CN116422757B - A new energy vehicle brake disc mold production stamping device - Google Patents
A new energy vehicle brake disc mold production stamping device Download PDFInfo
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- CN116422757B CN116422757B CN202310680133.7A CN202310680133A CN116422757B CN 116422757 B CN116422757 B CN 116422757B CN 202310680133 A CN202310680133 A CN 202310680133A CN 116422757 B CN116422757 B CN 116422757B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/08—Stamping using rigid devices or tools with die parts on rotating carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种新能源汽车的刹车盘模具生产冲压装置,涉及模具冲压技术领域,其技术方案要点包括:底板,底板的顶部设有顶板;转动杆,设于底板与顶板之间;四个冲压模组,分别设于转动杆的四侧;冲压模组位于第一转动位置时:该冲压模组中的上模具与下模具具有一定的间隔,冲压模组处于第二转动位置时:活动端通过固定部件固定于固定端上对冲压件进行保压,配合冲压件在冲压时产生的热量可以保证冲压件不会回弹,冲压模组处于第三转动位置时:处于第一转动位置的冲压模组对板材冲压时,处于第三转动位置的冲压模组中的活动端离开固定端,可以保证在不影响冲压效率的同时避免了冲压件在冲压后即刻离开模具而导致的冲压件回弹的问题。
The invention discloses a stamping device for brake disc mold production of new energy vehicles, and relates to the technical field of mold stamping. The main points of the technical scheme include: a bottom plate, a top plate is arranged on the top of the bottom plate; a rotating rod is arranged between the bottom plate and the top plate; four Two stamping die sets are respectively arranged on the four sides of the rotating rod; when the stamping die set is in the first rotational position: the upper mold and the lower die in the stamping die set have a certain interval; when the stamping die set is in the second rotational position: The movable end is fixed on the fixed end through the fixed part to maintain the pressure of the stamping part, and the heat generated by the stamping part during stamping can ensure that the stamping part will not rebound. When the stamping module is in the third rotation position: it is in the first rotation position When the stamping die set stamps the plate, the movable end of the stamping die set in the third rotation position leaves the fixed end, which can ensure that the stamping part leaves the mold immediately after stamping without affecting the stamping efficiency. The rebound problem.
Description
技术领域technical field
本发明涉及模具冲压技术领域,具体涉及一种新能源汽车的刹车盘模具生产冲压装置。The invention relates to the technical field of die stamping, in particular to a die production stamping device for a brake disc of a new energy vehicle.
背景技术Background technique
新能源汽车是指采用非常规的燃料作为动力来源(或使用常规的车用燃料、采用新型车载动力装置),综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车,新能源汽车的刹车盘简单来说,就是一个圆的盘子,车子行进时它也是转动的。制动卡钳夹住刹车盘而产生制动力,踩刹车时就是它夹住刹车盘起到减速或者停车的作用。刹车盘制动效果好,且比鼓形刹车更易维护,刹车盘在生产时,一般是通过模具浇注成型的。New energy vehicles refer to the use of unconventional fuels as power sources (or the use of conventional vehicle fuels, the use of new on-board power devices), the integration of advanced technologies in vehicle power control and drive, and the formation of advanced technical principles and new technologies. 1. The new structure of the car, the brake disc of the new energy car is simply a round plate, and it also rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When the brake is applied, it clamps the brake disc to slow down or stop the car. The braking effect of the brake disc is good, and it is easier to maintain than the drum brake. When the brake disc is produced, it is generally molded by casting.
模具,是用来制作成型物品的工具,这种工具由各种零件构成。它主要通过所成型材料物理状态的改变来实现物品外形的加工。通常使用在工业中,用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压、拉伸等方法得到所需产品的各种模子和工具。A mold is a tool used to make shaped objects. This tool is composed of various parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. It is usually used in industry to obtain various molds and tools for required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping, stretching and other methods.
例如在授权公告号为CN112191745B的中国专利公开了一种专用于生产汽车刹车盘的冲压模具,涉及汽车零件加工设备技术领域。该发明包括上模架和下模架,其中上模架表面粘连有驱动齿板,下模架表面粘连有从动齿板,两者均与传动齿轮啮合,下模架内部设有排料舱、废屑收集舱和排屑网板,排料口处安装有清洁辊刷。该发明通过在上模架和下模架之间安装驱动齿板和从动齿板,并将二者利用传动齿轮联动,能够与排料板相互配合在一个冲压周期中使冲压完成的刹车盘滑入排料舱中;其中当刹车盘进入排料舱时,排屑网板能够将其下表面粘连的废屑刮落入废屑收集舱,同时,在排料口处设置的清洁辊刷能够对刹车盘上表面的废屑进行清理;两种机制相互配合,能够对刹车盘进行初步处理。For example, the Chinese patent whose authorized notification number is CN112191745B discloses a stamping die specially used for producing automobile brake discs, which relates to the technical field of automobile parts processing equipment. The invention includes an upper mold base and a lower mold base, wherein a driving tooth plate is adhered to the surface of the upper mold base, and a driven gear plate is adhered to the surface of the lower mold base, both of which are meshed with transmission gears, and a discharge cabin is arranged inside the lower mold base , waste debris collection compartment and debris removal screen, and a cleaning roller brush is installed at the discharge port. In this invention, the driving tooth plate and the driven tooth plate are installed between the upper mold frame and the lower mold frame, and the two are linked by the transmission gear, so that they can cooperate with the discharge plate in one stamping cycle to make the stamped brake disc Sliding into the discharge cabin; when the brake disc enters the discharge cabin, the chip removal screen can scrape the scraps adhered to the lower surface into the waste collection cabin, and at the same time, the cleaning roller brush set at the discharge port It can clean up the debris on the upper surface of the brake disc; the two mechanisms cooperate with each other to perform preliminary treatment on the brake disc.
