CN116398643A - Special-shaped closed gas ring applied to rail balance gun - Google Patents
Special-shaped closed gas ring applied to rail balance gun Download PDFInfo
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- CN116398643A CN116398643A CN202310463180.6A CN202310463180A CN116398643A CN 116398643 A CN116398643 A CN 116398643A CN 202310463180 A CN202310463180 A CN 202310463180A CN 116398643 A CN116398643 A CN 116398643A
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- 238000007789 sealing Methods 0.000 claims abstract description 12
- 230000003014 reinforcing effect Effects 0.000 claims abstract 3
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 8
- 230000007704 transition Effects 0.000 abstract description 2
- 239000003721 gunpowder Substances 0.000 description 12
- 239000003814 drug Substances 0.000 description 5
- 229940079593 drug Drugs 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 206010006322 Breath holding Diseases 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 208000008784 apnea Diseases 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41F—APPARATUS FOR LAUNCHING PROJECTILES OR MISSILES FROM BARRELS, e.g. CANNONS; LAUNCHERS FOR ROCKETS OR TORPEDOES; HARPOON GUNS
- F41F1/00—Launching apparatus for projecting projectiles or missiles from barrels, e.g. cannons; Harpoon guns
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/46—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/46—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings
- F16J15/48—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings influenced by the pressure within the member to be sealed
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Abstract
Description
技术领域technical field
本发明属于高压动态密封领域,具体涉及一种应用于有轨平衡炮的异形闭气环。The invention belongs to the field of high-pressure dynamic sealing, and in particular relates to a special-shaped air-tight ring applied to a rail-balanced gun.
背景技术Background technique
闭气环是火炮中的重要零部件,闭气机理的分析和闭气方式的正确选择是能否实现可靠闭气的关键所在。闭气环的密封原理即在火药气压的作用下,闭气环薄壁处产生径向变形与药室内壁紧密接触实现径向密封,随着压力升高,接触力增大,轴向贴合和径向弹性贴合更加严密,最终达到密封火药燃气的目的。The gas-holding ring is an important part of the artillery. The analysis of the gas-holding mechanism and the correct selection of the gas-holding method are the keys to achieving reliable gas-holding. The sealing principle of the gas-tight ring is that under the action of the gunpowder pressure, the thin wall of the gas-tight ring deforms radially and closely contacts the inner wall of the drug to achieve radial sealing. As the pressure increases, the contact force increases, and the axial fit and diameter The elastic fit is tighter, and the purpose of sealing the gunpowder gas is finally achieved.
闭气环的性能指标主要为(1)闭气可靠性:闭气环和衬筒是间隙配合,要尽可能减少火药燃气泄漏;(2)闭气环的使用寿命:闭气环受到火药燃气的作用,经过一定发数的射击后会发生闭气性不可靠的情况;(3)闭气环的使用安全性:有可靠的措施保证在工作条件下不受损坏;(4)勤务性:保证保养操作方便,零件更换容易。The performance indicators of the gas-tight ring are mainly (1) the reliability of the gas-tight ring: the gas-tight ring and the liner are clearance fit, and the leakage of gunpowder and gas should be reduced as much as possible; (2) the service life of the gas-tight ring: the gas-tight ring is affected by the gunpowder gas After a few rounds of shooting, the air-holding property will be unreliable; (3) The safety of the air-closing ring: there are reliable measures to ensure that it will not be damaged under working conditions; (4) Serviceability: to ensure convenient maintenance and operation, and parts replacement easy.
