CN116411383A - PE non-woven fabric and manufacturing process thereof - Google Patents

PE non-woven fabric and manufacturing process thereof Download PDF

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Publication number
CN116411383A
CN116411383A CN202310328277.6A CN202310328277A CN116411383A CN 116411383 A CN116411383 A CN 116411383A CN 202310328277 A CN202310328277 A CN 202310328277A CN 116411383 A CN116411383 A CN 116411383A
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CN
China
Prior art keywords
nonwoven fabric
net
woven fabric
roller
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310328277.6A
Other languages
Chinese (zh)
Inventor
李魏
杨海峰
丁明冬
施枫
沈晓芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huzhou Creative Plastic New Material Technology Co ltd
Original Assignee
Huzhou Creative Plastic New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huzhou Creative Plastic New Material Technology Co ltd filed Critical Huzhou Creative Plastic New Material Technology Co ltd
Priority to CN202310328277.6A priority Critical patent/CN116411383A/en
Publication of CN116411383A publication Critical patent/CN116411383A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/558Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/559Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a PE non-woven fabric and a manufacturing process thereof, comprising the following steps: the invention has the beneficial effects that: the PE non-woven fabric has excellent tensile property, extensibility, air permeability and softness, effectively isolates moisture, and discharges hot air and moisture; the product has excellent hand feeling, so that the product is softer and more comfortable; the PE non-woven fabric can be used for carrying out various composite treatments on non-woven fabrics and other fabrics, such as laminating treatment, hot pressing treatment, glue spraying treatment, ultrasonic treatment and the like, and two or three layers of fabrics can be composited together through the composite treatment, so that products with special functions, such as high strength, high water absorption, high barrier property, high hydrostatic pressure resistance and the like, are produced.