但是上述技术方案中上模架和下模架对冲压件进行冲压时,若对成型后的冲压件即刻脱离模具,容易造成冲压件回弹,为防止冲压件回弹或采用延长模具与冲压件接触时间,或采用二次冲压的方式提高冲压成形精度,但是上述的两种方式均会降低冲压效率。However, when the stamping parts are stamped by the upper mold base and the lower mold base in the above technical scheme, if the stamping parts after forming are immediately separated from the mold, it is easy to cause the stamping parts to rebound. Contact time, or the use of secondary stamping to improve stamping accuracy, but the above two methods will reduce stamping efficiency.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种新能源汽车的刹车盘模具生产冲压装置,解决了现有技术中若对成型后的冲压件即刻脱离模具,容易造成冲压件回弹,为防止冲压件回弹或采用延长模具与冲压件接触时间,或采用二次冲压的方式提高冲压成形精度,但是上述的两种方式均会降低冲压效率的问题。Aiming at the deficiencies of the prior art, the present invention provides a stamping device for the production of brake disc molds for new energy vehicles, which solves the problem that in the prior art, if the formed stamping parts are immediately separated from the mold, it is easy to cause the stamping parts to rebound. The springback of stamping parts can be achieved by prolonging the contact time between the mold and stamping parts, or by using secondary stamping to improve the stamping forming accuracy, but the above two methods will reduce the stamping efficiency.
本发明的上述技术目的是通过以下技术方案得以实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种新能源汽车的刹车盘模具生产冲压装置,包括:A stamping device for brake disc mold production of new energy vehicles, comprising:
底板,所述底板的顶部设有顶板,所述底板与顶板之间连接有多个支撑杆;A bottom plate, the top of the bottom plate is provided with a top plate, and a plurality of support rods are connected between the bottom plate and the top plate;
转动杆,设于所述底板与所述顶板之间,所述转动杆具有第一转动位置、第二转动位置、第三转动位置和第四转动位置;A rotating rod is arranged between the bottom plate and the top plate, and the rotating rod has a first rotating position, a second rotating position, a third rotating position and a fourth rotating position;
四个冲压模组,分别设于所述转动杆的四侧,所述冲压模组包括固定连接于所述转动杆一侧的固定端,所述固定端的顶部设有活动端,所述固定端的顶部设有下模具,所述活动端的底部设有上模具;Four stamping die sets are respectively arranged on the four sides of the rotating rod. The stamping die group includes a fixed end fixedly connected to one side of the rotating rod. The top of the fixed end is provided with a movable end. The top is provided with a lower mold, and the bottom of the movable end is provided with an upper mold;
转动部件,设于所述顶板上,用于转动转动杆的位置;The rotating part is arranged on the top plate and is used to rotate the position of the rotating rod;
压力部件,设于所述顶板上,用于向下移动处于第一转动位置的活动端;a pressure member, arranged on the top plate, used to move down the movable end at the first rotational position;
固定部件,设于所述活动端和固定端之间,用于在压力部件向下移动活动端至预设位置后将活动端固定于固定端的顶部,所述固定部件能够在压力部件向下移动处于第一转动位置的活动端时,向上移动处于第三转动位置的活动端,让处于第三转动位置的活动端离开固定端;The fixing part is arranged between the movable end and the fixed end, and is used to fix the movable end on the top of the fixed end after the pressure part moves the movable end downward to a preset position, and the fixing part can move downward when the pressure part When the movable end is in the first rotational position, move the movable end in the third rotational position upwards, so that the movable end in the third rotational position leaves the fixed end;
冷却部件,设于所述固定端上,用于在转动杆转动时对下模具进行冷却。The cooling part is arranged on the fixed end and is used for cooling the lower mold when the rotating rod rotates.
优选的,所述固定部件包括设于所述活动端两侧的连杆,所述固定端的顶部开设有与所述连杆相适配的连接口,所述连杆的两侧分别开设有收纳槽,所述收纳槽内滑动套设有限位块,所述限位块与所述收纳槽之间连接有第一弹簧,所述活动端的一侧连接有多个与所述固定端滑动连接的连接杆,所述活动端与所述固定端之间连接有第二弹簧。Preferably, the fixed part includes connecting rods arranged on both sides of the movable end, the top of the fixed end is provided with a connecting port suitable for the connecting rod, and the two sides of the connecting rod are respectively provided with storage The sliding sleeve in the storage tank is provided with a limit block, a first spring is connected between the limit block and the storage tank, and a plurality of springs are connected to one side of the movable end and are slidably connected to the fixed end. As for the connecting rod, a second spring is connected between the movable end and the fixed end.
优选的,所述固定部件还包括设于所述固定端两侧的顶块,所述顶块的一侧设有连接块,所述固定端的两侧分别开设有与所述连接块相适配的连接槽,所述底板的顶部转动连接有第一齿轮,所述底板的顶部滑动连接有与所述第一齿轮啮合的第一齿条和第二齿条。Preferably, the fixing part further includes top blocks arranged on both sides of the fixed end, one side of the top block is provided with a connecting block, and the two sides of the fixed end are respectively provided with The top of the bottom plate is rotatably connected with a first gear, and the top of the bottom plate is slidably connected with a first rack and a second rack meshing with the first gear.
