CN116395961A - Production process and formula of liquid suspending agent - Google Patents

Production process and formula of liquid suspending agent Download PDF

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Publication number
CN116395961A
CN116395961A CN202310289026.1A CN202310289026A CN116395961A CN 116395961 A CN116395961 A CN 116395961A CN 202310289026 A CN202310289026 A CN 202310289026A CN 116395961 A CN116395961 A CN 116395961A
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CN
China
Prior art keywords
stirring
viscosity
microcrystalline cellulose
emulsion
water
Prior art date
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Pending
Application number
CN202310289026.1A
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Chinese (zh)
Inventor
江正耕
曹翠华
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Foshan Yangsen Chemical Co ltd
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Foshan Yangsen Chemical Co ltd
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Priority to CN202310289026.1A priority Critical patent/CN116395961A/en
Publication of CN116395961A publication Critical patent/CN116395961A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/30Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change

Abstract

The invention relates to the technical field of suspending agents, in particular to a production process and a formula of a liquid suspending agent, comprising the following steps of firstly, adding water into a reaction kettle, then adding microcrystalline cellulose and stirring; step two, adding silicone-acrylic resin emulsion into the stirred solution and stirring; thirdly, adding 1000-2000 meshes of bentonite into the uniformly mixed emulsion and stirring; step four, adding a PH value regulator, and continuously stirring the paste to adjust the PH value to 8; step five, adding a dispersing agent and a preservative, and uniformly stirring; step six, adjusting viscosity by adding water with higher viscosity or adjusting viscosity by adding microcrystalline cellulose solution with lower viscosity according to the viscosity of 1000+/-200 as qualified, and packaging and delivering after qualified. The invention has better fluidity and cohesiveness, does not thixotropic or agglomerate, does not suck dry particles, does not drop lines or branch off during glaze spraying, and completely compares favorably with like products abroad in suspension performance.