目前,闭气环类型主要有(1)身管膛内圆锥闭气类:这种闭气环与药室的内壁成一定角度的安装配合,闭气环在膛内的压力下产生径向弹性变形,变形后的闭气环紧贴到药室的内壁,最终实现径向密封;(2)双圆锥面闭气类:此类闭气环具有菱形断面的双圆锥面,前后两个圆锥面分别与火炮身管内膛和身管膛外闩体的相应接触面贴合,利用膛内火药燃气压力使闭气环产生膨胀和校准,实现可靠密封;(3)膛外端面闭气类:此类闭气环连接在闩体上并与闩体一起运动,将膛内压力转化为闭气环与身管端面的贴合力,利用闭气环端面与身管端面的紧密贴合密封膛内火药燃气;(4)膛内径向和膛外端面混合式闭气类:该类闭气环前部设计为圆柱面或具有一定角度的薄壁圆锥面,在火炮发射时,前部薄壁圆柱面圆产生弹性变形与药室内壁紧密贴合,实现径向密封。At present, there are mainly types of gas-closing rings: (1) Conical gas-closing type in the bore of the barrel: this gas-closing ring is installed at a certain angle with the inner wall of the drug chamber, and the gas-closing ring produces radial elastic deformation under the pressure in the bore. The air-tight ring is closely attached to the inner wall of the drug chamber, and finally achieves radial sealing; (2) Double-cone air-tight type: this type of air-tight ring has double-cone surfaces with a diamond-shaped cross-section, and the front and rear two conical surfaces are respectively connected to the inner bore of the gun barrel and The corresponding contact surface of the bolt body outside the bore of the barrel fits together, and the air-tight ring is expanded and calibrated by the pressure of the gunpowder gas in the bore to achieve reliable sealing; It moves together with the latch body to convert the pressure in the bore into the bonding force between the gas-closing ring and the end face of the barrel, and uses the close fit between the end face of the gas-closing ring and the end face of the barrel to seal the gunpowder gas in the bore; (4) The radial direction inside the bore and the end face outside the bore Hybrid gas-holding type: the front part of this type of gas-closing ring is designed as a cylindrical surface or a thin-walled conical surface with a certain angle. When the artillery is fired, the thin-walled cylindrical surface at the front will elastically deform and fit closely with the inner wall of the drug to achieve diameter towards the seal.
但是上述的闭气环类型只适用于各类常规的筒式身管火炮射击试验中,而有轨平衡炮的炮管内铺有运行轨道,使得弹丸的发射环境不再为周向对称的筒式,而是变成了符合“炮管+轨道”的一种异形结构,因此对于有轨平衡炮(炮管内铺有轨道,弹丸在轨道上运行)的结构完全不适用,这使得有轨平衡炮的闭气问题更加严峻。However, the above-mentioned gas-closing ring type is only applicable to the shooting tests of various conventional barrel-barrel artillery, while the barrel of the rail-balanced gun is paved with running tracks, so that the launch environment of the projectile is no longer a circumferentially symmetrical barrel. Instead, it has become a special-shaped structure that conforms to the "barrel + rail", so it is completely inapplicable to the structure of the rail-balanced gun (rails are laid inside the barrel, and the projectile runs on the rail), which makes the rail-balanced gun The breath-holding problem is more serious.
发明内容Contents of the invention
本发明的目的在于提供一种应用于有轨平衡炮的异形闭气环,针对有轨平衡炮膛内铺有运行轨道的特点,用于有轨平衡炮的异形闭气环,通过合理的结构尺寸优化、形状优化和拓扑优化,解决了在有轨平衡炮中的难以保证良好的闭气效果的问题。The object of the present invention is to provide a special-shaped gas-tight ring applied to a rail-balanced gun. Aiming at the characteristics that the rail-balanced gun bore is paved with running tracks, the special-shaped gas-trap ring used for a rail-balanced gun can be optimized through reasonable structural dimensions, Shape optimization and topology optimization solve the problem that it is difficult to ensure a good air-holding effect in rail balanced guns.
实现本发明目的的技术解决方案为:一种用于有轨平衡炮的异形闭气环,闭气环为带凹槽的圆盘状结构,具体包括异形槽、边缘薄壁、加固环、连接部和闭气环底板;闭气环底板上设有异形槽,用于使闭气环和轨道相贴合;边缘薄壁设置在闭气环边缘,用于实现径向密封;加固环连接边缘薄壁和闭气环底板,用于为闭气环底板提供结构支撑;闭气环底板上设有连接部,用于将闭气环固定在弹丸尾部。The technical solution to realize the object of the present invention is: a special-shaped air-tight ring for a railed balance gun, the air-tight ring is a disc-shaped structure with grooves, specifically including a special-shaped groove, a thin wall at the edge, a reinforcement ring, a connecting part and Air-tight ring bottom plate; there are special-shaped grooves on the bottom plate of the gas-tight ring, which are used to fit the gas-tight ring and the track; the edge thin wall is set on the edge of the gas-tight ring for radial sealing; the reinforcement ring connects the edge thin wall and the gas-tight ring bottom plate , which is used to provide structural support for the bottom plate of the gas-holding ring; the bottom plate of the gas-holding ring is provided with a connecting part for fixing the gas-holding ring to the tail of the projectile.
