CN116411233A - Rail-mounted traveling type fixed zinc pot cover - Google Patents

Rail-mounted traveling type fixed zinc pot cover Download PDF

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Publication number
CN116411233A
CN116411233A CN202310394826.XA CN202310394826A CN116411233A CN 116411233 A CN116411233 A CN 116411233A CN 202310394826 A CN202310394826 A CN 202310394826A CN 116411233 A CN116411233 A CN 116411233A
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CN
China
Prior art keywords
rail
cloth
lifting
upright post
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310394826.XA
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Chinese (zh)
Inventor
戴海峰
王昌蒙
潘统格
李高峰
蒋庆飞
宗欢欢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou Remarkable Intelligent Technology Co ltd
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Xuzhou Remarkable Intelligent Technology Co ltd
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Priority to CN202310394826.XA priority Critical patent/CN116411233A/en
Publication of CN116411233A publication Critical patent/CN116411233A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention discloses a rail-to-rail travelling fixed zinc pot cover in the technical field of galvanization, which comprises a frame, wherein a rail-to-rail travelling crane is arranged on the left side of the top of the frame, a box girder rail-to-rail travelling crane is arranged on the right side of the top of the frame, a fixed upright post is arranged in the middle of the right half part of the frame, an end door mechanism is arranged at the front end of the fixed upright post, a top suction mechanism is arranged at the top of the end door mechanism, a cloth rolling mechanism is arranged at the front end of the end door mechanism, a side suction mechanism is arranged at the bottom of the cloth rolling mechanism, a movable top beam is arranged at the bottom of the rail-to-rail travelling crane, the cloth rolling mechanism comprises upright posts, left and right groups of upright posts are arranged, a lifting girder is arranged at the upper part between the two groups of upright posts, a lifting counterweight is arranged on the side surface of the upright posts, and after the rail-to-rail travelling crane is transported to a station to be galvanized through control, the box girder rail-to the same position as the rail-to the rail travelling crane, the rail-to be in a butt joint with the rail-to the rail travelling crane, so that a galvanized object is moved into the zinc pot cover through a movable cross beam, and the degree of automation is high.