优选的,所述冷却部件包括开设于所述固定端底部的空腔,所述下模具的两侧分别开设有与所述空腔连通的进风口,所述空腔内固定套设有架体,所述架体上转动连接有风扇叶片,所述风扇叶片的顶部设有第一锥齿轮,所述固定端的一侧设有转轴,所述转轴延伸至所述空腔内并连接有与所述第一锥齿轮啮合的第二锥齿轮,所述底板的顶部连接有第二齿轮,所述第二齿轮的齿块朝向顶板,所述固定端的一侧连接有支杆,所述支杆的一侧转动连接有与所述第二齿轮啮合的第三齿轮,所述第三齿轮与所述转轴之间连接有链条。Preferably, the cooling part includes a cavity opened at the bottom of the fixed end, air inlets communicating with the cavity are respectively opened on both sides of the lower mold, and a frame is fixedly sleeved in the cavity , the frame body is rotatably connected with a fan blade, the top of the fan blade is provided with a first bevel gear, one side of the fixed end is provided with a rotating shaft, and the rotating shaft extends into the cavity and is connected with the The second bevel gear meshed with the first bevel gear, the top of the bottom plate is connected with a second gear, the tooth block of the second gear faces the top plate, one side of the fixed end is connected with a pole, and the pole of the pole A third gear meshed with the second gear is rotatably connected to one side, and a chain is connected between the third gear and the rotating shaft.
优选的,所述转动部件包括开设于所述顶板底部的凹槽,所述转动杆的顶部设有与所述凹槽转动连接的第四齿轮,所述凹槽内还转动连接有与所述第四齿轮啮合的第五齿轮,所述顶板的顶部设有驱动电机,所述驱动电机的驱动轴延伸至凹槽内与所述第五齿轮连接,所述底板的顶部转动连接有转动环,所述转动环的顶部设有多个与所述转动杆连接的承重杆。Preferably, the rotating part includes a groove opened at the bottom of the top plate, the top of the rotating rod is provided with a fourth gear that is rotatably connected to the groove, and the groove is also rotatably connected to the The fourth gear meshes with the fifth gear, the top of the top plate is provided with a drive motor, the drive shaft of the drive motor extends into the groove to connect with the fifth gear, the top of the bottom plate is rotatably connected with a rotating ring, The top of the rotating ring is provided with a plurality of load-bearing rods connected with the rotating rods.
优选的,所述压力部件包括设于所述顶板顶部的油缸,所述油缸的伸缩轴穿过顶板延伸至顶板的底部。Preferably, the pressure component includes an oil cylinder arranged on the top of the top plate, and the telescopic shaft of the oil cylinder extends through the top plate to the bottom of the top plate.
优选的,所述连接槽内开设有多个限制槽,所述连接块的两侧分别开设有伸缩槽,所述伸缩槽内设有与所述限制槽相适配的限制杆,所述限制杆与所述伸缩槽之间连接有第三弹簧。Preferably, a plurality of restricting grooves are opened in the connecting groove, telescopic grooves are respectively arranged on both sides of the connecting block, and restricting rods matching the restricting grooves are arranged in the telescopic grooves, and the restricting A third spring is connected between the rod and the telescopic slot.
优选的,所述底板的顶部设有支架,所述支架上设有固定轴,所述第一齿轮转动连接在所述固定轴上,所述第一齿轮的内侧壁开设有多个定位槽,所述固定轴的外侧壁开设有多个与所述定位槽相对应的连接腔,所述连接腔内滑动套设有与所述定位槽相适配的定位杆,所述定位杆与所述定位槽之间连接有第四弹簧。Preferably, a bracket is provided on the top of the bottom plate, a fixed shaft is provided on the bracket, the first gear is rotatably connected to the fixed shaft, and a plurality of positioning slots are opened on the inner wall of the first gear, The outer wall of the fixed shaft is provided with a plurality of connecting cavities corresponding to the positioning grooves, and the sliding sleeve in the connecting cavity is provided with a positioning rod matching the positioning grooves, and the positioning rods are connected to the positioning grooves. A fourth spring is connected between the positioning slots.
综上所述,本发明主要具有以下有益效果:In summary, the present invention mainly has the following beneficial effects:
通过设置冲压模组,在使用时,以其中一个冲压模组为例,冲压模具处于第一转动位置时,初始状态为:活动端与固定端具有一定的间隔,作业人员可将需要冲压成型的板材置于下模具内,通过压力部件向下移动处于第一转动位置的活动端,活动端向下移动带动上模具靠近下模具,上模具与下模具的配合能够将板材冲压成型,在活动端移动至预设位置时,能够通过固定部件固定活动端的位置,使得上模具和下模具紧密接触,在冲压模组对冲压件进行冲压时,可通过转动部件转动转动杆的位置,冲压模组转动至第二转动位置时,活动端还受固定部件的影响与固定端固定在一起,转动部件再次转动转动杆的位置,此时冲压模组转动至第三转动位置,在压力部件向下移动处于第一转动位置的活动端并利用固定部件将活动端固定于固定端上时,固定部件能够向上移动处于第三转动位置的活动端,在冲压模组转动至第四转动位置时,作业人员可从处于第四转动位置中的下模具内取出冲压成型的冲压件,即,冲压模组位于第一转动位置时:该冲压模组中的上模具与下模具具有一定的间隔,冲压模组处于第二转动位置时:活动端通过固定部件固定于固定端上对冲压件进行保压,配合冲压件在冲压时产生的热量可以保证冲压件不会回弹,冲压模组处于第三转动位置时:处于第一转动位置的冲压模组对板材冲压时,处于第三转动位置的冲压模组中的活动端离开固定端,冲压模组处于第四转动位置时:可方便作业人员从冲压模组中取出冲压成型的冲压件,同时,在转动杆处于静止时冷却部件不会对下模具进行冷却,在对冲压件进行冲压成型时产生的热量能够让冲压件塑型,在转动杆转动时,能够通过冷却部件对下模具进行冷却,让热量流失加速冲压件的塑型,多组冲压模组间歇性的转换位置,也可避免同一冲压模组在多次冲压后急剧升温影响到后续对冲压件冲压成型的问题,以此循环往复,可以保证在不影响冲压效率的同时避免了冲压件在冲压后即刻离开模具而导致的冲压件回弹的问题。