CN116408226A - Spraying device and spraying system - Google Patents

Spraying device and spraying system Download PDF

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Publication number
CN116408226A
CN116408226A CN202111675047.4A CN202111675047A CN116408226A CN 116408226 A CN116408226 A CN 116408226A CN 202111675047 A CN202111675047 A CN 202111675047A CN 116408226 A CN116408226 A CN 116408226A
Authority
CN
China
Prior art keywords
spray
spraying
power source
tank body
spray gun
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111675047.4A
Other languages
Chinese (zh)
Inventor
苏会永
孟庆国
肖亚东
汤建华
华柏生
王建
张启林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongji An Ruihuan Technology Co ltd
Original Assignee
Zhongji An Ruihuan Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongji An Ruihuan Technology Co ltd filed Critical Zhongji An Ruihuan Technology Co ltd
Priority to CN202111675047.4A priority Critical patent/CN116408226A/en
Publication of CN116408226A publication Critical patent/CN116408226A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0426Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved along a closed path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Spray Control Apparatus (AREA)

Abstract

The embodiment of the invention discloses a spraying device and a spraying system, wherein the spraying device is used for spraying a tank container, the tank container comprises a tank body and an end frame arranged at the end part of the tank body, the spraying device comprises a base, a supporting mechanism and a spraying mechanism, and the supporting mechanism is arranged on the base in a lifting manner; the spraying mechanism comprises a rotating piece and a first spraying unit, wherein the rotating piece is rotatably connected to the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece so as to spray an included angle area formed by the end socket and the end frame of the tank body. The first spraying unit can spray the included angle area formed by the end socket and the end frame of the tank body, solves the problem that automatic spraying is difficult to realize due to the limited space size in the related art, improves the automatic spraying efficiency, and reduces the labor intensity.

Description

Spraying device and spraying system
Technical Field
The embodiment of the invention relates to the technical field of spraying, in particular to a spraying device and a spraying system for a tank container.
Background
At present, the surface coating of the tank container mostly adopts a manual spraying mode, and even the automatic spraying mode is adopted, the surface coating is only carried out on most areas of the outer surface of the tank body, and for some areas limited by space dimensions, the automatic spraying is difficult to realize, so that the spraying efficiency is influenced.
Disclosure of Invention
The embodiment of the invention provides a spraying device capable of spraying an included angle area of a tank container so as to improve spraying efficiency.
The spraying device is used for spraying the tank container, the tank container comprises a tank body and an end frame arranged at the end part of the tank body, the spraying device comprises a base, a supporting mechanism and a spraying mechanism, and the supporting mechanism is arranged on the base in a lifting manner; the spraying mechanism comprises a rotating piece and a first spraying unit, wherein the rotating piece is rotatably connected with the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece so as to spray an included angle area formed by the end socket of the tank body and the end frame.
According to some embodiments of the invention, the support mechanism comprises:
one end of the cantilever is arranged on the base in a lifting manner;
the mounting seat is arranged at the other end of the cantilever;
the driving assembly is arranged on the mounting seat and is in driving connection with the rotating piece so as to drive the rotating piece to rotate.
According to some embodiments of the invention, the support mechanism further comprises an axial adjustment assembly disposed on the cantilever for adjusting the distance between the mount and the end bell in the axial direction of the tank.
According to some embodiments of the invention, the axial adjustment assembly comprises:
the first power source is arranged on the cantilever;
the first gear is connected with the power output end of the first power source;
the first rack extends along the axial direction of the tank body and is connected to the mounting seat, and the first rack is meshed with the first gear.
According to some embodiments of the invention, the support mechanism further comprises a first radial adjustment assembly disposed on the cantilever for radially adjusting the mount.
According to some embodiments of the invention, the first radial adjustment assembly comprises:
the second power source is arranged on the cantilever;
the second gear is connected with the power output end of the second power source;
and the second rack extends along the radial direction of the tank body and is connected with the mounting seat, and the second rack is meshed with the second gear.
According to some embodiments of the invention, the first spray unit comprises:
a first spray gun assembly movably disposed on the rotating member;
a second radial adjustment assembly disposed on the rotating member for moving the first spray gun assembly along a radial curved path; the radian of the radial curve path is matched with the radian of the end socket of the tank body;
and the angle adjusting assembly is arranged on the rotating piece and used for adjusting the angle of the first spray gun assembly.