Description

Rail-mounted traveling type fixed zinc pot cover
Technical Field
The invention relates to the technical field of galvanization, in particular to a pair rail type fixed zinc pot cover.
Background
Hot dip galvanization, also known as hot dip galvanization, is a process or method of immersing pretreated steel or iron castings in a molten zinc bath to form zinc and iron-zinc alloy coatings on the surfaces thereof.
At present, the domestic rail-to-rail traveling type fixed zinc pot cover condition:
1) No top suction mechanism is provided;
2) A roller shutter-free mechanism;
3) Endless entry-side exit or side entry-side exit arrangements.
Therefore, we propose a pair rail type fixed zinc pot cover.
Disclosure of Invention
The invention aims to provide a pair-rail type fixed zinc pot cover so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a fixed zinc pot cover of rail car formula, includes the frame, frame top left side is provided with rail car, frame top right side is provided with the case roof beam rail car, be provided with the fixed column in the middle of the frame right side half, the fixed column front end is provided with end door mechanism, end door mechanism top is provided with the top and inhales the mechanism, end door mechanism front end is provided with the cloth rolling mechanism, cloth rolling mechanism bottom is provided with the side and inhales the mechanism, rail car bottom is provided with the removal back timber, cloth rolling mechanism includes the stand, the stand is provided with left and right sides two sets of, two sets of upper portion is provided with the promotion girder between the stand, the stand side is provided with the promotion counter weight, the stand surface is provided with the lifting rail, stand upper portion is provided with the leading wheel subassembly, leading wheel subassembly top is provided with the promotion motor one, it is provided with the cloth rolling motor to promote girder bottom left side, the cloth rolling motor right-hand member is provided with the cloth rolling shaft, two sets of cloth rolling mechanism include the stand, the stand is provided with folding cloth, the promotion rope is provided with on the surface.
Preferably, the fixed upright post is provided with two groups, two groups the fixed upright post middle part is provided with the second lifting motor, the inboard middle part of fixed upright post is provided with the anti-falling device, the stand outside is provided with the second lifting weight, two groups the lower part is provided with the lifting frame between the fixed upright post, be provided with the observation window on the lifting frame.
Preferably, a fixed block is arranged at the lower part of the surface of the folding cloth, the bottom end of the lifting rope is fixedly connected with the fixed block, and the top end of the lifting rope is connected with the cloth winding shaft.
Preferably, the top suction mechanism is provided with four groups, and the cross sections of the lower half parts of the four groups of top suction mechanisms are all conical.
Preferably, the left end of the cloth winding shaft is connected with the cloth winding motor, the cloth winding shaft is fixed at the bottom of the lifting girder through a fixing piece, and the cloth winding shaft is movably connected with the fixing piece.
Preferably, sealing strips are arranged at the joints of the two groups of upright posts and the two sides of the folding cloth.
Preferably, the rail-to-rail vehicle and the box beam rail-to-rail vehicle slide on the upper part of the frame, and the rail-to-rail vehicle and the box beam rail-to-rail vehicle are at the same horizontal height.
Compared with the prior art, the invention has the beneficial effects that: after the rail crane is transported to the station to be plated through control, the control box beam moves to the same position as the rail crane and is in butt joint with the rail crane, so that galvanized articles move into the zinc pot cover through the movable cross beam, the degree of automation is high, the labor intensity of workers is lightened, overflowed zinc smoke is completely absorbed through the top suction mechanism and the side suction mechanism, the effect of absorbing the smoke is good, the environmental pollution is reduced, the influence of the zinc smoke on the health of the workers is lightened, and the side-in-side-out or side-in-side-out galvanization production process is simultaneously met.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the movable roof rail of the present invention;
FIG. 3 is a schematic view of a cloth rolling mechanism according to the present invention;
FIG. 4 is a schematic view of a steel plate lifting mechanism according to the present invention;
FIG. 5 is an enlarged view of the invention at A;
fig. 6 is a cross-sectional view of a suck-top mechanism of the present invention.
In the figure: 1. a frame; 2. track alignment vehicle; 3. box girder rail-to-rail travelling crane; 4. fixing the upright post; 41. lifting a second motor; 42. a fall protector; 43. lifting the second counterweight; 44. lifting the frame; 45. an observation window; 5. an end door mechanism; 6. a top suction mechanism; 7. a cloth rolling mechanism; 8. a side suction mechanism; 9. moving the top beam; 10. a column; 11. lifting the girder; 12. lifting the counterweight I; 13. lifting the guide rail; 14. a guide wheel assembly; 15. lifting a first motor; 16. a cloth rolling motor; 17. a cloth rolling shaft; 18. folding cloth; 19. a lifting rope; 191. and a fixed block.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a fixed zinc pot cover of rail-to-rail traveling crane, including frame 1, frame 1 top left side is provided with rail-to-rail traveling crane 2, frame 1 top right side is provided with box girder rail-to-rail traveling crane 3, frame 1 right half is provided with fixed stand 4 in the middle of, fixed stand 4 front end is provided with end door mechanism 5, end door mechanism 5 top is provided with top suction mechanism 6, end door mechanism 5 front end is provided with cloth rolling mechanism 7, cloth rolling mechanism 7 bottom is provided with side suction mechanism 8, rail-to-rail traveling crane 2 bottom is provided with movable roof beam 9, cloth rolling mechanism 7 includes stand 10, stand 10 is provided with left and right two sets of stand 10, upper portion is provided with lifting girder 11 between two sets of stand 10, stand 10 side is provided with lifting counterweight 12, stand 10 surface is provided with lifting guide rail 13, stand 10 upper portion is provided with leading wheel assembly 14, leading wheel assembly 14 top is provided with lifting motor 15, lifting girder 11 bottom left side is provided with cloth rolling motor 16, cloth rolling motor 16 right end is provided with cloth rolling shaft 17, be provided with folding cloth 18 between two sets of stand 10, folding cloth 18 surface is provided with lifting rope 19;