By setting up the stamping die set, when in use, taking one of the stamping die sets as an example, when the stamping die is in the first rotation position, the initial state is: there is a certain distance between the movable end and the fixed end, and the operator can press the mold that needs to be stamped. The plate is placed in the lower mold, and the movable end at the first rotation position is moved downward by the pressure part, and the movable end moves downward to drive the upper mold close to the lower mold. The cooperation between the upper mold and the lower mold can stamp the plate, When moving to the preset position, the position of the movable end can be fixed by the fixed part, so that the upper mold and the lower mold are in close contact. When the stamping die set stamps the stamping parts, the position of the rotating rod can be rotated by the rotating part, and the stamping die set rotates. When reaching the second rotation position, the movable end is still fixed together with the fixed end under the influence of the fixed part, and the rotating part rotates the position of the rotating rod again, and at this time, the stamping die set rotates to the third rotating position, and the pressing part moves downward to be in the position of When the movable end at the first rotation position is fixed on the fixed end by the fixed part, the fixed part can move upward the movable end at the third rotation position, and when the stamping die set rotates to the fourth rotation position, the operator can Take out the punched stamping part from the lower mold in the fourth rotational position, that is, when the stamping die set is in the first rotational position: the upper die and the lower die in the stamping die set have a certain interval, and the stamping die set is in the In the second rotation position: the movable end is fixed on the fixed end through the fixed part to maintain the pressure of the stamping part, and the heat generated by the stamping part during stamping can ensure that the stamping part will not rebound. When the stamping module is in the third rotation position : When the stamping die set in the first rotation position stamps the plate, the movable end of the stamping die set in the third rotation position is away from the fixed end, and when the stamping die set is in the fourth rotation position: it is convenient for the operator to move from the stamping die set At the same time, the cooling part will not cool the lower mold when the rotating rod is at rest. The heat generated when stamping the stamping part can make the stamping part shape. When the rotating rod rotates, The lower mold can be cooled by the cooling part, so that the heat loss can accelerate the molding of the stamping parts, and the intermittent position switching of multiple sets of stamping dies can also avoid the rapid temperature rise of the same stamping die after multiple stampings, which will affect the subsequent stamping. The problem of stamping and forming of parts can be repeated in this way, which can ensure that the springback of stamping parts caused by leaving the mold immediately after stamping can be avoided without affecting the stamping efficiency.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明的后视图;Fig. 2 is the back view of the present invention;
图3是本发明的第一转动位置结构示意图;Fig. 3 is a structural schematic diagram of the first rotational position of the present invention;
图4是本发明的转动杆结构示意图;Fig. 4 is a structural schematic diagram of a rotating rod of the present invention;
图5是本发明的顶板结构示意图;Fig. 5 is a schematic diagram of the roof structure of the present invention;
图6是本发明的冲压模组结构示意图;Fig. 6 is a schematic structural view of the stamping die set of the present invention;
图7是本发明的活动端与固定端连接后的结构示意图;Fig. 7 is a schematic structural view of the movable end of the present invention after being connected to the fixed end;
图8是本发明的固定端结构示意图;Fig. 8 is a schematic diagram of the structure of the fixed end of the present invention;
图9是图7中A处的局部结构放大示意图;Fig. 9 is an enlarged schematic diagram of a local structure at A in Fig. 7;
图10是本发明的第一齿条结构示意图;Fig. 10 is a schematic structural view of the first rack of the present invention;
图11是本发明的连接块结构示意图;Fig. 11 is a schematic structural diagram of the connection block of the present invention;
图12是本发明的第一齿轮结构示意图。Fig. 12 is a schematic diagram of the structure of the first gear of the present invention.