Description

PE non-woven fabric and manufacturing process thereof
Technical field:
the invention relates to the field of non-woven fabrics, in particular to a PE non-woven fabric and a manufacturing process thereof.
The background technology is as follows:
conventionally, nonwoven fabrics are generally made of polyolefin resins, and when such a nonwoven fabric is used, the resin having high crystallinity has poor flexibility and a problem in hand feeling, although the spinning property is good; in the case of using a polypropylene resin having low crystallinity and low melting point, there is a problem that the friction resistance between the fibers and other metals becomes large during spinning, and the spinnability is extremely poor, so that the stabilizing effect is poor and the composite effect is poor.
The invention comprises the following steps:
the invention aims to solve the existing problems and provides a PE non-woven fabric and a manufacturing process thereof.
The technical solution of the invention is as follows: the PE non-woven fabric and the manufacturing process thereof comprise the following steps:
s1: the low-melting PE raw material KS560T is added into a die head A, and the conventional PP raw material H39S-2 and a binder OMBM are added according to the mass of 1:1, and then mixing and stirring the mixture in a magnetic stirrer to form slurry;
s2: extruding and melting the mixed slurry into a screw rod through a feeding system to obtain a hot melt;
s3, filtering, metering and distributing the hot melt at a certain temperature and a certain pressure;
s4, spinning the distributed and metered hot melt, and cooling the spun yarn by side cold air to obtain a primary filament;
s5, carrying out airflow drafting on the primary filaments through a horn mouth of a slit type drafting device in an airflow filament splitting mode to obtain fibers with denier of 1.8-2.2, and arranging molecular chains of the drafted primary filaments to form fibers in order;
s6, the fibers are randomly paved on a net-forming curtain, and prepressing is carried out through a prepressing roller to form a fiber net;
s7, the fiber web passes through a net forming curtain, is driven by a net curtain roller and is transmitted to a hot rolling mill, and PE non-woven fabrics are obtained after the hot press bonding action of an upper roller and a lower roller of the hot rolling mill, pass through an upper winding roller and a lower winding roller and are then subjected to after-finishing;
and S8, quality inspection is carried out on the PE non-woven fabric after finishing, and packaging is carried out after the PE non-woven fabric is qualified.
Preferably, the screw melting temperature in the step S2 is 180 to 270 ℃.
Preferably, the certain temperature in S3 is 230-250 ℃ and the certain pressure is 5-10 MPa.
Preferably, the hot melt spinning in the S4 is performed through spraying filaments in a pore diameter of 0.3-0.8 mm, and cooling is performed through a cooling bellows, wherein the temperature of the cooling bellows is 10-20 ℃, and the cooling air speed is 0.2-1.5 m/S.
Preferably, in the step S5, an exhaust fan is arranged under the net curtain, and downward suction is performed to fix the fibers on the net curtain.
Preferably, the draft speed of the air flow in the step S5 is 2000 m/H-5000 m/H.
Preferably, the temperature of the hot rolling mill in the step S7 is 130-150 ℃, and the line pressure is 30-70 MPa.
The invention has the beneficial effects that: the PE non-woven fabric has excellent tensile property, extensibility, air permeability and softness, effectively isolates moisture, and discharges hot air and moisture; the product has excellent hand feeling, so that the product is softer and more comfortable; the PE non-woven fabric can be used for carrying out various composite treatments on non-woven fabrics and other fabrics, such as laminating treatment, hot pressing treatment, glue spraying treatment, ultrasonic treatment and the like, and two or three layers of fabrics can be composited together through the composite treatment, so that products with special functions, such as high strength, high water absorption, high barrier property, high hydrostatic pressure resistance and the like, are produced.
The specific embodiment is as follows:
the following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or/and" as used herein includes any and all combinations of one or more of the associated listed items.
Example 1
The PE non-woven fabric and the manufacturing process thereof comprise the following steps:
s1: the low-melting PE raw material KS560T is added into a die head A, and the conventional PP raw material H39S-2 and a binder OMBM are added according to the mass of 1:1, and then mixing and stirring the mixture in a magnetic stirrer to form slurry;
s2: extruding and melting the mixed slurry into a screw rod through a feeding system, wherein the melting temperature of the screw rod is 180 ℃, and obtaining a hot melt;
s3, filtering, metering and distributing the hot melt at the temperature of 230 ℃ and the pressure of 5 MPa;
s4, spinning the distributed and metered hot melt, cooling the spun yarn by side cold air, spraying the spun yarn in a pore diameter of 0.3mm, cooling by a cooling bellows, wherein the temperature of the cooling bellows is 10 ℃, and the cooling air speed is 0.2m/S, so as to obtain a primary filament;
s5, carrying out airflow drafting on the primary filaments through a horn mouth of a slit type drafting device in an airflow splitting mode, obtaining fibers with fineness of 1.8 denier, and arranging molecular chains of the drafted primary filaments to form fibers in order;
s6, the fibers are laid on a net-forming curtain in disorder, an exhaust fan is arranged below the net-forming curtain, downward suction is carried out, the fibers are fixed on the net-forming curtain, and prepressing is carried out through a prepressing roller to form a fiber net;
s7, the fiber web passes through a net forming curtain, is driven by a net curtain roller and is transmitted to a hot rolling mill, the temperature of the hot rolling mill is 130 ℃, the line pressure is 30MPa, the PE non-woven fabric is obtained after the hot press bonding action of an upper roller and a lower roller of the hot rolling mill, and the PE non-woven fabric passes through an upper winding roller and a lower winding roller and is then subjected to after-finishing;
and S8, quality inspection is carried out on the PE non-woven fabric after finishing, and packaging is carried out after the PE non-woven fabric is qualified.
Example 2
The PE non-woven fabric and the manufacturing process thereof comprise the following steps:
s1: the low-melting PE raw material KS560T is added into a die head A, and the conventional PP raw material H39S-2 and a binder OMBM are added according to the mass of 1:1, and then mixing and stirring the mixture in a magnetic stirrer to form slurry;
s2: extruding and melting the mixed slurry into a screw rod through a feeding system, wherein the melting temperature of the screw rod is 220 ℃, and obtaining a hot melt;
s3, filtering, metering and distributing the hot melt at the temperature of 245 ℃ and the pressure of 7 MPa;
s4, spinning the distributed and metered hot melt, cooling the spun yarn by side cold air, spraying the spun yarn in a 0.6mm aperture, cooling by a cooling bellows, and obtaining a primary filament, wherein the temperature of the cooling bellows is 16 ℃ and the cooling air speed is 0.9 m/S;
s5, carrying out airflow drafting on the primary filaments through a horn mouth of a slit type drafting device in an airflow splitting mode, obtaining fibers with denier of 1.9, and arranging molecular chains of the drafted primary filaments to form fibers in order, wherein airflow drafting speed is 3500 m/H;
s6, the fibers are laid on a net-forming curtain in disorder, an exhaust fan is arranged below the net-forming curtain, downward suction is carried out, the fibers are fixed on the net-forming curtain, and prepressing is carried out through a prepressing roller to form a fiber net;
s7, the fiber web passes through a net forming curtain, is driven by a net curtain roller and is transmitted to a hot rolling mill, the temperature of the hot rolling mill is 140 ℃, the line pressure is 55MPa, the PE non-woven fabric is obtained after the hot press bonding action of an upper roller and a lower roller of the hot rolling mill, and then the PE non-woven fabric passes through an upper winding roller and a lower winding roller and is subjected to after-finishing;
and S8, quality inspection is carried out on the PE non-woven fabric after finishing, and packaging is carried out after the PE non-woven fabric is qualified.
Example 3
The PE non-woven fabric and the manufacturing process thereof comprise the following steps:
s1: the low-melting PE raw material KS560T is added into a die head A, and the conventional PP raw material H39S-2 and a binder OMBM are added according to the mass of 1:1, and then mixing and stirring the mixture in a magnetic stirrer to form slurry;
s2: extruding and melting the mixed slurry into a screw rod through a feeding system, wherein the melting temperature of the screw rod is 270 ℃, and obtaining a hot melt;
s3, filtering, metering and distributing the hot melt at the temperature of 250 ℃ and the pressure of 10 MPa;
s4, spinning the distributed and metered hot melt, cooling the spun yarn by side cold air, spraying the spun yarn in a 0.8mm aperture, cooling by a cooling bellows, and obtaining a primary filament at a cooling bellows temperature of 20 ℃ and a cooling air speed of 1.5 m/S;
s5, carrying out airflow drafting on the primary filaments through a horn mouth of a slit type drafting device in an airflow splitting mode, obtaining fibers with fineness of 2.2 denier, and arranging molecular chains of the drafted primary filaments to form the fibers in order, wherein the airflow drafting speed is 5000 m/H;
s6, the fibers are laid on a net-forming curtain in disorder, an exhaust fan is arranged below the net-forming curtain, downward suction is carried out, the fibers are fixed on the net-forming curtain, and prepressing is carried out through a prepressing roller to form a fiber net;
s7, the fiber web passes through a net forming curtain, is driven by a net curtain roller and is transmitted to a hot rolling mill, the temperature of the hot rolling mill is 150 ℃, the linear pressure is 70MPa, the PE non-woven fabric is obtained after the hot press bonding action of an upper roller and a lower roller of the hot rolling mill, and the PE non-woven fabric passes through an upper winding roller and a lower winding roller and is then subjected to after-finishing;
and S8, quality inspection is carried out on the PE non-woven fabric after finishing, and packaging is carried out after the PE non-woven fabric is qualified.
The foregoing is only for the understanding of the method and core idea of the invention, and it should be noted that it will be obvious to those skilled in the art that numerous changes and modifications can be made without departing from the principle of the invention, and these changes and modifications fall within the protection scope of the claims of the invention.