According to some embodiments of the invention, the spray coating device further comprises an arc-shaped guide rail, the arc-shaped guide rail is arranged on the rotating piece, the radian of the arc-shaped guide rail is matched with the radian of the end socket of the tank body, and the first spray gun assembly is slidably connected to the arc-shaped guide rail;
the second radial adjustment assembly includes:
a third power source disposed on the rotating member;
and the connecting rod mechanism is linked with the third power source and the first spray gun assembly, so that the third power source drives the first spray gun assembly to move along the arc-shaped guide rail through the connecting rod mechanism.
According to some embodiments of the invention, the linkage comprises:
the first screw rod is rotatably arranged on the rotating piece and is connected with the power output end of the third power source;
the first sliding block is movably connected to the first screw rod;
and two ends of the swing rod are respectively hinged to the first sliding block and the first spray gun assembly.
According to some embodiments of the invention, one end of the arcuate guide rail is rotatably connected to the rotating member;
the angle adjustment assembly includes a fourth power source including:
a swinging part hinged to the rotating member;
and the telescopic part is connected with the swinging part in a telescopic way and is hinged with the other end of the arc-shaped guide rail.
According to some embodiments of the invention, the spray device further comprises a second spray unit disposed on the rotating member to spray the end closure of the can and the end bell with the remaining area of the included angle area removed.
According to some embodiments of the invention, the second spray unit comprises:
a fifth power source provided on the rotary member;
a second spray gun assembly;
and the transmission mechanism is connected with the power output end of the fifth power source and the second spray gun assembly, so that the second spray gun assembly is movably arranged on the rotating piece.
According to some embodiments of the invention, the transmission comprises:
the second screw rod is rotatably arranged on the rotating piece and is connected with the power output end of the fifth power source; the second screw rod extends along the radial direction of the tank body;
the second sliding block is movably connected to the second screw rod; the second spray gun assembly is arranged on the second sliding block.
The spraying system of the embodiment of the invention comprises:
the tank container comprises a tank body and an end frame arranged at the end part of the tank body, wherein an included angle area is formed by an end socket of the tank body and the end frame;
the spraying device according to any one of the preceding claims, wherein the first spraying unit of the spraying device is configured to spray the included angle area.
One embodiment of the above invention has at least the following advantages or benefits:
the spraying device comprises a base, a supporting mechanism and a spraying mechanism, wherein the spraying mechanism comprises a rotating piece and a first spraying unit, the rotating piece is rotatably connected to the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece, so that the first spraying unit can spray an included angle area formed by the end socket and the end frame of the tank body, the problem that automatic spraying is difficult to achieve in some areas limited by space size in the related art is solved, automatic spraying efficiency is improved, and labor intensity is reduced.
Drawings
Fig. 1 shows a schematic front view of a tank container.
Fig. 2 shows a schematic side view of a tank container.
Fig. 3 shows a schematic top view of a spray coating system according to an embodiment of the invention.
Fig. 4 shows a schematic top view of a spray coating device according to an embodiment of the invention.
Fig. 5 shows a partial enlarged view at a in fig. 4.
Fig. 6 shows a schematic side view of a spray coating device according to an embodiment of the invention.
Fig. 7 shows a partial enlarged view at B in fig. 6.
Wherein reference numerals are as follows:
1. base seat
11. Base seat
12. Upright post
2. Supporting mechanism
21. Cantilever arm
22. Mounting base
23. Driving assembly
24. Axial adjustment assembly
241. First power source
242. First gear
243. First rack
25. First radial adjustment assembly
251. Second power source
252. Second gear
253. Second rack
3. Spraying mechanism
31. Rotary member
4. First spraying unit
41. First spray gun assembly
411. Spray gun body
412. Connecting rod
413. Sliding piece
42. Second radial adjustment assembly
421. Third power source
422. Link mechanism
423. First screw rod
424. First slider
425. Swing rod
43. Angle adjusting assembly
431. Fourth power source
432. Swing part
433. Telescoping part
5. Second spraying unit
51. Fifth power source
52. Second screw rod
53. Second slider
54. Second spray gun assembly
61. Arc guide rail
62. Connecting piece
7. Tank container
71. Tank body
711. Seal head
72. End frame
73. Included angle area
8. Spraying device
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus detailed descriptions thereof will be omitted.