附图标记:Reference signs:
100、底板;101、顶板;102、支撑杆;103、转动杆;104、第一转动位置;105、第二转动位置;106、第三转动位置;107、第四转动位置;108、冲压模组;109、固定端;110、活动端;111、下模具;112、上模具;100, bottom plate; 101, top plate; 102, support rod; 103, rotation rod; 104, first rotation position; 105, second rotation position; 106, third rotation position; 107, fourth rotation position; 108, stamping die Group; 109, fixed end; 110, movable end; 111, lower mold; 112, upper mold;
200、连杆;201、连接口;202、收纳槽;203、限位块;204、第一弹簧;205、连接杆;206、第二弹簧;207、顶块;208、连接块;209、连接槽;210、第一齿轮;211、第一齿条;212、第二齿条;200, connecting rod; 201, connecting port; 202, receiving groove; 203, limit block; 204, first spring; 205, connecting rod; 206, second spring; 207, top block; 208, connecting block; 209, Connecting groove; 210, the first gear; 211, the first rack; 212, the second rack;
300、空腔;301、进风口;302、架体;303、风扇叶片;304、第一锥齿轮;305、转轴;306、第二锥齿轮;307、第二齿轮;308、支杆;309、第三齿轮;310、链条;300, cavity; 301, air inlet; 302, frame body; 303, fan blade; 304, first bevel gear; 305, rotating shaft; 306, second bevel gear; 307, second gear; 308, strut; 309 , the third gear; 310, the chain;
400、凹槽;401、第四齿轮;402、第五齿轮;403、驱动电机;404、转动环;405、承重杆;406、油缸;400, the groove; 401, the fourth gear; 402, the fifth gear; 403, the drive motor; 404, the rotating ring; 405, the bearing rod; 406, the oil cylinder;
500、限制槽;501、伸缩槽;502、限制杆;503、第三弹簧;504、支架;505、固定轴;506、定位槽;507、连接腔;508、定位杆;509、第四弹簧。500, limiting groove; 501, telescopic groove; 502, limiting rod; 503, third spring; 504, bracket; 505, fixed shaft; 506, positioning groove; 507, connecting cavity; 508, positioning rod; .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参考图1-图12,一种新能源汽车的刹车盘模具生产冲压装置,包括:Referring to Figure 1-Figure 12, a new energy vehicle brake disc mold production stamping device, including:
底板100,底板100的顶部设有顶板101,底板100与顶板101之间连接有多个支撑杆102;A bottom plate 100, a top plate 101 is arranged on the top of the bottom plate 100, and a plurality of support rods 102 are connected between the bottom plate 100 and the top plate 101;
转动杆103,设于底板100与顶板101之间,转动杆103具有第一转动位置104、第二转动位置105、第三转动位置106和第四转动位置107;The rotating rod 103 is located between the base plate 100 and the top plate 101, and the rotating rod 103 has a first rotating position 104, a second rotating position 105, a third rotating position 106 and a fourth rotating position 107;
四个冲压模组108,分别设于转动杆103的四侧,冲压模组108包括固定连接于转动杆103一侧的固定端109,固定端109的顶部设有活动端110,固定端109的顶部设有下模具111,活动端110的底部设有上模具112;Four stamping die sets 108 are respectively located on the four sides of the rotating rod 103. The stamping die group 108 includes a fixed end 109 fixedly connected to one side of the rotating rod 103. The top of the fixed end 109 is provided with a movable end 110, and the fixed end 109 The top is provided with a lower mold 111, and the bottom of the movable end 110 is provided with an upper mold 112;
转动部件,设于顶板101上,用于转动转动杆103的位置;The rotating part is arranged on the top plate 101 and is used to rotate the position of the rotating rod 103;
压力部件,设于顶板101上,用于向下移动处于第一转动位置104的活动端110;a pressure member, arranged on the top plate 101, for moving down the movable end 110 at the first rotational position 104;
固定部件,设于活动端110和固定端109之间,用于在压力部件向下移动活动端110至预设位置后将活动端110固定于固定端109的顶部,固定部件能够在压力部件向下移动处于第一转动位置104的活动端110时向上移动处于第三转动位置106的活动端110,让处于第三转动位置106的活动端110离开固定端109;The fixed part is arranged between the movable end 110 and the fixed end 109, and is used to fix the movable end 110 to the top of the fixed end 109 after the pressure part moves the movable end 110 downward to a preset position. When the movable end 110 in the first rotational position 104 is moved down, the movable end 110 in the third rotational position 106 is moved upward, so that the movable end 110 in the third rotational position 106 leaves the fixed end 109;
冷却部件,设于固定端109上,用于在转动杆103转动时对下模具111冷却;The cooling part is arranged on the fixed end 109 and is used for cooling the lower mold 111 when the rotating rod 103 rotates;
通过设置冲压模组108,在使用时,以其中一个冲压模组108为例,冲压模具处于第一转动位置104时,初始状态为:活动端110与固定端109具有一定的间隔,作业人员可将需要冲压成型的板材置于下模具111内,通过压力部件向下移动处于第一转动位置104的活动端110,活动端110向下移动带动上模具112靠近下模具111,上模具112与下模具111的配合能够将板材冲压成型,在活动端110移动至预设位置时,能够通过固定部件固定活动端110的位置,使得上模具112和下模具111紧密接触,在冲压模组108对冲压件冲压时,可通过转动部件转动转动杆103的位置,冲压模组108转动至第二转动位置105时,活动端110还受固定部件的影响与固定端109固定在一起,转动部件再次转动转动杆103的位置,此时冲压模组108转动至第三转动位置106,在压力部件向下移动处于第一转动位置104的活动端110并利用固定部件将活动端110固定于固定端109上时,固定部件能够向上移动处于第三转动位置106的活动端110,在冲压模组108转动至第四转动位置107时,作业人员可从处于第四转动位置107中的下模具111内取出冲压成型的冲压件,即,冲压模组108位于第一转动位置104时:该冲压模组108中的上模具112与下模具111具有一定的间隔,冲压模组108处于第二转动位置105时:活动端110通过固定部件固定于固定端109上对冲压件进行保压,配合冲压件在冲压时产生的热量可以保证冲压件不会回弹,冲压模组108处于第三转动位置106时:处于第一转动位置104的冲压模组108对板材冲压时,处于第三转动位置106的冲压模组108中的活动端110离开固定端109,冲压模组108处于第四转动位置107时:可方便作业人员从冲压模组108中取出冲压成型的冲压件,同时,在转动杆103处于静止时冷却部件不会对下模具111进行冷却,在对冲压件进行冲压成型时产生的热量能够让冲压件塑型,在转动杆103转动时,能够通过冷却部件对下模具111进行冷却,让热量流失加速冲压件的塑型,多组冲压模组108间歇性的转换位置,也可避免同一冲压模组108在多次冲压后急剧升温影响到后续对冲压件冲压成型的问题,以此循环往复,可以保证在不影响冲压效率的同时避免了冲压件在冲压后即刻离开模具而导致的冲压件回弹的问题。