Description

Production process and formula of liquid suspending agent
Technical Field
The invention relates to the technical field of suspending agents, in particular to a production process and a formula of a liquid suspending agent.
Background
The dry grain is a special decorative material which is raised in the ceramic industry recently, has fine granular texture like granulated sugar and is subjected to a special glazing procedure, however, the special process of the dry grain requires that the dry grain is applied on the brick surface and has good adhesive force, so that the dry grain is not easy to be sucked away by kiln hot air, and meanwhile, the uniformity of glazing of the dry grain is ensured, so that the requirement on glazing medium is high, and the existing suspending agent basically meets the demands of people, but still has some problems.
The existing glaze-spraying medium suspending agent has poor fluidity and leveling property, is easy to thixotropic and agglomerate and has poor suspending property, so that a production process and a formula of the liquid suspending agent are needed to solve the problems.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a production process and a formula of a liquid suspending agent, so as to solve the problem of poor suspending performance of the suspending agent in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a production process and a formula of a liquid suspending agent are characterized by comprising the following steps:
step one, adding water into a reaction kettle, then adding microcrystalline cellulose and stirring;
step two, adding silicone-acrylic resin emulsion into the stirred solution and stirring;
thirdly, adding 1000-2000 meshes of bentonite into the uniformly mixed emulsion and stirring;
step four, adding a PH value regulator, and continuously stirring the paste to adjust the PH value to 8;
step five, adding a dispersing agent and a preservative, and uniformly stirring;
step six, visual viscosity 1000+200 is qualified, water is added to lower the viscosity to adjust the viscosity, or microcrystalline cellulose solution is added to adjust the viscosity to lower the viscosity, and the product is packaged and shipped after the product is qualified.
Preferably, the ratio of water to microcrystalline cellulose in the first step is 100: 1-3, water and microcrystalline cellulose are required to be mixed, dissolved and stirred for 60 minutes.
Preferably, the ratio of the stirred solution and the silicone-acrylic resin emulsion in the second step is 100: 5-10, the stirred solution and the silicone-acrylic resin emulsion are required to be mixed and stirred for about 30 minutes so as to be uniformly mixed.
Preferably, the ratio of the emulsion and 1000-2000 mesh bentonite which are uniformly mixed in the step three is 100:1 to 3, the emulsion and 1000 to 2000 mesh bentonite which are uniformly mixed need to be mixed and stirred for about 60 minutes and homogenized.
Preferably, the pH regulator in the fourth step can be an organic acid or an inorganic acid, a base, a neutralizing agent or a buffer.
Preferably, the dispersant and the preservative added in the fifth step are 0.3% of the total amount.
The production formula of the preferred liquid suspending agent comprises water, microcrystalline cellulose, silicone-acrylic resin emulsion, bentonite of 1000-2000 meshes, a PH value regulator, a dispersing agent and a preservative.
Compared with the prior art, the invention has the beneficial effects that:
1. the production process and the formula of the liquid suspending agent are provided with microcrystalline cellulose, wherein the main component is linear polysaccharide substance combined by beta-1, 4-glucosidic bond, and the microcrystalline cellulose is hydrolyzed to the limit polymerization degree by dilute acid, so that an interfacial film can be reinforced, and the adhesiveness of the suspending agent is improved;
2. the production process and the formula of the liquid suspending agent are provided with the silicone-acrylate resin which is copolymer emulsion of organic siloxane and acrylic ester, is environment-friendly paint base resin, can be compounded with various organic resins according to a certain proportion, has the effects of weather resistance, environment friendliness, glossiness, small emulsion particle size, easy cleaning of the surface of a coating layer and stability improvement of the suspending agent, and the whole suspending agent has good fluidity and cohesiveness after being prepared, does not thixotropic or agglomerate, cannot absorb dry particles or walk, does not fall off lines or diverge when being sprayed with glaze, and is completely comparable with similar products abroad in suspension performance.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
An embodiment of the present invention provides: a production process and a formula of a liquid suspending agent comprise the following steps:
step one, adding water into a reaction kettle, then adding microcrystalline cellulose and stirring;
step two, adding silicone-acrylic resin emulsion into the stirred solution and stirring;
thirdly, adding 1000-2000 meshes of bentonite into the uniformly mixed emulsion and stirring;
step four, adding a PH value regulator, and continuously stirring the paste to adjust the PH value to 8;
step five, adding a dispersing agent and a preservative, and uniformly stirring;
step six, visual viscosity 1000+200 is qualified, the viscosity is regulated by adding water to be lower or the viscosity is regulated by adding microcrystalline cellulose solution to be lower, packaging and shipment are carried out after the viscosity is qualified, and an NDJ-1 rotary viscometer can be used for measuring the viscosity resistance of liquid and the absolute viscosity of liquid, wherein the NDJ-1 rotary viscometer is a novel instrument for measuring the viscosity resistance of liquid. The NDJ-1 rotary viscometer is widely applied to measuring the viscosity of various fluids such as grease, paint, food, medicine, adhesive and the like, and the selected rotor is screwed into a shaft connecting rod (screwed left for loading and screwed right for unloading). The lifting knob is rotated to enable the instrument to slowly descend, the rotor is gradually immersed into the measured liquid until the rotor liquid level mark and the liquid level are flat, and then the level is finely adjusted. The power is turned on, the pointer control rod is pressed down, the motor is turned on, the speed change knob is turned, the pointer control rod is loosened on the selected rotating speed gear, and the pointer can be read when stable, and generally about 30 seconds is needed. When the rotating speed runs in the 6 or 12 gear, the pointer can directly read after being stable; when the rotating speed is in the gear of 30 or 60, the pointer control rod is pressed down after the pointer is stable, the pointer rotates into the display window, the power supply is turned off to read, and when the numerical value pointed by the pointer is too high or too low, the rotor and the rotating speed can be changed, so that the reading is preferably about 30-90 grids.