As shown in fig. 1 and 2, fig. 1 shows a schematic front view of a tank container 7. Fig. 2 shows a schematic side view of a tank container 7. The tank container 7 includes a tank 71 and end frames 72, and the end frames 72 are provided at both ends of the tank 71 in the axial direction. The tank 71 has seal heads 711 at both ends.
It will be understood that the terms "comprising," "including," and "having," and any variations thereof, are intended to cover non-exclusive inclusions in the embodiments of the invention. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those listed steps or elements but may alternatively include other steps or elements not listed or inherent to such process, method, article, or apparatus.
In one embodiment, the tank container 7 includes two end bells 72, the two end bells 72 being disposed at respective ends of the tank 71.
As shown in fig. 1 and 2, an included angle region 73 is formed between each end frame 72 and the closure 711 of the can 71. The angled region 73 is not exposed due to the frame structure of the end frame 72 and the arcuate design of the closure head 711. This results in that the spraying device 8 of the related art cannot spray the included angle region 73 due to the limitation of the space size.
As shown in fig. 3, fig. 3 is a schematic top view of a spray coating system according to an embodiment of the invention. The spraying system of the embodiment of the invention comprises a tank container 7 and a spraying device 8, wherein the tank container 7 comprises a tank body 71 and an end frame 72 arranged at the end part of the tank body 71, and an included angle area 73 is formed by a seal head 711 of the tank body 71 and the end frame 72. The first spraying unit 4 of the spraying device 8 is used for spraying the angle area 73.
In this embodiment, the spraying system includes two spraying devices 8, and the two spraying devices 8 are respectively located at two ends of the tank container 7 along the axial direction, for spraying the included angle areas 73 at two ends of the tank 71 respectively.
As shown in fig. 4 and 5, fig. 4 shows a schematic top view of a spray device 8 according to an embodiment of the invention. Fig. 5 shows a partial enlarged view at a in fig. 4. The spraying device 8 of the embodiment of the invention comprises a base 1, a supporting mechanism 2 and a spraying mechanism 3. The supporting mechanism 2 is arranged on the base 1 in a lifting manner, and the spraying mechanism 3 is arranged on the supporting mechanism 2. When the supporting mechanism 2 is lifted, the spraying mechanism 3 can be driven to synchronously lift so as to adjust the height of the spraying mechanism 3.
In one embodiment, the base 1 includes a base 11 and a column 12, and the column 12 is fixedly disposed on the base 11 and extends in a vertical direction.
The support mechanism 2 is connected to the column 12 in a liftable manner. For example, the mechanism for driving the supporting mechanism 2 to lift along the upright post 12 may be a motor, and the motor may drive the supporting mechanism 2 to lift through a synchronizing wheel and a synchronous belt, or may drive the supporting mechanism 2 to lift through a chain sprocket, which is not limited.
The spraying mechanism 3 includes a rotary member 31 rotatably connected to the supporting mechanism 2 about the axis of the can body 71, and a first spraying unit 4 adjustably provided on the rotary member 31 to spray an included angle region 73 formed by a head 711 and an end frame 72 of the can body 71.
The spraying device 8 of the embodiment of the invention comprises the base 1, the supporting mechanism 2 and the spraying mechanism 3, wherein the spraying mechanism 3 comprises the rotating member 31 and the first spraying unit 4, the rotating member 31 is rotatably connected with the supporting mechanism 2 around the axis of the tank body 71, and the first spraying unit 4 is adjustably arranged on the rotating member 31, so that the first spraying unit 4 can spray an included angle area 73 formed by the end socket 711 and the end frame 72 of the tank body 71, the problem that automatic spraying is difficult to realize in some areas limited by space size in the related art is solved, the automatic spraying efficiency is improved, and the labor intensity is reduced.
The support mechanism 2 includes: cantilever 21, mount 22, and drive assembly 23. One end of the cantilever 21 is liftably provided on the column 12, and the mount 22 is provided on the other end of the cantilever 21. The driving assembly 23 is disposed on the mounting seat 22 and is in driving connection with the rotating member 31 to drive the rotating member 31 to rotate.
It will be appreciated that by driving the rotatable member 31 rotatably arranged on the support mechanism 2 about the axis of the can 71, the first spraying unit 4 can be rotated simultaneously about the axis of the can 71 to spray the full turn of the angled region 73.