By setting the stamping die set 108, when in use, taking one of the stamping die sets 108 as an example, when the stamping die is in the first rotational position 104, the initial state is: the movable end 110 and the fixed end 109 have a certain interval, and the operator can Place the sheet material to be punched and formed in the lower mold 111, move the movable end 110 at the first rotation position 104 downwards through the pressure member, and the movable end 110 moves downward to drive the upper mold 112 close to the lower mold 111, and the upper mold 112 and the lower mold 112 are connected to each other. The cooperation of the mold 111 can stamp the plate. When the movable end 110 moves to the preset position, the position of the movable end 110 can be fixed by the fixed part, so that the upper mold 112 and the lower mold 111 are in close contact. When punching a piece, the position of the rotating rod 103 can be rotated by the rotating part. When the stamping die set 108 rotates to the second rotating position 105, the movable end 110 is also fixed together with the fixed end 109 under the influence of the fixed part, and the rotating part rotates again. The position of the rod 103, at this time, the stamping die set 108 rotates to the third rotation position 106, when the pressure part moves down the movable end 110 at the first rotation position 104 and fixes the movable end 110 to the fixed end 109 by using the fixed part , the fixed part can move upwards the movable end 110 at the third rotation position 106, when the stamping die set 108 rotates to the fourth rotation position 107, the operator can take out the stamping molding from the lower mold 111 in the fourth rotation position 107 that is, when the stamping die set 108 is at the first rotational position 104: there is a certain distance between the upper die 112 and the lower die 111 in the stamping die set 108, and when the stamping die set 108 is at the second rotational position 105: active The end 110 is fixed on the fixed end 109 through the fixing parts to maintain the pressure of the stamping parts, and the heat generated by the stamping parts during stamping can ensure that the stamping parts will not rebound. When the stamping module 108 is in the third rotation position 106: it is in the When the stamping die set 108 at the first rotating position 104 stamps the plate, the movable end 110 in the stamping die set 108 at the third rotating position 106 leaves the fixed end 109, and when the stamping die set 108 is at the fourth rotating position 107: it is convenient for operation Personnel take out the stamping parts that are stamped and formed from the stamping die set 108. At the same time, when the rotating rod 103 is at rest, the cooling part will not cool the lower mold 111. The heat generated when the stamping parts are stamped and formed can make the stamping parts type, when the rotating rod 103 rotates, the lower mold 111 can be cooled by the cooling part, so that the heat loss can accelerate the molding of the stamping parts, and the intermittent switching positions of multiple sets of stamping die sets 108 can also avoid the same stamping die set 108 The sharp rise in temperature after multiple stampings affects the subsequent stamping of the stamping parts. This cycle can ensure that the stamping parts leave the mold immediately after stamping without affecting the stamping efficiency. question.
作为本发明的进一步方案,固定部件包括设于活动端110两侧的连杆200,固定端109的顶部开设有与连杆200相适配的连接口201,连杆200的两侧分别开设有收纳槽202,收纳槽202内滑动套设有限位块203,限位块203与收纳槽202之间连接有第一弹簧204,活动端110的一侧连接有多个与固定端109滑动连接的连接杆205,活动端110与固定端109之间连接有第二弹簧206;As a further solution of the present invention, the fixed part includes connecting rods 200 arranged on both sides of the movable end 110, the top of the fixed end 109 is provided with a connecting port 201 matching the connecting rod 200, and the two sides of the connecting rod 200 are respectively provided with Storage slot 202, the sliding sleeve in the storage slot 202 is provided with a limit block 203, a first spring 204 is connected between the limit block 203 and the storage slot 202, and one side of the movable end 110 is connected with a plurality of springs that are slidably connected with the fixed end 109. A connecting rod 205, a second spring 206 is connected between the movable end 110 and the fixed end 109;
通过设置连杆200,第一弹簧204的初始状态为压缩状态,在向下移动活动端110时,连杆200跟随向下移动,此时限位块203受连接口201的影响下处于收纳槽202内,在活动端110向下移动直至上模具112与下模具111接触时,限位块203离开连接口201内,第一弹簧204释放势能,能够利用限位块203的位置限制活动端110的位置,从而实现了在活动端110向下移动至预设位置后将活动端110固定于固定端109上,在转动杆103转动时也可以避免冲压件未彻底塑型时上模具112与下模具111脱离。By setting the connecting rod 200, the initial state of the first spring 204 is a compressed state. When the movable end 110 is moved downward, the connecting rod 200 moves downward accordingly. At this time, the limiting block 203 is in the receiving groove 202 under the influence of the connection port 201 Inside, when the movable end 110 moves downward until the upper mold 112 contacts the lower mold 111, the stopper 203 leaves the connection port 201, the first spring 204 releases the potential energy, and the position of the stopper 203 can be used to limit the movement of the movable end 110. position, so that the movable end 110 is fixed on the fixed end 109 after the movable end 110 moves down to the preset position, and the upper mold 112 and the lower mold when the stamping part is not completely molded can also be avoided when the rotating rod 103 is rotated. 111 break away.