Claims (7)

1. The PE non-woven fabric and the manufacturing process thereof are characterized by comprising the following steps:
s1: the low-melting PE raw material KS560T is added into a die head A, and the conventional PP raw material H39S-2 and a binder OMBM are added according to the mass of 1:1, and then mixing and stirring the mixture in a magnetic stirrer to form slurry;
s2: extruding and melting the mixed slurry into a screw rod through a feeding system to obtain a hot melt;
s3, filtering, metering and distributing the hot melt at a certain temperature and a certain pressure;
s4, spinning the distributed and metered hot melt, and cooling the spun yarn by side cold air to obtain a primary filament;
s5, carrying out airflow drafting on the primary filaments through a horn mouth of a slit type drafting device in an airflow filament splitting mode to obtain fibers with denier of 1.8-2.2, and arranging molecular chains of the drafted primary filaments to form fibers in order;
s6, the fibers are randomly paved on a net-forming curtain, and prepressing is carried out through a prepressing roller to form a fiber net;
s7, the fiber web passes through a net forming curtain, is driven by a net curtain roller and is transmitted to a hot rolling mill, and PE non-woven fabrics are obtained after the hot press bonding action of an upper roller and a lower roller of the hot rolling mill, pass through an upper winding roller and a lower winding roller and are then subjected to after-finishing;
and S8, quality inspection is carried out on the nonwoven fabric after finishing, and packaging is carried out after the nonwoven fabric is qualified.
2. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: the melting temperature of the screw in the step S2 is 180-270 ℃.
3. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: in the step S3, a certain temperature is 230-250 ℃ and a certain pressure is 5-10 MPa.
4. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: and (2) spinning the hot melt in the S4, spraying out filaments from the aperture of 0.3-0.8 mm, cooling by a cooling bellows, wherein the temperature of the cooling bellows is 10-20 ℃, and the cooling air speed is 0.2-1.5 m/S.
5. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: and S5, an exhaust fan is arranged below the net forming curtain, and downward suction is carried out to fix the fibers on the net forming curtain.
6. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: the draft speed of the air flow in the step S5 is 2000 m/H-5000 m/H.
7. The PE nonwoven fabric and the process for producing the same according to claim 1, wherein: and in the step S7, the temperature of the hot rolling mill is 130-150 ℃ and the line pressure is 30-70 MPa.
CN202310328277.6A 2023-03-30 2023-03-30 PE non-woven fabric and manufacturing process thereof Pending CN116411383A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310328277.6A CN116411383A (en) 2023-03-30 2023-03-30 PE non-woven fabric and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310328277.6A CN116411383A (en) 2023-03-30 2023-03-30 PE non-woven fabric and manufacturing process thereof

Publications (1)

Publication Number Publication Date
CN116411383A true CN116411383A (en) 2023-07-11

Family

ID=87052574

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310328277.6A Pending CN116411383A (en) 2023-03-30 2023-03-30 PE non-woven fabric and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN116411383A (en)

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