In one embodiment, the drive assembly 23 may be motor driven and drivingly coupled to the rotatable member 31 via a timing belt and a timing wheel. Of course, the drive assembly 23 may also be drivingly connected to the rotary 31 via a chain and sprocket mechanism.
With continued reference to fig. 4 and 5, the first spraying unit 4 includes: a first spray gun assembly 41, a second radial adjustment assembly 42 and an angle adjustment assembly 43, the first spray gun assembly 41 being movably disposed on the rotating member 31; a second radial adjustment assembly 42 is provided on the rotary member 31 for moving the first spray gun assembly 41 along a radial curved path; the radian of the radial curve path is matched with the radian of the seal head 711 of the tank 71; an angle adjustment assembly 43 is provided on the swivel 31 for adjusting the angle of the first spray gun assembly 41.
In the present embodiment, the radial curved path extends substantially along the radial direction of the tank 71, so that the spraying area of the first spray gun assembly 41 can cover the corner region 73 as much as possible, and the spraying area is larger. In addition, the radian of the radial curve path is adapted to the radian of the seal head 711 of the can 71, so that when the first spray gun assembly 41 moves along the radial curve path, the distance between the nozzle of the first spray gun assembly 41 and the surface of the seal head 711 can be kept as constant as possible, for example, the distance between the nozzle and the outer surface of the seal head 711 is maintained at 200 mm-250 mm, and the spraying quality is ensured.
The angle adjustment assembly 43 is capable of adjusting the angle of the first spray gun assembly 41 such that the angle between the spray gun of the first spray gun assembly 41 and the canister 71 is adjustable. By arranging the angle adjusting component 43, the spraying direction of the first spray gun component 41 can be adjusted, so that the spraying of the included angle area 73 is more comprehensive, and the problem that dead angle areas cannot be sprayed is avoided.
The spraying device 8 further comprises an arc-shaped guide rail 61, the arc-shaped guide rail 61 is arranged on the rotating member 31, the radian of the arc-shaped guide rail 61 is matched with that of the sealing head 711 of the tank 71, and the first spray gun assembly 41 is slidably connected to the arc-shaped guide rail 61. The arcuate guide 61 may be provided on the rotary member 31 by a connector 62.
The first spray gun assembly 41 comprises a spray gun body 411, a connecting rod 412 and a sliding piece 413, wherein one end of the connecting rod 412 is fixedly connected with the spray gun body 411, and the other end of the connecting rod 412 is fixedly connected with the sliding piece 413. The slider 413 is slidably provided on the arc-shaped guide rail 61.
The second radial adjustment assembly 42 includes: a third power source 421 and a linkage 422. The third power source 421 is disposed on the rotating member 31; the linkage 422 is coupled to the third power source 421 and the first spray gun assembly 41, such that the third power source 421 drives the first spray gun assembly 41 to move along the arc-shaped rail 61 through the linkage 422.
Specifically, the link mechanism 422 is linked to the third power source 421 and the slider 413, and when the third power source 421 operates, the slider 413 is driven to slide along the arc-shaped rail 61 by the link mechanism 422, so as to radially adjust the spray gun body 411.
The linkage 422 includes a first screw 423, a first slider 424, and a swing link 425. The first screw 423 is rotatably disposed on the rotating member 31 and connected to the power output end of the third power source 421; the first slider 424 is movably connected to the first screw 423; both ends of the swing link 425 are hinged to the first slider 424 and the first spray gun assembly 41, respectively, for example, the swing link 425 is hinged to the slider 413.
The third power source 421 drives the first screw 423 to be rotatably provided on the rotating member 31. By the rotation of the first screw 423, the first slider 424 can move along the axis of the first screw 423. Since both ends of the swing link 425 are respectively hinged to the first slider 424 and the slider 413, when the first slider 424 reciprocates along the first screw 423, the swing link 425 can drive the slider 413 to slide along the arc-shaped guide rail 61.
It is to be understood that the linkage 422 is not limited to a screw, a slider, and a swing link, and may be, for example: the link mechanism 422 includes two components that are screwed together, one of which is connected to the power output end of the third power source 421, and the other of which is hinged to one end of the swing link.
One end of the arc-shaped guide 61 is rotatably connected to the rotary member 31. The angle adjustment assembly 43 includes a fourth power source 431, the fourth power source 431 including: swing portion 432 and telescoping portion 433. The swing portion 432 is hinged to the rotary member 31, and the telescopic portion 433 is telescopically connected to the swing portion 432 and is hinged to the other end of the arc-shaped guide rail 61.