作为本发明的进一步方案,固定部件还包括设于固定端109两侧的顶块207,顶块207的一侧设有连接块208,固定端109的两侧分别开设有与连接块208相适配的连接槽209,底板100的顶部转动连接有第一齿轮210,底板100的顶部滑动连接有与第一齿轮210啮合的第一齿条211和第二齿条212;As a further solution of the present invention, the fixing part also includes top blocks 207 located on both sides of the fixed end 109, one side of the top block 207 is provided with a connecting block 208, and the two sides of the fixed end 109 are respectively provided with a connecting block 208. The matching connecting groove 209, the top of the bottom plate 100 is rotatably connected with the first gear 210, and the top of the bottom plate 100 is slidably connected with the first rack 211 and the second rack 212 meshing with the first gear 210;
通过设置第一齿轮210,在压力部件向下移动处于第一转动位置104的活动端110时,活动端110向下移动并带动连杆200移动,连杆200移动能够挤压顶块207的位置,使得顶块207向下移动并挤压第一齿条211的位置,第一齿条211向下移动能够通过第一齿轮210向上提升第二齿条212的位置,第二齿条212向上移动能够提升位于第三转动位置106的顶块207,使得顶块207向上移动挤压限位块203的位置,使得限位块203收纳在收纳槽202内,连杆200的位置不再受限制,通过第二弹簧206的势能能够向上复位处于第三转动位置106的活动端110,从而实现,在第一转动位置104的活动端110通过限位块203固定在固定端109上时,处于第三转动位置106的活动端110离开固定端109的目的,方便处于第三转动位置106冲压模组108转动至第四转动位置107后,方便作业人员取出冲压成型的冲压件。By arranging the first gear 210, when the pressure member moves downwards to the movable end 110 at the first rotational position 104, the movable end 110 moves downwards and drives the connecting rod 200 to move, and the connecting rod 200 moves to the position where the top block 207 can be squeezed , so that the top block 207 moves down and squeezes the position of the first rack 211, the first rack 211 moves down and can lift the position of the second rack 212 upward through the first gear 210, and the second rack 212 moves upward The top block 207 located at the third rotation position 106 can be lifted, so that the top block 207 moves upward to squeeze the position of the limit block 203, so that the limit block 203 is stored in the storage groove 202, and the position of the connecting rod 200 is no longer restricted. The potential energy of the second spring 206 can upwardly reset the movable end 110 in the third rotational position 106, thereby realizing that when the movable end 110 in the first rotational position 104 is fixed on the fixed end 109 by the limit block 203, it is in the third position. The movable end 110 of the rotation position 106 is separated from the fixed end 109 so that the stamping die set 108 at the third rotation position 106 is rotated to the fourth rotation position 107 for the operator to take out the punched stamping parts.
作为本发明的进一步方案,冷却部件包括开设于固定端109底部的空腔300,下模具111的两侧分别开设有与空腔300连通的进风口301,空腔300内固定套设有架体302,架体302上转动连接有风扇叶片303,风扇叶片303的顶部设有第一锥齿轮304,固定端109的一侧设有转轴305,转轴305延伸至空腔300内并连接有与第一锥齿轮304啮合的第二锥齿轮306,底板100的顶部连接有第二齿轮307,第二齿轮307的齿块朝向顶板101,固定端109的一侧连接有支杆308,支杆308的一侧转动连接有与第二齿轮307啮合的第三齿轮309,第三齿轮309与转轴305之间连接有链条310;As a further solution of the present invention, the cooling part includes a cavity 300 opened at the bottom of the fixed end 109, and the two sides of the lower mold 111 are respectively provided with air inlets 301 communicating with the cavity 300, and the cavity 300 is fixedly sleeved with a frame body 302, the fan blade 303 is rotatably connected to the frame body 302, the top of the fan blade 303 is provided with a first bevel gear 304, one side of the fixed end 109 is provided with a rotating shaft 305, and the rotating shaft 305 extends into the cavity 300 and is connected with the first A second bevel gear 306 meshed with a bevel gear 304, the top of the bottom plate 100 is connected with a second gear 307, the tooth block of the second gear 307 is facing the top plate 101, one side of the fixed end 109 is connected with a pole 308, and the pole 308 One side is rotatably connected with a third gear 309 meshing with the second gear 307, and a chain 310 is connected between the third gear 309 and the rotating shaft 305;
通过设置第二齿轮307,第二齿轮307的位置固定不动,在转动杆103带动多组冲压模组108转动时,第三齿轮309跟随转动,第三齿轮309受第二齿轮307的影响下能够在固定端109移动时转动,第三齿轮309转动能够通过链条310、转轴305、第二锥齿轮306和第一锥齿轮304带动风扇叶片303转动,风扇叶片303转动能够吸引外部的空气进入空腔300内,空气在经过进风口301时,能够对下模具111进行冷却,可以对处于下模具111中的冲压件冷却成型,处于第一转动位置104的冲压模组108对冲压件冲压时,风扇叶片303处于静止状态,让冲压时的热量能够对冲压件进行塑型,避免了提前对其冷却导致塑型不完整的问题。By setting the second gear 307, the position of the second gear 307 is fixed. When the rotating rod 103 drives the plurality of sets of stamping die sets 108 to rotate, the third gear 309 rotates accordingly, and the third gear 309 is affected by the second gear 307. Can rotate when fixed end 109 moves, and the rotation of the third gear 309 can drive the fan blade 303 to rotate through the chain 310, the rotating shaft 305, the second bevel gear 306 and the first bevel gear 304, and the fan blade 303 can rotate to attract external air into the space. In the cavity 300, when the air passes through the air inlet 301, the lower mold 111 can be cooled, and the stamping parts in the lower mold 111 can be cooled and formed. When the stamping die set 108 in the first rotation position 104 stamps the stamping parts, The fan blade 303 is in a static state, allowing the heat during stamping to shape the stamped part, avoiding the problem of incomplete molding caused by cooling it in advance.