the production process and the equipment flow of the end-in side-out zinc pot cover are as follows: after the galvanized part is galvanized, the rail-to-rail crane 2 is transported to a station to be galvanized, the rail-to-rail crane 3 is controlled to move to the same position as the rail-to-rail crane 2 by a control box girder, the left end and the right ends of the cloth winding mechanism 7 are respectively provided with an end door mechanism 5, the moving cross beam 9 moves to drive the galvanized part to move, meanwhile, the left end door mechanism 5 of a galvanized pot cover is opened, the part to be galvanized enters a galvanizing area, after the galvanized part is in place, the end door mechanism is closed, an operator operates the part to be galvanized in a side observation window 45 area to perform galvanizing, meanwhile, the top suction mechanism 6 and the side suction mechanism 8 start to work, collect zinc smoke, the zinc smoke generated in the galvanizing process is avoided, after the galvanizing is completed, the cloth winding motor 16 is started to drive the cloth winding shaft 17 to rotate, the cloth winding rope 19 is retracted, the bottom of the folded cloth is pulled upwards, the folded cloth is folded upwards, thereby the gray window of the cloth winding mechanism 7 and the gray window of the gray side fixing mechanism is lifted to a gray position, a gray worker works in the galvanized pot, after the gray is completely, the gray is completely performed in the side observation window 45, the gray is completely, the galvanized part is completely moved down to the zinc-to be galvanized part, and after the zinc-to be galvanized part is completely, the zinc-galvanized part is completely, and a full-zinc-plated is completely, and a full-zinc-plated, and a full zinc product is manufactured, and a full zinc service is manufactured, and after the full zinc is subjected to a full zinc and a full service;
the production process and the equipment flow of the side-in end-out zinc pot cover are as follows: after the part to be plated is transported to a station to be plated by the rail traveling crane travelling mechanism, the zinc pot cover cloth rolling mechanism falls to a lower limit, the part to be plated enters a galvanization area, after the part to be plated is in place, the cloth rolling mechanism is closed, an operator operates the part to be plated in a side observation window area to galvanize, meanwhile, the top suction mechanism and the side suction mechanism start to work, zinc smoke is collected, after galvanization is completed, the cloth rolling mechanism and the ash beating window of the ash beating side fixing mechanism are lifted to an ash beating position, ash beating workers work, ash beating is carried out in the zinc pot, after ash beating is completed, an end door is opened, a galvanized workpiece is discharged along the rail traveling crane rail, after discharging is completed, the end door is closed, and the next hanging part to be plated is waited to galvanize. And the hot dip galvanizing production process is completed by circulating and reciprocating in this way.
The two groups of fixed upright posts 4 are provided with two groups of lifting motors 41, the middle parts of the two groups of fixed upright posts 4 are provided with anti-falling devices 42, the outer sides of the upright posts 4 are provided with lifting weights 43, the lower parts between the two groups of fixed upright posts 4 are provided with lifting frames 44, the lifting frames 44 are provided with observation windows 45, after galvanization is completed, the lifting motors 41 are started, the lifting frames 44 are driven to move upwards by the lifting motors 41 to be lifted to a dust position, meanwhile, the tops of the lifting frames 44 are moved to the tops of the anti-falling devices 42, the anti-falling devices 42 limit the lifting frames 44, the lifting frames 44 are prevented from falling, and the working safety of dust workers in the dust beating process is enhanced;
the lower part of the surface of the folding cloth 18 is provided with a fixed block 191, the bottom end of the lifting rope 19 is fixedly connected with the fixed block 191, the top end of the lifting rope 19 is connected with the cloth winding shaft 17, and the bottom of the Mongolian folding cloth 18 in a suspended ceiling of the lifting rope 19 is retracted to move upwards in the rotation process of the cloth winding shaft 17 so as to fold the folding cloth;
the top suction mechanisms 6 are provided with four groups, the cross sections of the lower half parts of the four groups of top suction mechanisms 6 are conical, the bottom area of the top suction mechanisms 6 is enlarged, and the area of the top suction mechanisms 6 for sucking zinc cigarettes is increased, so that the zinc cigarettes are completely sucked, and zinc cigarettes are prevented from leaking;
the left end of the cloth rolling shaft 17 is connected with a cloth rolling motor 16, the cloth rolling shaft 17 is fixed at the bottom of the lifting girder 11 through a fixing piece, the cloth rolling shaft 17 is movably connected with the fixing piece, and sealing strips are arranged at the joints of two groups of upright posts 10 and two sides of the folding cloth 18;