When the telescopic part 433 stretches and contracts relative to the swinging part 432, the arc-shaped guide rail 61 can be driven to rotate relative to the rotating member 31, and the angle of the first spray gun assembly 41 can be adjusted.
It will be appreciated that radial adjustment of the first spray gun assembly 41 is achieved by providing the arcuate guide rail 61 such that the second radial adjustment assembly 42 can drive the first spray gun assembly 41 along the arcuate guide rail 61. And, also enables the angle adjustment assembly 43 to drive the arcuate guide rail 61 to rotate relative to the rotating member 31, effecting angular adjustment of the first spray gun assembly 41.
In an embodiment, the fourth power source 431 may be an electric cylinder. Of course, the fourth power source 431 may be a cylinder or the like.
With continued reference to fig. 4 and 5, the spraying device 8 further includes a second spraying unit 5 disposed on the rotating member 31 to spray the remaining area of the end closure 711 and end bell 72 of the can 71 excluding the included angle area 73.
As shown in fig. 3, the first spraying unit 4 is used for spraying the included angle area 73, and the second spraying unit 5 is used for spraying the remaining area excluding the included angle area 73 in the end closure 711 and the end frame 72 of the can 71.
The second spraying unit 5 includes a fifth power source 51, a transmission mechanism and a second spray gun assembly 54, the fifth power source 51 being provided on the rotary member 31, the transmission mechanism being connected to a power output end of the fifth power source 51 and the second spray gun assembly 54 such that the second spray gun assembly 54 is movably provided on the rotary member 31.
Since the rotary member 31 is rotatable about the axis of the can 71 and the second spray gun assembly 54 is movably disposed on the rotary member 31, the spray area of the second spray gun assembly 54 can cover the entire remaining area.
The transmission mechanism includes a second screw 52 and a second slider 53. The second screw rod 52 is rotatably disposed on the rotary member 31 and connected to the power output end of the fifth power source 51, the second screw rod 52 extends in the radial direction of the tank 71, the second slider 53 is movably connected to the second screw rod 52, and the second spray gun assembly 54 is disposed on the second slider 53.
The fifth power source 51 drives the second screw rod 52 to rotate, and further drives the second slider 53 to move along the second screw rod 52, so as to realize radial movement of the second spray gun assembly 54.
It is understood that the transmission mechanism can also adopt a transmission mode of a synchronous belt synchronous wheel or a transmission mode of a chain wheel and a chain.
As shown in fig. 6 and 7, fig. 6 is a side view schematically illustrating the painting device 8 according to the embodiment of the present invention. Fig. 7 shows a partial enlarged view at B in fig. 6. The support mechanism 2 further comprises an axial adjustment assembly 24, the axial adjustment assembly 24 being arranged on the cantilever 21 for axially adjusting the distance between the mounting seat 22 and the end frame 72.
In this embodiment, the rotating member 31 is connected to the mounting base 22, and the axial adjusting assembly 24 is provided to adjust the distance between the mounting base 22 and the end frame 72, so that the distance between the first spraying unit 4 and the second spraying unit 5 and the end frame 72 can be adjusted, and thus the distance between the nozzles of the first spraying unit 4 and the second spraying unit 5 and the surface to be sprayed, for example, the distance between the nozzles and the surface to be sprayed can be controlled to be 200 mm-500 mm, so as to ensure the spraying quality.
The axial adjustment assembly 24 includes a first power source 241, a first gear 242, and a first rack 243. The first power source 241 is disposed on the cantilever 21, and the first gear 242 is connected to a power output end of the first power source 241. The first rack 243 extends along the axial direction of the tank 71, and is connected to the mounting base 22, and the first rack 243 is engaged with the first gear 242.
The first power source 241 drives the first gear 242 to rotate, and as the first rack 243 is meshed with the first gear 242, the first gear 242 can drive the first rack 243 to move axially, and finally drive the mounting seat 22 and the rotating member 31 to move axially, so as to achieve the effect of adjusting the distance between the nozzle and the surface to be sprayed.
The support mechanism 2 further comprises a first radial adjustment assembly 25 arranged on the cantilever 21 for radially adjusting the mounting seat 22. By means of the first radial adjustment assembly 25, the swivel 31 is adjustable in the radial direction of the tank 71 to bring the first spray unit 4 and the second spray unit 5 into a preferred spray position.