The production formula of the liquid suspending agent comprises water, microcrystalline cellulose, silicone-acrylic resin emulsion, bentonite of 1000-2000 meshes, a PH value regulator, a dispersing agent and a preservative.
In the first step, the ratio of water to microcrystalline cellulose is 100: 1-3, water and microcrystalline cellulose need to be mixed, dissolved and stirred for 60 minutes, the microcrystalline cellulose is a linear polysaccharide substance combined by beta-1, 4-glucosidic bonds, and is a white, odorless and tasteless crystalline powder which is formed by hydrolyzing natural cellulose to extremely fine short rod-shaped or powder-shaped porous particles with limited polymerization degree (LODP) through dilute acid and can be free flowing, and the microcrystalline cellulose has special properties of low polymerization degree, large specific surface area and the like, and can stabilize foam and emulsion particularly in the high-temperature processing process; forming an ointment-like texture gel; improving the heat resistance of pectin and starch gel; improving the adhesion; replacing fats and oils and controlling ice crystal growth. Microcrystalline cellulose stabilizes emulsions and foams because microcrystalline cellulose adsorbs at the interface and reinforces the interfacial film.
The ratio of the stirred solution to the silicone-acrylic emulsion in the second step is 100: 5-10, mixing and stirring the stirred solution and the silicone-acrylic resin emulsion for about 30 minutes to uniformly mix, wherein the silicone-acrylic resin is copolymer emulsion of organic siloxane and acrylic ester. The environment-friendly coating base resin can be compounded with various organic resins according to a certain proportion, and has the advantages of weather resistance, environment friendliness, glossiness, small emulsion particle size, easy cleaning of the surface of the coating and stability.
The proportion of the emulsion and 1000-2000 mesh bentonite which are uniformly mixed in the step three is 100: 1-3, uniformly mixed emulsion and 1000-2000 mesh bentonite are mixed and stirred for about 60 minutes and homogenized, the main mineral component of the bentonite is montmorillonite, the content is 85-90%, and some properties of the bentonite are determined by the montmorillonite. Montmorillonite can be in various colors such as yellow green, yellow white, gray, white, etc. The water-saving type water-saving machine can be in compact block shape or loose soil shape, has a slippery feel when rubbed with fingers, and the small blocks are swelled for several times to 20-30 times after being added with water, are in suspension in water, and are in paste state when the water is small. The nature of montmorillonite and its chemical composition and internal structure are related, and the activated clay is an adsorbent which is made up by using clay (mainly bentonite) as raw material, making it undergo the processes of inorganic acidification treatment, water rinsing and drying, and its external appearance is milky white powder, and it is odorless, non-toxic, strong in adsorption property, and can adsorb coloured substances and organic substances. The adsorption performance can be reduced after the air is easy to absorb moisture and is placed for a long time. When the temperature is higher than 300 ℃, the crystallization water is lost, so that the structure is changed, and the fading effect is affected. The activated clay is insoluble in water, organic solvent and various oils, is almost completely soluble in hot caustic soda and hydrochloric acid, has a relative density of 2.3-2.5, and has very little swelling in water and oil.
The pH regulator in the fourth step can be organic acid or inorganic acid, alkali, neutralizer or buffer, and the pH regulator is also called pH regulator, acidity regulator or pH control agent, etc., and is used as chemical agent for regulating or maintaining pH. The acidity regulator may be an organic or inorganic acid, a base, a neutralizing agent or a buffer.
And step five, adding a dispersing agent and a preservative which are 0.3% of the total amount, wherein the dispersing agent is a surfactant which has two opposite properties of lipophilicity and hydrophilicity in molecules. The solid and liquid particles of inorganic and organic pigments which are difficult to dissolve in liquid can be uniformly dispersed, meanwhile, sedimentation and agglomeration of the particles can be prevented, amphiphilic reagents required for forming stable suspension can be formed, various substitutes of phenol such as biphenol, cresol and xylenol, cationic surface active substances, halogen and oxidants such as hydrogen peroxide and permanganate, aniline dye and acridine dye, heavy metal salts, alcohols and aldehydes are commonly used as medicines of preservative and disinfectant, and the preservative can inhibit microbial activity, prevent microbial infection and propagation and prolong the service life of the suspending agent.
Working principle: firstly adding water and microcrystalline cellulose into a reaction kettle for sixty minutes, then adding silicone-acrylic resin emulsion and stirring, adding 1000-2000 meshes of bentonite and stirring after stirring, then adding a PH value regulator, continuously stirring a paste to adjust the PH value to 8, then adding a dispersing agent and a preservative, stirring uniformly, and finally depending on the viscosity of 1000+200 is qualified, water is added to lower the viscosity to adjust the viscosity, or microcrystalline cellulose solution is added to adjust the viscosity to lower the viscosity, and the product is packaged and shipped after the product is qualified.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (7)