the rail pairing vehicle 2 and the box girder rail pairing vehicle 3 slide on the upper part of the frame 1, and the rail pairing vehicle 2 and the box girder rail pairing vehicle 3 are positioned at the same horizontal height.
Working principle: the galvanized part is galvanized, after the rail-to-rail crane 2 is transported to a station to be galvanized, the rail-to-rail crane 3 is controlled to move to the same position as the rail-to-rail crane 2 by a control box girder, the left end and the right ends of the cloth winding mechanism 7 are respectively provided with an end door mechanism 5, the moving cross beam 9 moves to drive the galvanized part to move, meanwhile, the left end door mechanism 5 of the galvanized pot cover is opened, the part to be galvanized enters a galvanizing area, after the galvanized part is in place, the end door mechanism is closed, an operator operates the part to be galvanized in a side observation window 45 area to perform galvanizing, meanwhile, the top suction mechanism 6 and the side suction mechanism 8 start to work, collect zinc smoke, the zinc smoke generated in the galvanizing process is avoided, after the galvanizing process is completed, the cloth winding motor 16 is started to drive the cloth winding shaft 17 to rotate, the cloth winding rope 19 is retracted, the bottom of the cloth winding rope 19 is pulled to move upwards, the folded cloth is folded upwards, thereby the gray window of the cloth winding mechanism 7 and the gray window of the gray side fixing mechanism is lifted to a gray window in a position, a gray worker works in the galvanized pot, after the zinc pot is completely, the gray is completely reaches the zinc-to be galvanized, the zinc is completely coated, the zinc is completely discharged, and the zinc is completely.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a fixed zinc pot cover of rail mounted car formula, includes frame (1), its characterized in that: the left side of the top of the frame (1) is provided with a rail aligning vehicle (2), the right side of the top of the frame (1) is provided with a box girder rail aligning vehicle (3), the middle of the right half part of the frame (1) is provided with a fixed upright post (4), the front end of the fixed upright post (4) is provided with an end door mechanism (5), the top of the end door mechanism (5) is provided with a top suction mechanism (6), the front end of the end door mechanism (5) is provided with a cloth rolling mechanism (7), the bottom of the cloth rolling mechanism (7) is provided with a side suction mechanism (8), the bottom of the rail aligning vehicle (2) is provided with a movable top beam (9), the cloth rolling mechanism (7) comprises an upright post (10), the utility model discloses a folding cloth folding machine, which is characterized in that the upright post (10) is provided with a left group and a right group, a lifting girder (11) is arranged at the upper part between the two groups of upright posts (10), a lifting counterweight I (12) is arranged at the side surface of the upright post (10), a lifting guide rail (13) is arranged on the surface of the upright post (10), a guide wheel component (14) is arranged at the upper part of the upright post (10), a lifting motor I (15) is arranged at the top of the guide wheel component (14), a cloth winding motor (16) is arranged at the left side of the bottom of the lifting girder (11), a cloth winding shaft (17) is arranged at the right end of the cloth winding motor (16), folding cloth (18) is arranged between the two groups of upright posts (10), lifting ropes (19) are arranged on the surface of the folding cloth (18).
2. The opposite track type fixed zinc pot cover according to claim 1, wherein: the fixed upright post (4) is provided with two groups, two groups the fixed upright post (4) middle part is provided with two (41) of lifting motor, the inboard middle part of fixed upright post (4) is provided with anti-falling device (42), the fixed upright post (4) outside is provided with two (43) of lifting weight, two groups lower part is provided with between fixed upright post (4) and promotes frame (44), be provided with observation window (45) on promoting frame (44).
3. The opposite track type fixed zinc pot cover according to claim 1, wherein: the folding cloth (18) is characterized in that a fixed block (191) is arranged on the lower portion of the surface of the folding cloth, the bottom end of the lifting rope (19) is fixedly connected with the fixed block (191), and the top end of the lifting rope (19) is connected with the cloth winding shaft (17).
4. The opposite track type fixed zinc pot cover according to claim 1, wherein: the top suction mechanisms (6) are provided with four groups, and the cross sections of the lower half parts of the four groups of top suction mechanisms (6) are conical.
5. The opposite track type fixed zinc pot cover according to claim 1, wherein: the left end of the cloth rolling shaft (17) is connected with a cloth rolling motor (16), the cloth rolling shaft (17) is fixed at the bottom of the lifting girder (11) through a fixing piece, and the cloth rolling shaft (17) is movably connected with the fixing piece.
6. The opposite track type fixed zinc pot cover according to claim 1, wherein: sealing strips are arranged at the joints of the two groups of upright posts (10) and two sides of the folding cloth (18).
7. The opposite track type fixed zinc pot cover according to claim 1, wherein: the rail pair crane (2) and the box girder rail pair crane (3) slide on the upper part of the frame (1), and the rail pair crane (2) and the box girder rail pair crane (3) are positioned at the same horizontal height.
CN202310394826.XA 2023-04-13 2023-04-13 Rail-mounted traveling type fixed zinc pot cover Pending CN116411233A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310394826.XA CN116411233A (en) 2023-04-13 2023-04-13 Rail-mounted traveling type fixed zinc pot cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310394826.XA CN116411233A (en) 2023-04-13 2023-04-13 Rail-mounted traveling type fixed zinc pot cover