The first radial adjustment assembly 25 comprises: a second power source 251, a second gear 252, and a second rack 253. The second power source 251 is disposed on the cantilever 21, the second gear 252 is connected to a power output end of the second power source 251, the second rack 253 extends along a radial direction of the tank 71, and is connected to the mounting seat 22, and the second rack 253 is meshed with the second gear 252.
The spraying device 8 further comprises a controller and a distance measuring unit, wherein the distance measuring unit is arranged on the rotating member 31 and used for detecting the positions of the first spraying unit 4 and the second spraying unit 5, the controller is in signal connection with the distance measuring unit, and is further in signal connection with the driving assembly 23, the axial adjusting assembly 24, the first radial adjusting assembly 25, the second radial adjusting assembly 42 and the angle adjusting assembly 43 and used for controlling the driving assembly 23, the axial adjusting assembly 24, the first radial adjusting assembly 25, the second radial adjusting assembly 42 and the angle adjusting assembly 43 to work according to detection signals of the distance measuring unit.
The operation flow of the spraying device 8 of the embodiment of the invention is as follows: the tank container 7 is transported to a fixed position in the spray booth, the cantilever 21 is lifted to a specified position along the upright 12, the specific position of the tank container 7 is detected by the ranging unit, and the controller controls the axial adjusting assembly 24 and the first radial adjusting assembly 25 to work according to the detection signal of the ranging unit, so that the first spraying unit 4 and the second spraying unit 5 are in a preferred spraying position. The controller controls the operation of the drive assembly 23 to rotate the rotatable member 31, the first spray gun assembly 41 and the second spray gun assembly 54 to rotate in unison and to spray the included angle region 73 and the remaining region. Finally, the controller controls the first spray gun assembly 41 and the second spray gun assembly 54 to move radially, respectively, to effect spraying of the entire exterior surface of the closure head 711 of the can 71.
In summary, the spraying device 8 and the spraying system according to the embodiments of the present invention have at least the following advantages and beneficial effects:
according to the spraying device 8 and the spraying system, the spraying device 8 comprises the base 1, the supporting mechanism 2 and the spraying mechanism 3, the spraying mechanism 3 comprises the rotating piece 31 and the first spraying unit 4, the rotating piece 31 is rotatably connected to the supporting mechanism 2 around the axis of the tank body 71, and the first spraying unit 4 is adjustably arranged on the rotating piece 31, so that the first spraying unit 4 can spray an included angle area 73 formed by the end socket 711 and the end frame 72 of the tank body 71, the problem that automatic spraying is difficult to achieve in some areas limited by space size in the related art is solved, automatic spraying efficiency is improved, and labor intensity is reduced.
It will be appreciated that the various embodiments/implementations provided by the invention may be combined with one another without conflict and are not illustrated here.
In the inventive embodiments, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more, unless expressly defined otherwise. The terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; "coupled" may be directly coupled or indirectly coupled through intermediaries. The specific meaning of the above terms in the embodiments of the invention will be understood by those skilled in the art according to the specific circumstances.
In the description of the embodiments of the invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the invention and to simplify the description, and do not indicate or imply that the devices or units referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the invention.
In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the invention and is not intended to limit the embodiment of the invention, and various modifications and variations can be made to the embodiment of the invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims (14)

1. A spray device for spraying a can container, the can container comprising a can body and an end frame disposed at an end of the can body, the spray device comprising:
a base;
the supporting mechanism is arranged on the base in a lifting manner;
the spraying mechanism comprises a rotating piece and a first spraying unit, wherein the rotating piece is rotatably connected with the supporting mechanism around the axis of the tank body, and the first spraying unit is adjustably arranged on the rotating piece so as to spray an included angle area formed by the end socket of the tank body and the end frame.
2. The spray device of claim 1, wherein the support mechanism comprises:
one end of the cantilever is arranged on the base in a lifting manner;
the mounting seat is arranged at the other end of the cantilever;
the driving assembly is arranged on the mounting seat and is in driving connection with the rotating piece so as to drive the rotating piece to rotate.
3. The spray apparatus of claim 2 wherein said support mechanism further comprises an axial adjustment assembly disposed on said cantilever for adjusting the distance between said mount and said end bell in the axial direction of said can.