1. A production process and a formula of a liquid suspending agent are characterized by comprising the following steps:
step one, adding water into a reaction kettle, then adding microcrystalline cellulose and stirring;
step two, adding silicone-acrylic resin emulsion into the stirred solution and stirring;
thirdly, adding 1000-2000 meshes of bentonite into the uniformly mixed emulsion and stirring;
step four, adding a PH value regulator, and continuously stirring the paste to adjust the PH value to 8;
step five, adding a dispersing agent and a preservative, and uniformly stirring;
step six, visual viscosity 1000+200 is qualified, water is added to lower the viscosity to adjust the viscosity, or microcrystalline cellulose solution is added to adjust the viscosity to lower the viscosity, and the product is packaged and shipped after the product is qualified.
2. The process and formulation for producing a liquid suspension according to claim 1, wherein: the ratio of water to microcrystalline cellulose in the first step is 100: 1-3, water and microcrystalline cellulose are required to be mixed, dissolved and stirred for 60 minutes.
3. The process and formulation for producing a liquid suspension according to claim 1, wherein: the ratio of the stirred solution in the second step to the silicone-acrylic resin emulsion is 100: 5-10, the stirred solution and the silicone-acrylic resin emulsion are required to be mixed and stirred for about 30 minutes so as to be uniformly mixed.
4. The process and formulation for producing a liquid suspension according to claim 1, wherein: the proportion of the emulsion and 1000-2000 mesh bentonite which are uniformly mixed in the step three is 100:1 to 3, the emulsion and 1000 to 2000 mesh bentonite which are uniformly mixed need to be mixed and stirred for about 60 minutes and homogenized.
5. The process and formulation for producing a liquid suspension according to claim 1, wherein: the pH regulator in the fourth step can be organic acid or inorganic acid, alkali, neutralizer or buffer.
6. The process and formulation for producing a liquid suspension according to claim 1, wherein: and in the fifth step, the added dispersing agent and preservative account for 0.3 percent of the total amount.
7. The formulation for producing a liquid suspension according to any one of claims 1 to 6, comprising water, microcrystalline cellulose, silicone-acrylic emulsion, 1000-2000 mesh bentonite, PH adjuster, dispersant and preservative.
CN202310289026.1A 2023-03-23 2023-03-23 Production process and formula of liquid suspending agent Pending CN116395961A (en)

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Application Number Priority Date Filing Date Title
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CN116395961A true CN116395961A (en) 2023-07-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117695880A (en) * 2024-02-05 2024-03-15 华南农业大学 Mixing method for mixing suspended materials, stirring device and application

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Publication number Priority date Publication date Assignee Title
CN117695880A (en) * 2024-02-05 2024-03-15 华南农业大学 Mixing method for mixing suspended materials, stirring device and application
CN117695880B (en) * 2024-02-05 2024-05-03 华南农业大学 Mixing method for mixing suspended materials, stirring device and application

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