be started.
According to the scheme, the water leakage phenomenon of the sidewalk can be monitored in real time through orderly matching opening among the humidity detection device, the ponding position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device, the safety early warning device and the main control device, the reliability of the monitoring result is extremely high, corresponding voice safety early warning is carried out, and the safety accident rate can be reduced after related operators are warned; moreover, the progressive detection mode of orderly starting can avoid that most detection devices are started for a long time, and compared with the mode of starting at the same time, the whole energy consumption of the system is lower; in addition, compared with a follow-up opened camera shooting identification detection device, the humidity detection device which is normally opened is lower in hardware energy consumption, and corresponding hardware cost is lower, so that the service time of the camera shooting identification detection device is reduced as much as possible, the service life of the camera shooting identification detection device is prolonged, and high cost caused by replacement is avoided.
Further, the device also comprises an illuminance detection device and a light supplementing device;
the main control device is respectively connected with the illuminance detection device and the light supplementing device;
the illuminance detection device is used for detecting whether the illuminance of the environment where the image pickup identification detection device is located meets the normal work of the image pickup identification detection device;
the light supplementing device is used for supplementing light to the environment where the image pickup identification detection device is located.
Further, the main control device controls the illuminance detection device and the light supplementing device to be normally closed;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the illuminance detection device to be started;
and if the illuminance detection device detects that the illuminance of the environment where the image capturing identification detection device is positioned does not meet the normal operation of the image capturing identification detection device, the main control device controls the light supplementing device to be started.
In the above scheme, the image data collected by the camera shooting identification detection device is considered to be easily affected by real-time illuminance, so that the above defects can be overcome by designing a matching scheme of the illuminance detection device and the light supplementing device.
Further, the device also comprises a light reflection detection device, wherein the light reflection detection device is connected with the main control device;
the light reflection detection device is used for detecting whether light reflection exists at the specific ponding position of the sidewalk;
the main control device controls the humidity detection device to be normally opened, and controls the ponding position identification device, the reflection detection device and the safety early warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the light reflection detection device to be started;
when the light reflection detection device detects that the specific ponding position of the sidewalk has light reflection, the main control device controls the safety early warning device to be started.
In the above scheme, the camera shooting identification detection device is considered as a rechecking detection link, so that the camera shooting identification detection device is a key ring for guaranteeing the monitoring result, and the reflective detection device is designed as an alternative scheme of the rechecking detection link, and when the camera shooting identification detection device has faults, the reflective detection device can be used for replacing actions, so that the reliability of the overall monitoring result of the system is guaranteed.
Further, the remote data interaction system further comprises an operator handheld terminal, the master control device is connected with the operator handheld terminal through a network, and the operator handheld terminal can adopt a smart phone to realize remote data interaction.
The intelligent manufacturing production line safety monitoring method adopts the intelligent manufacturing production line safety monitoring system to conduct safety monitoring.
A storage medium having stored thereon a computer program which when executed performs a smart manufacturing line security monitoring method as described above.
The above is a preferred embodiment of the present invention, and all changes made according to the technical solution of the present invention belong to the protection scope of the present invention when the generated functional effects do not exceed the scope of the technical solution of the present invention.
Claims (7)
1. The intelligent manufacturing production line safety monitoring system is characterized by comprising a humidity detection device, a water accumulation position identification device, a camera shooting identification detection device, a camera shooting angle adjustment device, a human body position detection device, a safety early warning device and a main control device, wherein the main control device is respectively connected with the humidity detection device, the water accumulation position detection device, the camera shooting identification detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device;
the humidity detection device is used for detecting real-time humidity data of the sidewalk and judging whether the real-time humidity data are abnormal or not;
the accumulated water position identification device is used for identifying the specific accumulated water position of the sidewalk according to the real-time humidity data;
the camera shooting identification detection device is used for identifying whether the pavement is abnormal due to ponding or not through camera shooting;
the camera shooting angle adjusting device is used for adjusting the camera shooting angle of the camera shooting identification detecting device according to the specific water accumulation position;
the human body position detection device is used for detecting whether an operator exists between the camera shooting identification detection device and the specific ponding position;
the safety early warning device is used for carrying out safety early warning on operators;
the main control device is used for controlling the opening and closing of the humidity detection device, the accumulated water position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device;
the main control device controls the humidity detection device to be normally opened, and controls the ponding position recognition device, the camera shooting recognition detection device, the camera shooting angle adjustment device, the human body position detection device and the safety early warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the camera shooting identification detection device and the camera shooting angle adjustment device to be started;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the human body position detection device to be started;
when the human body position detection device detects that an operator exists between the camera shooting identification detection device and the specific ponding position, the main control device controls the safety early warning device to be started.
2. The intelligent manufacturing line safety monitoring system according to claim 1, further comprising an illuminance detection device and a light supplementing device;
the main control device is respectively connected with the illuminance detection device and the light supplementing device;
the illuminance detection device is used for detecting whether the illuminance of the environment where the image pickup identification detection device is located meets the normal work of the image pickup identification detection device;
the light supplementing device is used for supplementing light to the environment where the image pickup identification detection device is located.
3. The intelligent manufacturing line safety monitoring system according to claim 2, wherein the main control device controls the illuminance detection device and the light supplementing device to be normally closed;
when the camera shooting identification detection device can not identify whether the pavement ponding is abnormal or not through camera shooting, the main control device controls the illuminance detection device to be started;
and if the illuminance detection device detects that the illuminance of the environment where the image capturing identification detection device is positioned does not meet the normal operation of the image capturing identification detection device, the main control device controls the light supplementing device to be started.
4. The intelligent manufacturing line safety monitoring system according to claim 1, further comprising a light reflection detection device, wherein the light reflection detection device is connected with the main control device;
the light reflection detection device is used for detecting whether light reflection exists at the specific ponding position of the sidewalk;
the main control device controls the humidity detection device to be normally opened, and controls the ponding position identification device, the reflection detection device and the safety early warning device to be normally closed;
when the humidity detection device judges that the real-time humidity data is abnormal, the main control device controls the ponding position identification device to be started;
when the ponding position identification device identifies the specific ponding position of the sidewalk according to the real-time humidity data, the main control device controls the light reflection detection device to be started;
when the light reflection detection device detects that the specific ponding position of the sidewalk has light reflection, the main control device controls the safety early warning device to be started.
5. The intelligent manufacturing line safety monitoring system of claim 1, further comprising an operator-hand terminal, wherein the master control device is in network connection with the operator-hand terminal.
6. An intelligent manufacturing line safety monitoring method, characterized in that the safety monitoring is performed by adopting the intelligent manufacturing line safety monitoring system according to any one of claims 1-5.
7. A storage medium having a computer program stored thereon, which when executed performs a method of intelligent manufacturing line safety monitoring as claimed in claim 6.
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| CN117647285A (en) * | 2024-01-30 | 2024-03-05 | 四川川能智网实业有限公司 | Equipment operation monitoring system and method based on industrial Internet of things |
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