4. A spray apparatus as claimed in claim 3 wherein the axial adjustment assembly comprises:
the first power source is arranged on the cantilever;
the first gear is connected with the power output end of the first power source;
the first rack extends along the axial direction of the tank body and is connected to the mounting seat, and the first rack is meshed with the first gear.
5. The spray apparatus of claim 2 wherein said support mechanism further comprises a first radial adjustment assembly disposed on said cantilever for radially adjusting said mount.
6. The spray apparatus of claim 5 in which said first radial adjustment assembly comprises:
the second power source is arranged on the cantilever;
the second gear is connected with the power output end of the second power source;
and the second rack extends along the radial direction of the tank body and is connected with the mounting seat, and the second rack is meshed with the second gear.
7. The spray device of claim 1, wherein the first spray unit comprises:
a first spray gun assembly movably disposed on the rotating member;
a second radial adjustment assembly disposed on the rotating member for moving the first spray gun assembly along a radial curved path; the radian of the radial curve path is matched with the radian of the end socket of the tank body;
and the angle adjusting assembly is arranged on the rotating piece and used for adjusting the angle of the first spray gun assembly.
8. The spray apparatus of claim 7 further comprising an arcuate rail disposed on said rotatable member, wherein the arc of said arcuate rail is adapted to the arc of the closure head of said can, said first spray gun assembly being slidably connected to said arcuate rail;
the second radial adjustment assembly includes:
a third power source disposed on the rotating member;
and the connecting rod mechanism is linked with the third power source and the first spray gun assembly, so that the third power source drives the first spray gun assembly to move along the arc-shaped guide rail through the connecting rod mechanism.
9. The spray device of claim 8, wherein the linkage comprises:
the first screw rod is rotatably arranged on the rotating piece and is connected with the power output end of the third power source;
the first sliding block is movably connected to the first screw rod;
and two ends of the swing rod are respectively hinged to the first sliding block and the first spray gun assembly.
10. The spray device of claim 8 wherein one end of said arcuate rail is rotatably connected to said swivel;
the angle adjustment assembly includes a fourth power source including:
a swinging part hinged to the rotating member;
and the telescopic part is connected with the swinging part in a telescopic way and is hinged with the other end of the arc-shaped guide rail.
11. The spray apparatus of claim 1 further comprising a second spray unit disposed on said rotating member to spray a remainder of said end closure and said end bell of said can body excluding said included angle region.
12. The spray device of claim 11, wherein the second spray unit comprises:
a fifth power source provided on the rotary member;
a second spray gun assembly;
and the transmission mechanism is connected with the power output end of the fifth power source and the second spray gun assembly, so that the second spray gun assembly is movably arranged on the rotating piece.
13. The spray device of claim 12, wherein the transmission mechanism comprises:
the second screw rod is rotatably arranged on the rotating piece and is connected with the power output end of the fifth power source; the second screw rod extends along the radial direction of the tank body;
the second sliding block is movably connected to the second screw rod; the second spray gun assembly is arranged on the second sliding block.
14. A spray coating system, comprising:
the tank container comprises a tank body and an end frame arranged at the end part of the tank body, wherein an included angle area is formed by an end socket of the tank body and the end frame;
a spray device as claimed in any one of claims 1 to 13, in which a first spray unit is provided for spraying the included angle region.
CN202111675047.4A 2021-12-31 2021-12-31 Spraying device and spraying system Pending CN116408226A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111675047.4A CN116408226A (en) 2021-12-31 2021-12-31 Spraying device and spraying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111675047.4A CN116408226A (en) 2021-12-31 2021-12-31 Spraying device and spraying system

Publications (1)

Publication Number Publication Date
CN116408226A true CN116408226A (en) 2023-07-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111675047.4A Pending CN116408226A (en) 2021-12-31 2021-12-31 Spraying device and spraying system

Country Status (1)

Country Link
CN (1) CN116408226A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117900068A (en) * 2024-03-15 2024-04-19 江苏瑞林环保科技有限公司 Anticorrosive paint spraying treatment device for surface of high-strength pressure vessel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117900068A (en) * 2024-03-15 2024-04-19 江苏瑞林环保科技有限公司 Anticorrosive paint spraying treatment device for surface of high-strength pressure vessel
CN117900068B (en) * 2024-03-15 2024-05-28 江苏瑞林环保科技有限公司 Anticorrosive paint spraying treatment device for surface of high-strength pressure vessel

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