本发明与现有技术相比,其显著优点是:Compared with the prior art, the present invention has the remarkable advantages of:
(1)本发明中的闭气环的外壁面为非圆锥面,闭气环的外径与弹丸的外径相同,因此可以轻松装入等径身管的平衡炮中,以保证良好的闭气效果。(1) The outer wall surface of the gas-holding ring in the present invention is a non-conical surface, and the outer diameter of the gas-holding ring is the same as that of the projectile, so it can be easily loaded into a balance gun with an equal diameter barrel to ensure a good gas-holding effect.
(2)本发明中的闭气环的外形非周向对称,而是一种符合“等径炮管+轨道”的异形结构,因此可以更好的贴合新型有轨平衡炮的炮管内壁,以保证良好的闭气效果;(2) The shape of the gas-holding ring in the present invention is not circumferentially symmetrical, but a special-shaped structure conforming to the "equal-diameter barrel + rail", so it can better fit the inner wall of the barrel of the new rail balanced gun, To ensure a good breath-holding effect;
(3)本发明中的闭气环有一圈加固环,为了增加其强度,即在火药燃气的作用下,保证其结构完好,实现闭气的功能;(3) The gas-holding ring in the present invention has a ring of reinforcement rings, in order to increase its strength, that is, under the action of gunpowder gas, ensure that its structure is intact and realize the function of gas-holding;
(4)本发明中的闭气环的槽尾为向内扣的光滑过渡圆弧,在火药燃气作用下,更贴合到轨道上,向内扣的圆弧更好的包裹住轨道,增加了闭气效果。(4) The groove tail of the air-tight ring in the present invention is a smooth transitional arc that buckles inwards. Under the action of gunpowder gas, it fits better on the track, and the arc that buckles inward wraps the track better, increasing the Apnea effect.
附图说明Description of drawings
图1为闭气环的正面立体结构示意图;Fig. 1 is the front three-dimensional structure schematic diagram of air-tight ring;
图2为闭气环的背面立体结构示意图;Fig. 2 is a schematic diagram of the back stereoscopic structure of the air-tight ring;
图3为闭气环的正视图示意图;Fig. 3 is the schematic diagram of the front view of the closed gas ring;
图4为图3闭气环所示A-A处的剖视图;Fig. 4 is a sectional view at A-A shown in Fig. 3 closed gas ring;
图5为1.99kg重弹丸的膛压曲线;Figure 5 is the chamber pressure curve of the 1.99kg heavy projectile;
图6为2.27kg重弹丸的膛压曲线。Fig. 6 is the chamber pressure curve of the 2.27kg heavy projectile.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步的介绍。如图1、图2、图3、图4所示,本次发明的一种用于有轨平衡炮的异形闭气环,呈带凹槽的圆盘状,主要特征包括异形槽1、边缘薄壁4、加固环5、连接孔6和闭气环底板7。闭气环底板7上设有异形槽1,用于使闭气环和轨道相贴合;边缘薄壁4设置在闭气环边缘,分为圆弧段边缘薄壁和槽口段边缘薄壁,用于在弹发射时,边缘薄壁4产生径向的变形,使得闭气环的外壁与身管内壁以及轨道内壁贴合,实现径向密封;加固环5用于连接过渡边缘薄壁4和闭气环底板,为一圈加厚的光滑锥面,除边缘薄壁4外,加固环5的设计使得闭气环整体的结构强度增加,增加闭气环底板的结构支撑,进而增加了闭气环的可靠性;闭气环底板上设有连接孔6,用于通过螺钉将闭气环固定弹丸的尾部。The present invention will be further introduced below in conjunction with the accompanying drawings and specific embodiments. As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a special-shaped air-tight ring for rail balance guns invented this time is in the shape of a disc with grooves, and its main features include special-shaped grooves 1,
其中,异形槽1包括矩形凹槽2和槽尾3,矩形凹槽2结构形状根据平衡炮膛内外轨道的几何截面形状设计,凹槽的形状与平衡炮膛内轨道相贴合;槽尾3为向内扣的光滑过度圆弧,与轨道相贴合并向内紧扣轨道,增加闭气效果的同时也增加了弹丸沿轨道运动的稳定性;连接孔6优选为三个以闭气环轴线为中心对称的螺纹孔;Among them, the special-shaped groove 1 includes a
同时,根据内弹道原理可知,药室压力函数为:At the same time, according to the internal ballistic principle, the pressure function of the drug chamber is:
其中表示药室内平均压力,/>是点火药压力,/>为火药力,/>为装药量,/>表示火药已燃质量百分比,/>是药室容积,/>是火药气体密度,/>是火药余容。in Indicates the average pressure in the chamber, /> is the ignition charge pressure, /> For gunpowder, /> is the charge, /> Indicates the mass percentage of gunpowder burned, /> is the chamber volume, /> is the powder gas density, /> It is the remaining capacity of gunpowder.