作为本发明的进一步方案,转动部件包括开设于顶板101底部的凹槽400,转动杆103的顶部设有与凹槽400转动连接的第四齿轮401,凹槽400内还转动连接有与第四齿轮401啮合的第五齿轮402,顶板101的顶部设有驱动电机403,驱动电机403的驱动轴延伸至凹槽400内与第五齿轮402连接,底板100的顶部转动连接有转动环404,转动环404的顶部设有多个与转动杆103连接的承重杆405;As a further solution of the present invention, the rotating part includes a groove 400 opened at the bottom of the top plate 101, the top of the rotating rod 103 is provided with a fourth gear 401 that is rotatably connected with the groove 400, and the groove 400 is also rotatably connected with the fourth gear 400. The fifth gear 402 meshed with the gear 401, the top of the top plate 101 is provided with a drive motor 403, the drive shaft of the drive motor 403 extends into the groove 400 to connect with the fifth gear 402, and the top of the base plate 100 is connected with a rotating ring 404 for rotation. The top of the ring 404 is provided with a plurality of bearing rods 405 connected with the rotating rod 103;
通过设置驱动电机403,在使用时,驱动电机403的驱动轴转动能够通过第五齿轮402带动第四齿轮401转动,第四齿轮401转动能够实现让转动杆103转动的目的,同时,设置的承重杆405和转动环404能够提高转动杆103在转动时的稳定性。By setting the driving motor 403, when in use, the rotation of the drive shaft of the driving motor 403 can drive the fourth gear 401 to rotate through the fifth gear 402, and the rotation of the fourth gear 401 can realize the purpose of rotating the rotating rod 103. At the same time, the set load-bearing The rod 405 and the rotating ring 404 can improve the stability of the rotating rod 103 when rotating.
作为本发明的进一步方案,压力部件包括设于顶板101顶部的油缸406,油缸406的伸缩轴穿过顶板101延伸至顶板101的底部;As a further solution of the present invention, the pressure component includes an oil cylinder 406 arranged on the top of the top plate 101, and the telescopic shaft of the oil cylinder 406 extends through the top plate 101 to the bottom of the top plate 101;
通过设置油缸406,在使用时可以启动油缸406,油缸406的伸缩轴移动能够向下接触处于第一转动位置104的活动端110,实现了让活动端110向下移动的目的。By setting the oil cylinder 406, the oil cylinder 406 can be activated during use, and the telescopic shaft of the oil cylinder 406 can move downward to contact the movable end 110 at the first rotation position 104, thereby realizing the purpose of moving the movable end 110 downward.
作为本发明的进一步方案,连接槽209内开设有多个限制槽500,连接块208的两侧分别开设有伸缩槽501,伸缩槽501内设有与限制槽500相适配的限制杆502,限制杆502与伸缩槽501之间连接有第三弹簧503;As a further solution of the present invention, a plurality of restricting grooves 500 are provided in the connecting groove 209, telescopic grooves 501 are respectively provided on both sides of the connecting block 208, and restricting rods 502 matching the restricting grooves 500 are provided in the telescopic grooves 501, A third spring 503 is connected between the limiting rod 502 and the telescopic slot 501;
通过设置第三弹簧503,第三弹簧503能够顶触限制杆502的位置,使得限制杆502与其中一个限制槽500套设,顶杆向上或向下移动时限制杆502能够与其中一个限制槽500脱离,在顶杆移动后,限制杆502嫩巩固与另一个限制槽500卡接,可以利用第三弹簧503的力,限制顶杆的位置,从而避免在顶杆跟随固定端109移动时导致顶杆在固定端109的两侧滑动与承重杆405抵触的问题。By setting the third spring 503, the third spring 503 can touch the position of the limiting rod 502, so that the limiting rod 502 is sleeved with one of the limiting grooves 500, and the limiting rod 502 can be in contact with one of the limiting grooves when the push rod moves upward or downward. 500 is disengaged, after the push rod moves, the restricting rod 502 is firmly connected with another restricting groove 500, and the force of the third spring 503 can be used to limit the position of the push rod, so as to avoid causing the push rod to move with the fixed end 109 The push rod slides on both sides of the fixed end 109 and interferes with the bearing rod 405 .
作为本发明的进一步方案,底板100的顶部有支架504,支架504上设有固定轴505,第一齿轮210转动连接在固定轴505上,第一齿轮210的内侧壁开设有多个定位槽506,固定轴505的外侧壁开设有多个与定位槽506相对应的连接腔507,连接腔507内滑动套设有与定位槽506相适配的定位杆508,定位杆508与定位槽506之间连接有第四弹簧509;As a further solution of the present invention, there is a bracket 504 on the top of the bottom plate 100, a fixed shaft 505 is arranged on the bracket 504, the first gear 210 is rotatably connected to the fixed shaft 505, and a plurality of positioning grooves 506 are provided on the inner side wall of the first gear 210 , the outer wall of the fixed shaft 505 is provided with a plurality of connecting cavities 507 corresponding to the positioning grooves 506, and the sliding sleeve in the connecting cavity 507 is provided with a positioning rod 508 that is compatible with the positioning grooves 506. Between the positioning rods 508 and the positioning grooves 506 A fourth spring 509 is connected between them;
通过设置第四弹簧509,第四弹簧509能够限制定位杆508的位置,使得定位杆508与定位槽506配合能限制第一齿轮210的位置,在第一齿轮转动移动第一齿条211和第二齿条212的位置后,能够定位第一齿条211和第二齿条212的位置。By setting the fourth spring 509, the fourth spring 509 can limit the position of the positioning rod 508, so that the positioning rod 508 cooperates with the positioning groove 506 to limit the position of the first gear 210, and when the first gear rotates, the first rack 211 and the second gear After the position of the second rack 212 is reached, the positions of the first rack 211 and the second rack 212 can be positioned.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN219292541U (en) * | 2023-04-19 | 2023-07-04 | 上海莫丁精密自动化设备有限公司 | Stamping die capable of conveniently replacing stamping die head |
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| JPH09155476A (en) * | 1995-12-08 | 1997-06-17 | Amada Co Ltd | Turret punch press |
| CN110935785A (en) * | 2019-12-27 | 2020-03-31 | 重庆美心·麦森门业有限公司 | Multistation door plant piercing press |
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