Publications (1)

Publication Number Publication Date
CN116411233A true CN116411233A (en) 2023-07-11

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Application Number Title Priority Date Filing Date
CN202310394826.XA Pending CN116411233A (en) 2023-04-13 2023-04-13 Rail-mounted traveling type fixed zinc pot cover

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203700473U (en) * 2013-12-11 2014-07-09 广东迪生电力钢构器材有限公司 Zinc smoke absorbing device on hot-dip galvanizing production line
CN107557712A (en) * 2017-10-13 2018-01-09 徐州瑞马科宝自动化技术有限公司 Galvanizing system and the method that side goes out are entered in a kind of end
CN112392375A (en) * 2020-10-29 2021-02-23 徐州瑞马智能技术有限公司 Multifunctional hot-dip galvanizing zinc pot cover protective door device and use process thereof
CN113046670A (en) * 2020-10-28 2021-06-29 徐州瑞马智能技术有限公司 Rail-aligning type hot galvanizing production equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203700473U (en) * 2013-12-11 2014-07-09 广东迪生电力钢构器材有限公司 Zinc smoke absorbing device on hot-dip galvanizing production line
CN107557712A (en) * 2017-10-13 2018-01-09 徐州瑞马科宝自动化技术有限公司 Galvanizing system and the method that side goes out are entered in a kind of end
CN113046670A (en) * 2020-10-28 2021-06-29 徐州瑞马智能技术有限公司 Rail-aligning type hot galvanizing production equipment
CN112392375A (en) * 2020-10-29 2021-02-23 徐州瑞马智能技术有限公司 Multifunctional hot-dip galvanizing zinc pot cover protective door device and use process thereof

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Application publication date: 20230711