定义闭气环的深度为L,其函数关系可表示为:Define the depth of the closed gas ring as L, and its functional relationship can be expressed as:
式中:R为闭气环外壁面半径,p为药室内平均压力,为闭气环外壁面与身管内壁面的间隙,E为闭气环材料的弹型模量,/>为闭气环材料的许用应力。In the formula: R is the radius of the outer wall of the air-tight ring, p is the average pressure in the chamber, is the gap between the outer wall of the gas-closing ring and the inner wall of the barrel, E is the modulus of elasticity of the material of the gas-closing ring, /> is the allowable stress of the closed gas ring material.
异形闭气环的工作原理如下:在有轨平衡炮的射击试验中,使用螺钉将异形闭气环固定在弹丸尾部并装填在有轨平衡炮的炮管内;闭气环的异形槽1与炮管内轨道壁相贴合,发射时,异形闭气环的边缘薄壁4受力发生形变,边缘薄壁4将会产生径向的变形,从而圆弧段边缘薄壁外壁与身管内壁贴合,槽口段边缘薄壁与轨道壁贴合,实现弹的径向密封。同时在加固环5和闭气环底板的支撑下,闭气环整体结构稳定,从而密封效果更好。The working principle of the special-shaped gas-tight ring is as follows: In the shooting test of the rail-balanced gun, the special-shaped gas-trap ring is fixed on the tail of the projectile with screws and loaded in the barrel of the rail-balanced gun; Fitting together, when launching, the thin-
如图5和图6所示,根据试验结果,在相同的火药装填下,1.99kg重的弹丸,药室最大膛压为198.0Mpa;2.27kg重的弹丸,药室最大膛压为219.0Mpa,两种试验工况下的最大膛压一致性较好,符合内弹道理论,证明闭气性良好。As shown in Figure 5 and Figure 6, according to the test results, under the same gunpowder loading, the maximum chamber pressure of the 1.99kg projectile is 198.0Mpa; the maximum chamber pressure of the 2.27kg projectile is 219.0Mpa, The consistency of the maximum chamber pressure under the two test conditions is good, which is in line with the internal ballistic theory, which proves that the gas-holding performance is good.
本发明提供的异形闭气环应用于有轨平衡炮中,其结构设计原理简单,易于实现,保证了异形炮管内的闭气问题。在保证平衡炮其他构件功能正常的前提下,对异形闭气环进行了结构尺寸优化、形状优化和拓扑优化,保证了良好的闭气效果。The special-shaped air-tight ring provided by the invention is applied to the rail-balanced cannon, and its structural design principle is simple, easy to realize, and ensures the air-trap problem in the special-shaped gun barrel. On the premise of ensuring the normal functions of other components of the balance cannon, the structural size optimization, shape optimization and topology optimization of the special-shaped air-tight ring were carried out to ensure a good air-tight effect.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员而言,本发明可以有各种更改和变化。凡在本发明的本质和原则之内所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the essence and principles of the present invention shall be included within the protection scope of the present invention.
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